CN107761287B - High-speed high-efficiency intelligent environment-friendly multifunctional mercerizing equipment - Google Patents
High-speed high-efficiency intelligent environment-friendly multifunctional mercerizing equipment Download PDFInfo
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- CN107761287B CN107761287B CN201711064403.2A CN201711064403A CN107761287B CN 107761287 B CN107761287 B CN 107761287B CN 201711064403 A CN201711064403 A CN 201711064403A CN 107761287 B CN107761287 B CN 107761287B
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- 230000007246 mechanism Effects 0.000 claims abstract description 74
- 238000005406 washing Methods 0.000 claims abstract description 41
- 238000001704 evaporation Methods 0.000 claims abstract description 5
- 238000004891 communication Methods 0.000 claims abstract description 4
- 238000004804 winding Methods 0.000 claims abstract description 3
- 239000000428 dust Substances 0.000 claims description 78
- 238000004140 cleaning Methods 0.000 claims description 75
- 239000004744 fabric Substances 0.000 claims description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 18
- 238000001914 filtration Methods 0.000 claims description 10
- 230000000149 penetrating effect Effects 0.000 claims 1
- 230000008020 evaporation Effects 0.000 abstract 3
- 238000010025 steaming Methods 0.000 description 9
- 210000002421 cell wall Anatomy 0.000 description 8
- 238000005192 partition Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- 230000010405 clearance mechanism Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- 229910001220 stainless steel Inorganic materials 0.000 description 5
- 239000010935 stainless steel Substances 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 229920002545 silicone oil Polymers 0.000 description 4
- 229920000742 Cotton Polymers 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 238000007667 floating Methods 0.000 description 2
- 239000013505 freshwater Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000003892 spreading Methods 0.000 description 2
- 230000007480 spreading Effects 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 229920002334 Spandex Polymers 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000001012 protector Effects 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000004759 spandex Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 239000002918 waste heat Substances 0.000 description 1
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Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B7/00—Mercerising, e.g. lustring by mercerising
- D06B7/08—Mercerising, e.g. lustring by mercerising of fabrics of indefinite length
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/02—Rollers
- D06B23/023—Guiding rollers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/205—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for adding or mixing constituents of the treating material
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/30—Means for cleaning apparatus or machines, or parts thereof
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06G—MECHANICAL OR PRESSURE CLEANING OF CARPETS, RUGS, SACKS, HIDES, OR OTHER SKIN OR TEXTILE ARTICLES OR FABRICS; TURNING INSIDE-OUT FLEXIBLE TUBULAR OR OTHER HOLLOW ARTICLES
- D06G1/00—Beating, brushing, or otherwise mechanically cleaning or pressure cleaning carpets, rugs, sacks, hides, or other skin or textile articles or fabrics
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
This multi-functional mercerizing equipment of high-speed high-efficient intelligent environment-friendly is equipped with dual-purpose cropping mechanism including the frame that is rectangular shape in the one end of frame, is equipped with winding mechanism at the other end of frame, is equipped with the baffle that the level set up in the middle part of the frame, is equipped with a plurality of intervals setting and along the evaporation washing case that frame length direction distributes on the baffle, still is equipped with in the frame and is located a plurality of washing casees of baffle below, be equipped with in the frame and be located the U-shaped cover of evaporation washing case top, be equipped with the heat exchange tube at the inner wall of U-shaped cover, be equipped with temperature control sensor just respectively in every evaporation washing case temperature control sensor pass through wireless communication mode and.
Description
Technical Field
The invention belongs to the technical field of machinery, and particularly relates to high-speed, high-efficiency, intelligent and environment-friendly multifunctional mercerizing equipment.
Background
In the field of knitted fabrics, cotton and cotton/lycra fabrics, the steps of unreeling, washing, drying and the like are required for the fabrics.
In the unreeling process, dust carried by cloth is released to the air, so that the operation environment is polluted.
Secondly, at the in-process of evaporating and washing, temperature control is artificial controlling, and in addition, evaporate the heat that washes the case and distribute to the air then directly, the practicality of equipment is poor.
Therefore, there is an urgent need to develop a mercerizing apparatus which can solve the above technical problems.
Disclosure of Invention
The invention aims to solve the problems and provides high-speed, high-efficiency, intelligent and environment-friendly multifunctional mercerizing equipment which can collect dust and is more practical.
In order to achieve the purpose, the invention adopts the following technical scheme: the high-speed high-efficiency intelligent environment-friendly multifunctional mercerizing device comprises a long-strip-shaped frame, a dual-purpose cropping mechanism is arranged at one end of the frame, a rolling mechanism is arranged at the other end of the frame, a horizontally-arranged partition plate is arranged in the middle of the frame, a plurality of steaming and washing boxes which are arranged at intervals and distributed along the length direction of the frame are arranged on the partition plate, a plurality of washing boxes which are positioned below the partition plate are also arranged on the frame, a U-shaped cover which is positioned above the top of the steaming and washing boxes is arranged on the frame, heat exchange tubes are arranged on the inner wall of the U-shaped cover, a temperature control sensor is respectively arranged in each steaming and washing box and is connected with a computer in a wireless communication mode, the dual-purpose cropping mechanism comprises a support, a first roller mechanism and a second roller mechanism are arranged on the support, and a middle roller mechanism is arranged between, the middle roller mechanism is positioned below the side of the first roller mechanism, the middle roller mechanism is positioned below the side of the second roller mechanism, the middle roller mechanism comprises a first roller and a second roller, the first roller is positioned below the side of the second roller, the first roller is fixed on the support through a first net-shaped connecting frame, the second roller is fixed on the support through a U-shaped net-shaped connecting frame, a first negative pressure dust suction box positioned on the outer side of the first net-shaped connecting frame is arranged on the support, a U-shaped negative pressure dust suction box positioned on the outer side of the U-shaped net-shaped connecting frame is further arranged on the support, the first negative pressure dust suction box and the U-shaped negative pressure dust suction box are connected in parallel and are connected with a negative pressure main pipe, a filtering structure is arranged in the negative pressure main pipe, a plurality of first through holes are formed in one surface, close to the first net-shaped connecting frame, a first cleaning mechanism is arranged in the first negative pressure dust suction box, a plurality of second through holes are formed in one surface, close to the U-shaped net-shaped connecting frame, of the U-shaped negative pressure dust collection box, and a second cleaning mechanism is arranged in the U-shaped negative pressure dust collection box.
In the high-speed high-efficiency intelligent environment-friendly multifunctional mercerizing device, a padder is arranged between two adjacent water washing tanks.
In foretell high-speed high-efficient intelligent environment-friendly multi-functional mercerizing equipment, the slope of first netted link set up, first negative pressure dust suction box slope set up, first clearance mechanism including setting up the first U-shaped cleaning head in first negative pressure dust suction box, the both ends of first U-shaped cleaning head respectively with first negative pressure dust suction box keep away from the contact of one side inner wall of first netted link, still be connected with first cantilever type cleaning head just on first U-shaped cleaning head first cantilever type cleaning head and first negative pressure dust suction box be close to the contact of one side inner wall of first netted link, be equipped with at the inner wall top of first negative pressure dust suction box with the first driver that first U-shaped cleaning head is connected.
In the high-speed high-efficiency intelligent environment-friendly multifunctional mercerizing device, the middle part of the first U-shaped cleaning head is connected with at least one walking wheel, and the walking wheel is in contact with the inner wall of one side of the first negative pressure dust suction box, which is far away from the first reticular connecting frame.
In foretell high-speed high-efficient intelligent environment-friendly multi-functional mercerizing equipment, first cantilever type cleaning head and first U-shaped cleaning head between be connected with first extension spring, first extension spring can avoid the free end of first cantilever type cleaning head to insert to first through-hole in.
In the above high-speed high-efficiency intelligent environment-friendly multifunctional mercerizing equipment, the second cleaning mechanism comprises two second U-shaped cleaning heads which are positioned in two ends of the U-shaped negative pressure dust suction box one by one, two ends of each second U-shaped cleaning head are respectively contacted with the inner wall of the U-shaped negative pressure dust suction box far away from one side of the U-shaped meshed connecting frame, each second U-shaped cleaning head is respectively provided with a second cantilever type cleaning head, the second cantilever type cleaning heads are contacted with the inner wall of the U-shaped negative pressure dust suction box near one side of the U-shaped meshed connecting frame, and the second U-shaped cleaning heads are connected with the second driver.
In foretell high-speed high-efficient intelligent environment-friendly multi-functional mercerizing equipment, second U-shaped cleaning head and second cantilever type cleaning head between be connected with the second extension spring, just the second extension spring can avoid the second cantilever type cleaning head the free end insert to the second through-hole in.
In the high-speed high-efficiency intelligent environment-friendly multifunctional mercerizing equipment, the support is also provided with a tensioning mechanism for tensioning the cloth passing through the first roller mechanism and/or the second roller mechanism.
In foretell high-speed high-efficient intelligent environment-friendly multi-functional mercerizing equipment, straining device include the tensioning roller, the both ends of tensioning roller are connected with the elevator, be equipped with the spring of two piece at least vertical settings between every elevator and support, wear to be equipped with the vertical regulation pole with support threaded connection on the support, the upside cell wall that is equipped with ring channel and ring channel in the upper end of vertical regulation pole is the slope cell wall, the thickness that the cover was equipped with drive ring and drive ring in the ring channel is less than the width of ring channel, the upper end of drive ring have with the slope cell wall coincide's each other annular inclined plane, be equipped with a plurality of circumference evenly distributed's vertical spring part between the lower extreme of drive ring and the downside cell wall of ring channel, be connected with the cantilever type clamp plate just on the drive ring cantilever type clamp.
In the high-speed high-efficiency intelligent environment-friendly multifunctional mercerizing device, a plurality of lower spherical depressions distributed circumferentially are arranged on the annular inclined surface, upper spherical depressions corresponding to the lower spherical depressions one by one are arranged on the inclined groove wall, and spherical bodies are arranged between the lower spherical depressions and the upper spherical depressions which correspond to each other.
In the high-speed high-efficiency intelligent environment-friendly multifunctional mercerizing equipment, one surface, far away from the first through hole, of the first negative pressure dust suction box is provided with a first dust exhaust hole communicated with the negative pressure main pipe; and a second dust exhaust hole communicated with the negative pressure header pipe is formed in one surface, far away from the second through hole, of the U-shaped negative pressure dust suction box.
In the above-mentioned high-speed high-efficient intelligent environment-friendly multifunctional mercerizing equipment, the tensioning roller both sides be equipped with fixed tensioning roller.
Compared with the prior art, the high-speed high-efficiency intelligent environment-friendly multifunctional mercerizing equipment has the advantages that:
1. can realize no dust emission, environmental protection and more reasonable design.
2. Through designing first clearance mechanism and second clearance mechanism, it can realize the inside clearance of box, has avoided jam and secondary pollution.
3. Simple structure and easy manufacture.
4. Can effectively realize tensioning and loosening, and has simple and convenient operation.
5. The temperature is intelligently detected, and intelligent control can be realized.
6. The utilization of the redundant heat is more environment-friendly and practical.
7. Through the upper and lower design of a plurality of rollers, namely, the cloth after passing through the rollers is of a bending structure, the washing process can be greatly shortened, the using amount of auxiliaries is invisibly reduced, and the roller is environment-friendly and energy-saving.
8. Through the vacuum suction device, silicone oil and stains on the surface of the fabric and in fiber gaps can be removed powerfully, the pressure of subsequent washing is reduced, and energy is saved.
9. Fresh water or the mixture is quantitatively added into the overflow water tank, and the overflow water tank can overflow floating silicon oil in an overflow mode, so that the filtering efficiency of the filter can be further improved, the cleanness of the mixture can be kept, and the front treatment effect and the rear treatment effect are consistent.
Drawings
FIG. 1 is a schematic diagram of the structure provided by the present invention.
Fig. 2 is a schematic view of the U-shaped cover structure provided by the present invention.
Fig. 3 is a block diagram of the temperature control provided by the present invention.
Fig. 4 is a schematic structural diagram of a doffing mechanism provided by the invention.
FIG. 5 is a schematic view of a dust removing structure added to the cropping mechanism provided by the invention.
Fig. 6 is a partial structural schematic view of a first negative pressure dust suction box provided by the invention.
Fig. 7 is a partial structural schematic view of the U-shaped negative pressure dust suction box provided by the invention.
Fig. 8 is a schematic structural view of the tensioning mechanism provided by the present invention.
Fig. 9 is a schematic view of a first usage state provided by the present invention.
Fig. 10 is a schematic view of a second usage state provided by the present invention.
Fig. 11 is a schematic structural view of a vacuum pumping apparatus provided by the present invention.
Fig. 12 is a schematic structural diagram of a circulation automatic filtering system provided by the invention.
Fig. 13 is a simplified structural schematic diagram of the interior of the washing tank provided by the present invention.
In the figure, a bracket 1, a first roller mechanism 11, a second roller mechanism 12, a first roller 21, a second roller 22, a first net-shaped connecting frame 23, a U-shaped net-shaped connecting frame 24, a first negative pressure dust suction box 3, a first through hole 31, a first cleaning mechanism 32, a first U-shaped cleaning head 321, a first cantilever type cleaning head 322, a first driver 323, a traveling wheel 324, a first tension spring 325, a U-shaped negative pressure dust suction box 4, a second through hole 41, a second cleaning mechanism 42, a second U-shaped cleaning head 421, a second cantilever type cleaning head 422, a second driver 423, a second tension spring 424, a negative pressure main pipe 5, a tension mechanism 6, a tension roller 61, a fixed tension roller 611, a lifting block 62, a spring 63, a vertical adjusting rod 64, an annular groove 65, an inclined groove wall 651, a driving ring 66, an annular inclined surface 661, a vertical spring 67, a cantilever type pressing plate 68, a spherical body 69, an intermediate mechanism a roller mechanism a, The device comprises a frame 7, a partition plate 71, a steaming and washing box 72, a water washing box 73, a U-shaped cover 74, a heat exchange pipe 75, a temperature control sensor 76, a computer 77 and a padder 78.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
As shown in fig. 1-3, the high-speed, high-efficiency, intelligent, environment-friendly and multifunctional mercerizing device comprises a frame 7 which is in a long strip shape, a dual-purpose cropping mechanism is arranged at one end of the frame 7, a winding mechanism is arranged at the other end of the frame 7, a horizontal partition plate 71 is arranged in the middle of the frame 7, a plurality of steaming and washing boxes 72 which are arranged at intervals and distributed along the length direction of the frame 7 are arranged on the partition plate 71, a plurality of washing boxes 73 which are positioned below the partition plate 71 are further arranged on the frame 7, and the number of the steaming and washing boxes 72 is equal to the number of.
Secondly, a temperature control sensor 76 is respectively arranged in each steaming and washing box 72, and the temperature control sensor 76 is connected with a computer 77 in a wireless communication mode.
The temperature control sensor 76 can detect the temperature in the steam washing box 72 in real time, and then convert the temperature into an electric signal to be fed back to the computer 77, and the computer 77 can adjust the temperature in each steam washing box 72 according to the set temperature interval.
By means of the scheme, intelligent operation is achieved, and practicability of the equipment is improved invisibly.
The rack 7 is provided with a U-shaped cover 74 positioned above the top of the steaming and washing box 72, the inner wall of the U-shaped cover 74 is provided with a heat exchange pipe 75, the heat exchange pipe 75 is of a snake-shaped structure, the heat exchange pipe 75 is partially arranged in an external water tank, through the structure, the heat can heat cold water in the water tank, and the heated hot water can be used for production operation or cleaning and the like.
Waste heat utilization, it is more environmental protection.
A padder 78 is provided between the adjacent two washing tanks 73.
As shown in fig. 4, the dual-purpose cropping mechanism comprises a bracket 1.
The support includes the vertical support of two vertical settings to and the horizontal support of being connected with two vertical supports respectively, and the one end of horizontal support is unsettled.
A first roller mechanism 11 and a second roller mechanism 12 are arranged on the bracket 1, and the first roller mechanism 11 comprises a plurality of first rollers which are arranged in sequence.
The second roller mechanism 12 includes a plurality of second rollers arranged in sequence.
An intermediate roller mechanism a is arranged between the first roller mechanism 11 and the second roller mechanism 12, the intermediate roller mechanism a is positioned below the side of the first roller mechanism 11, and the intermediate roller mechanism a is positioned below the side of the second roller mechanism 12.
Namely, through the design, the cloth can be fed and discharged in a curve manner, and the volume and the length of the equipment can be effectively reduced.
Specifically, the middle roller mechanism a comprises a first roller 21 and a second roller 22, the first roller 21 is positioned below the second roller 22,
the diameter of the first roller 21 is smaller than that of the second roller 22.
The first roller 21 is fixed on the support 1 through a first net-shaped connecting frame 23, the first net-shaped connecting frame 23 comprises a plurality of vertically arranged first stainless steel pipes, and the first stainless steel pipes are connected to the first transverse rod.
The first stainless steel pipes are arranged at intervals.
The second roller 22 is fixed on the support 1 through a U-shaped reticular connecting frame 24, the U-shaped reticular connecting frame 24 comprises a plurality of second stainless steel pipes which are uniformly arranged at intervals, and the second stainless steel pipes are connected on the second transverse rod.
The first net-like connecting frame 23 and the U-shaped net-like connecting frame 24 respectively serve as a protector and also serve as a guide.
The first negative pressure dust suction box 3 positioned on the outer side of the first reticular connecting frame 23 is arranged on the support 1, and the first negative pressure dust suction box 3 is of a flat structure.
As shown in fig. 4-8, the bracket 1 is further provided with a U-shaped negative pressure suction box 4 located outside the U-shaped net-shaped connecting frame 24, the first negative pressure suction box 3 and the U-shaped negative pressure suction box 4 are arranged in parallel and connected with a negative pressure header pipe 5, and the negative pressure header pipe 5 is buried underground, so that the existing space area can be reasonably utilized, and the effect of dust free can be achieved.
Be equipped with filtration in negative pressure house steward 5, filtration includes an at least filter screen, and the filter screen is from last down to insert to negative pressure house steward 5 in, be equipped with the locating plate respectively on the two surfaces of every filter screen, promptly, form between two locating plates and insert space and this space and negative pressure house steward 5 intercommunication.
A plurality of first through holes 31 are formed in one surface, close to the first net-shaped connecting frame 23, of the first negative pressure dust suction box 3, a first cleaning mechanism 32 is arranged in the first negative pressure dust suction box 3, a plurality of second through holes 41 are formed in one surface, close to the U-shaped net-shaped connecting frame 24, of the U-shaped negative pressure dust suction box 4, and a second cleaning mechanism 42 is arranged in the U-shaped negative pressure dust suction box 4; the first through-hole 31 and the second through-hole 41 are bar-shaped holes, respectively.
A first dust exhaust hole communicated with the negative pressure header pipe 5 is formed in one surface, far away from the first through hole, of the first negative pressure dust suction box 3; and a second dust exhaust hole communicated with the negative pressure header pipe 5 is formed in one surface, far away from the second through hole, of the U-shaped negative pressure dust suction box 4.
Specifically, the first net-shaped connecting frame 23 of this embodiment is obliquely arranged, the first negative pressure dust suction box 3 is obliquely arranged, the first cleaning mechanism 32 includes a first U-shaped cleaning head 321 arranged in the first negative pressure dust suction box 3, two ends of the first U-shaped cleaning head 321 are respectively contacted with one side inner wall of the first negative pressure dust suction box 3 away from the first net-shaped connecting frame 23, the first U-shaped cleaning head 321 is further connected with a first cantilever type cleaning head 322, the first cantilever type cleaning head 322 is contacted with one side inner wall of the first negative pressure dust suction box 3 close to the first net-shaped connecting frame 23, and a first driver 323 connected with the first U-shaped cleaning head 321 is arranged at the top of the inner wall of the first negative pressure dust suction box 3. The first actuator 323 is a cylinder or a ram.
At least one walking wheel 324 is connected to the middle of the first U-shaped cleaning head 321, and the walking wheel 324 contacts with the inner wall of the first negative pressure dust suction box 3 at the side far away from the first net-shaped connecting frame 23.
A first tension spring 325 is connected between the first cantilevered cleaning head 322 and the first U-shaped cleaning head 321, and the first tension spring 325 can prevent the free end of the first cantilevered cleaning head 322 from being inserted into the first through hole 31.
The second cleaning mechanism 42 comprises two second U-shaped cleaning heads 421 located in two ends of the U-shaped negative pressure dust suction box 4 one by one, two ends of each second U-shaped cleaning head 421 are in contact with the inner wall of one side, away from the U-shaped meshed connecting frame 24, of the U-shaped negative pressure dust suction box 4 respectively, a second cantilever type cleaning head 422 is arranged on each second U-shaped cleaning head 421 respectively, the second cantilever type cleaning heads 422 are in contact with the inner wall of one side, close to the U-shaped meshed connecting frame 24, of the U-shaped negative pressure dust suction box 4, and the second U-shaped cleaning heads 421 are connected with a second driver 423.
The second driver 423 is any one of a cylinder, and a linear motor.
A second tension spring 424 is connected between the second U-shaped cleaning head 421 and the second cantilever-type cleaning head 422, and the second tension spring 424 can prevent the free end of the second cantilever-type cleaning head 422 from being inserted into the second through hole 41.
The support 1 is also provided with a tensioning mechanism 6 for tensioning the cloth passing through the first roller mechanism 11 and/or the second roller mechanism 12.
Specifically, straining device 6 includes tensioning roller 61, tensioning roller 61's both ends are connected with lift piece 62, be equipped with the spring 63 of two piece at least vertical settings between every lift piece and support 1, wear to be equipped with the vertical regulation pole 64 with support threaded connection on support 1, the upside cell wall that is equipped with ring channel 65 and ring channel 65 in the upper end of vertical regulation pole 64 is slope cell wall 651, the thickness that the cover was equipped with drive ring 66 and drive ring 66 in ring channel 65 is less than the width of ring channel 65, have in the upper end of drive ring 66 with the annular inclined plane 661 that slopes cell wall 651 coincide each other, be equipped with the vertical spring part 67 of a plurality of circumference evenly distributed between the lower extreme of drive ring 66 and the downside cell wall of ring channel 65, be connected with cantilever type clamp plate 68 just on drive ring 66 cantilever type clamp plate 68 free end be connected with lift piece 62.
A plurality of lower spherical depressions are circumferentially distributed on the annular inclined surface 661, upper spherical depressions corresponding to the lower spherical depressions one to one are provided on the inclined groove wall 651, and spherical bodies 69 are provided between the lower spherical depressions and the upper spherical depressions corresponding to each other.
Rotation of the vertical adjustment rod 64 thereby drives the cantilevered platen 68 up and down, i.e., the elevator block 62 is also raised and lowered in unison, which effectively achieves both tension and slack.
As shown in the figures 7-10 of the drawings,
the working principle of the doffing mechanism of the embodiment is as follows:
the cloth passes through the first roller mechanism 11, the middle roller mechanism a and the second roller mechanism 12 in sequence, at the moment, dust on the cloth is released, the negative pressure header pipe 5 is communicated with a negative pressure source, and the first negative pressure dust suction box 3 and the U-shaped negative pressure dust suction box 4 realize dust absorption through the first through hole 31 and the second through hole 41.
After absorption, is filtered and the final filtered gas is discharged.
Firstly, the steps can realize no dust emission, and the design is more reasonable and environment-friendly.
Secondly, be equipped with the dust sensor in first negative pressure dust suction box 3 and U-shaped negative pressure dust suction box 4 respectively, when it detects dust concentration and is higher than the setting value, then negative pressure house steward 5 communicates with the negative pressure source this moment, and intelligence just accords with the production requirement of enterprise.
In addition, through designing first clearance mechanism 32 and second clearance mechanism 42, it can realize the clearance of box inside, has avoided jam and secondary pollution.
As shown in the figures 1-3 of the drawings,
the equipment can be in two states, the first, and the washing operation is carried out independently.
And secondly, steaming and then washing with water.
As shown in fig. 11, a vacuum suction device 10 capable of performing surface treatment on the fabric in advance when the fabric enters the first roller mechanism is arranged in front of the first roller mechanism, the vacuum suction device 10 comprises a suction cup 101 which is arranged obliquely, barrier strips 102 are arranged on two sides of the suction cup 101, a cloth spreading rack 103 is connected between the two barrier strips 102, and the cloth spreading rack 103 is in an X shape.
Through the vacuum suction device, silicone oil and stains on the surface of the fabric and in fiber gaps can be removed powerfully, the pressure of subsequent washing is reduced, and energy is saved.
As shown in fig. 12, a circulation automatic filtration system was connected to the washing tank.
Further, the circulating automatic filtering system comprises a filter 50, wherein the filter 50 is connected with the water washing tank through a circulating pipeline and reenters the water washing tank after passing through the filter 50, so that the circulating automatic filtering system can be recycled, and the production cost is lowered virtually.
In addition, when the mixture in the washing tank flows to the filter 50 through the circulating pipeline, the circulating pipeline is provided with the overflow water tank 501, fresh water or the washing mixture is quantitatively added into the overflow water tank 501, and the floating silicone oil can overflow from the overflow water tank 501 in an overflow mode, so that the filtering efficiency of the filter can be further improved, the cleanness of the washing mixture can be kept, and the front effect and the rear effect are consistent.
As shown in fig. 13, two polygonal rotors 60 which are parallel to each other and rotate synchronously are arranged in the water washing tank, the polygonal rotors 60 are in contact with the surface of the fabric, so that the water washing mixed liquid repeatedly penetrates through the fabric to disperse silicone oil and dirt on the surface of the fabric, a screen drum 601 is arranged on the inner side of any polygonal rotor 60, and a high-temperature spray pipe 602 on the screen drum 601 is aligned with the fabric, so that the treatment effect can be further improved.
And a heating device is also arranged in the water washing tank, the heating device is a heating plate, and a heat conduction plate is arranged on the inner side of the heating plate. The heating plate indirectly heats the water-washed mixture.
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the invention as defined in the appended claims.
Claims (6)
1. The utility model provides a multi-functional mercerizing equipment of high-speed high-efficient intelligent environment-friendly, is including being frame (7) of rectangular shape, is equipped with dual-purpose cropping mechanism in the one end of frame (7), is equipped with winding mechanism at the other end of frame (7), its characterized in that, frame (7) middle part be equipped with baffle (71) that the level set up, be equipped with a plurality of intervals on baffle (71) set up and along evaporating washing case (72) that frame (7) length direction distributes, still be equipped with on frame (7) be located a plurality of washing case (73) of baffle (71) below, be equipped with in frame (7) and be located evaporate U-shaped cover (74) of washing case (72) top, be equipped with heat exchange tube (75) at the inner wall of U-shaped cover (74), be equipped with temperature control sensor (76) respectively in every evaporates washing case (72) and temperature control sensor (76) pass through wireless communication mode and be connected with computer (77), the dual-purpose cropping mechanism comprises a support (1) connected to one end of a rack (7), a first roller mechanism (11) and a second roller mechanism (12) are arranged on the support (1), a middle roller mechanism (a) is arranged between the first roller mechanism (11) and the second roller mechanism (12), the middle roller mechanism (a) comprises a first roller (21) and a second roller (22), the first roller (21) is positioned below the side of the second roller (22), the first roller (21) is fixed on the support (1) through a first net-shaped connecting frame (23), the second roller (22) is fixed on the support (1) through a U-shaped net-shaped connecting frame (24), a first negative pressure dust suction box (3) positioned outside the first net-shaped connecting frame (23) is arranged on the support (1), and a U-shaped negative pressure dust suction box (4) positioned outside the U-shaped net-shaped connecting frame (24) is further arranged on the support (1), the first negative pressure dust collection box (3) and the U-shaped negative pressure dust collection box (4) are arranged in parallel and connected with the negative pressure header pipe (5), a filtering structure is arranged in the negative pressure header pipe (5), one surface, close to the first net-shaped connecting frame (23), of the first negative pressure dust collection box (3) is provided with a plurality of first through holes (31), a first cleaning mechanism (32) is arranged in the first negative pressure dust collection box (3), one surface, close to the U-shaped net-shaped connecting frame (24), of the U-shaped negative pressure dust collection box (4) is provided with a plurality of second through holes (41), and a second cleaning mechanism (42) is arranged in the U-shaped negative pressure dust collection box (4);
the first net-shaped connecting frame (23) is obliquely arranged, the first negative pressure dust collection box (3) is obliquely arranged, the first cleaning mechanism (32) comprises a first U-shaped cleaning head (321) arranged in the first negative pressure dust collection box (3), two ends of the first U-shaped cleaning head (321) are respectively contacted with the inner wall of one side, far away from the first net-shaped connecting frame (23), of the first negative pressure dust collection box (3), the first U-shaped cleaning head (321) is further connected with a first cantilever type cleaning head (322), the first cantilever type cleaning head (322) is contacted with the inner wall of one side, close to the first net-shaped connecting frame (23), of the first negative pressure dust collection box (3), and a first driver (323) connected with the first U-shaped cleaning head (321) is arranged at the top of the inner wall of the first negative pressure dust collection box (3);
a first tension spring (325) is connected between the first cantilever type cleaning head (322) and the first U-shaped cleaning head (321), and the first tension spring (325) can prevent the suspended end of the first cantilever type cleaning head (322) from being inserted into the first through hole (31); the middle part of the first U-shaped cleaning head is connected with at least one travelling wheel, and the travelling wheel is contacted with the inner wall of one side of the first negative pressure dust suction box far away from the first reticular connecting frame;
the bracket (1) is also provided with a tensioning mechanism (6) for tensioning the cloth passing through the first roller mechanism (11) and/or the second roller mechanism (12);
the tensioning mechanism (6) comprises a tensioning roller (61), two ends of the tensioning roller (61) are connected with lifting blocks (62), at least two vertically arranged springs (63) are arranged between each lifting block and the support (1), a vertical adjusting rod (64) in threaded connection with the support is arranged on the support (1) in a penetrating manner, the upper side groove wall of the vertical adjusting rod (64) is provided with an annular groove (65) and the annular groove (65) is an inclined groove wall (651), a driving ring (66) is sleeved in the annular groove (65), the thickness of the driving ring (66) is smaller than the width of the annular groove (65), the upper end of the driving ring (66) is provided with an annular inclined surface (661) which is matched with the inclined groove wall (651), a plurality of vertical spring parts (67) which are uniformly distributed circumferentially are arranged between the lower end of the driving ring (66) and the lower side groove wall of the annular groove (65), a cantilever type pressure plate (68) is connected to the driving ring (66), and the suspended end of the cantilever type pressure plate (68) is connected with the lifting block (62).
2. The high-speed high-efficiency intelligent environment-friendly multifunctional mercerizing equipment according to claim 1, wherein a padder (78) is arranged between two adjacent water washing tanks (73).
3. The high-speed high-efficiency intelligent environment-friendly multifunctional mercerizing equipment according to claim 1, wherein the second cleaning mechanism (42) comprises two second U-shaped cleaning heads (421) which are respectively positioned in two ends of the U-shaped negative pressure dust collection box (4), two ends of each second U-shaped cleaning head (421) are respectively contacted with the inner wall of one side, far away from the U-shaped reticular connecting frame (24), of the U-shaped negative pressure dust collection box (4), a second cantilever type cleaning head (422) is respectively arranged on each second U-shaped cleaning head (421), the second cantilever type cleaning head (422) is contacted with the inner wall of one side, close to the U-shaped reticular connecting frame (24), of the U-shaped negative pressure dust collection box (4), and the second U-shaped cleaning head (421) is connected with the second driver (423).
4. The high-speed high-efficiency intelligent environment-friendly multifunctional mercerizing equipment according to claim 3, wherein a second tension spring (424) is connected between the second U-shaped cleaning head (421) and the second cantilever type cleaning head (422), and the second tension spring (424) can prevent the suspended end of the second cantilever type cleaning head (422) from being inserted into the second through hole (41).
5. The high-speed high-efficiency intelligent environment-friendly multifunctional mercerizing equipment according to claim 1, wherein a plurality of lower spherical depressions are circumferentially distributed on the annular inclined surface (661), upper spherical depressions corresponding to the lower spherical depressions in one-to-one manner are arranged on the inclined groove wall (651), and spherical bodies (69) are arranged between the lower spherical depressions and the upper spherical depressions corresponding to each other.
6. The high-speed high-efficiency intelligent environment-friendly multifunctional mercerizing equipment according to claim 5, wherein a first dust exhaust hole communicated with the negative pressure header pipe (5) is formed in one surface, away from the first through hole, of the first negative pressure dust suction box (3); and a second dust discharge hole communicated with the negative pressure header pipe (5) is formed in one surface, far away from the second through hole, of the U-shaped negative pressure dust suction box (4).
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| CN201711064403.2A CN107761287B (en) | 2017-11-02 | 2017-11-02 | High-speed high-efficiency intelligent environment-friendly multifunctional mercerizing equipment |
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| CN201711064403.2A CN107761287B (en) | 2017-11-02 | 2017-11-02 | High-speed high-efficiency intelligent environment-friendly multifunctional mercerizing equipment |
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| CN107761287B true CN107761287B (en) | 2020-03-31 |
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| CN109487519B (en) * | 2018-10-25 | 2020-06-26 | 浙江乐丰纺织机械有限公司 | Mercerizing equipment |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202247362U (en) * | 2011-09-19 | 2012-05-30 | 浙江理工大学 | Control system for recovery of weak lye of steamers of mercerizing machine |
| CN205687241U (en) * | 2016-04-21 | 2016-11-16 | 嘉善威尔尼绒业有限公司 | A kind of cloth unreeling machine |
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2017
- 2017-11-02 CN CN201711064403.2A patent/CN107761287B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202247362U (en) * | 2011-09-19 | 2012-05-30 | 浙江理工大学 | Control system for recovery of weak lye of steamers of mercerizing machine |
| CN205687241U (en) * | 2016-04-21 | 2016-11-16 | 嘉善威尔尼绒业有限公司 | A kind of cloth unreeling machine |
Non-Patent Citations (1)
| Title |
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| 浅谈丝光机的改造技术;沈锡等;《传化杯第七届全国染整前处理学术研讨会论文集》;20070930;第241-250页 * |
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