CN116043446A

CN116043446A - Energy-saving and environment-friendly printing and dyeing device and printing and dyeing process thereof

Info

Publication number: CN116043446A
Application number: CN202310131964.9A
Authority: CN
Inventors: 沈庆丰; 沈伟峰; 郑文渊; 施晓峰
Original assignee: Jiangsu Heyuan Textile Technology Co ltd
Current assignee: Jiangsu Heyuan Textile Technology Co ltd
Priority date: 2023-02-19
Filing date: 2023-02-19
Publication date: 2023-05-02

Abstract

The invention discloses an energy-saving and environment-friendly printing and dyeing device, which comprises a printing and dyeing box and an ironing device, wherein the right side of the printing and dyeing box is provided with the ironing device, two groups of ironing blocks are arranged in the ironing device, heating blocks are arranged in the ironing blocks, a steam pool is arranged in the lower ironing blocks, and heating wires are arranged on the inner side of the steam pool; the right side at the ironing device back is provided with the gear box, accommodate motor is installed to the back of gear box, and two sets of hair scraping rollers are installed in the front of gear box, the fixed bolster is installed in the front of hair scraping rollers, and the fixed bolster is located the right side of ironing device. According to the invention, the ironing device and the hair scraping roller are arranged, and the hair scraping roller and the ironing device are arranged, so that the problem that the dyeing effect is affected by the fact that the flock is attached to the surface of the cloth when the cloth is dyed by the existing dyeing device is effectively solved.

Description

Energy-saving and environment-friendly printing and dyeing device and printing and dyeing process thereof

Technical Field

The invention relates to the technical field of cloth cover printing and dyeing, in particular to an energy-saving and environment-friendly printing and dyeing device and a printing and dyeing process thereof.

Background

The dyeing processing is modern to the comparatively common dyeing processing mode of cloth cover, through the leading-in dyeing pond of cloth cover utilization rotatory roller structure inside, through submerging the attached mode of dyestuff and dyeing, can carry out the cloth dyeing on a large scale through the mode of dyeing, can indicate the machining efficiency of cloth cover dyeing effectively, and current dyeing device is through retrieving the dyestuff can realize energy-concerving and environment-protective effect effectively, current cloth cover can exist the batting in the time of textile processing, directly carries out the printing and dyeing and can influence the printing and dyeing effect of cloth cover.

The existing printing and dyeing device has the following defects:

1. the patent document discloses an energy-concerving and environment-protective low temperature level dyeing device of warp knitting surface fabric, including "printing and dyeing case, the output roller, the guide roll, printing and dyeing roller and dye liquor case, be provided with the printing and dyeing roller respectively at the inside both ends of printing and dyeing case, be provided with the liquid return pipe between printing and dyeing case and dye liquor case, be provided with the drain pipe in the bottom of dye liquor case, be provided with the infusion pump on the drain pipe, the drain pipe passes through three-way connection bottom liquid pipe and top liquid pipe, bottom liquid pipe tip in the printing and dyeing case is provided with bottom drain dish, the even array of upper surface interval of bottom drain dish has a plurality of drain holes, top liquid pipe tip in the printing and dyeing case is provided with top drain dish, the even array of lower surface interval of top drain dish has a plurality of drain holes. The energy-saving and environment-friendly low-temperature printing and dyeing device for the warp knitted fabric can effectively improve the printing and dyeing stability and the high efficiency of the warp knitted fabric through reasonable structural design and ensure uniform printing and dyeing, but the existing printing and dyeing device has the problem that the printing and dyeing effect is influenced by the adhesion of flocks on the surface of the cloth surface when the cloth surface is printed and dyed;

2. the invention discloses an energy-saving and environment-friendly printing and dyeing device, which relates to the technical field of printing and dyeing equipment, and comprises a printing and dyeing device, a roller frame device, a heat device, a connecting structure and a filtering tank, wherein the lower surface of a first fixing frame and the lower surface of a second fixing frame are respectively welded with the upper surface of a printing and dyeing tank, the two ends of a third fixing frame are respectively welded with the two sides of the inside of the printing and dyeing tank, a heating pipe is arranged in the printing and dyeing tank, a through hole is formed in one side surface of the printing and dyeing tank, one end of a circuit pipe is connected with the heating pipe through the through hole, the connecting structure comprises a first connecting pipe and a second connecting pipe, and a heat exchanger is arranged at one end of the first connecting pipe. According to the energy-saving and environment-friendly printing and dyeing device, the heat exchanger can recycle waste heat in the printing and dyeing process, sewage is filtered into purified water through the filter tank and is conveyed into the printing and dyeing tank to serve as one of water sources again, so that the waste heat recycling and sewage purification recycling in the running process of the device are realized, and when the existing device is used, under the condition that printing and dyeing are uneven, a worker is usually required to observe whether the problem of unqualified exists, and the working pressure of the worker is increased;

3. the patent document discloses a clothing printing and dyeing device, including "material feeding unit, printing and dyeing device, drying device and coiling mechanism, material feeding unit's right side is equipped with dust collector, printing and dyeing device's left side is equipped with sewage purification device. According to the garment printing and dyeing device, through the cooperation of the tension adjusting device, the dust removing device and the sewage purifying device, the telescopic connecting rod stretches to drive the movable rod and the lower pressing roller to press downwards, the tension of cloth is adjusted through the cooperation of the lower pressing roller and the movable roller, so that the cloth enters the printing and dyeing device with proper tightness, the cooperation of the first spraying head and the second spraying head completely removes dust at the upper end and the lower end of the cloth, the sewage purifying device filters and purifies the printed sewage, the sewage is prevented from being directly discharged into the ground, the environmental protection is improved, meanwhile, the filtered water can be repeatedly printed and used, the use of water resources is saved, the environmental protection effect is improved, but when the conventional device is used, the situation that the dye attached to the immersed surface drops on the ground to cause pollution and waste is usually caused, and the environmental influence is directly caused;

4. the patent document discloses an energy-saving and environment-friendly water washing device for printing and dyeing, and relates to the field of printing and dyeing equipment. This energy-concerving and environment-protective washing device for printing and dyeing, including "washing pond, advance the cloth roller, go out cloth roller, adjusting device, remove roller, first water pump, rose box, second water pump, cask, inclined tube and support, advance the left side that the cloth roller is located the washing pond, go out the right side that the cloth roller is located the washing pond, adjusting device is located the bottom of support, remove the roller and be located into the cloth roller and go out between the cloth roller, the suction pipe of first water pump is linked together with the inner chamber of washing pond, the outlet pipe of first water pump is linked together with the inner chamber of rose box. This energy-concerving and environment-protective washing device for printing and dyeing through the structural design of washing pond, cloth feed roller, play cloth roll, adjusting device, movable roller, first water pump, rose box, second water pump, cask, inclined tube and support to solve the printing and dyeing and washing device and not energy-concerving and environment-protective problem "current printing and dyeing device can't directly handle when carrying out cloth printing and dyeing inhomogeneous appears, lead to need intercepting or carry out secondary repetitive processing when using, thereby the suggestion cost.

Disclosure of Invention

The invention aims to provide an energy-saving and environment-friendly printing and dyeing device and a printing and dyeing process thereof, so as to solve the problems in the background technology.

In order to achieve the above purpose, the present invention provides the following technical solutions: the energy-saving and environment-friendly printing and dyeing device comprises a printing and dyeing box and an ironing device, wherein the ironing device is arranged on the right side of the printing and dyeing box, two groups of ironing blocks are arranged in the ironing device, heating blocks are arranged in the ironing blocks, a steam pool is arranged in the lower ironing blocks, and heating wires are arranged on the inner side of the steam pool;

the right side at the ironing device back is provided with the gear box, accommodate motor is installed to the back of gear box, and two sets of hair scraping rollers are installed in the front of gear box, the fixed bolster is installed in the front of hair scraping rollers, and the fixed bolster is located the right side of ironing device.

Preferably, the front of printing and dyeing case is provided with two sets of upset chamber doors, the recess handle has been seted up in the front of upset chamber door, the observation window is installed in the front embedding of upset chamber door, the right side of printing and dyeing case is provided with the control electronic box, the inside right side of printing and dyeing case is provided with the printing and dyeing pond, the left side of printing and dyeing pond is provided with the plummer, the inside of printing and dyeing case is provided with a plurality of groups of installation deflector rolls, the top of plummer is provided with the counterstain pond, the inside left side of printing and dyeing case is provided with the drying apparatus, the inside right side of drying apparatus is provided with the hot plate, the inside left side of drying apparatus is provided with the air exhauster, the top of plummer is provided with two sets of mount pads, the inside front and the back of printing and dyeing case are provided with two sets of installing supports respectively, the inside front and the back of printing and dyeing case are provided with U type support, and U type support is located the top of counterstain pond.

Preferably, the left side of the ironing device is provided with an inner guide roller, the top and the bottom of the ironing block are provided with combined bearings, the inner sides of the combined bearings are embedded and provided with adjusting screws, the outer sides of the adjusting screws are provided with adjusting knobs, the top and the bottom of the inner sides of the ironing device are respectively provided with a plurality of groups of inner guide rods, the inner guide rods are positioned at the inner sides of the ironing block, the front surface of the ironing device is provided with two groups of electric wires, and the front surface of the ironing device is provided with a water inlet pipe.

Preferably, the right side of the fixed support is provided with an abduction support, and the inner side of the abduction support is provided with an external guide roller.

Preferably, the right side of the dryer is provided with an air inlet, and the inside air enters the dryer and is heated by a heating plate to realize drying;

the inner guide roller is positioned at the inner side of the printing and dyeing box, the inner guide roller and the outer guide roller are in a flush state, and the top of the steam pool is provided with a plurality of groups of steam holes which are directly connected with the contact surfaces of the two groups of ironing blocks.

Preferably, the left side of mount pad is provided with step motor, and rotatory screw rod is installed to step motor's output, two sets of rotatory screw rod's outside meshing is installed the slip frame, and two sets of electric putter are installed at the top of slip frame, and the piston rod is installed to electric putter's output, and the slope scraper blade is installed to the bottom of piston rod, and the top of slope scraper blade is provided with a plurality of groups of guide bars, and the guide bar is located the inside of slip frame.

Preferably, the mounting bolt is installed in the outside of installing support, and the illuminator is installed to the inboard of installing support, and the light-passing board is installed on the right side of illuminator, and image acquisition ware is installed to the inboard of installing support, and image acquisition ware is located the right side of illuminator, and image acquisition camera is installed in the left side of image acquisition ware, and the connecting wire is installed at the top of image acquisition ware.

Preferably, the inboard embedding of U type support is provided with the regulation push rod, and the telescopic link is installed to the output of regulation push rod, and counterstain roller is installed to the bottom of telescopic link, and two sets of limit brackets are installed in the left side of U type support, and the gag lever post is installed in the inboard embedding of limit bracket, and movable frame is installed to the inboard of gag lever post, and movable frame and limit bracket's inboard is provided with supporting spring, and movable deflector roll is installed in the inboard embedding of movable frame.

Preferably, the dyeing process of the dyeing machine is as follows:

s1, firstly, enabling a cloth surface to be processed to pass through the inner sides of a hair scraping roller and an ironing device, then entering the inside of a printing and dyeing box, winding through various installation guide roller structures, pulling out through a left area, fixing through an external pulling structure, controlling the cloth surface to move through rotation, and taking out and ironing a batting by utilizing the hair scraping roller;

s2, continuously moving to enable the ironed cloth cover to enter the inner side of a printing and dyeing pond for printing and dyeing, continuously moving to automatically absorb the cloth cover through a middle area, when the cloth cover is absorbed and moved to the left side of an image collector, a illuminator on the left side of the cloth cover emits uniform light through a light-transmitting plate and irradiates the cloth cover, an image collector on the right side immediately records pictures on the cloth cover through an image collecting camera, and when a life with uneven light transmission appears, a counterstain structure at the bottom is controlled to operate;

s3, in the detection process, dye drops generated when the cloth cover at the top is absorbed can directly contact the bearing table at the bottom, the inclined scraping plate is controlled by the stepping motor to move along the inclined bearing table, so that the dye at the top can be scraped, and the scraping can be pushed to the inside of the counterstain tank for heating and repeated use;

s4, when non-uniformity is not detected at last, extension adjustment is carried out through the telescopic rods at the control output ends of the two groups of adjusting push rods, the transfer drives the counterstaining roller at the bottom to descend, and as the cloth cover is in a tight state, when the cloth cover is pressed down, the transfer drives the movable frame to compress the supporting spring at the bottom along the limiting rod, so that the cloth cover can successfully enter the counterstaining pond to be subjected to secondary counterstaining, and finally, the cloth cover continuously rises to the dryer, is dried by hot air generated by the dryer, and is transmitted by the installation guide roller.

Preferably, in the step S1, the method further includes the following steps:

s11, when the flock is removed and ironed, the cloth cover moves under the pulling of an external control structure on the left side, the hair scraping roller is connected with a gear box on the back side, an adjusting motor is arranged on the back side of the gear box, the transmission can drive the internal gear structure and the two groups of hair scraping rollers to rotate relatively, the direction opposite to the movement direction of the cloth cover is opposite when the hair scraping roller rotates, the flock on the surface is scraped off, the surface is directly fed into the ironing device after being scraped off, two groups of adjusting knobs are required to be controlled when the adjustment stage is carried out, an adjusting screw in the inner part is controlled to rotate, the transmission can drive an ironing block in the inner part to contact the cloth cover, the heating block in the inner part is utilized for heating for ironing, meanwhile, the heating block at the bottom heats water on the inner side of a steam pool through a heating wire, and steam is discharged through a steam hole after heating for steam heating and ironing the cloth cover;

in the step S3, the method further includes the following steps:

s31, when the dye is scraped off, the piston rods of the two groups of electric push rods are required to be used for controlling the output ends to extend, the inclined scraping plates at the bottom are driven to descend along the guide rods until contacting the top of the bearing table, the rotary screw rods of the two groups of stepping motor control output ends at the left side rotate, the sliding frame at the outer side is driven to move through transmission, the inclined scraping plates at the bottom are driven to scrape the dye dropped on the bearing table, and the inclined scraping plates are continuously moved and pushed into the counterstain tank for repeated use.

Compared with the prior art, the invention has the beneficial effects that:

1. according to the invention, the ironing device and the hair scraping roller are installed, when the device is used, firstly, the ironing device is required to be fixed with the right side of the main body device, the stability of the structure is ensured, the front electric wires of the ironing device are used for being connected with an external power supply, the effect of electrifying and heating can be realized, the top and the bottom of the ironing device are provided with the adjusting knob and the adjusting screw, the adjusting screw inside can be driven to be adjusted along the combined bearing through the rotation of the adjusting knob, the internal ironing block is driven to be adjusted along the structure of the inner guide rod through transmission, the adjusting stability of the adjustment can be increased by utilizing the inner guide rod, the ironing block can realize the effect of heating through the internal heating block, so that the cloth is ironed, meanwhile, the lower ironing block is provided with the heating wire, the water inside the steam pool can be directly heated, the effect of the cloth is realized through evaporation, the effect of the cloth is increased through the fixed support and the gear box, the two groups of hair scraping rollers are fixedly installed on the right side, the stability of the inner structure can be ensured, the gear box can drive the inner hair scraping roller to be controlled by the adjusting motor of the inner side to be adjusted, the effect of the hair scraping roller to be relatively rotated, the cloth is prevented from affecting the printing and dyeing effect, and dyeing effect can be realized, and dyeing the dyeing effect is realized, and the dyeing effect is prevented from being influenced when the surface is reversely rotating the cloth, and the surface is printed.

2. According to the invention, the illuminator and the image collector are fixed with the inside of the main body printing and dyeing box through the mounting bracket when the device is used, the mounting bracket is fixed by the mounting bolt structure, so that the stability of the structure can be ensured, the illuminator can be electrified to emit light, uniform light can be generated through the light-transmitting plate on the right side and irradiates the cloth surface, the area with uneven brightness on the cloth surface can be detected more clearly, the image collector on the right side can be connected with an external controller through a connecting wire on the top, the image collector can collect information on the cloth surface through the image collecting camera on the left side, the problem of whether printing and dyeing are uneven or not is detected through brightness, and the problem that whether the existing device is unqualified or not is usually required to be observed by staff when the existing device is used is effectively solved by using the image collector, so that the working pressure of staff is increased.

3. According to the invention, when the device is used, the top of the bearing table is provided with the two groups of mounting seats, the mounting seats can be used for providing mounting positions and limitations for an internal adjusting structure, the rotating screw rod at the output end can be driven to rotate through the stepping motor at the left side, the rotating screw rod can drive the sliding frame at the outer side to move along the inner side of the mounting seats, the piston rod at the output end can be telescopically adjusted by the electric push rod arranged at the top of the sliding frame, the transmission can drive the bottom of the inclined scraper to contact the top of the bearing table, the adjustment can be carried out along the guide rod during adjustment, the adjustment stability can be effectively increased, the dye dripped at the top of the bearing table can be scraped through contact and movement, the dye dripped into the counterstain tank can be continuously pushed to be heated for repeated use after scraping, the dripped dye can be effectively taken out by the inclined scraper, and the condition of causing waste and environmental pollution is avoided.

4. According to the invention, the U-shaped support is firstly arranged in the main body structure when the device is used, the U-shaped support is utilized to provide an installation position for an internal adjusting push rod to ensure the stability of the adjusting push rod, meanwhile, the telescopic rod at the output end is controlled by the adjusting push rod to carry out telescopic adjustment, and the bottom-driven counterstaining roller is transmitted to carry out height adjustment, so that effect of extruding and descending counterstaining on a cloth surface is realized, the left side can be used for fixing an inner side structure through the limiting support and limiting the internal limiting rod structure, the inner side of the limiting rod is provided with the movable frame, the movable frame is used for installing the movable guide roller, the cloth surface is guided through the movable guide roller, the movable frame and the inner side of the limiting support are provided with the supporting spring, the buffer allowance of the movement degree is provided by utilizing the supporting spring, the condition that the cloth surface is damaged due to excessively strong tension is avoided, secondary printing and dyeing can be carried out by pressing the cloth surface into the counterstaining pond, so that the problem of uneven printing and dyeing of the cloth surface is effectively solved by utilizing the counterstaining roller, and the problem that the traditional printing device is used for printing and dyeing the cloth surface.

Drawings

FIG. 1 is a schematic diagram of the overall structure of the present invention;

FIG. 2 is a schematic cross-sectional view of a dryer according to the present invention;

FIG. 3 is a schematic view of the structure of the hair-shaving roller of the present invention;

FIG. 4 is a schematic cross-sectional view of the ironing appliance of the present invention;

FIG. 5 is a schematic cross-sectional view of a tilting blade of the present invention;

FIG. 6 is a schematic cross-sectional view of an image collector of the present invention;

FIG. 7 is a schematic cross-sectional view of a counterstain roll of the present invention;

fig. 8 is a flow chart of the operation of the present invention.

In the figure: 1. a printing box; 101. turning over the box door; 102. a groove handle; 103. an observation window; 104. controlling an electric box; 105. a printing and dyeing pond; 106. installing a guide roller; 107. a carrying platform; 108. a counterstain tank; 109. a dryer; 110. a heating plate; 111. an exhaust fan; 2. an ironing device; 201. connecting wires; 202. a water inlet pipe; 203. an inner guide roller; 204. an adjustment knob; 205. adjusting a screw; 206. a combination bearing; 207. ironing blocks; 208. an inner guide rod; 209. a heating block; 210. a steam pool; 211. a heating wire; 3. a hair scraping roller; 301. a fixed bracket; 302. a abduction stent; 303. an outer guide roller; 304. a gear box; 305. adjusting a motor; 4. a tilting blade; 401. a mounting base; 402. a stepping motor; 403. rotating the screw; 404. a sliding frame; 405. an electric push rod; 406. a piston rod; 407. a guide rod; 5. an image collector; 501. a mounting bracket; 502. installing a bolt; 503. a luminaire; 504. a light-transmitting plate; 505. an image acquisition camera; 506. a connecting wire; 6. a counterstain roller; 601. a U-shaped bracket; 602. adjusting the push rod; 603. a telescopic rod; 604. a limit bracket; 605. a limit rod; 606. a movable frame; 607. a support spring; 608. and a movable guide roller.

Detailed Description

The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.

In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific direction, be configured and operated in the specific direction, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "provided," "connected," and the like are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.

Referring to fig. 1, 3, 4 and 8, an embodiment of the present invention is provided: an energy-saving and environment-friendly printing and dyeing device and a printing and dyeing process thereof comprise a printing and dyeing box 1, wherein an ironing device 2 is arranged on the right side of the printing and dyeing box 1, two groups of ironing blocks 207 are arranged in the ironing device 2, heating blocks 209 are arranged in the ironing blocks 207, a steam pool 210 is arranged in the lower ironing blocks 207, heating wires 211 are arranged in the steam pool 210, an inner guide roller 203 is positioned in the inner side of the printing and dyeing box 1, the inner guide roller 203 and an outer guide roller 303 are in a flush state, a plurality of groups of steam holes are formed in the top of the steam pool 210 and are directly connected with the contact surfaces of the two groups of ironing blocks 207, an inner guide roller 203 is arranged on the left side of the ironing device 2, combined bearings 206 are arranged at the top and bottom of the ironing blocks 207, an adjusting screw 205 is embedded in the inner side of the combined bearings 206, an adjusting knob 204 is arranged on the outer side of the adjusting screw 205, a plurality of groups of inner guide rods 208 are respectively arranged at the top and the bottom of the inner side of the ironing device 2, and the inner guide rod 208 is positioned at the inner side of the ironing block 207, two groups of wires 201 are arranged at the front side of the ironing device 2, the water inlet pipe 202 is arranged at the front side of the ironing device 2, the right side of the back side of the ironing device 2 is provided with a gear box 304, the back side of the gear box 304 is provided with an adjusting motor 305, the front side of the gear box 304 is provided with two groups of hair scraping rollers 3, the front side of the hair scraping rollers 3 is provided with a fixing bracket 301, the fixing bracket 301 is positioned at the right side of the ironing device 2, the right side of the fixing bracket 301 is provided with an abduction bracket 302, the inner side of the abduction bracket 302 is provided with an outer guide roller 303, the ironing device 2 and the right side of the main body device are firstly required to be fixed, the stability of the structure is ensured, the wires 201 at the front side of the ironing device 2 are used for being connected with an external power supply, the effect of electrifying and heating can be realized, the top and the bottom of the ironing device 2 are provided with an adjusting knob 204 and an adjusting screw 205, the inside adjusting screw 205 can be driven to rotate through the adjusting knob 204 to adjust along the combined bearing 206, the transmission is used for driving the inside ironing block 207 to adjust along the structure of the inner guide rod 208, the stability of adjustment can be increased by utilizing the inner guide rod 208, the ironing block 207 can realize the heating effect through the inside heating block 209, thereby the cloth cover is ironed, meanwhile, the lower ironing block 207 is provided with the heating wire 211, the water in the steam pool 210 can be directly heated, the steam ironing effect is realized on the cloth cover by evaporating the steam pool, the effect of dye absorption of the cloth cover can be increased by humidifying, the right side is fixedly provided with two groups of hair scraping rollers 3 through the fixing support 301 and the gear box 304, the stability of the inner structure can be ensured by the fixing support 301, the gear box 304 is used for realizing the effect of driving the hair scraping rollers 3 to rotate relatively through the control of the adjusting motor 305 on the north side, the hair on the inner side of the cloth cover is scraped by reverse rotation, the dyeing effect is avoided, and the dyeing effect is effectively solved when the dyeing effect is influenced by installing the hair scraping rollers 3 and the ironing device 2.

Referring to fig. 1, 2 and 8, an embodiment of the present invention provides: an energy-saving and environment-friendly printing and dyeing device and a printing and dyeing process thereof comprise a printing and dyeing box 1, wherein two groups of overturning box doors 101 are arranged on the front surface of the printing and dyeing box 1, a groove handle 102 is arranged on the front surface of the overturning box doors 101, an observation window 103 is embedded and installed on the front surface of the overturning box doors 101, a control electric box 104 is arranged on the right side of the printing and dyeing box 1, a printing and dyeing pool 105 is arranged on the right side of the inside of the printing and dyeing box 1, a bearing table 107 is arranged on the left side of the printing and dyeing pool 105, a plurality of groups of installation guide rollers 106 are arranged in the inside of the printing and dyeing box 1, a counterstain pool 108 is arranged on the top of the bearing table 107, a dryer 109 is arranged on the left side of the inside of the printing and dyeing box 1, a heating plate 110 is arranged on the right side of the inside of the dryer 109, an exhaust fan 111 is arranged on the left side of the inside of the printing and dyeing box 1, two groups of installation brackets 501 are respectively arranged on the front surface and the back of the inside of the printing and dyeing box 1, the right side of drying apparatus 109 has seted up the air intake, inside wind gets into and realizes the stoving after inside heating through hot plate 110, printing and dyeing case 1 is the major structure of device, can provide the mounted position for the structure of inside, guarantee the stability of structure, positive upset chamber door 101 then can open through recess handle 102 upset, can be to inside maintenance after opening, positive observation window 103 can directly observe inside, the staff's of being convenient for uses the device, the control electronic box 104 on right side then can realize power control, inside printing and dyeing pond 105 and counterstain pond 108 all are used for carrying out the printing and dyeing to the cloth cover, the plummer 107 of bottom then can provide the support for the structure at top, inside drying apparatus 109 then realizes heating and drying through air exhauster 111 and hot plate 110.

Referring to fig. 2, 5 and 8, an embodiment of the present invention provides: an energy-saving and environment-friendly printing and dyeing device and a printing and dyeing process thereof comprise a bearing table 107, wherein two groups of mounting seats 401 are arranged at the top of the bearing table 107, a stepping motor 402 is arranged at the left side of each mounting seat 401, a rotary screw 403 is arranged at the output end of each stepping motor 402, a sliding frame 404 is arranged at the outer sides of each rotating screw 403 in a meshed manner, two groups of electric push rods 405 are arranged at the top of each sliding frame 404, piston rods 406 are arranged at the output ends of the electric push rods 405, inclined scraping plates 4 are arranged at the bottoms of the piston rods 406, a plurality of groups of guide rods 407 are arranged at the top of each inclined scraping plate 4, the guide rods 407 are positioned in the sliding frames 404, firstly, two groups of mounting seats 401 are arranged at the top of the bearing table 107, the mounting seats 401 can be utilized to provide mounting positions and limits for internal adjusting structures, can drive the rotatory screw 403 of output through left stepper motor 402 and rotate, rotatory screw 403 then can drive the slip frame 404 in the outside and remove along the inboard of mount pad 401, the electric putter 405 that the top set up of slip frame 404 then can carry out flexible regulation by the piston rod 406 of output, the transmission will drive the slope scraper blade 4 contact of bottom plummer 107 to adjust along guide arm 407 when adjusting, can increase the stability of adjusting effectively, can strike off the dyestuff of plummer 107 top drip through contact and removal, will continuously promote to get into the counterstain pond 108 inside after striking and heat repeatedly used, utilize slope scraper blade 4 can take out the dyestuff of drip effectively, and collect the use, avoid causing extravagant and the circumstances of polluted environment.

Referring to fig. 2, 6 and 8, an embodiment of the present invention provides: the utility model provides an energy-concerving and environment-protective printing and dyeing device and printing and dyeing technology thereof, includes installing support 501, installing bolt 502 is installed in the outside of installing support 501, the illuminator 503 is installed to the inboard of installing support 501, light-transmitting plate 504 is installed on the right side of illuminator 503, image acquisition ware 5 is installed to the inboard of installing support 501, and image acquisition ware 5 is located the right side of illuminator 503, image acquisition camera 505 is installed in the left side of image acquisition ware 5, connecting wire 506 is installed at the top of image acquisition ware 5, at first, fix illuminator 503 and image acquisition ware 5 through installing support 501 and the inside of main part printing and dyeing case 1, installing support 501 utilizes the structure of installing bolt 502 to fix, can guarantee the stability of structure, illuminator 503 then can the circular telegram send light, light-transmitting plate 504 on the transmission right side can produce even light, and shine on the cloth cover, be used for detecting the area of luminance non-uniform on the cloth cover more clearly, image acquisition ware 5 on the right side can be connected with external controller through connecting wire 506 on the top, image acquisition ware 5 can be through the image acquisition ware on the left side image acquisition ware 505 on the image acquisition ware can the cloth cover the side, whether the luminance information on the cloth cover on the left side can be detected through the cloth and the light and dark or dark and light, the problem that the normal problem that the people need to be satisfied at the time of the work is solved, the device is not is increased, the pressure needs to the work and the personnel has to be satisfied.

Referring to fig. 2, 7 and 8, an embodiment of the present invention provides: an energy-saving and environment-friendly printing and dyeing device and a printing and dyeing process thereof comprise a printing and dyeing box 1, wherein a U-shaped support 601 is arranged on the front side and the back side of the inside of the printing and dyeing box 1, the U-shaped support 601 is positioned at the top of a counterstain pool 108, an adjusting push rod 602 is embedded in the inner side of the U-shaped support 601, a telescopic rod 603 is arranged at the output end of the adjusting push rod 602, a counterstain roller 6 is arranged at the bottom of the telescopic rod 603, two groups of limiting supports 604 are arranged at the left side of the U-shaped support 601, a limiting rod 605 is embedded in the inner side of the limiting support 604, a movable frame 606 is arranged in the inner side of the limiting rod 605, a supporting spring 607 is arranged in the inner side of the movable frame 606, a movable guide roller 608 is embedded in the inner side of the movable frame 606, the U-shaped support 601 is firstly arranged in the main structure, the U-shaped support 601 is utilized to provide an installation position for the inner adjusting push rod 602, and the stability of the adjusting push rod 602 is ensured, simultaneously, the telescopic rod 603 at the output end is controlled by the regulating push rod 602 to carry out telescopic regulation, the transmission drives the counterstain roller 6 at the bottom to carry out height regulation, thereby realizing the effect of extruding and descending counterstain on the cloth cover, the left side can fix the inner side structure through the limiting support 604 and provide limitation for the inner limiting rod 605 structure, the inner side of the limiting rod 605 is provided with the movable frame 606, the movable frame 606 is used for installing the movable guide roller 608, the cloth cover is guided by the movable guide roller 608, the movable frame 606 and the inner side of the limiting support 604 are provided with the supporting spring 607, the buffer allowance of the movement degree is provided by the supporting spring 607, the condition that the cloth cover is damaged due to the excessively strong tensile force is avoided, the cloth cover is pressed into the counterstain pond 108 through the counterstain roller 6, the secondary printing and dyeing can be carried out, thereby solving the condition that the printing and dyeing is uneven, the counter-dyeing roller 6 is utilized to effectively solve the problem that the existing dyeing device is used for directly treating uneven dyeing of cloth surface during dyeing.

The printing and dyeing process of the printing and dyeing device is as follows:

s1, firstly, a cloth surface to be processed passes through the inner sides of a hair scraping roller 3 and an ironing device 2, then enters the inside of a printing and dyeing box 1, is wound through various installation guide roller 106 structures, is fixed through a pulling structure of a left side area and is pulled out of the left side area, the cloth surface can be controlled to move through rotation, and a hair scraping roller 3 is utilized to take out and iron and smooth a hair wadding;

s2, continuously moving to enable the ironed cloth cover to enter the inner side of the dyeing pond 105 for dyeing, continuously moving to automatically absorb the cloth cover through a middle area, when the cloth cover is absorbed and moved to the left side of the image collector 5, the illuminator 503 on the left side of the cloth cover emits uniform light through the light-transmitting plate 504 and irradiates the cloth cover, the image collector 5 on the right side immediately records pictures on the cloth cover through the image collecting camera 505, and when a life with uneven light transmission appears, the counterstain structure at the bottom is controlled to operate;

s3, in the detection process, dye drops generated when the cloth cover at the top is absorbed can be directly contacted with the bearing table 107 at the bottom, the inclined scraping plate 4 is controlled by the step motor 402 to move along the inclined bearing table 107, so that the dye at the top can be scraped off, and the scraping is pushed to the inside of the counterstain 108 to be heated for repeated use;

s4, when non-uniformity is not detected finally, the expansion rod 603 at the output end is controlled by the two groups of adjusting push rods 602 to carry out elongation adjustment, the transfer drives the counterstaining roller 6 at the bottom to descend, and as the cloth cover is in a tight state, when the cloth cover is pressed down, the transfer drives the movable frame 606 to compress the supporting spring 607 at the bottom along the limiting rod 605, so that the cloth cover can successfully enter the counterstaining pond 108 to carry out secondary counterstaining, and finally continuously rises to the dryer 109, the cloth cover is dried by hot air generated by the dryer 109 and is transmitted by the installation guide roller 106.

In the step S1, the steps are as follows:

s11, when the flock is removed and ironed, the cloth is moved under the pulling of an external control structure on the left side, the hair scraping roller 3 is connected with a gear box 304 on the back side, an adjusting motor 305 is arranged on the back side of the gear box 304, the transmission can drive the internal gear structure and the two groups of hair scraping rollers 3 to rotate relatively, the direction of the movement of the cloth is opposite to that of the surface of the cloth when the cloth rotates, the surface of the cloth is scraped off, the cloth directly enters the ironing device 2 after the cloth is scraped off, two groups of adjusting knobs 204 are required to be controlled, the internal adjusting screw 205 is controlled to rotate, the transmission can drive an internal ironing block 207 to contact the cloth, the cloth is heated by an internal heating block 209, meanwhile, when the heating block 209 at the bottom is heated, the water on the inner side of a steam pool 210 is heated by a heating wire 211, and steam is generated after the heating, and the steam is discharged through a steam hole to heat and iron the cloth;

in step S3, the method further includes the steps of:

s31, when the dye is scraped off, two groups of electric push rods 405 are required to control the extension of a piston rod 406 at the output end, the transmission drives the inclined scraper 4 at the bottom to descend along the guide rod 407 until contacting the top of the bearing table 107, the transmission drives the sliding frame 404 at the outer side to move by controlling the rotating screw 403 at the output end through the two groups of stepping motors 402 at the left side, and the movement drives the inclined scraper 4 at the bottom to scrape off the dye dropped on the bearing table 107 and continuously moves and pushes the inclined scraper 4 into the counterstain pool 108 for repeated use.

Working principle: firstly, the cloth surface to be processed passes through the inner side of the hair scraping roller 3 and the ironing device 2, then enters the inside of the printing and dyeing box 1, is fixed by pulling out a pulling structure from the left side through a region of the left side after being wound by various installation guide roller 106 structures, can control the movement of the cloth surface through rotation, takes out and irones evenly by utilizing the hair scraping roller 3, then continuously moves to enable the ironed cloth surface to enter the inner side of the printing and dyeing pool 105 for printing and dyeing, continuously moves to automatically absorb the cloth surface through a middle region, absorbs the light to the left side of the image collector 5, the illuminator 503 on the left side of the cloth surface emits uniform light through the light transmitting plate 504 and irradiates the cloth surface, the image collector 5 on the right side immediately records the picture on the cloth surface through the image collecting camera 505, when the life with nonuniform light transmission appears, the counterstain structure at the bottom is controlled to operate, in the detection process, dye drops occurring during the absorption of the cloth cover at the top are directly contacted with the bearing table 107 at the bottom, the inclined scraping plate 4 is controlled by the stepping motor 402 to move along the inclined bearing table 107, the dye at the top can be scraped, the dye is pushed to the inside of the counterstain 108 to be heated and reused, when the non-uniformity is detected, the expansion rod 603 at the output end is controlled by the two groups of adjusting push rods 602 to carry out the elongation adjustment, the transmission drives the counterstain roller 6 at the bottom to descend, the cloth cover is in a tight state, the movable frame 606 is transmitted and driven to compress the supporting spring 607 at the bottom along the limiting rod 605 during the pressing, so that the cloth cover can successfully enter the counterstain 108 to carry out secondary counterstain, and finally continuously ascend to the dryer 109 to dry the cloth cover by hot air generated by the dryer 109, and is transported by the mounting guide roller 106.

It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims

1. The utility model provides an energy-concerving and environment-protective printing and dyeing device, includes printing and dyeing case (1) and ironing machine (2), its characterized in that: an ironing device (2) is arranged on the right side of the printing and dyeing box (1), two groups of ironing blocks (207) are arranged in the ironing device (2), heating blocks (209) are arranged in the ironing blocks (207), a steam pool (210) is arranged in the lower ironing blocks (207), and heating wires (211) are arranged on the inner side of the steam pool (210);

the right side at the back of the ironing device (2) is provided with a gear box (304), an adjusting motor (305) is installed at the back of the gear box (304), two groups of hair scraping rollers (3) are installed at the front of the gear box (304), a fixing support (301) is installed at the front of the hair scraping rollers (3), and the fixing support (301) is located at the right side of the ironing device (2).

2. The energy-saving and environment-friendly printing and dyeing device according to claim 1, wherein: the front of printing and dyeing case (1) is provided with two sets of upset chamber doors (101), recess handle (102) have been seted up in the front of upset chamber door (101), observation window (103) are installed in the front embedding of upset chamber door (101), the right side of printing and dyeing case (1) is provided with control electric box (104), the inside right side of printing and dyeing case (1) is provided with printing and dyeing pond (105), the left side of printing and dyeing pond (105) is provided with plummer (107), the inside of printing and dyeing case (1) is provided with a plurality of sets of installation deflector rolls (106), the top of plummer (107) is provided with counterstain (108), the inside left side of printing and dyeing case (1) is provided with drying apparatus (109), the inside right side of drying apparatus (109) is provided with hot plate (110), the inside left side of drying apparatus (109) is provided with exhaust fan (111), the top of plummer (107) is provided with two sets of mount pads (401), the inside front and the back of printing and dyeing case (1) are provided with two sets of installing support (501) respectively, and the inside of printing and dyeing case (1) is provided with U type support (601), and the top that U type support (108) is located counterstain.

3. The energy-saving and environment-friendly printing and dyeing device according to claim 1, wherein: the ironing device is characterized in that an inner guide roller (203) is arranged on the left side of the ironing device (2), a combined bearing (206) is arranged at the top and the bottom of an ironing block (207), an adjusting screw (205) is embedded in the inner side of the combined bearing (206), an adjusting knob (204) is arranged on the outer side of the adjusting screw (205), a plurality of groups of inner guide rods (208) are respectively arranged at the top and the bottom of the inner side of the ironing device (2), the inner guide rods (208) are arranged on the inner side of the ironing block (207), two groups of wires (201) are arranged on the front side of the ironing device (2), and a water inlet pipe (202) is arranged on the front side of the ironing device (2).

4. The energy-saving and environment-friendly printing and dyeing device according to claim 1, wherein: the right side of fixed bolster (301) is provided with abduction support (302), and the inboard of abduction support (302) is provided with outer deflector roll (303).

5. An energy-saving and environment-friendly printing and dyeing device according to any one of claims 1-4, characterized in that: an air inlet is formed in the right side of the dryer (109), and internal air enters the dryer and is heated by the heating plate (110) to be dried;

the inner guide roller (203) is positioned at the inner side of the printing and dyeing box (1), the inner guide roller (203) and the outer guide roller (303) are in a flush state, and the top of the steam pool (210) is provided with a plurality of groups of steam holes which are directly connected with the contact surfaces of the two groups of ironing blocks (207).

6. The energy-saving and environment-friendly printing and dyeing device according to claim 2, wherein: the left side of mount pad (401) is provided with step motor (402), and rotatory screw rod (403) are installed to the output of step motor (402), two sets of slip frame (404) are installed in the outside meshing of rotatory screw rod (403), and two sets of electric putter (405) are installed at the top of slip frame (404), and piston rod (406) are installed to the output of electric putter (405), and slope scraper blade (4) are installed to the bottom of piston rod (406), and the top of slope scraper blade (4) is provided with a plurality of guide bars (407), and guide bar (407) are located the inside of slip frame (404).

7. The energy-saving and environment-friendly printing and dyeing device according to claim 2, wherein: the mounting bracket is characterized in that a mounting bolt (502) is mounted on the outer side of the mounting bracket (501), an illuminator (503) is mounted on the inner side of the mounting bracket (501), a light-transmitting plate (504) is mounted on the right side of the illuminator (503), an image collector (5) is mounted on the inner side of the mounting bracket (501), the image collector (5) is located on the right side of the illuminator (503), an image collecting camera (505) is mounted on the left side of the image collector (5), and a connecting line (506) is mounted on the top of the image collector (5).

8. The energy-saving and environment-friendly printing and dyeing device according to claim 2, wherein: the inside embedding of U type support (601) is provided with regulation push rod (602), and telescopic link (603) are installed to the output of regulation push rod (602), and counterstain roller (6) are installed to the bottom of telescopic link (603), and two sets of limit support (604) are installed in the left side of U type support (601), and gag lever post (605) are installed in the inboard embedding of limit support (604), and movable frame (606) are installed to the inboard of gag lever post (605), and movable frame (606) and the inboard of limit support (604) are provided with supporting spring (607), and movable deflector roll (608) are installed in the inboard embedding of movable frame (606).

9. A process for dyeing an energy-saving and environment-friendly dyeing device according to any one of claims 1 to 8, wherein the dyeing process of the dyeing device comprises the following steps:

s1, firstly, enabling a cloth surface to be processed to pass through the inner sides of a hair scraping roller (3) and an ironing device (2), then entering the inside of a printing and dyeing box (1), winding through various installation guide roller (106) structures, pulling out through a left area, fixing through an external pulling structure, controlling the movement of the cloth surface through rotation, and taking out and ironing a flock by utilizing the hair scraping roller (3);

s2, continuously moving to enable the ironed cloth cover to enter the inner side of a printing and dyeing pool (105) for printing and dyeing, continuously moving to automatically absorb the cloth cover through a middle area, when the cloth cover is absorbed and moved to the left side of an image collector (5), a illuminator (503) on the left side of the cloth cover emits uniform light through a light-transmitting plate (504) and irradiates the cloth cover, the image collector (5) on the right side immediately records pictures on the cloth cover through an image collecting camera (505), and when life with uneven light transmission occurs, the counter dyeing structure at the bottom is controlled to operate;

s3, in the detection process, dye drops generated when the cloth cover at the top is absorbed can directly contact the bearing table (107) at the bottom, the inclined scraping plate (4) is controlled by the stepping motor (402) to move along the inclined bearing table (107), so that the dye at the top can be scraped, and the scraping can be pushed to the inside of the counterstain tank (108) for heating and recycling;

s4, when non-uniformity is not detected at last, extension adjustment is carried out through the telescopic rods (603) at the control output ends of the two groups of adjusting push rods (602), the transfer drives the counterstaining roller (6) at the bottom to descend, and as the cloth cover is in a tight state, when the cloth cover is pressed down, the transfer drives the movable frame (606) to compress the supporting spring (607) at the bottom along the limiting rod (605), so that the cloth cover can successfully enter the counterstaining pond (108) to carry out secondary counterstaining, and finally continuously ascends to the dryer (109), the cloth cover is dried by hot air generated by the dryer (109), and the cloth cover is transmitted through the installation guide roller (106).

10. The printing and dyeing process of an energy-saving and environment-friendly printing and dyeing apparatus according to claim 9, characterized in that in the step S1, it further comprises the steps of:

s11, when the flock is removed and ironed, the cloth surface moves under the pulling of an external control structure on the left side, the hair scraping roller (3) is connected with a gear box (304) on the back surface, an adjusting motor (305) is arranged on the back surface of the gear box (304), the transmission can drive the internal gear structure and the two groups of hair scraping rollers (3) to rotate relatively, the direction opposite to the movement of the cloth surface is opposite when the hair scraping roller rotates, the surface flock is scraped, the hair scraping roller directly enters the ironing device (2) after scraping, two groups of adjusting knobs (204) are required to be controlled during the adjustment stage, an adjusting screw (205) in the inner part is controlled to rotate, an ironing block (207) in the inner part is driven to contact the cloth surface, the heating block (209) in the inner part is utilized for heating and ironing, meanwhile, the heating block (209) at the bottom heats water on the inner side of a steam pool (210) through a heating wire (211), and steam is generated after heating and is discharged through a steam hole for heating and ironing the cloth surface;

in the step S3, the method further includes the following steps:

s31, when the dye is scraped off, a piston rod (406) at the output end is required to be controlled by two groups of electric push rods (405), the inclined scraping plate (4) at the bottom is driven to descend along the guide rod (407) until the inclined scraping plate contacts the top of the bearing table (107), the rotary screw (403) at the output end is controlled by two groups of stepping motors (402) at the left side to rotate, the sliding frame (404) at the outer side is driven to move by the transmission, the inclined scraping plate (4) at the bottom is driven to scrape the dye dropped off on the bearing table (107), and the inclined scraping plate is continuously moved and pushed into the counterstain pool (108) for repeated use.