CN107758601A - High-grade home textile product imitates silk floss automatic production line with multilayer variation glue-free cotton - Google Patents
High-grade home textile product imitates silk floss automatic production line with multilayer variation glue-free cotton Download PDFInfo
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- CN107758601A CN107758601A CN201711328286.6A CN201711328286A CN107758601A CN 107758601 A CN107758601 A CN 107758601A CN 201711328286 A CN201711328286 A CN 201711328286A CN 107758601 A CN107758601 A CN 107758601A
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- cotton
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- opener
- single track
- cylinder
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B68—SADDLERY; UPHOLSTERY
- B68G—METHODS, EQUIPMENT, OR MACHINES FOR USE IN UPHOLSTERING; UPHOLSTERY NOT OTHERWISE PROVIDED FOR
- B68G3/00—Treating materials to adapt them specially as upholstery filling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B68—SADDLERY; UPHOLSTERY
- B68G—METHODS, EQUIPMENT, OR MACHINES FOR USE IN UPHOLSTERING; UPHOLSTERY NOT OTHERWISE PROVIDED FOR
- B68G3/00—Treating materials to adapt them specially as upholstery filling
- B68G3/02—Cleaning; Conditioning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B68—SADDLERY; UPHOLSTERY
- B68G—METHODS, EQUIPMENT, OR MACHINES FOR USE IN UPHOLSTERING; UPHOLSTERY NOT OTHERWISE PROVIDED FOR
- B68G3/00—Treating materials to adapt them specially as upholstery filling
- B68G3/04—Teasing; Untwisting ropes or cords of filling materials
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G21/00—Combinations of machines, apparatus, or processes, e.g. for continuous processing
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/02—Cotton wool; Wadding
Abstract
Silk floss automatic production line is imitated with multilayer variation glue-free cotton the invention discloses a kind of high-grade home textile product, including be sequentially connected：Two mixed cotton bale openers, two single track pre-opener, two multi-mixers, two single track refined openers, three cotton feeders, three carding machines, three lapping machines, forming machine, natural lustre finishing machine and banding machine.By the above-mentioned means, the present invention can realize that household textile material glue-free cotton imitates the automated production of silk floss wadding material, the diversity of product is realized, while improve product quality and production efficiency.
Description
Technical field
The present invention relates to bedding production field, more particularly to a kind of high-grade home textile product with multilayer variation without glue
Cotton imitates silk floss automatic production line.
Background technology
With the raising of people's quality of the life, become more to focus on sleep quality, a good mattress, a good pillow
Head, a good quilt can not only make one to possess comfortable sleep, and body are also of great benefit to.And material of wadding a quilt with cotton is to mattress, pillow
Feature, the comfortableness of the bedding such as head, quilt play a crucial role.Domestic tencel and functional research and development are more in fabric
Application and development on, to wadding material research and development not enough focus on, be mainly manifested in：First, the fibrous material for material of wadding a quilt with cotton is single,
Some tencels are difficult to apply expects production field in wadding, and this is also restricted by existing equipment；Second, as chemical fibre is new
The development of material technology, there are functional new fiber materials to continue to bring out, and application of these new materials in terms of material of wadding a quilt with cotton
Research deficiency.
The content of the invention
The present invention solves the technical problem of：In view of the shortcomings of the prior art, there is provided a kind of high-grade home textile product is used
Multilayer variation glue-free cotton imitates silk floss automatic production line, can realize that household textile material glue-free cotton imitates the automatic of silk floss wadding material
Metaplasia is produced, and realizes the diversity of product, while improve product quality and production efficiency.
In order to solve the above technical problems, one aspect of the present invention is：A kind of high-grade home textile product is provided to use
Multilayer variation glue-free cotton imitates silk floss automatic production line, including：Mixed cotton bale opener, single track pre-opener, multi-mixer, list
Road refined opener, cotton feeder, carding machine, lapping machine, forming machine, natural lustre finishing machine and banding machine；The mixed cotton bale opener shares two,
Respectively the first mixed cotton bale opener and the second mixed cotton bale opener；The single track pre-opener shares two, respectively the first single track
Pre-opener and the second single track pre-opener；The multi-mixer shares two, respectively the first multi-mixer and second
Multi-mixer；The single track refined opener shares two, respectively the first single track refined opener and the second single track refined opener；
The cotton feeder shares three, respectively the first cotton feeder, the second cotton feeder and the 3rd cotton feeder；The carding machine shares three
Platform, respectively the first double cylinder and double doffer carding machine, the second double cylinder and double doffer carding machine and single cylinder double doffer card；Institute
State lapping machine and share three, respectively the first lapping machine, the second lapping machine and the 3rd lapping machine；The first mixed cotton bale opener with
The first single track pre-opener is connected, and the first single track pre-opener is connected with first multi-mixer, and described
One multi-mixer is connected with the first single track refined opener, the first single track refined opener and first cotton feeder and
3rd cotton feeder is connected, and first cotton feeder is connected with the first double cylinder and double doffer carding machine, first pair of cylinder
Double doffer card and first lapping machine, the 3rd cotton feeder are connected with the second double cylinder and double doffer carding machine,
The second double cylinder and double doffer carding machine is connected with the 3rd lapping machine；The second mixed cotton bale opener is single with described second
Road pre-opener is connected, and rim charge machine is connected with the second mixed cotton bale opener, the second single track pre-opener with it is described
Second multi-mixer is connected, and second multi-mixer is connected with the second single track refined opener, second single track
Refined opener is connected with second cotton feeder, and second cotton feeder is connected with single cylinder double doffer card, described
Single cylinder double doffer card is connected with second lapping machine；First lapping machine, the second lapping machine and the 3rd lapping machine
It is connected with the forming machine, and is connected between first lapping machine, the second lapping machine and the 3rd lapping machine and the forming machine
There are drawing-off pressure roller and loudspeaker curtain, the forming machine is connected with the natural lustre finishing machine, and the natural lustre finishing machine is connected with the banding machine.
In a preferred embodiment of the present invention, the first mixed cotton bale opener and the second mixed cotton bale opener are that three rollers claim
Weight formula mixed cotton bale opener.
In a preferred embodiment of the present invention, the mixing chamber of the three rollers Weighing type mixed cotton bale opener is using pneumatic gate
System, shredding hired roughneck are welded using big iron.
In a preferred embodiment of the present invention, the blower fan of the single track pre-opener and the single track refined opener is
Aluminum blower fan, and the shredding roll form of the single track pre-opener is blade type, the shredding roll form of the single track refined opener
For needle plate type, the needle plate is alloy needle plate.
In a preferred embodiment of the present invention, the multi-mixer includes successively from top to bottom：Enter cotton air channel, Chu Mian
Storehouse, feed roller, hired roughneck's roller, bottom curtain and clamping curtain, the storage cotton storehouse share four.
In a preferred embodiment of the present invention, the pin curtain linear speed of the cotton feeder is 4.8m/min, and the cotton feeder
Oscillating plate containing separate electrical motor transmission.
In a preferred embodiment of the present invention, the first double cylinder and double doffer carding machine and second pair of cylinder are double
Doffer's carding machine is that semi-enclosed double cylinder and double doffer roller adds stripping of stripping-comb formula carding machine；Semi-enclosed double cylinders are double
Doffer's roller adds stripping of stripping-comb formula carding machine to contain five groups of working roll combing rollers, and per roller four bearings of equal adapted.
In a preferred embodiment of the present invention, single cylinder double doffer card is totally-enclosed superfine fibre list cylinder
Two pass husband collects cotton carding machine；The cylinder that the totally-enclosed superfine fibre list cylinder two pass husband collects cotton carding machine is a diameter of
1230mm, rolled using manganese steel；The totally-enclosed superfine fibre list cylinder two pass husband collect cotton carding machine using inhale side air channel and
Skin curtain goes out cotton, and the combing intracavitary that the totally-enclosed superfine fibre list cylinder two pass husband collects cotton carding machine contains negative pressure device.
In a preferred embodiment of the present invention, the lapping machine is planar shaping lapping machine, and its lapping linear speed is 40m/
min。
In a preferred embodiment of the present invention, the forming machine is double clipping heat setting machines of net, and guipure is PPS thereon
Plastics and steel wire composite net band, using magnetic absorbing system, lower guipure is glass fibre Teflon guipure.
The beneficial effects of the invention are as follows：By being reasonably laid out, realize household textile material glue-free cotton and imitate silk floss wadding material
Automated production, using more storehouse mixed cotton so that mixing evenly, using three comb and three lappings, realize the more of product
Sample, while improve product quality and production efficiency.
Brief description of the drawings
Fig. 1 is the signal that a kind of high-grade home textile product multilayer variation glue-free cotton of the present invention imitates silk floss automatic production line
Figure；
Fig. 2 is the schematic diagram of three roller Weighing type mixed cotton bale openers；
Fig. 3 is opener（Single track pre-opener, single track refined opener）Schematic diagram；
Fig. 4 is the schematic diagram of multi-mixer；
Fig. 5 is the schematic diagram of cotton feeder；
Fig. 6 is the schematic diagram that semi-enclosed double cylinder and double doffer roller adds stripping of stripping-comb formula carding machine；
Fig. 7 is the schematic diagram that totally-enclosed superfine fibre list cylinder two pass husband collects cotton carding machine；
Fig. 8 is the schematic diagram of lapping machine；
Fig. 9 is the schematic diagram of forming machine；
Figure 10 is the schematic diagram of natural lustre finishing machine；
The mark of each part is as follows in accompanying drawing：1st, the first mixed cotton bale opener, the 2, second mixed cotton bale opener, the 3, first pre- shredding of single track
Machine, the 4, second single track pre-opener, the 5, first multi-mixer, 5-1, enter cotton air channel, 5-2, Chu Miancang, 5-3, be fed roller,
5-4, hired roughneck's roller, 5-5, bottom curtain, 5-6, clamping curtain, the 6, second multi-mixer, the 7, first single track refined opener, 8, second is single
Road refined opener, the 9, first cotton feeder, the 10, second cotton feeder, the 11, the 3rd cotton feeder, the 12, first double cylinder and double doffer comb
Machine, the 13, second double cylinder and double doffer carding machine, 14, single cylinder double doffer card, the 15, first lapping machine, the 16, second lapping
Machine, the 17, the 3rd lapping machine, 18, drawing-off pressure roller and loudspeaker curtain, 19, forming machine, 20, natural lustre finishing machine, 21, banding machine, 22, rim charge machine.
Embodiment
Presently preferred embodiments of the present invention is described in detail below in conjunction with the accompanying drawings, so that advantages and features of the invention energy
It is easier to be readily appreciated by one skilled in the art, apparent is clearly defined so as to be made to protection scope of the present invention.
Fig. 1-Figure 10 is referred to, the embodiment of the present invention includes：
A kind of high-grade home textile product imitates silk floss automatic production line with multilayer variation glue-free cotton, as shown in figure 1, including：First
Mixed cotton bale opener 1, the second mixed cotton bale opener 2, the first single track pre-opener 3, the second single track pre-opener 4, storehouse mixed cotton more than first
Machine 5, the second multi-mixer 6, the first single track refined opener 7, the second single track refined opener 8, the first cotton feeder 9, second give cotton
Machine 10, the 3rd cotton feeder 11, the first double cylinder and double doffer carding machine 12, the second double cylinder and double doffer carding machine 13, single cylinder are double
Doffer's carding machine 14, the first lapping machine 15, the second lapping machine 16, the 3rd lapping machine 17, drawing-off pressure roller and loudspeaker curtain 18, forming machine
19th, natural lustre finishing machine 20, banding machine 21 and rim charge machine 22.
The first mixed cotton bale opener 1 is connected with the first single track pre-opener 3, the first single track pre-opener 3
It is connected with first multi-mixer 5, first multi-mixer 5 is connected with the first single track refined opener 7, described
First single track refined opener 7 is connected with the cotton feeder 11 of the first cotton feeder 9 and the 3rd, first cotton feeder 9 and described the
A pair of cylinder double doffer card 12 is connected, the first double cylinder and double doffer carding machine 12 and first lapping machine 15, institute
State the 3rd cotton feeder 11 with the second double cylinder and double doffer carding machine 13 to be connected, the second double cylinder and double doffer carding machine 13
It is connected with the 3rd lapping machine 17.
The second mixed cotton bale opener 2 is connected with the second single track pre-opener 4, and the rim charge machine 22 and described the
Second mixed cotton bale opener 2 is connected, and the second single track pre-opener 4 is connected with second multi-mixer 6, more than described second
Storehouse cotton blender machine 6 is connected with the second single track refined opener 8, the second single track refined opener 8 and second cotton feeder 10
It is connected, second cotton feeder 10 is connected with single cylinder double doffer card 14, single cylinder double doffer card 14
It is connected with second lapping machine 16.
First lapping machine 15, the second lapping machine 16 and the 3rd lapping machine 17 pass through drawing-off pressure roller and loudspeaker curtain 18 and institute
State forming machine 19 to be connected, the forming machine 19 is connected with the natural lustre finishing machine 20, and the natural lustre finishing machine 20 is connected with the banding machine 21.
All convoying curtains in each equipment use skin curtain convoying curtain, have anti-skidding, antistatic function.
The first mixed cotton bale opener 1 and the second mixed cotton bale opener 2 are three roller Weighing type mixed cotton bale openers.Such as Fig. 2 institutes
Show, the mixing chamber of the three rollers Weighing type mixed cotton bale opener uses pneumatic gate control so that mixed cotton time length is controllable, and shredding is beaten
Hand getting is welded with big iron, makes that shredding effect is more preferable, and hired roughneck is more robust；At the bale packing preliminary shredding mixing of fiber
Reason, is designed using three-roller type, fiber is patted mixing shredding repeatedly, fibre damage is few；Feeding curtain lengthens, while sets and weigh
Section, realization are weighed automatically, quantitative mixed cotton.The storage bin and blending bunker of the second mixed cotton bale opener 2 increase, and install whirlwind blanking additional
Bucket, for receiving the rim charge of the transmission of rim charge machine 22.The basic parameter of the three rollers Weighing type mixed cotton bale opener is：It is fed motor work(
Rate 0.75KW, hired roughneck's motor（Motor）Power 5.5KW, pattern doffing roller motor（Motor）Power 1.1KW, pin curtain motor（Motor）Work(
Rate 1.5KW；Evener roller diameter D=350mm, rotating speed 240r/min；Hired roughneck roller diameter D=420mm, rotating speed 240r/min；Beat
Hand formula is six wing spiral steel plates；Working width is 1200mm；Feeding curtain length is 4 meters, wherein 2 meters are section of weighing；Produced during platform
Measure as 300kg/h.
As shown in figure 3, the single track pre-opener（First single track pre-opener 3, the second single track pre-opener 4）With it is described
Single track refined opener（First single track refined opener 7, the second single track refined opener 8）Blower fan be high-performance aluminum blower fan, aluminium
Fan blade processed is peculiar smooth, the big performance of wind-force, makes the absolutely not stifled cotton phenomenon of blower fan, the characteristic through dynamic balancing adjustment and aluminium, makes blower fan
More stable peace and quiet, absolutely not noise；And the single track pre-opener（First single track pre-opener 3, the second single track pre-opener 4）'s
Shredding roll form is blade type, the single track refined opener（First single track refined opener 7, the second single track refined opener 8）Open
Loose roll form is needle plate type, and the needle plate is alloy needle plate, and shredding effect is most complete and minimum to fibre damage, and uses
The balance and intensity of roller are added after aluminum needle plate.Suitable for beating various bale packing fibers, so that cotton carding is used, have
Nickel cobalt (alloy) strong magnets separate metal sundries.Its basic parameter is：Pan feeding motor（Motor）Power 0.75KW, shredding roller motor
（Motor）Power 5.5KW, blower motor（Motor）Power 2.2KW（One supplies in the case of one）、4KW（One supplies in the case of two）；Enter cotton
Roller diameter D=86mm, is seamless steel pipe plough groove type, and electroplating processes are passed through on surface；Shredding roller diameter D=350 ~ 450mm, active line
Fast V=1000m/min；Single track pre-opener（First single track pre-opener 3, the second single track pre-opener 4）Work wide cut be
1200mm, single track refined opener（First single track refined opener 7, the second single track refined opener 8）Work wide cut be 1400mm；Platform
When yield be 300kg/h.
As shown in figure 4, the multi-mixer（First multi-mixer 5, the second multi-mixer 6）From top to bottom successively
Including：Enter cotton air channel 5-1, storage cotton storehouse 5-2, feed roller 5-3, hired roughneck's roller 5-4, bottom curtain 5-5 and clamping curtain 5-6, the storage
Cotton storehouse 5-2 shares four.Suitable for the chemical fibre of the various grades through preliminary shredding, raw cotton, cotton chemical fibre and below 76mm
Long chemical fibre, the fiber of different qualities, grade is sufficiently mixed, the machine is taken feeds raw material by storehouse, and gradient storage cotton is synchronous
Output, more storehouse mixed cotton.The raw material that different time is fed in mixed cotton passage is mixed, i.e., " time difference mixing ", what the time difference mixed
The time difference is bigger, and the effect of mixing is better.Due to air-flow transferring raw material, increase material density and improve the effect of " time difference " mixing
Fruit.Position in storehouse number is more, " time difference " increase, mixes effect and improves.Its basic parameter is：It is fed roller motor（Motor）Power 1.5KW
(2hp), beat cotton roller motor（Motor）The KW of power 4 (1hp), bottom curtain motor（Motor）Power 0.75kw (1hp), clamp curtain（Horse
Reach）Power 0.75kw (1hp)；Hired roughneck's roller 5-4 is six wing tooth form steel plates, diameter D=420mm, rotating speed 240r/min；It is fed sieve
Drawing 5-3 is six wing steel plates, diameter D=220mm；Working width is 1400mm；Storehouse production capacity is 600kg/h.
As shown in figure 5, the cotton feeder（First cotton feeder 9, the second cotton feeder 10）Installation increases high ventilative doffer,
Install carding machine additional and inhale side retracting device, using skin curtain；Its pin curtain linear speed is 4.8m/min, by Frequency Converter Control speed governing, and institute
State cotton feeder（First cotton feeder 9, the second cotton feeder 10）Oscillating plate containing separate electrical motor transmission, pass through frequency control, control
Stop with carding machine feed roller synchronous averaging.Using pin curtain to cotton, there is the even cotton of opener.Photoelectricity quantitatively controls and shake
Dynamic plate, makes correctly uniform to cotton amount.Its basic parameter is：Evener roller motor（Motor）The KW of power 0.75, beats cotton roller motor
（Motor）The KW of power 0.75, pin curtain motor（Motor）The KW of power 0.75, blower motor（Motor）Power 0.25KW；Evener roller
Diameter D=350mm, rotating speed 240r/min；Beat cotton roller diameter D=350mm；Unit-hour output is 300kg/h.
The first double cylinder and double doffer carding machine 12 and the second double cylinder and double doffer carding machine 13 are semiclosed
Formula double cylinder and double doffer roller adds stripping of stripping-comb formula carding machine, adapts to（0.7-15D）The chemical fibres such as terylene, polypropylene fibre, are also adapted to
The combing networking of part natural fiber, each roller material structure is special, High speed Carding, enters cotton and the equal frequency control of doffer, and fill
There is metal detection device.As shown in fig. 6, the semi-enclosed double cylinder and double doffer roller adds stripping of stripping-comb formula carding machine（First
Double cylinder and double doffer carding machine 12, the second double cylinder and double doffer carding machine 13）Match somebody with somebody containing five groups of working roll combing rollers, and per roller
With four bearings, the balance of roll shaft is substantially increased, many carding machine stationarities are inadequate, noise is big, web so as to change
The drawbacks of not smooth enough, web fluffy degree and in length and breadth tension uniform degree are enhanced, greatly improve carding machine goes out cotton thread speed.Its
Basic parameter is：Cylinder motor（Motor）Power 15KW, pass through Frequency Converter Control speed governing, pan feeding motor（Motor）Power
0.75KW, pass through Frequency Converter Control speed governing, doffer's motor（Motor）Power 1.5KW × 2, pass through Frequency Converter Control speed governing, work
Roller motor（Motor）Power 0.75KW × 2, pass through Frequency Converter Control speed governing, stripping chopper fuel tank motor（Motor）Power
1.5KW；Main cylinder diameter phi 1230mm, breast cylinder diameter phi 850mm, doffer diameter phi 504mm, enter cotton roller diameter φ 66mm
（Including pin cloth 76mm）, work roll diameter φ 216mm, combing roller diameter phi 106mm（Speed governing is controlled with cylinder synchronous frequency changer）,
Licker-in roller diameter phi 269mm（Speed governing is controlled with cylinder synchronous frequency changer）；Unit-hour output 100-200kg/h, depending on product difference
Difference.
Single cylinder double doffer card 14 is that totally-enclosed superfine fibre list cylinder two pass husband collects cotton carding machine, is adapted to
（1D-20D）The chemical fibres such as terylene, polypropylene fibre, the combing networking of wool fiber is also adapted to, each roller material structure is special, at a high speed
Comb, full machine frequency control, and metal detection device is housed.As shown in fig. 7, the totally-enclosed superfine fibre list cylinder two pass husband
The cylinder of collection cotton carding machine is increased, and using a diameter of 1230mm cylinder, is rolled using manganese steel；The totally-enclosed superfine fibre
Single cylinder two pass husband collects cotton carding machine and use full-closed structure, and frame is processed using steel part structural member, using suction side air channel with
Skin curtain goes out cotton, and the combing intracavitary that the totally-enclosed superfine fibre list cylinder two pass husband collects cotton carding machine contains negative pressure device.
Its basic parameter is：Cylinder power of motor 15KW, by Frequency Converter Control speed governing, doffer power of motor 2.2KW, pass through frequency converter
Speed governing is controlled, working roll power of motor 1.5KW, by Frequency Converter Control speed governing, feeding motor power 0.75KW, passes through frequency converter
Speed governing is controlled, inhales side power of motor 4KW, blower motor power 1.1KW；Cylinder diameter D=1230mm；Doffer's diameter phi 635mm,
φ504mm；Enter cotton roller diameter φ 66mm（Including pin cloth 76mm）；Work roll diameter φ 216mm；Combing roller diameter phi 106mm（With
Cylinder synchronous frequency changer controls speed governing）；Licker-in roller diameter phi 402mm（Speed governing is controlled with cylinder synchronous frequency changer）；Mixed and disorderly roller is straight
Footpath φ 269mm（Speed governing is controlled with cylinder synchronous frequency changer）；Unit-hour output 120-300kg/h, the difference depending on product difference.
The lapping machine（First lapping machine 15, the second lapping machine 16, the 3rd lapping machine 17）For planar shaping lapping machine, its
Lapping linear speed Vmax=40m/min, normal operation, noil are the smooth no wrinkle of web, homogeneous apart from short.Change fibre web to walk
To uniformly laying fiber width and fibre web number of plies thickness, are delivered to next procedure after pressurization, and adjustable differential is mended between each lapping curtain
Repay reduction fibre web fibre to stretch, reciprocal turn to can adjust cushion effect, and revolution is steady, and bottom curtain lift adjustment conveniently, upper screen frequency control, is shaken
Shield frequency conversion multistage speed governing.As shown in figure 8, improve the design for shaking screen, the lapping machine after improvement is more readily maintained maintenance, and because
The situation for shaking and shielding and eliminating and shake web fold caused by the easy skidding of screen formula lapping machine is not used, is solved skin curtain convoying curtain and is shaken
Shield it is stuffy caused by volume cotton fall the situation of cotton, make lapping operating more smooth steady.Its basic parameter is：Upper screen motor（Horse
Reach）Power 1.5KW, pass through Frequency Converter Control speed governing；Middle screen motor（Motor）Power 1.5KW, pass through Frequency Converter Control speed governing；It is small
Vehicle motor（Motor）Power 2.2KW, pass through Frequency Converter Control speed governing；Bottom screen motor（Motor）Power 2.2KW, pass through frequency converter control
Speed governing processed.
The forming machine 19 is double clipping heat setting machines of net, is exclusively used at the thermal finalization of hot air cotton, glue-free cotton, hard cotton
Reason；40g/M2 ~ 3000g/M2 can all be produced, and product thickness is 5mm ~ 200mm, and product soft durometer and thickness can be adjusted optionally,
Maintaining is convenient.As shown in figure 9, using rational air circulating system and special tuyere type contact air sucking/blowing Nest architecture,
Guipure model uses 4 × 2 apertures, and guipure is PPS plastics and steel wire composite net band thereon, is controlled using magnetic absorbing system, off line
Band is glass fibre Teflon guipure, has excellent not viscous and ventilative performance, makes heat supply rapid permanent stable；Mode of heating is
Gas direct fired heated air formula/heat-conduction oil heat body circulation heated type/electrical heating type, the temperature inside the box control range Cmax=220 DEG C, three add
Warm area individually controls temperature, and temperature fluctuation is less than ± 3 °；Compact heat-insulation and heat-preservation design, greatly reduce the diffusion damage of hot gas
Consumption, improves heat utilization rate.Its basic parameter is：Work linear speed V=3-25m/min, passes through Frequency Converter Control speed governing；Heating
Blower motor power 7.5KW × 3, cooling blower power 5.5KW × 2, foraminous conveyer power of motor 3.7KW, lifting motor power
0.75KW×2。
The natural lustre finishing machine 20 is controlled using controllable silicon precision bus ring, and as shown in Figure 10, it is 630mm that it, which scalds roller diameter,
Roller axle beating degree ± 0.05 ~ 0.1mm, installs water cooling additional to pressing one group of roller through taking off fiery processing.It is driven motor power
1.5KW × 2+0.75KW × 1, mode of heating are electric oil（Pass through SCR control temperature）；Surface temperature Cmax=220℃；
Two rollers can individually control temperature, and temperature fluctuation is less than ± 3 °, and the left, center, right temperature difference is less than 5 °；Surface is using spraying Du Pont iron Buddhist dragon
Release coating processing；Work linear speed is 1-25m/min, passes through VFC speed governing；Finished product wide cut coordinates heat setting machine breadth.
The production line of the present invention is high-grade household textile material glue-free cotton spinning cotton automatic production line, and product purpose is main
Based on the soft dress packing material of home textile clothes flocculus packing material and mattress.Production line opens bag using two three roller Weighing type mixed cotton
Machine, it can weigh automatically, more storehouse mixed cotton after pre- shredding, mixing is evenly；Three carding machines and three lapping machines are used simultaneously,
Different material can be used, realizes three layers of combing and lapping, multiple fiber, which is made thriple decker sandwich and wadded a quilt with cotton, expects, outer layer and internal layer can be achieved
Thickness it is different.Pass through the pin cloth type selecting of carding machine, moreover it is possible to superfine fibre is made, improves product quality, makes product variety various
Property；Coordinate the double clipping heat setting machines of net of 8 meters of gas direct combustion types, realize that high speed high-quality produces.Maximum Fabric width is
2600mm。
Product category：Glue-free cotton can be produced, super soft no glue imitates silk flosssilk wadding, hard glue-free cotton；Kinds of fibers is suitable for variousization
Chopped fiber, string, azelon are learned, such as：Tencel（Wood pulp cellulose）, soybean fiber, zein fiber, cotton fiber, wool it is fine
Dimension, bamboo fibre etc..
Silk floss automatic production line is imitated with multilayer variation glue-free cotton present invention is disclosed a kind of high-grade home textile product, is passed through
Rational layout, the automated production that household textile material glue-free cotton imitates silk floss wadding material is realized, using more storehouse mixed cotton so that mixed
Close evenly, using three combings and three lappings, realize the diversity of product, while improve product quality and production efficiency.
In the description of the invention, it is necessary to which explanation, term " on ", " under ", "left", "right", " interior ", " outer " etc. indicate
Orientation or position relationship be based on orientation shown in the drawings or position relationship, or the invention product using when usually put
Orientation or position relationship, be for only for ease of the description present invention and simplify description, rather than instruction or imply signified device
Or element there must be specific orientation, with specific azimuth configuration and operation, therefore it is not considered as limiting the invention.
The preferred embodiments of the present invention are the foregoing is only, are not intended to limit the invention, are come for those skilled in the art
Say, the present invention there can be various modifications and variations.Within the spirit and principles of the invention, it is any modification for being made, equivalent
Replace, improve etc., it should be included in the scope of the protection.
Embodiments of the invention are the foregoing is only, are not intended to limit the scope of the invention, it is every to utilize this hair
The equivalent structure or equivalent flow conversion that bright specification and accompanying drawing content are made, or directly or indirectly it is used in other related skills
Art field, is included within the scope of the present invention.
Claims (10)
1. a kind of high-grade home textile product imitates silk floss automatic production line with multilayer variation glue-free cotton, it is characterised in that including：It is mixed
Cotton bale opener, single track pre-opener, multi-mixer, single track refined opener, cotton feeder, carding machine, lapping machine, forming machine, scald
Ray machine and banding machine；The mixed cotton bale opener shares two, respectively the first mixed cotton bale opener and the second mixed cotton bale opener；It is described
Single track pre-opener shares two, respectively the first single track pre-opener and the second single track pre-opener；The multi-mixer
Share two, respectively the first multi-mixer and the second multi-mixer；The single track refined opener shares two, is respectively
First single track refined opener and the second single track refined opener；The cotton feeder shares three, and respectively the first cotton feeder, second are given
Cotton machine and the 3rd cotton feeder；The carding machine shares three, and respectively the first double cylinder and double doffer carding machine, second pair of cylinder are double
Doffer's carding machine and single cylinder double doffer card；The lapping machine shares three, respectively the first lapping machine, the second lapping machine
With the 3rd lapping machine；The first mixed cotton bale opener is connected with the first single track pre-opener, the pre- shredding of the first single track
Machine is connected with first multi-mixer, and first multi-mixer is connected with the first single track refined opener, described
First single track refined opener is connected with first cotton feeder and the 3rd cotton feeder, first cotton feeder and the first pair of tin
Woods double doffer card is connected, the first double cylinder and double doffer carding machine and first lapping machine, the 3rd cotton feeder
It is connected with the second double cylinder and double doffer carding machine, the second double cylinder and double doffer carding machine and the 3rd lapping machine phase
Even；The second mixed cotton bale opener is connected with the second single track pre-opener, and is connected with the second mixed cotton bale opener
Rim charge machine, the second single track pre-opener are connected with second multi-mixer, second multi-mixer with it is described
Second single track refined opener is connected, and the second single track refined opener is connected with second cotton feeder, second cotton feeder
It is connected with single cylinder double doffer card, single cylinder double doffer card is connected with second lapping machine；It is described
First lapping machine, the second lapping machine and the 3rd lapping machine are connected with the forming machine, and first lapping machine, the second lapping machine
And the 3rd be connected with drawing-off pressure roller and loudspeaker curtain, the forming machine and the natural lustre finishing machine phase between lapping machine and the forming machine
Even, the natural lustre finishing machine is connected with the banding machine.
2. high-grade home textile product according to claim 1 imitates silk floss automatic production line with multilayer variation glue-free cotton, its
It is characterised by, the first mixed cotton bale opener and the second mixed cotton bale opener are three roller Weighing type mixed cotton bale openers.
3. high-grade home textile product according to claim 2 imitates silk floss automatic production line with multilayer variation glue-free cotton, its
It is characterised by, the mixing chamber of the three rollers Weighing type mixed cotton bale opener uses pneumatic gate control, and shredding hired roughneck is welded using big iron
Connect and form.
4. high-grade home textile product according to claim 1 imitates silk floss automatic production line with multilayer variation glue-free cotton, its
It is characterised by, the blower fan of the single track pre-opener and the single track refined opener is aluminum blower fan, and the single track is opened in advance
The shredding roll form of loose machine is blade type, and the shredding roll form of the single track refined opener is needle plate type, and the needle plate closes for aluminium
Acupuncture needle plate.
5. high-grade home textile product according to claim 1 imitates silk floss automatic production line with multilayer variation glue-free cotton, its
It is characterised by, the multi-mixer includes successively from top to bottom：Enter cotton air channel, Chu Miancang, feed roller, hired roughneck's roller, bottom
Curtain and clamping curtain, the storage cotton storehouse share four.
6. high-grade home textile product according to claim 1 imitates silk floss automatic production line with multilayer variation glue-free cotton, its
It is characterised by, the pin curtain linear speed of the cotton feeder is 4.8m/min, and the cotton feeder contains the oscillating plate of separate electrical motor transmission.
7. high-grade home textile product according to claim 1 imitates silk floss automatic production line with multilayer variation glue-free cotton, its
It is characterised by, the first double cylinder and double doffer carding machine and the second double cylinder and double doffer carding machine are semi-enclosed double
Cylinder two pass husband's roller adds stripping of stripping-comb formula carding machine；The semi-enclosed double cylinder and double doffer roller adds stripping of stripping-comb formula to comb
Machine contains five groups of working roll combing rollers, and per roller four bearings of equal adapted.
8. high-grade home textile product according to claim 1 imitates silk floss automatic production line with multilayer variation glue-free cotton, its
It is characterised by, single cylinder double doffer card is that totally-enclosed superfine fibre list cylinder two pass husband collects cotton carding machine；It is described
Totally-enclosed superfine fibre list cylinder two pass husband collects a diameter of 1230mm of cylinder of cotton carding machine, is rolled using manganese steel；It is described complete
Closing superfine fibre list cylinder two pass husband collects cotton carding machine and goes out cotton, and the totally-enclosed ultra-fine fibre using suction side air channel and skin curtain
The combing intracavitary for tieing up single cylinder two pass husband collection cotton carding machine contains negative pressure device.
9. high-grade home textile product according to claim 1 imitates silk floss automatic production line with multilayer variation glue-free cotton, its
It is characterised by, the lapping machine is planar shaping lapping machine, and its lapping linear speed is 40m/min.
10. high-grade home textile product according to claim 1 imitates silk floss automatic production line with multilayer variation glue-free cotton, its
It is characterised by, the forming machine is double clipping heat setting machines of net, and guipure is PPS plastics and steel wire composite net band thereon, is used
Magnetic absorbing system, lower guipure are glass fibre Teflon guipure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711328286.6A CN107758601A (en) | 2017-12-13 | 2017-12-13 | High-grade home textile product imitates silk floss automatic production line with multilayer variation glue-free cotton |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711328286.6A CN107758601A (en) | 2017-12-13 | 2017-12-13 | High-grade home textile product imitates silk floss automatic production line with multilayer variation glue-free cotton |
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| Publication Number | Publication Date |
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| CN107758601A true CN107758601A (en) | 2018-03-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711328286.6A Pending CN107758601A (en) | 2017-12-13 | 2017-12-13 | High-grade home textile product imitates silk floss automatic production line with multilayer variation glue-free cotton |
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| Country | Link |
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| CN (1) | CN107758601A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114855363A (en) * | 2022-05-30 | 2022-08-05 | 江苏美罗家用纺织品有限公司 | Silk-like cotton made from soybean and processing method thereof |
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| CN106948083A (en) * | 2016-01-07 | 2017-07-14 | 东莞市帕克氏汽车纤维材料有限公司 | A kind of acoustical cotton and its production technology, production line |
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| US5617613A (en) * | 1990-11-13 | 1997-04-08 | Ripley; William G. | System for producing a bleached cotton, nonwoven web |
| CN2146499Y (en) * | 1993-01-21 | 1993-11-17 | 李辉中 | Step carding machine |
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| CN114855363A (en) * | 2022-05-30 | 2022-08-05 | 江苏美罗家用纺织品有限公司 | Silk-like cotton made from soybean and processing method thereof |
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Application publication date: 20180306 |