CN107752106A - Homogenize production equipment and its regulation and control method that homogenizes of a kind of feed - Google Patents
Homogenize production equipment and its regulation and control method that homogenizes of a kind of feed Download PDFInfo
- Publication number
- CN107752106A CN107752106A CN201711248622.6A CN201711248622A CN107752106A CN 107752106 A CN107752106 A CN 107752106A CN 201711248622 A CN201711248622 A CN 201711248622A CN 107752106 A CN107752106 A CN 107752106A
- Authority
- CN
- China
- Prior art keywords
- lifting device
- raw material
- near infrared
- infrared detection
- mixer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N17/00—Apparatus specially adapted for preparing animal feeding-stuffs
Abstract
The invention discloses a kind of production equipment that homogenizes of feed, crush including the bulk raw material that need to be crushed and accordingly lifting device, distributor, treat batch bin, near infrared detection is popped one's head in, it is not required to the auxiliary material of crushing and corresponding lifting device, burden balance A, burden balance B, mixed material, mixer, mixer buffering bucket, mixer exports lifting device, it is characterized in that, through crushing lifting device, batch bin is treated in the allocated device entrance again after the bulk raw material that need to be crushed is pulverized, through the lifting of corresponding lifting device, the allocated device entrance accordingly treats batch bin to the auxiliary material for being not required to crush again；The crushing lifting device and auxiliary material lifting device are respectively mounted near infrared detection probe to distributor at, realize on production line all bulk raw materials after near infrared detection into treating batch bin；Near infrared detection probe is also installed by lifting workshop section of the output port of the mixer at distributor.The present invention saves protein resource, realizes that finished product feedstuff line ball produces by accuracy controlling raw material proportioning；Moisture is controlled simultaneously, improves mixture homogeneity, ensures product quality.
Description
Technical field
The present invention relates to Feed Manufacturing field, homogenize production equipment and its regulation and control side that homogenizes of specifically a kind of feed
Method.
Background technology
Feed, it is the general name of the food of owner domesticated animal, compares narrowly general feeds and generally refer to agricultural
Or the food of animal husbandry domesticated animal.Feed（Feed）Including soybean, dregs of beans, corn, fish meal, amino acid, miscellaneous dregs of rice, additive,
The feedstuff of more than ten kinds such as whey powder, grease, meat meal tankage, cereal, sugar grass.
The content of the nutritional ingredient such as protein is one of important indicator for evaluating feed quality in feed, and existing feed
In automatic production line, the various raw materials of feed are simply simply pulverized and mixed, so that each composition is homogeneous as far as possible,
This hybrid mode causes the quality of feed cannot be guaranteed, while may cause the waste of protein.
The content of the invention
It is an object of the invention to provide homogenize production equipment and its regulation and control method that homogenizes of a kind of feed, to solve
The problem of being proposed in above-mentioned background technology.
To achieve the above object, the present invention provides following technical scheme：
A kind of production equipment that homogenizes of feed, including the bulk raw material that need to crush and accordingly crush lifting device, distributor, treat
Batch bin, near infrared detection probe, the auxiliary material and corresponding lifting device, burden balance A, burden balance B, mixed thing for being not required to crushing
Material, mixer, mixer buffering bucket, mixer output lifting device, it is characterised in that the bulk raw material that need to be crushed is by powder
Through crushing lifting device, into batch bin is treated, the auxiliary material for being not required to crush passes through the allocated device again through the lifting of corresponding lifting device again after broken
Distributor, which enters, accordingly treats batch bin；The crushing lifting device and auxiliary material lifting device are respectively mounted near-infrared inspection at distributor
Probing head, realize on production line that all bulk raw materials enter after near infrared detection and treat batch bin；The output end of the mixer
Near infrared detection probe is also installed by lifting workshop section of the mouth at distributor.
A kind of regulation and control method that homogenizes of the production equipment that homogenizes of feed, it is comprised the following steps that：
（1）Same day formula production is opened according to the advance production schedule, central control system is first according to being thrown with weight/power ratio for formula design
Enter corresponding raw material and batch bin is treated in the allocated device distribution entrance again after pulverizer crushes or directly through the lifting of auxiliary material elevator；
（2）In lifting process, popped one's head in using near infrared detection and detect the kind of the raw material, compareed, judge whether with central control system
There is raw material string storehouse, it is automatic to notify central control system alarm if there is string storehouse situation；Meanwhile near infrared detection probe detection in real time
The protein and moisture of raw material, and it is sent to dynamic prescription system；
（3）Dynamic prescription system while material protein, moisture is obtained in real time, also by the current of real-time collection burden balance
Weight data；
（4）System combines the material protein data detected, and other material protein data that formula is provided, in real time meter
Calculate the protein content of this disk product；If not meeting expected formula albumen scope, start and alarm, and according to（5）Carry out formulation optimization；
（5）System is according to this formula target value, it is allowed to raw material adjusting range, and cost of material data calculate new one in real time
Optimal raw material inventory in wheel formula, and information is sent to central control system in time, according to new round optimization of C/C composites weighing.
As the further scheme of the present invention：Characterized in that, if the protein content of the product of actual production is not default
, need to be by information and middle control intercommunication due to having carried out formulation optimization adjustment raw material proportioning during scope, and adjust burden balance and weigh number
Amount.
A kind of regulation and control method that homogenizes of the production equipment that homogenizes of feed, in addition to quality assurance measure, its specific steps is such as
Under：
（1）Near infrared detection probe is arranged on mixer and exported, and detects the crude protein content of semi-finished product in real time, and by feedback of the information
State of reversing prescription system, auxiliary dynamic prescription system carry out albumen desired value decision-making；
（2）Near infrared detection, which is popped one's head in, detects the moisture of semi-finished product, compared with being formulated preset value, if do not allowed model
In enclosing, start when alarm either adjusts addition or the quenched adjustment of hydrous matter with reference to dynamic state of parameters such as season environment and steam
Vapour uses, and reaches moisture content of finished products regulation and control purpose；
（3）The detection in real time of near infrared detection probe and the crude protein coefficient of variation for calculating semi-finished product, according to manufacturing technique requirent, are opened
Dynamic alarm or control mixer incorporation time, optimizes and revises semi-finished product mixture homogeneity.
Compared with prior art, the beneficial effects of the invention are as follows：
The present invention saves protein resource, realizes that line ball produces by accuracy controlling raw material proportioning；Moisture is controlled simultaneously, is carried
High mixture homogeneity, detection raw material alter storehouse alarm, ensure product quality.
Brief description of the drawings
Fig. 1 is the structural representation of the production equipment that homogenizes of feed.
Fig. 2 is the regulation and control method flow schematic diagram that homogenizes of the production equipment that homogenizes of feed.
Fig. 3 be feed the production equipment that homogenizes the regulation and control method that homogenizes in quality assurance measure structural representation.
Fig. 4 be homogenize production before raw material crude protein content fluctuation schematic diagram.
Fig. 5 be homogenize production after raw material crude protein content fluctuation schematic diagram.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other under the premise of creative work is not made
Embodiment, belong to the scope of protection of the invention.
Referring to Fig. 1, in the embodiment of the present invention, a kind of production equipment that homogenizes of feed, including the large original that need to be crushed
Material（Such as corn, dregs of beans）, pulverizer, crush conveying lifting device, distributor A, treat batch bin several, burden balance A, wherein powder
Connected between broken machine and distributor A by crushing conveying lifting device, online near infrared detection is installed in attachment means selection site
Equipment；Including be not required to crush auxiliary material raw material, auxiliary material dog-house, distributor B, treat batch bin several, burden balance B, wherein auxiliary
Connected between material dog-house and distributor B by auxiliary material conveying lifting device, attachment means selection site installation is online near red
Outer detection device；Including mixer, buffering bucket, conveying lifting device, distributor C, wherein installed between mixer and distributor
On-line near infrared analyzer detection device.Process will enter storehouse to be pelletized after distributor C, complete follow-up quenched, granulation, cooling and packaging
Processed etc. technique, finally realize the output of product.
After the On-line near infrared analyzer detection device is installed on raw material production front end, two or more large originals can be monitored in real time
Protein, the moisture of material（Fat, starch etc.）Content, precise real-time detection data are provided for dynamic prescription system, for dynamic
The optimization of formula, and optimization of C/C composites is realized that the finished product feedstuff produced meets default homogenization for instructing subsequent production
Quality（Such as indexs such as moisture, protein, fat, starch）
After the mixer to conveying hoisting workshop section installation On-line near infrared analyzer between distributor C, the albumen of semi-finished product is detected in real time
Matter, moisture equal size, the mixture homogeneity of semi-finished product is detected, providing more improvement and optimization for dynamic prescription system detects data, and
Realize moisture content of finished products Reasonable Regulation And Control and evenly stable finished feed quality.
Referring to Fig. 2, a kind of regulation and control method that homogenizes of the production equipment that homogenizes of feed, it is first determined whether board is changed,
Production species or product formula whether are have changed, according to new formulation operations if changing board, otherwise according to default fixation
Formulation operations, it is comprised the following steps that：
（1）Same day formula production is opened according to the advance production schedule, central control system is first according to being thrown with weight/power ratio for formula design
Enter corresponding raw material and batch bin is treated in the allocated device distribution entrance again after pulverizer crushes or directly through the lifting of auxiliary material elevator；
（2）In lifting process, popped one's head in using near infrared detection and detect the kind of the raw material, compareed, judge whether with central control system
There is raw material string storehouse, it is automatic to notify central control system alarm if there is string storehouse situation；Meanwhile near infrared detection probe detection in real time
The protein and moisture of raw material, and it is sent to dynamic prescription system；
（3）Dynamic prescription system while material protein, moisture is obtained in real time, also by the current of real-time collection burden balance
Weight data；
（4）System combines the material protein data detected, and other material protein data that formula is provided, in real time meter
Calculate the protein content of this disk product；If not meeting expected formula albumen scope, start and alarm, and according to（5）Carry out formulation optimization；
（5）System is according to this formula target value, it is allowed to raw material adjusting range, and cost of material data calculate new one in real time
Optimal raw material inventory in wheel formula, and information is sent to central control system in time, according to new round optimization of C/C composites weighing.
If the protein content of the product of actual production not in preset range, is matched somebody with somebody due to having carried out formulation optimization adjustment raw material
Than, need to be by information and middle control intercommunication, and adjust burden balance weighed quantity.
Referring to Fig. 3, a kind of regulation and control method that homogenizes of the production equipment that homogenizes of feed, in addition to quality assurance are arranged
Apply, it is comprised the following steps that：
（1）Near infrared detection probe is arranged on mixer and exported, and detects the crude protein content of semi-finished product in real time, and by feedback of the information
State of reversing prescription system, auxiliary dynamic prescription system carry out crude protein desired value decision-making；
（2）Near infrared detection, which is popped one's head in, detects the moisture of semi-finished product, compared with being formulated preset value, if do not allowed model
In enclosing, start when alarm either adjusts addition or the quenched adjustment of hydrous matter with reference to dynamic state of parameters such as season environment and steam
Vapour uses, and reaches moisture content of finished products regulation and control purpose；
（3）The detection in real time of near infrared detection probe and the crude protein coefficient of variation for calculating semi-finished product, according to manufacturing technique requirent, are opened
Dynamic alarm or control mixer incorporation time, optimizes and revises semi-finished product mixture homogeneity.Applied D emonstration see the table below example.
It is not necessarily identical with the value of formula offer due to not monitoring raw material, the calculated value after raw material fine setting may be caused
Have certain error with the measured value of semi-finished product, dynamic prescription system by according to mixer export near-infrared measuring to result move
State adjusts the recipe calculation parameter of next disk production, it is ensured that up-to-standard.
Upper table explanation：Using same formula finished product, determine that the time such as batch, each batch takes out according to different incorporation times
12 parts of samples are taken, remove two sample end to end, CV% is calculated near infrared spectrum scanning Data-Statistics, selects best mixing time to instruct
Production.
Such as Fig. 4 for adjustment before, corn and dregs of beans proportioning keep constant, and the fluctuation of the crude protein of raw material is directly reflected into finished product
On, cause finished product crude protein content fluctuate, formulator by formula improve safety factor method come offset fluctuation for
The influence of final product quality.
If Fig. 5 is implements to homogenize production after adjustment, system accurately controls the proportioning of protein raw materials, automatically by the thick egg of raw material
White fluctuation is converted into the fluctuation of raw material proportioning, effectively material protein index is utilized, so as to ensure finished product crude protein content
Stability and uniformity, the coefficient of variation is reduced, realize that line ball produces.
Although the present invention is described in detail with reference to the foregoing embodiments, for those skilled in the art,
It can still modify to the technical scheme described in foregoing embodiments, or which part technical characteristic is carried out etc.
With replacing, within the spirit and principles of the invention, any modification, equivalent substitution and improvements made etc., this should be included in
Within the protection domain of invention.
Claims (4)
1. a kind of production equipment that homogenizes of feed, including the bulk raw material that need to crush and accordingly crush lifting device, distributor,
Treat batch bin, near infrared detection probe, be not required to the auxiliary material that crushes and corresponding lifting device, burden balance A, burden balance B, mixed
Material, mixer, mixer buffering bucket, mixer output lifting device, it is characterised in that the bulk raw material quilt that need to be crushed
Through crushing lifting device, into batch bin is treated, the auxiliary material for being not required to crush is lifted again the allocated device through corresponding lifting device again after crushing
The allocated device, which enters, accordingly treats batch bin；The crushing lifting device and auxiliary material lifting device are respectively mounted near-infrared at distributor
Detection probe, all bulk raw materials enter after near infrared detection on production line treats batch bin；The output port of the mixer
Near infrared detection probe is also installed by lifting workshop section at distributor.
2. the regulation and control method that homogenizes of the production equipment that homogenizes of a kind of feed, it is characterised in that it is comprised the following steps that：
（1）Same day formula production is opened according to the advance production schedule, central control system is first according to being thrown with weight/power ratio for formula design
Enter corresponding raw material and batch bin is treated in the allocated device distribution entrance again after pulverizer crushes or directly through the lifting of auxiliary material elevator；
（2）In lifting process, popped one's head in using near infrared detection and detect the kind of the raw material, compareed, judge whether with central control system
There is raw material string storehouse, it is automatic to notify central control system alarm if there is string storehouse situation；Meanwhile near infrared detection probe detection in real time
The protein and moisture of raw material, and it is sent to dynamic prescription system；
（3）Dynamic prescription system while material protein, moisture is obtained in real time, also by the current of real-time collection burden balance
Weight data；
（4）System combines the material protein data detected, and other material protein data that formula is provided, in real time meter
Calculate the protein content of this disk product；If not meeting expected formula albumen scope, start and alarm, and according to（5）Carry out formulation optimization；
（5）System is according to this formula target value, it is allowed to raw material adjusting range, and cost of material data calculate new one in real time
Optimal raw material inventory in wheel formula, and information is sent to central control system in time, according to new round optimization of C/C composites weighing.
3. the regulation and control method that homogenizes of the production equipment that homogenizes of feed according to claim 2, it is characterised in that if real
The protein content of the product of border production, need to be by information due to having carried out formulation optimization adjustment raw material proportioning not in preset range
With middle control intercommunication, and burden balance weighed quantity is adjusted.
4. homogenize production equipment and its regulation and control method that homogenizes of feed according to claim 2, it is characterised in that also
Including quality assurance measure, it is comprised the following steps that：
（1）Near infrared detection probe is arranged on mixer and exported, and detects the crude protein content of semi-finished product in real time, and by feedback of the information
State of reversing prescription system, auxiliary dynamic prescription system carry out crude protein desired value decision-making；
（2）Near infrared detection, which is popped one's head in, detects the moisture of semi-finished product, compared with being formulated preset value, if do not allowed model
In enclosing, start when alarm either adjusts addition or the quenched adjustment of hydrous matter with reference to dynamic state of parameters such as season environment and steam
Vapour uses, and reaches moisture content of finished products regulation and control purpose；
（3）The detection in real time of near infrared detection probe and the crude protein coefficient of variation for calculating semi-finished product, according to manufacturing technique requirent, are opened
Dynamic alarm or control mixer incorporation time, optimizes and revises semi-finished product mixture homogeneity.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711248622.6A CN107752106A (en) | 2017-12-01 | 2017-12-01 | Homogenize production equipment and its regulation and control method that homogenizes of a kind of feed |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711248622.6A CN107752106A (en) | 2017-12-01 | 2017-12-01 | Homogenize production equipment and its regulation and control method that homogenizes of a kind of feed |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107752106A true CN107752106A (en) | 2018-03-06 |
Family
ID=61277183
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711248622.6A Pending CN107752106A (en) | 2017-12-01 | 2017-12-01 | Homogenize production equipment and its regulation and control method that homogenizes of a kind of feed |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107752106A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109907350A (en) * | 2019-04-19 | 2019-06-21 | 广西扬翔股份有限公司 | Control method, control device and essence feed mill |
| CN113397191A (en) * | 2021-06-28 | 2021-09-17 | 郑州绿赛农牧业有限公司 | Automatic online detection preparation system and method for feed |
| FR3129057A1 (en) * | 2021-11-17 | 2023-05-19 | Thierry Picaud | METHOD FOR PRODUCTION OF A GROUND PLANT OF AT LEAST TWO PLANT SPECIES AND ASSOCIATED PRODUCTION SYSTEM |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202095506U (en) * | 2011-05-30 | 2012-01-04 | 铁岭东大牧业有限公司 | Compound feed production line |
| CN105630017A (en) * | 2016-03-10 | 2016-06-01 | 波通瑞华科学仪器(北京)有限公司 | Method and device for automatically controlling content of strong gluten liquid dry-base albumen |
| KR20170037812A (en) * | 2015-09-25 | 2017-04-05 | 대성기계공업 주식회사 | Corn flakes manufacturing apparatus and method |
| CN206196967U (en) * | 2016-08-04 | 2017-05-31 | 长沙兴嘉生物工程股份有限公司 | A kind of microelement pre-mix material process units |
| CN106974314A (en) * | 2017-03-16 | 2017-07-25 | 四川威斯派克科技有限公司 | A kind of method system of accurate fine setting factory formula |
| CN107280049A (en) * | 2017-07-14 | 2017-10-24 | 湖南伟业动物营养集团股份有限公司 | A kind of near infrared online feed production system |
-
2017
- 2017-12-01 CN CN201711248622.6A patent/CN107752106A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202095506U (en) * | 2011-05-30 | 2012-01-04 | 铁岭东大牧业有限公司 | Compound feed production line |
| KR20170037812A (en) * | 2015-09-25 | 2017-04-05 | 대성기계공업 주식회사 | Corn flakes manufacturing apparatus and method |
| CN105630017A (en) * | 2016-03-10 | 2016-06-01 | 波通瑞华科学仪器(北京)有限公司 | Method and device for automatically controlling content of strong gluten liquid dry-base albumen |
| CN206196967U (en) * | 2016-08-04 | 2017-05-31 | 长沙兴嘉生物工程股份有限公司 | A kind of microelement pre-mix material process units |
| CN106974314A (en) * | 2017-03-16 | 2017-07-25 | 四川威斯派克科技有限公司 | A kind of method system of accurate fine setting factory formula |
| CN107280049A (en) * | 2017-07-14 | 2017-10-24 | 湖南伟业动物营养集团股份有限公司 | A kind of near infrared online feed production system |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109907350A (en) * | 2019-04-19 | 2019-06-21 | 广西扬翔股份有限公司 | Control method, control device and essence feed mill |
| CN113397191A (en) * | 2021-06-28 | 2021-09-17 | 郑州绿赛农牧业有限公司 | Automatic online detection preparation system and method for feed |
| FR3129057A1 (en) * | 2021-11-17 | 2023-05-19 | Thierry Picaud | METHOD FOR PRODUCTION OF A GROUND PLANT OF AT LEAST TWO PLANT SPECIES AND ASSOCIATED PRODUCTION SYSTEM |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN107752106A (en) | Homogenize production equipment and its regulation and control method that homogenizes of a kind of feed | |
| US5598770A (en) | Automated feed grain processing apparatus and method | |
| EP0266403B1 (en) | Method for controlling a fodder mixing plant and fodder mixing plant for carrying out the method | |
| CA1318301C (en) | Feed grain conditioning apparatus | |
| RU2580394C1 (en) | Method of controlling production process | |
| CN107487645B (en) | A kind of mining goods vehicle automatic identification entrucking Coal Blending System and method | |
| Madsen et al. | Physical properties of mammary secretions in relation to chemical changes during transition from colostrum to milk | |
| Iskenderov et al. | Evaluating effectiveness of grinding process grain materials | |
| CN106659995A (en) | Static plant for preparing feed mixes for ruminant livestock | |
| CN107280049A (en) | A kind of near infrared online feed production system | |
| CN102014659A (en) | Feedstuff formulations | |
| Williams et al. | Influence of feed ingredients upon the prediction of protein in animal feed‐mixes by near‐infrared reflectance spectroscopy | |
| CA2238594C (en) | Method and apparatus for dosing the components of a mixed fodder for feeding cattle | |
| CN206139119U (en) | Fodder batching control system | |
| CN101422197A (en) | Food combination suitable for dog food habit and preparation method thereof | |
| Šístkova et al. | The effect of individual components of total mixed ration (TMR) on precision dosing to mixer feeder wagons. | |
| Paulk et al. | Feed Processing Technology and Quality of Feed | |
| CN207185569U (en) | A kind of device for feeding cow | |
| NL2026185B1 (en) | Method for enhanced formulation of feed production | |
| CN106974314A (en) | A kind of method system of accurate fine setting factory formula | |
| CN206586366U (en) | A kind of expanded pellet diet production line | |
| CN110178993A (en) | The formula fidelity method of online Pelleting line is realized using near infrared technology | |
| DE102012018991A1 (en) | Producing feed block for animals, comprises e.g. discharging, conveying dry premixture to dry mixer, mixing active ingredient and premixture to obtain homogeneous mixture, calculating target flow rate and discharging homogeneous suspension | |
| CN213611214U (en) | Automatic batching device for brewing fermented grains and raw materials | |
| CN220587472U (en) | Online chicken essence perfuming device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20180306 |