CN107745214A - A kind of welded chemical industry dress of T-type structure automatic assembling - Google Patents
A kind of welded chemical industry dress of T-type structure automatic assembling Download PDFInfo
- Publication number
- CN107745214A CN107745214A CN201710928021.3A CN201710928021A CN107745214A CN 107745214 A CN107745214 A CN 107745214A CN 201710928021 A CN201710928021 A CN 201710928021A CN 107745214 A CN107745214 A CN 107745214A
- Authority
- CN
- China
- Prior art keywords
- web
- type structure
- wing plate
- automatic assembling
- clamping fixture
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0247—Driving means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The present invention relates to shipbuilding frock field,A kind of more particularly to welded chemical industry dress of T-type structure automatic assembling,Including the clamping fixture for web and wing plate to be positioned and be fixed,It is respectively arranged at the both ends of clamping fixture,It is respectively used to input web and wing plate to clamping fixture,The welder welded for the web to T-type structure and wing plate angle welding,And the conveying device for the T-type structure after the completion of assembling to be exported from clamping fixture,It is arranged on clamping fixture and drives input unit,The transmission device of output device work,The present invention passes through clamping fixture,Web and wing plate automatic assembling are T-type structure by conveying device and transmission device,The Automated assembly and welding process of T profile fast pipeline formula can be achieved,T-type structure compared to routine assembles,Bond pattern is in production efficiency,Reducing in workload has larger advantage,And construction environment and security are improved.
Description
Technical field
The present invention relates to shipbuilding frock field, and in particular to a kind of welded chemical industry dress of T-type structure automatic assembling.
Background technology
During hull construction, it is one cumbersome to have more T profile, the assembling of T profile wing plate and web, welding
Work, conventional way are that the installation site line of web is first marked on wing plate, and it is traditional thread binding that web with wing plate is compareed installation site
With together, spot welding is fixed, then carries out welding process；If wing plate or web, which have flexural deformation, to be needed using card code, iron wedge
Coordinate, web, wing plate is assembled together according to assembly line using external force, while ensure to assemble gapless.Assembling is cut after terminating
Except card code, batch complement grinder is carried out to card code position and is made.Such a conventional way low production efficiency, wastes substantial amounts of manpower, thing
Power, and weld the welding of card code and cut sanding operation and Ship Structure can be caused to damage.
The content of the invention
It is an object of the invention to big for being in the prior art directed to T profile wing plate and web fabrication stage assembly difficulty
Problem, there is provided a kind of welded chemical industry dress of T-type structure automatic assembling, realize the automatic assembling welding process of T-type structure, reduce
Assembly difficulty, productivity ratio is improved, change the conventional making pattern of tradition, realize the rapidly and efficiently dress of T structures wing plate and web
Match somebody with somebody, welding process.
The purpose of the present invention is achieved through the following technical solutions：
A kind of welded chemical industry dress of T-type structure automatic assembling, for by web and wing plate automatic assembling, be welded as it is T-shaped
Structure, including：
Clamping fixture, for web to be positioned and is fixed with wing plate, including for adjusting flap position
And the wing plate positioner of wing plate is clamped, for adjusting web position and ensureing the web plate positioning device of web perpendicularity, and
For compressing the press mechanism of web and wing plate；
Welder, it is fixedly mounted on clamping fixture, web and the weldering of wing plate angle welding for T-type structure
Connect；
Conveying device, the both ends of clamping fixture are respectively arranged at, are respectively used to input web and wing plate to compression
Fixing device, and for the T-type structure after the completion of assembling to be exported from clamping fixture；
Transmission device, it is arranged on clamping fixture and drives input unit, output device work.
Wherein, the clamping fixture includes portal frame, and the wing plate positioner includes being separately positioned on a shape
Two groups of wing plate pinch rollers of frame both sides, two groups of pinch rollers are horizontally disposed with, and the web plate positioning device includes setting respectively
Three groups of web pinch rollers in portal frame both sides are put, three groups of pinch rollers are vertically arranged, and the press mechanism activity is set
Put in the top of portal frame, including the hydraulic press that three groups of hydraulic pressure wheels and driving hydraulic pressure wheel move up and down.
Wherein, the pinch rollers of the portal frame side drive horizontal movement, the door shape by hydraulic jack respectively
The pinch rollers of frame opposite side drive horizontal movement by pivots rocker respectively.
Wherein, the welder includes lower gun apparatus and the welding gun on the lower gun apparatus, the lower gun apparatus
It is fixedly mounted on portal frame.
Wherein, the quantity of the welder is two, is separately positioned on the both sides of portal frame.
Wherein, the conveying device includes support frame, and being horizontally disposed with support frame as described above has some rollgangs, described defeated
Sending the end set of roller-way has travelling gear, and the transmission device is connected by chain and travelling gear.
Wherein, the bottom of support frame as described above is provided with leveling bolt.
Relative to prior art, beneficial effects of the present invention are：
The welded chemical industry dress of T-type structure automatic assembling of the present invention, passes through clamping fixture, conveying device and transmission
Web and wing plate automatic assembling are T-type structure by device, and further pass through web of the welder to T-type structure and wing plate angle
Weld seam is welded, and the Automated assembly and welding process of T profile fast pipeline formula can be achieved, compared to the T junction of routine
Structure assembling, bond pattern have larger advantage in production efficiency, reduction workload, and construction environment and security are changed
It is kind.
Brief description of the drawings
Fig. 1 is the front view of the welded chemical industry dress of T-type structure automatic assembling of the present invention.
Fig. 2 is the top view of the welded chemical industry dress of T-type structure automatic assembling of the present invention.
Fig. 3 is the structural representation of the clamping fixture of the present invention.
Fig. 4 is the structural representation of welder of the present invention.
Fig. 5 is the front view of the conveying device of the present invention.
Fig. 6 is the top view of the conveying device of the present invention.
Embodiment
Below in conjunction with drawings and the specific embodiments, the present invention will be described in detail.
Embodiment 1.
As shown in Figure 1, 2, the present embodiment provides a kind of T-type structure automatic assembling welded chemical industry dress, for by web
20 with the automatic assembling of wing plate 19, be welded as T-type structure, including：
Clamping fixture, for web 20 to be positioned and is fixed with wing plate 19, including for adjusting wing plate
19 positions and the wing plate positioner 5 for clamping wing plate 19, for adjusting the position of web 20 and ensureing the web of the perpendicularity of web 20
Positioner 4, and for compressing the press mechanism 3 of web 20 and wing plate 19；
Welder, it is fixedly mounted on clamping fixture, web 20 and the angle welding of wing plate 19 for T-type structure
Welding；
Conveying device 1, be respectively arranged at the both ends of clamping fixture, be respectively used to by web 20 and wing plate 19 input to
Clamping fixture, and for the T-type structure after the completion of assembling to be exported from clamping fixture；
Transmission device 7, it is arranged on clamping fixture and drives input unit, output device work.
The welded chemical industry dress of T-type structure automatic assembling of the present invention, by clamping fixture, conveying device 1 and is passed
Web 20 and the automatic assembling of wing plate 19 are T-type structure by dynamic device 7, and the further web by welder to T-type structure
20 are welded with the angle welding of wing plate 19, and the Automated assembly and welding process of T profile fast pipeline formula can be achieved, compared to
Conventional T-type structure assembly mode has larger advantage, and construction environment and security in production efficiency, reduction workload
Improved.
As shown in figure 3, the clamping fixture includes portal frame 2, the wing plate positioner 5 includes setting respectively
Two groups of wing plate pinch rollers 8 in the both sides of portal frame 2, two groups of pinch rollers are horizontally disposed with, and clamping wing plate 19 prevents from walking；
The web plate positioning device 4 includes being separately positioned on three groups of web pinch rollers 9 of the both sides of portal frame 2, three groups of compression rollings
Wheel is vertically arranged, and ensures the perpendicularity of web 20；The press mechanism 3 is movably arranged on the top of portal frame 2, including three groups
The hydraulic press 11 that hydraulic pressure wheel 10 and driving hydraulic pressure wheel 10 move up and down, compresses web 20 and wing plate 19, avoids fit-up gap being present.
Wherein, the pinch rollers of the side of portal frame 2 drive horizontal movement, the door by hydraulic jack 12 respectively
The pinch rollers of the opposite side of shape frame 2 drive horizontal movement, regulation web pinch rollers 9 and wing plate by pivots rocker 6 respectively
The position of pinch rollers 8.
As shown in figure 4, welding gun of the welder including lower gun apparatus 17 and on the lower gun apparatus 17 is (in figure
Not depending on going out), the lower gun apparatus 17 is fixedly mounted on portal frame 2, and the lower end of gun apparatus 17 is additionally provided with tracking rolling
Wheel 18, in welding process, tracking-roller 18 drives welding gun alignment weld seam, prevents from being partially welded.
Wherein, the quantity of the welder is two, is separately positioned on the both sides of portal frame 2, can be simultaneously to T junction
The weld seam of structure both sides synchronizes welding, improves welding efficiency and welding quality.
As shown in Figure 5,6, the conveying device 1 includes support frame 13, be horizontally disposed with support frame as described above 13 have it is some defeated
Roller-way 14 is sent, the end set of the rollgang 14 has travelling gear 15, and the transmission device 7 passes through chain and travelling gear
15 drive connections, transmission device 7 provide the power that conveying device 1 is moved.
Wherein, the bottom of support frame as described above 13 is provided with leveling bolt 16, for adjusting the levelness of conveying device 1.
The welded chemical industry dress course of work of T-type structure automatic assembling of the present invention：T-type structure wing plate 19 and web 20
It is placed on the rollgang 14 of input, starts transmission device 7, sheet material is sent to compression dress by the rollgang 14 of input
Seated position；The position of the regulation web 20 of wing plate 19/ of pivots rocker 6 is rotated according to the width of sheet material and thickness makes web 20 be in the wing
The centre position of plate 19；Start web plate positioning device 4, wing plate positioner 5, clamp the web 20 of wing plate 19/；Start press mechanism 3,
Web 20 is compressed, makes gapless between web 20 and wing plate 19；Start welder, start lower gun apparatus 17 and drive welding gun to weld seam
Position, conveying device 1 drive T-type structure to move according to the speed of setting, and the welding gun of both sides welds to weld seam simultaneously, until
The welding of whole piece T-type structure terminates.
According to the construction method of embodiment one, conventional T profile manufacturing process is instead of, assembling link has been subtracted, has reduced
Line, card code batch mend the workloads such as mill, realize the automated production process of T row structures, manufacture efficiency greatly improves.
Those of ordinary skills in the art should understand that：The discussion of any of the above embodiment is exemplary only, not
It is intended to imply that the scope of the present disclosure (including claim) is limited to these examples；Under the thinking of the present invention, above example
Or can also be combined between the technical characteristic in different embodiments, and the different aspect of the present invention as described above be present
Many other changes, in order to it is concise they do not provided in details.Therefore, within the spirit and principles of the invention,
Any omission for being made, modification, equivalent substitution, improvement etc., should be included in the scope of the protection.
Claims (7)
1. a kind of welded chemical industry dress of T-type structure automatic assembling, for by web and wing plate automatic assembling, be welded as T junction
Structure, it is characterised in that including：
Clamping fixture, for web to be positioned and is fixed with wing plate, including for adjusting flap position and pressing from both sides
The wing plate positioner of tight wing plate, for adjusting web position and ensureing the web plate positioning device of web perpendicularity, and is used for
Compress the press mechanism of web and wing plate；
Welder, it is fixedly mounted on clamping fixture, web and the welding of wing plate angle welding for T-type structure；
Conveying device, the both ends of clamping fixture are respectively arranged at, are respectively used to input web and wing plate to being fixed
Device, and for the T-type structure after the completion of assembling to be exported from clamping fixture；
Transmission device, it is arranged on clamping fixture and drives input unit, output device work.
2. the welded chemical industry dress of T-type structure automatic assembling according to claim 1, it is characterised in that described to compress admittedly
Determining device includes portal frame, and two groups of wing plates that the wing plate positioner includes being separately positioned on portal frame both sides compress rolling
Wheel, two groups of pinch rollers are horizontally disposed with, and the web plate positioning device includes three groups of abdomens for being separately positioned on portal frame both sides
Plate pinch rollers, three groups of pinch rollers are vertically arranged, and the press mechanism is movably arranged on the top of portal frame, including three
Group hydraulic pressure wheel and the hydraulic press for driving hydraulic pressure wheel to move up and down.
3. the welded chemical industry dress of T-type structure automatic assembling according to claim 2, it is characterised in that the door shape machine
The pinch rollers of frame side drive horizontal movement, the pinch rollers difference of the portal frame opposite side by hydraulic jack respectively
Horizontal movement is driven by pivots rocker.
4. the welded chemical industry dress of T-type structure automatic assembling according to claim 2, it is characterised in that the welding dress
The welding gun including lower gun apparatus and on the lower gun apparatus is put, the lower gun apparatus is fixedly mounted on portal frame.
5. the welded chemical industry dress of T-type structure automatic assembling according to claim 4, it is characterised in that the welding dress
The quantity put is two, is separately positioned on the both sides of portal frame.
6. the welded chemical industry dress of T-type structure automatic assembling according to claim 1, it is characterised in that the conveying dress
Put including support frame, being horizontally disposed with support frame as described above there are some rollgangs, and the end set of the rollgang has transmission
Gear, the transmission device are connected by chain and travelling gear.
7. the welded chemical industry dress of T-type structure automatic assembling according to claim 6, it is characterised in that support frame as described above
Bottom be provided with leveling bolt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710928021.3A CN107745214A (en) | 2017-10-09 | 2017-10-09 | A kind of welded chemical industry dress of T-type structure automatic assembling |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710928021.3A CN107745214A (en) | 2017-10-09 | 2017-10-09 | A kind of welded chemical industry dress of T-type structure automatic assembling |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107745214A true CN107745214A (en) | 2018-03-02 |
Family
ID=61255194
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710928021.3A Pending CN107745214A (en) | 2017-10-09 | 2017-10-09 | A kind of welded chemical industry dress of T-type structure automatic assembling |
Country Status (1)
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Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108555466A (en) * | 2018-07-17 | 2018-09-21 | 江苏先河激光技术有限公司 | A kind of multi-work piece synchronous turnover mechanism for laser cutting device |
| CN108857115A (en) * | 2018-07-11 | 2018-11-23 | 舟山海之帆造船技术有限公司 | A kind of multipurpose deck longitudinal assembly device |
| CN109079479A (en) * | 2018-07-11 | 2018-12-25 | 扬帆集团股份有限公司 | A kind of vertical bone assembly device of ship deck |
| CN109128597A (en) * | 2018-09-12 | 2019-01-04 | 金华市捷欣智能科技有限公司 | T-type workpiece automatic welding machine |
| CN110587213A (en) * | 2019-10-11 | 2019-12-20 | 中船黄埔文冲船舶有限公司 | Welding device for light enclosure walls of ship body |
| CN111618438A (en) * | 2020-05-27 | 2020-09-04 | 南京航空航天大学 | Magnetic field assisted double-laser-TIG coupling bilateral synchronous welding device and method |
| CN111843315A (en) * | 2020-08-12 | 2020-10-30 | 广东省鑫全利激光智能装备有限公司 | T-shaped section welding production equipment |
| CN112404806A (en) * | 2020-10-30 | 2021-02-26 | 渤海造船厂集团有限公司 | Automatic assembling and welding device and method for bent ribs |
| CN113146126A (en) * | 2021-04-30 | 2021-07-23 | 盐城市国海精工机械有限公司 | Welding fixture and welding method for semi-ring track |
| CN113751932A (en) * | 2021-09-23 | 2021-12-07 | 浙江精筑机器人有限公司 | Automatic assemblage welding equipment of girder steel purlin holds in palm piece |
| CN113751945A (en) * | 2021-10-12 | 2021-12-07 | 江南造船(集团)有限责任公司 | Anti-deformation welding tool and anti-deformation welding method for T-shaped section |
| CN114248049A (en) * | 2022-01-06 | 2022-03-29 | 江南造船(集团)有限责任公司 | T-shaped structural part welding production line |
| CN115008087A (en) * | 2022-08-05 | 2022-09-06 | 法兰泰克重工股份有限公司 | Charging frame welding device |
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| CN201399661Y (en) * | 2009-05-15 | 2010-02-10 | 无锡洲翔成套焊接设备有限公司 | Heavy H-shaped steel automatic assembling machine |
| KR20120042210A (en) * | 2010-10-25 | 2012-05-03 | 대우조선해양 주식회사 | Apparatus for automatic marking welding baseline of face plate |
| CN201848672U (en) * | 2010-10-26 | 2011-06-01 | 宁波金凤焊割机械制造有限公司 | Centering device for heavy assembling machine |
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Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108857115A (en) * | 2018-07-11 | 2018-11-23 | 舟山海之帆造船技术有限公司 | A kind of multipurpose deck longitudinal assembly device |
| CN109079479A (en) * | 2018-07-11 | 2018-12-25 | 扬帆集团股份有限公司 | A kind of vertical bone assembly device of ship deck |
| CN108555466A (en) * | 2018-07-17 | 2018-09-21 | 江苏先河激光技术有限公司 | A kind of multi-work piece synchronous turnover mechanism for laser cutting device |
| CN109128597A (en) * | 2018-09-12 | 2019-01-04 | 金华市捷欣智能科技有限公司 | T-type workpiece automatic welding machine |
| CN110587213A (en) * | 2019-10-11 | 2019-12-20 | 中船黄埔文冲船舶有限公司 | Welding device for light enclosure walls of ship body |
| CN111618438A (en) * | 2020-05-27 | 2020-09-04 | 南京航空航天大学 | Magnetic field assisted double-laser-TIG coupling bilateral synchronous welding device and method |
| CN111843315A (en) * | 2020-08-12 | 2020-10-30 | 广东省鑫全利激光智能装备有限公司 | T-shaped section welding production equipment |
| CN112404806A (en) * | 2020-10-30 | 2021-02-26 | 渤海造船厂集团有限公司 | Automatic assembling and welding device and method for bent ribs |
| CN113146126A (en) * | 2021-04-30 | 2021-07-23 | 盐城市国海精工机械有限公司 | Welding fixture and welding method for semi-ring track |
| CN113751932A (en) * | 2021-09-23 | 2021-12-07 | 浙江精筑机器人有限公司 | Automatic assemblage welding equipment of girder steel purlin holds in palm piece |
| CN113751932B (en) * | 2021-09-23 | 2023-08-08 | 浙江精筑机器人有限公司 | Automatic assembly welding equipment for purlin supporting piece of steel beam |
| CN113751945A (en) * | 2021-10-12 | 2021-12-07 | 江南造船(集团)有限责任公司 | Anti-deformation welding tool and anti-deformation welding method for T-shaped section |
| CN114248049A (en) * | 2022-01-06 | 2022-03-29 | 江南造船(集团)有限责任公司 | T-shaped structural part welding production line |
| CN114248049B (en) * | 2022-01-06 | 2023-09-12 | 江南造船(集团)有限责任公司 | T-shaped structural part welding production line |
| CN115008087A (en) * | 2022-08-05 | 2022-09-06 | 法兰泰克重工股份有限公司 | Charging frame welding device |
| CN115008087B (en) * | 2022-08-05 | 2022-11-04 | 法兰泰克重工股份有限公司 | Charging frame welding device |
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Application publication date: 20180302 |