CN107745197A - A kind of apparatus and method that electron microscopic sample in situ is prepared using convergence femtosecond laser - Google Patents
A kind of apparatus and method that electron microscopic sample in situ is prepared using convergence femtosecond laser Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
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- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
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- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
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Abstract
本发明涉及激光微区加工领域和电镜原位样品制备领域,具体涉及一种利用经汇聚的激光对电镜样品进行精细加工成型的装置和方法。该装置包括飞秒激光器及汇聚扫描系统、样品台机械数控移动系统、共轴显微观察定位系统、计算机集中数据监控及可视化系统、减震系统及防护系统。利用上述装置可以快速、方便地使用飞秒激光对各种电镜样品,如:金属片、氧化铝陶瓷块、透明石英玻璃等,进行数控切割、打孔等精细加工。从而,通过本发明可以制备特定形状、缺口的原位电镜样品,结合电子显微镜原位观察技术,即可对某些特殊组织与结构进行力学、电学和腐蚀行为等的原位观察研究,具有加工面积广、精度高、无热影响区和无污染等优点。The invention relates to the field of laser micro-area processing and the field of electron microscope in-situ sample preparation, in particular to a device and method for finely processing and forming electron microscope samples by using converged laser light. The device includes femtosecond laser and convergence scanning system, mechanical numerical control moving system of sample stage, coaxial microscopic observation and positioning system, computer centralized data monitoring and visualization system, shock absorption system and protection system. Using the above device, femtosecond laser can be used to quickly and conveniently perform fine processing such as CNC cutting and drilling on various electron microscope samples, such as metal sheets, alumina ceramic blocks, transparent quartz glass, etc. Therefore, through the present invention, in-situ electron microscope samples with specific shapes and notches can be prepared, and combined with electron microscope in-situ observation technology, in-situ observation and research on mechanics, electricity, and corrosion behavior of certain special tissues and structures can be carried out. It has the advantages of wide area, high precision, no heat affected zone and no pollution.
Description
技术领域technical field
本发明涉及材料激光微区加工领域和原位电镜样品制备领域,具体涉及一种利用微束飞秒激光对制备的样品进行精细加工的装置和方法,可以按图纸编程加工各种材料,可以针对不同样品采用不同的加工方式,有多种样品台可供选择。The invention relates to the field of laser micro-area processing of materials and the field of in-situ electron microscope sample preparation, in particular to a device and method for finely processing prepared samples using a micro-beam femtosecond laser, which can process various materials according to blueprint programming, and can target Different samples are processed in different ways, and there are a variety of sample stages to choose from.
背景技术Background technique
随着激光技术的不断发展,激光器的性能也得到不断的改善,激光与物质相互作用的研究引起人们的高度重视,激光加工技术也取得巨大进展。With the continuous development of laser technology, the performance of lasers has also been continuously improved. The research on the interaction between laser and matter has attracted people's attention, and laser processing technology has also made great progress.
20世纪90年代初,随着宽带可调谐激光晶体和自锁摸技术的出现,飞秒激光技术得到突飞猛进的发展。以掺钛蓝宝石为代表的新一代飞秒激光器,输出光脉冲的持续时间最短可至5fs,激光中心波长位于近红外波段(800nm左右),特别是借助啁啾脉冲放大技术,单个脉冲能量从几个纳焦放大至几百豪焦,甚至焦耳量级,此时脉冲的峰值功率可达GW或TW,再经过聚焦后的功率密度为1015~1018W/cm2,甚至更高。具有如此高峰值功率和极短持续时间的光脉冲与物质相互作用时,能够以极快的速度将其全部能量注入到很小的作用区域,瞬间内高能量密度沉积将使电子的吸收和运动方式发生变化,避免激光线性吸收、能量转移和扩散等的影响,从而在根本上改变激光与物质相互作用的机制,使飞秒脉冲激光加工成为具有超高精度、超高空间分辨率和超高广泛性的非热熔“冷”处理过程,开创激光加工的崭新领域。In the early 1990s, with the emergence of broadband tunable laser crystal and self-locking mode technology, femtosecond laser technology has developed by leaps and bounds. The new generation of femtosecond lasers represented by titanium-doped sapphire can output light pulses with a duration as short as 5fs, and the laser center wavelength is in the near-infrared band (around 800nm). A nanojoule is amplified to hundreds of megajoules, or even joules. At this time, the peak power of the pulse can reach GW or TW, and the power density after focusing is 10 15 ~ 10 18 W/cm 2 , or even higher. When a light pulse with such a high peak power and extremely short duration interacts with matter, it can inject all of its energy into a small area of action at an extremely fast speed, and the deposition of high energy density in an instant will make the absorption and movement of electrons The method changes to avoid the influence of laser linear absorption, energy transfer and diffusion, etc., thereby fundamentally changing the mechanism of interaction between laser and matter, making femtosecond pulse laser processing become ultra-high precision, ultra-high spatial resolution and ultra-high Extensive non-thermomelt "cold" treatment process creates a new field of laser processing.
目前,在原位电镜样品制备的领域,主要的技术方法有以下四种:机械切割、线切割、传统激光和聚焦离子束。对于块体材料的原位电镜样品制备仍采用传统的机械加工/线切割法,对于样品的塑性和机加工性有较高的要求,对于特殊部位的样品进行精确定位较为困难,且存在二次污染、边缘效应、制样成功率低等一系列问题,严重制约原位电镜研究工作的效率和结果的可靠性。而普通连续激光、纳秒激光甚至皮秒激光加工方法,由于其光热效应,使材料加工边缘出现较大面积的重熔、再结晶和氧化反应等行为,而无法作为合适的原位电极样品。聚焦离子束制备原位电镜样品的方法,虽然可以极大的消除边缘效应,达到纳米级别的加工精度,但其设备成本极高,且加工效率极低,并不能较大范围的推广和应用。At present, in the field of in-situ electron microscope sample preparation, there are four main technical methods: mechanical cutting, wire cutting, traditional laser and focused ion beam. The traditional mechanical processing/wire cutting method is still used for the in-situ electron microscopy sample preparation of bulk materials, which has high requirements for the plasticity and machinability of the sample. A series of problems such as pollution, edge effects, and low success rate of sample preparation seriously restrict the efficiency of in-situ electron microscopy research and the reliability of the results. However, ordinary continuous laser, nanosecond laser or even picosecond laser processing methods, due to their photothermal effect, cause large areas of remelting, recrystallization and oxidation reactions at the edge of material processing, and cannot be used as suitable in-situ electrode samples. Although the method of preparing in-situ electron microscope samples with focused ion beams can greatly eliminate the edge effect and achieve nanometer-level processing accuracy, the equipment cost is extremely high and the processing efficiency is extremely low, which cannot be widely promoted and applied.
发明内容Contents of the invention
本发明的目的是提供一种采用汇聚飞秒激光制备原位电镜样品的装置和方法,可以按图纸编程,数控切割加工各种形状的样品,且加工精度可达亚微米级。The purpose of the present invention is to provide a device and method for preparing in-situ electron microscope samples by using converging femtosecond lasers, which can be programmed according to drawings, CNC cutting and processing samples of various shapes, and the processing accuracy can reach submicron level.
为了实现上述目的,本发明的技术方案如下:In order to achieve the above object, the technical scheme of the present invention is as follows:
一种采用汇聚飞秒激光制备原位电镜样品的装置,该装置包括:飞秒激光器及汇聚扫描系统、样品台机械数控移动系统、共轴显微观察定位系统、计算机集中数据监控及可视化系统、减震系统及防护系统,激光光源的飞秒激光从激光器中发出后,经过多级激光组合镜头汇聚后,与普通光光源的普通冷光经由不同的接口以同轴光的形式,接入到共轴显微观察定位系统;共轴显微观察定位系统和样品台机械数控移动系统通过USB线或网线与计算机集中数据监控及可视化系统相连,具体结构如下:A device for preparing an in-situ electron microscope sample by converging femtosecond laser, the device includes: femtosecond laser and converging scanning system, sample table mechanical numerical control moving system, coaxial microscopic observation and positioning system, computer centralized data monitoring and visualization system, Shock absorption system and protection system, after the femtosecond laser of the laser light source is emitted from the laser, after being converged by the multi-stage laser combination lens, it is connected to the common cold light of the ordinary light source in the form of coaxial light through different interfaces. Axial microscopic observation and positioning system; coaxial microscopic observation and positioning system and sample table mechanical numerical control moving system are connected with computer centralized data monitoring and visualization system through USB cable or network cable. The specific structure is as follows:
激光光源和普通光光源分别通过一个接口以同轴光的形式,通过光缆接入激光汇聚及显微观察系统,并且激光光源和普通光光源通过电动切换开关进行切换;激光汇聚及显微观察系统与CCD摄像头的输入端连接,CCD摄像头的输出端和运动控制器的输入端通过USB线或网线与计算机连接,进行显微观察定位和数控编程;激光汇聚及显微观察系统配备不同倍数的长焦物镜,针对不同样品和加工要求进行观察选择;激光汇聚及显微观察系统设置于激光汇聚模块机械移动系统上,运动控制器的输出端与样品台机械数控移动系统连接,样品台机械数控移动系统设置于气浮减震平台上,气浮减震平台的进气端与气泵连接。The laser light source and the ordinary light source are respectively connected to the laser convergence and microscopic observation system through an interface in the form of coaxial light through an optical cable, and the laser light source and the ordinary light source are switched by an electric switch; the laser convergence and microscopic observation system It is connected to the input end of the CCD camera, and the output end of the CCD camera and the input end of the motion controller are connected to the computer through a USB cable or network cable for microscopic observation positioning and numerical control programming; the laser convergence and microscopic observation system is equipped with long The focus objective lens is used for observation and selection according to different samples and processing requirements; the laser convergence and microscopic observation system is set on the mechanical movement system of the laser convergence module, and the output end of the motion controller is connected to the mechanical numerical control movement system of the sample stage, and the mechanical numerical control movement of the sample stage The system is set on the air flotation shock absorption platform, and the air intake end of the air flotation shock absorption platform is connected with the air pump.
所述的采用汇聚飞秒激光制备原位电镜样品的装置,飞秒激光器及汇聚扫描系统,包括:一台飞秒激光器,其由飞秒激光振荡器、泵浦源和飞秒激光放大器三部分配套组成,发射脉宽<400fs,单脉冲能量>50μJ的超快激光;一套安装于激光器出光口的组合镜头,用于对飞秒激光光斑进行第一级缩小。The device for preparing in-situ electron microscope samples using convergent femtosecond lasers, the femtosecond laser and the convergent scanning system include: a femtosecond laser, which consists of three parts: a femtosecond laser oscillator, a pump source and a femtosecond laser amplifier Matching composition, emitting ultrafast laser with pulse width <400fs and single pulse energy >50μJ; a set of combined lens installed at the laser output port, used to reduce the femtosecond laser spot in the first stage.
所述的采用汇聚飞秒激光制备原位电镜样品的装置,共轴显微观察定位系统,包括一个激光光缆接口、一个普通光光缆接口、电动同轴光光源切换开关、一个激光CCD摄像头、普通显微镜目镜、物镜和一组不同倍率的超长焦距物镜配套而成,通过共轴显微观察定位系统对光纤里的激光进行二次汇聚。The device for preparing in-situ electron microscope samples by converging femtosecond lasers, the coaxial microscopic observation and positioning system includes a laser optical cable interface, an ordinary optical optical cable interface, an electric coaxial light source switching switch, a laser CCD camera, an ordinary The microscope eyepiece, objective lens and a set of ultra-long focal length objective lenses with different magnifications are matched, and the laser in the optical fiber is reconverged through the coaxial microscopic observation and positioning system.
所述的采用汇聚飞秒激光制备原位电镜样品的装置,样品台机械数控移动系统,包括:一套在x、y、z三维空间内任意移动的组合滑台;一台通保护性气体的透光密封性样品腔;一台实时监测经汇聚后的激光能量的探测装置;一台夹持薄膜样品、纤维样品和块体样品的样品台;一台液氮冷却低温加工台;其中,The device for preparing in-situ electron microscope samples by converging femtosecond lasers, the mechanical numerical control moving system of the sample stage includes: a set of combined sliding stages that can move arbitrarily in the three-dimensional space of x, y, and z; A light-transmitting and airtight sample chamber; a detection device for real-time monitoring of the concentrated laser energy; a sample stage for clamping thin film samples, fiber samples and bulk samples; a liquid nitrogen cooling low-temperature processing table; among them,
一套在x、y、z三维空间内任意移动的组合滑台,每一方向滑台均通过单独的伺服电机控制,且x、y、z的三维组合滑台接入同一台控制器,并进一步连入计算机,通过计算机的位移控制软件窗口输入需要加工的图形程序,实现重复定位精度达0.5μm、移动速度1mm/min~1000mm/min连续可调的移动;同时也配备面内旋转的滑台,通过伺服电机控制,使用计算机软件来对样品进行旋转;A set of combined sliding tables that move freely in the three-dimensional space of x, y, z, each direction of the sliding table is controlled by a separate servo motor, and the three-dimensional combined sliding tables of x, y, z are connected to the same controller, and It is further connected to the computer, and the graphics program to be processed is input through the displacement control software window of the computer to realize the continuously adjustable movement with a repeat positioning accuracy of 0.5μm and a moving speed of 1mm/min~1000mm/min; The platform is controlled by a servo motor and uses computer software to rotate the sample;
一台通保护性气体的透光密封性样品腔,其设有一个抽气口,一个充气口,一个排气口,并在充气口前端配备气体流量计,通过调节流量计示数,实现在激光加工时惰性气体正压防氧化的保护环境,或对切割样品时留下的灰渣进行吹扫;同时在抽气口前端配备一台机械干泵,在密闭腔室内获得一个<5Pa的真空环境;在腔室上方有一块激光的增透镜片,用于透过飞秒激光,对腔室内的样品进行加工;A light-transmitting and sealed sample chamber with protective gas, which is equipped with a gas pumping port, a gas charging port, and an exhaust port, and a gas flowmeter is equipped at the front end of the gas charging port. Inert gas positive pressure anti-oxidation protection environment during processing, or purge the ash residue left when cutting the sample; at the same time, a mechanical dry pump is equipped at the front end of the suction port to obtain a <5Pa vacuum environment in the closed chamber; There is a laser lens-increasing sheet above the chamber, which is used to process the samples in the chamber through the femtosecond laser;
一台液氮冷却低温加工台,其设有一个液氮冷却室,一个隔热腔;进一步的,液氮冷却室包括:一个液氮注入口,一个排气口;A liquid nitrogen cooling low-temperature processing table, which is provided with a liquid nitrogen cooling chamber and a heat insulation chamber; further, the liquid nitrogen cooling chamber includes: a liquid nitrogen injection port, and an exhaust port;
一台实时监测经汇聚后的激光能量的探测装置,将功率探头对正物镜聚焦后的激光束,探测实际作用的激光功率;A detection device that monitors the concentrated laser energy in real time, aligns the power probe with the focused laser beam with the objective lens, and detects the actual laser power;
一台夹持薄膜样品、纤维样品和块体样品的样品台,其结构为一侧固定,另一侧为一个水平移动的滑台,对块体样品采用挤压式;对薄片和纤维样品,在滑块与固定块上侧各有一个共轴旋转电机,将样品采用压片的方式固定于电机轴承中心,用计算机控制实现,样品的一维旋转;对于薄膜样品,采用顶端的压片进行固定。A sample stage for clamping film samples, fiber samples and bulk samples, the structure of which is fixed on one side and a horizontally moving slide table on the other side, extrusion type is used for bulk samples; for thin slices and fiber samples, There is a coaxial rotating motor on the upper side of the slider and the fixed block, and the sample is fixed in the center of the motor bearing by pressing the tablet, and the one-dimensional rotation of the sample is realized by computer control; fixed.
所述的采用汇聚飞秒激光制备原位电镜样品的装置,计算机集中数据监控及可视化系统,包括:一套对机械位移进行数控和实时监控的软件,通过输入CAD矢量图,编辑程序实现激光和普通光的切换,以及图像的加工;一套将激光CCD摄像头图像进行成像,进行方便进行实施观察、测量和精确定位,同时也具备拍照、录像加标尺功能。The device for preparing in-situ electron microscope samples by converging femtosecond lasers, the computer centralized data monitoring and visualization system includes: a set of software for numerical control and real-time monitoring of mechanical displacement, through inputting CAD vector graphics and editing programs to realize laser and Ordinary light switching, and image processing; a set of laser CCD camera images for imaging, convenient for observation, measurement and precise positioning, and also has the function of taking pictures, videos and adding rulers.
所述的采用汇聚飞秒激光制备原位电镜样品的装置,减震系统,包括一台气浮光学平台和一台气泵,用于安装样品台机械数控移动系统和共轴显微观察定位系统,采用机械固定方式,防止在加工过程中样品震动、光斑发生偏移;防护系统包括:一个防护罩,将样品台机械数控移动系统和共轴显微观察定位系统罩起来,防止激光的漏光对操作人员造成伤害;一个滤光眼镜,用于操作人员在工作的时候保护眼睛。The device for preparing in-situ electron microscope samples by converging femtosecond lasers, the shock absorption system includes an air-floating optical platform and an air pump, which are used to install the mechanical numerical control moving system of the sample table and the coaxial microscopic observation and positioning system, The mechanical fixing method is adopted to prevent the sample from vibrating and the spot shifting during processing; the protection system includes: a protective cover that covers the mechanical numerical control moving system of the sample stage and the coaxial microscopic observation and positioning system to prevent the light leakage of the laser from affecting the operation Injury to personnel; a light filter glasses, used to protect the operator's eyes while working.
一种使用所述装置的采用汇聚飞秒激光制备原位电镜样品的方法,该方法包括如下步骤:A method for preparing an in-situ electron microscope sample using a converging femtosecond laser using the device, the method comprising the steps of:
(1)显微定位步骤,确定加工区域;(1) micro-positioning step to determine the processing area;
(2)加工图形编程步骤,编辑加工参数;(2) Processing graphics programming steps, editing processing parameters;
(3)选择激光参数步骤,选择满足加工要求的激光参数;(3) Select the laser parameter step, select the laser parameter that meets the processing requirements;
(4)启动步骤,启动机械移动系统和激光器;(4) start step, start the mechanical movement system and the laser;
(5)检测步骤,实时监测加工进程。(5) Detection step, real-time monitoring of the processing process.
一种使用所述装置的采用汇聚飞秒激光制备原位电镜样品的方法,该方法包括如下步骤:A method for preparing an in-situ electron microscope sample using a converging femtosecond laser using the device, the method comprising the steps of:
(1)将样品放于样品腔内,用机械泵抽一个<5Pa的真空,再通入保护性气体至大气压,再抽、再通,如此三次;最后打开排气阀,使保护性气体在腔室内流动,保持腔室高于一个大气压,使腔室内气压达到0.105~0.11MPa;(1) Put the sample in the sample chamber, use a mechanical pump to pump a vacuum of <5Pa, then pass the protective gas to the atmospheric pressure, pump and pass again, and do this three times; finally open the exhaust valve to make the protective gas in The flow in the chamber keeps the chamber above an atmospheric pressure, so that the air pressure in the chamber reaches 0.105-0.11MPa;
(2)显微定位步骤,确定加工区域;(2) micro-positioning step to determine the processing area;
(3)加工图形编程步骤,编辑加工参数;(3) Processing graphics programming steps, editing processing parameters;
(4)选择激光参数步骤,选择满足加工要求的激光参数;(4) Select the laser parameter step, select the laser parameter that meets the processing requirements;
(5)启动步骤,启动机械移动系统和激光器;(5) start-up step, start the mechanical movement system and the laser;
(6)检测步骤,实时监测加工进程。(6) Detection step, real-time monitoring of the processing process.
一种使用所述装置的采用汇聚飞秒激光制备原位电镜样品的方法,该方法包括如下步骤:A method for preparing an in-situ electron microscope sample using a converging femtosecond laser using the device, the method comprising the steps of:
(1)将样品用压片固定在冷却腔上表面,加入液氮,使腔室降温;(1) The sample is fixed on the upper surface of the cooling chamber with a pressing tablet, and liquid nitrogen is added to cool down the chamber;
(2)显微定位步骤,确定加工区域;(2) micro-positioning step to determine the processing area;
(3)加工图形编程步骤,编辑加工参数;(3) Processing graphics programming steps, editing processing parameters;
(4)选择激光参数步骤,选择满足加工要求的激光参数;(4) Select the laser parameter step, select the laser parameter that meets the processing requirements;
(5)启动步骤,启动机械移动系统和激光器;(5) start-up step, start the mechanical movement system and the laser;
(6)检测步骤,实时监测加工进程。(6) Detection step, real-time monitoring of the processing process.
所述的采用汇聚飞秒激光制备原位电镜样品的方法,该方法进一步的包括选择物镜进行显微观察和汇聚激光;该方法进一步包括存储步骤,存储所编辑的加工图纸;该方法进一步包括导入步骤,导入之前保存的加工图纸或者是现有的CAD矢量图纸;该方法进一步包括激光光斑调节步骤,调节激光光斑的大小,以满足加工要求。The method for preparing an in-situ electron microscope sample using a converging femtosecond laser, the method further includes selecting an objective lens for microscopic observation and converging laser light; the method further includes a storage step, storing the edited processing drawings; the method further includes importing step, importing previously saved processing drawings or existing CAD vector drawings; the method further includes a laser spot adjustment step, adjusting the size of the laser spot to meet processing requirements.
本发明设计思路如下:Design idea of the present invention is as follows:
首先,针对目前的原位电镜样品制备领域内,普遍采用机械加工、线切割和长脉冲激光加工的方法,出现的二次污染、边缘效应、制样成功率低等一系列问题,本发明采用脉宽<400fs的飞秒激光光源,使单个脉冲的宽度小于材料晶格热传导弛豫时间,有效的消除热影响区和切口材质崩溅的问题。其次,在对材料进行加工处理的过程中需要数控机械移动系统的配合,所以本发明设计把组合镜头以及样品台安装在可三维平移和旋转等手动、电动组合样品台上,配合相应的驱动器、控制器和计算机,以实现激光光斑、样品的全方位移动。再次,由于加工尺寸十分小,需要配合显微镜进行观察和定位测量,所以本发明设计同一组显微镜头同时连接激光和普通光两种同轴光缆,并且可以实现二者间的切换,同时利用专门选配的激光成像CCD摄像头成像在计算机的软件操作窗口上,方便进行实时观察、定位和测量等操作。First of all, in view of the current field of in-situ electron microscope sample preparation, mechanical processing, wire cutting and long-pulse laser processing are generally used, and a series of problems such as secondary pollution, edge effects, and low success rate of sample preparation occur. The present invention uses The femtosecond laser light source with a pulse width of <400fs makes the width of a single pulse smaller than the relaxation time of material lattice heat conduction, effectively eliminating the problems of heat-affected zone and material spattering in the cut. Secondly, in the process of processing the material, the cooperation of the numerical control mechanical movement system is required, so the present invention designs the combined lens and the sample stage to be installed on the manual and electric combined sample stage capable of three-dimensional translation and rotation, and cooperates with the corresponding driver, Controller and computer to realize all-round movement of laser spot and sample. Again, because the processing size is very small, it needs to cooperate with the microscope for observation and positioning measurement. Therefore, the present invention designs the same group of microscope lenses to be connected to two coaxial optical cables of laser light and ordinary light at the same time, and can realize switching between the two. The equipped laser imaging CCD camera is imaged on the software operation window of the computer, which is convenient for real-time observation, positioning and measurement operations.
正是基于以上三点主要的设计指导思想,本发明成功的实现对各种材料微米级精度的数控飞秒激光切割加工,并且兼顾不同形状样品特有的加工方式。同时可以通过选择合适的波长和功率的激光源,实现对透明材料的内部特定位置进行加工。Based on the above three main design guiding ideologies, the present invention successfully realizes the CNC femtosecond laser cutting process of various materials with micron-level precision, and takes into account the unique processing methods of samples of different shapes. At the same time, by selecting a laser source with a suitable wavelength and power, the specific position inside the transparent material can be processed.
本发明的优点及有益效果如下:Advantage of the present invention and beneficial effect are as follows:
1、本发明所使用的装置和激光方法可加工多种材料,且加工基本无热影响区。可以很好的避免出现传统原位电镜样品制备方法导致的二次污染、边缘效应、制样成功率低等一系列问题。主要源于本发明采用大功率的飞秒激光器,脉冲宽度<400fs,单脉冲能量>50μJ且可调,峰值功率可达100MW,几乎任何材料均可被瞬间转变为等离子态,却不影响光斑旁边的材料。1. The device and laser method used in the present invention can process a variety of materials, and the processing basically has no heat-affected zone. A series of problems such as secondary pollution, edge effects, and low success rate of sample preparation caused by traditional in-situ electron microscope sample preparation methods can be well avoided. Mainly due to the high-power femtosecond laser used in the present invention, the pulse width is <400fs, the single pulse energy is >50μJ and can be adjusted, and the peak power can reach 100MW. Almost any material can be instantly transformed into a plasma state without affecting the side of the spot. s material.
2、本发明所使用的装置和方法的加工精度高,激光经过多级汇聚后,在样品上得到尺寸足够小、能量高度集中的光斑,造成局部的高温,使样品局部区域气化。因为激光光斑很小,可以实现几个微米的图形加工。2. The device and method used in the present invention have high processing precision. After the laser is converged in multiple stages, a light spot with sufficiently small size and highly concentrated energy is obtained on the sample, which causes local high temperature and vaporizes the local area of the sample. Because the laser spot is very small, it can realize the pattern processing of several microns.
3、本发明针对不同材料配备不同的样品台,有针对有毒、易氧化等样品设计的保护性气体样品腔,有针对块状样品的挤压式夹持样品台,有针对薄膜和纤维样品的悬空夹持样品台。同时,同一样品台兼顾块体、薄膜、纤维等不同形状特征的材料的夹持,可根据薄膜或者纤维的长度的不同调节下方滑台的位置,且针对纤维材料还有一维的旋转的功能,具有集成度较高的优点。3. The present invention is equipped with different sample stages for different materials. There are protective gas sample chambers designed for toxic and easily oxidized samples, squeeze-type clamping sample stages for block samples, and film and fiber samples. Hold the sample stage in the air. At the same time, the same sample stage takes into account the clamping of materials with different shape characteristics such as blocks, films, fibers, etc. The position of the lower slide table can be adjusted according to the length of films or fibers, and it also has a one-dimensional rotation function for fiber materials. It has the advantage of high integration.
4、本发明加入内部液氮冷却低温加工的样品台配件。利用液氮进行低温切削加工,降低样品整体的温度,进而使未被激光照射到的样品,不会因吸收余热而升温,发生晶粒长大、缺陷减少等结构变化,进一步降低热影响区。4. The present invention adds internal liquid nitrogen to cool the sample table accessories for low-temperature processing. The use of liquid nitrogen for low-temperature cutting reduces the overall temperature of the sample, so that the sample that is not irradiated by the laser will not heat up due to the absorption of waste heat, and structural changes such as grain growth and defect reduction will occur, further reducing the heat-affected zone.
5、本发明可以实时监测经透镜汇聚后的激光光斑的能量,因为激光在被汇聚的过程中,会发生衰减,而实际加工样品的能量并非是激光器显示的,所以加入激光功率监测器很有必要。5. The present invention can monitor the energy of the laser spot converged by the lens in real time, because the laser will attenuate during the process of being converged, and the energy of the actual processed sample is not displayed by the laser, so adding a laser power monitor is very useful necessary.
6、本发明所使用的装置和方法可以绝大多数操作均可采用计算机软件控制,且多维组合滑台和光源转化开关可以联动,进行计算机编程可实现自动化切割较复杂的图像样品。6. Most of the devices and methods used in the present invention can be controlled by computer software, and the multi-dimensional combination sliding table and light source conversion switch can be linked, and computer programming can realize automatic cutting of more complex image samples.
7、本发明可以对透明材料,如:石英玻璃等的内部进行加工。7. The present invention can process the inside of transparent materials such as quartz glass.
8、本发明所使用的装置和方法使用订做的接口,可以同时接入激光和普通光两种同轴光缆,并且可以实现二者间的电动切换,这样能保证激光光斑与普通光光斑在同一位置,方便定位测量和加工控制。8. The device and method used in the present invention use a custom-made interface, which can be connected to two coaxial optical cables of laser and ordinary light at the same time, and can realize the electric switching between the two, so that it can ensure that the laser spot and the ordinary light spot are in the same position. The same position is convenient for positioning measurement and processing control.
9、本发明所使用的装置和方法利用专配的激光显微组合透镜和摄像头,可以实时观察加工进程。9. The device and method used in the present invention can observe the processing process in real time by using a specially equipped laser microscopic combination lens and camera.
10、本发明所使用的装置和方法采用的是气浮减震平台,与普通铸铁减震平台相比,其有更好的减震效果。将激光汇聚系统、显微观察系统和机械移动系统置于气浮减震平台上,与震动单元隔离,可以极大的减少或消除环境震动带来的加工误差。10. The device and method used in the present invention adopt an air-floating shock-absorbing platform, which has a better shock-absorbing effect than ordinary cast iron shock-absorbing platforms. The laser convergence system, microscopic observation system and mechanical movement system are placed on the air-floating shock-absorbing platform and isolated from the vibration unit, which can greatly reduce or eliminate the processing error caused by environmental vibration.
附图说明Description of drawings
图1为本发明所做的实验装置结构图。图中,1激光汇聚及显微观察系统;2激光光源;3普通光光源;4气泵;5气浮减震平台;6样品台机械数控移动系统;7、CCD摄像头;8激光汇聚模块机械移动系统;9运动控制器;10计算机;11光源自动切换开关。Fig. 1 is the structural diagram of the experimental device made by the present invention. In the figure, 1 laser convergence and microscopic observation system; 2 laser light source; 3 ordinary light source; 4 air pump; System; 9 motion controller; 10 computer; 11 automatic switch of light source.
图2为保护气氛样品腔的结构图。图中,12机械真空泵;13排气阀;14保护性气体气瓶;15气体质量流量控制器;16进气阀;17激光增透窗口;18样品腔。Fig. 2 is a structural diagram of a sample chamber in a protective atmosphere. In the figure, 12 mechanical vacuum pump; 13 exhaust valve; 14 protective gas cylinder; 15 gas mass flow controller; 16 intake valve; 17 laser anti-reflection window; 18 sample cavity.
图3为块体、薄膜和纤维样品的夹持样品台的结构图。图中,19水平滑台;20压片;21可调速电机;22纤维夹头;23固定台。Figure 3 is a structural diagram of the clamping sample stage for bulk, film and fiber samples. In the figure, 19 horizontal sliding table; 20 tablet press; 21 adjustable speed motor; 22 fiber chuck; 23 fixed table.
图4为液氮冷却低温加工台的结构图。图中,24液氮注入口;25排气口;26隔热材料;27不锈钢腔;28压片。Fig. 4 is a structural diagram of a liquid nitrogen-cooled cryogenic processing platform. In the figure, 24 liquid nitrogen injection port; 25 exhaust port; 26 heat insulation material; 27 stainless steel cavity; 28 tablet pressing.
具体实施方式Detailed ways
在具体实施过程中,本发明的核心是提供一种利用高度聚焦的飞秒激光对材料进行精细加工的装置,该装置利用飞秒激光脉宽小于晶格传热的驰豫时间,单脉冲的能量可以瞬间将光斑处的样品由固态转变为等离子态,达到对特定位置的材料去除的效果。且由于脉宽极小,基本单个脉冲只能去除几纳米厚的材料,这样即可进行微型的三维构型的加工。In the specific implementation process, the core of the present invention is to provide a device that utilizes a highly focused femtosecond laser to finely process materials. The device utilizes a femtosecond laser whose pulse width is smaller than the relaxation time of lattice heat transfer. The energy can instantly transform the sample at the spot from solid state to plasma state, achieving the effect of removing material at a specific position. And because the pulse width is extremely small, basically a single pulse can only remove materials with a thickness of several nanometers, so that micro-scale three-dimensional configurations can be processed.
为了使本发明实施例的目的、技术方案和优点更加清晰,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清晰、完整地描述。显然,所描述的实施例是本发明一部分实施例,而不是全部实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,均属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Apparently, the described embodiments are some, but not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
参照图1,给出本发明实施例提供的一种利用高度聚焦的激光对材料进行精细加工和处理的装置结构图,该装置主要包括以下几个系统:飞秒激光器及汇聚扫描系统、样品台机械数控移动系统6、共轴显微观察定位系统、计算机集中数据监控及可视化系统、减震系统及防护系统,激光光源的飞秒激光从激光器中发出后,经过多级激光组合镜头汇聚后,与普通光光源的普通冷光经由不同的接口以同轴光的形式,接入到共轴显微观察定位系统;共轴显微观察定位系统和样品台机械数控移动系统通过USB线或网线与计算机集中数据监控及可视化系统相连,具体结构如下:Referring to Fig. 1, a structural diagram of a device for finely processing and treating materials with a highly focused laser provided by an embodiment of the present invention is given. The device mainly includes the following systems: femtosecond laser and convergent scanning system, sample stage Mechanical numerical control mobile system 6. Coaxial microscopic observation and positioning system, computer centralized data monitoring and visualization system, shock absorption system and protection system. After the femtosecond laser of the laser light source is emitted from the laser, it is converged by the multi-stage laser combination lens. Ordinary cold light from ordinary light sources is connected to the coaxial microscopic observation and positioning system through different interfaces in the form of coaxial light; the coaxial microscopic observation and positioning system and the mechanical numerical control moving system of the sample stage are connected to the computer through a USB cable or a network cable. The centralized data monitoring and visualization system are connected, and the specific structure is as follows:
激光光源2和普通光光源3分别通过一个订制的接口以同轴光的形式,通过光缆接入激光汇聚及显微观察系统1,并且激光光源2和普通光光源3可以通过电动切换开关11进行切换。激光汇聚及显微观察系统1与CCD摄像头7的输入端连接,CCD摄像头7的输出端和运动控制器9的输入端通过USB线或网线与计算机10连接,进行显微观察定位和数控编程。激光汇聚及显微观察系统1配备不同倍数的长焦物镜,方便针对不同样品和加工要求进行观察选择。激光汇聚及显微观察系统1设置于激光汇聚模块机械移动系统8上,运动控制器9的输出端与样品台机械数控移动系统6连接,样品台机械数控移动系统6设置于气浮减震平台5上,气浮减震平台5的进气端与气泵4连接。该装置的运动控制器9,用于将计算机的程序命令存储和转化发送给电机驱动器;该装置的电机驱动器,用于对电动样品台的步进电机发射脉冲电信号。The laser light source 2 and the ordinary light source 3 are respectively connected to the laser convergence and microscopic observation system 1 through an optical cable in the form of coaxial light through a customized interface, and the laser light source 2 and the ordinary light source 3 can be switched by an electric switch 11 to switch. The laser convergence and microscopic observation system 1 is connected to the input end of the CCD camera 7, and the output end of the CCD camera 7 and the input end of the motion controller 9 are connected to the computer 10 through a USB cable or a network cable for microscopic observation positioning and numerical control programming. The laser convergence and microscopic observation system 1 is equipped with telephoto objective lenses of different magnifications, which is convenient for observation selection according to different samples and processing requirements. The laser convergence and microscopic observation system 1 is set on the mechanical movement system 8 of the laser convergence module, the output end of the motion controller 9 is connected to the mechanical numerical control movement system 6 of the sample stage, and the mechanical numerical control movement system 6 of the sample stage is set on the air bearing shock absorption platform 5, the air intake end of the air suspension damping platform 5 is connected with the air pump 4. The motion controller 9 of the device is used to store and convert the program commands of the computer to the motor driver; the motor driver of the device is used to send pulse electric signals to the stepping motor of the electric sample stage.
该装置的飞秒激光器及汇聚扫描系统,包括一台飞秒激光器,其由飞秒激光振荡器、泵浦源和飞秒激光放大器三部分配套组成,可以发射脉宽<400fs,单脉冲能量>50μJ的超快激光;一套安装于激光器出光口的组合镜头,用于对飞秒激光光斑进行第一级缩小。The femtosecond laser and converging scanning system of the device includes a femtosecond laser, which is composed of femtosecond laser oscillator, pump source and femtosecond laser amplifier. It can emit pulse width <400fs, single pulse energy> 50μJ ultrafast laser; a set of combined lenses installed at the laser outlet, used to reduce the femtosecond laser spot in the first stage.
该装置的激光汇聚及显微观察系统1设置共轴显微观察定位系统,共轴显微观察定位系统包括一个激光光缆接口、一个普通光光缆接口、电动同轴光光源切换开关(光源自动切换开关11)、一个激光CCD摄像头7、普通显微镜目镜、物镜和一组不同倍率的超长焦距物镜,对光纤里的激光进行二次汇聚,以便满足加工和处理精度的要求。The laser convergence and microscopic observation system 1 of the device is provided with a coaxial microscopic observation and positioning system, which includes a laser optical cable interface, an ordinary optical optical cable interface, an electric coaxial light source switching switch (automatic switching of the light source) Switch 11), a laser CCD camera 7, ordinary microscope eyepieces, objective lenses and a group of ultra-long focal length objective lenses with different magnifications perform secondary convergence on the laser in the optical fiber to meet the requirements of processing and processing accuracy.
激光汇聚模块机械移动系统8带动激光汇聚及显微观察系统1在x、y、z三维空间内任意移动,用于显微镜的聚焦和光斑的移动。样品台机械数控移动系统6带动样品台在x、y、z三维空间内任意移动,其重复定位精度可达0.1μm,样品台机械数控移动系统6实现面内样品的旋转和倾转,且实现样品的数控和实时状态监测。激光汇聚及显微观察系统1配备放大倍率可调的显微成像系统及同轴光源,用于对激光光斑定位和样品的观察、加工和处理等,观察分辨率可达0.5μm,切割分辨率可达4μm,激光光斑可达4μm。并且,通过计算机控制软件实现对机械位移进行数控和实时监控,重复定位精度为0.5μm,移动速度1mm/min~1000mm/min连续可调。The mechanical movement system 8 of the laser convergence module drives the laser convergence and microscopic observation system 1 to move arbitrarily in the three-dimensional space of x, y, and z, which is used for the focus of the microscope and the movement of the light spot. The mechanical numerical control moving system 6 of the sample stage drives the sample stage to move arbitrarily in the three-dimensional space of x, y, and z, and its repeated positioning accuracy can reach 0.1 μm. CNC and real-time status monitoring of samples. Laser convergence and microscopic observation system 1 is equipped with a microscopic imaging system with adjustable magnification and a coaxial light source, which is used for laser spot positioning and sample observation, processing and processing, etc. The observation resolution can reach 0.5 μm, and the cutting resolution Up to 4μm, laser spot up to 4μm. Moreover, the numerical control and real-time monitoring of the mechanical displacement are realized through the computer control software, the repeat positioning accuracy is 0.5μm, and the moving speed is continuously adjustable from 1mm/min to 1000mm/min.
样品台机械数控移动系统6包括:一套可以在x、y、z三维空间内任意移动的组合滑台;一台为可以通Ar气等保护性气体的透光密封性样品腔(即保护气氛样品腔);一台可以实时监测经汇聚后的激光能量的探测装置;一台可以夹持薄膜样品、纤维样品和块体样品等不同形状的样品台(即夹持样品台);一台液氮冷却低温加工台。其中:The mechanical numerical control moving system 6 of the sample stage includes: a set of combined sliding stages that can move arbitrarily in the three-dimensional space of x, y, and z; sample cavity); a detection device that can monitor the concentrated laser energy in real time; a sample stage that can hold film samples, fiber samples, and block samples in different shapes (that is, a clamping sample stage); a liquid Nitrogen cooled cryogenic processing bench. in:
一套可以在x、y、z三维空间内任意移动的组合滑台,每一方向滑台均通过单独的伺服电机控制,且x、y、z的三维组合滑台接入同一台运动控制器9,并进一步连入计算机,通过计算机的位移控制软件窗口输入需要加工的图形程序,可以实现重复定位精度达0.5μm、移动速度1mm/min~1000mm/min连续可调的移动。同时也配备面内旋转的滑台,通过伺服电机控制,使用计算机软件来对样品进行旋转。A set of combined sliding table that can move freely in the three-dimensional space of x, y, z, each direction of the sliding table is controlled by a separate servo motor, and the three-dimensional combined sliding table of x, y, z is connected to the same motion controller 9. It is further connected to the computer, and the graphic program to be processed is input through the displacement control software window of the computer, which can realize the continuously adjustable movement with repeat positioning accuracy of 0.5μm and moving speed of 1mm/min~1000mm/min. At the same time, it is also equipped with an in-plane rotating slide table, which is controlled by a servo motor and uses computer software to rotate the sample.
一台可以通Ar气等保护性气体的透光密封性样品腔,其设有一个抽气口,一个充气口,一个排气口,并在充气口前端配备气体流量计,通过调节流量计示数,可以实现在激光加工时惰性气体正压防氧化的保护环境,或对切割样品时留下的灰渣进行吹扫。同时在抽气口前端配备一台机械干泵,可以在密闭腔室内获得一个<5Pa的真空环境。在腔室上方有一块特定波长激光的增透镜片,用于透过飞秒激光,对腔室内的样品进行加工。A light-transmitting and sealed sample chamber that can pass protective gases such as Ar gas. It is equipped with a gas pumping port, a gas charging port, and an exhaust port, and a gas flowmeter is equipped at the front end of the gas charging port. , can realize the protection environment of inert gas positive pressure anti-oxidation during laser processing, or purge the ash residue left when cutting samples. At the same time, a mechanical dry pump is equipped at the front end of the suction port to obtain a <5Pa vacuum environment in the closed chamber. Above the chamber, there is a lens-increasing sheet for a laser with a specific wavelength, which is used to process the samples in the chamber through the femtosecond laser.
如图2所示,保护气氛样品腔包括:机械真空泵12、排气阀13、保护性气体气瓶14、气体质量流量控制器15、进气阀16、激光增透窗口17、样品腔18,具体结构如下:样品腔18一侧上部设置排气阀13,所述样品腔18一侧下部通过管路与机械真空泵12连通;样品腔18另一侧通过管路连接保护性气体气瓶14,所述管路上设置气体质量流量控制器15、进气阀16。激光光源2或普通光光源3的光束,由激光汇聚及显微观察系统1经激光增透窗口17进入样品腔18,利用微束飞秒激光对样品腔18中的样品进行精细加工。As shown in Figure 2, the protective atmosphere sample chamber includes: mechanical vacuum pump 12, exhaust valve 13, protective gas cylinder 14, gas mass flow controller 15, inlet valve 16, laser anti-reflection window 17, sample chamber 18, The specific structure is as follows: the upper part of the sample chamber 18 is provided with an exhaust valve 13, and the lower part of the sample chamber 18 is communicated with the mechanical vacuum pump 12 through a pipeline; the other side of the sample chamber 18 is connected with a protective gas cylinder 14 through a pipeline, A gas mass flow controller 15 and an intake valve 16 are arranged on the pipeline. The beam of laser light source 2 or ordinary light source 3 enters the sample cavity 18 through the laser anti-reflection window 17 from the laser convergence and microscopic observation system 1, and the sample in the sample cavity 18 is finely processed by micro-beam femtosecond laser.
一台可以实时监测经汇聚后的激光能量的探测装置,将功率探头对正物镜聚焦后的激光束,探测实际作用的激光功率。A detection device that can monitor the concentrated laser energy in real time, align the power probe with the focused laser beam with the objective lens, and detect the actual laser power.
一台可以夹持薄膜样品、纤维样品和块体样品等不同形状的样品台,其结构为一侧固定,另一侧为一个可以水平移动的滑台,对块体样品采用挤压式;对纤维样品,在滑块与固定块上侧各有一个共轴旋转电机,将样品采用夹头的方式固定于电机轴承中心,用计算机控制实现,样品的一维旋转;对于薄膜样品,采用顶端的压片进行固定。A sample stage that can hold different shapes such as film samples, fiber samples and block samples. For the fiber sample, there is a coaxial rotating motor on the upper side of the slider and the fixed block, and the sample is fixed in the center of the motor bearing by means of a chuck, and the one-dimensional rotation of the sample is realized by computer control; for the thin film sample, the top end is used Press to fix.
如图3所示,夹持样品台包括:水平滑台19、压片20、可调速电机21、纤维夹头22、固定台23,具体结构如下:水平滑台19与固定台23相对设置,水平滑台19与固定台23上分别设置压片20、可调速电机21、纤维夹头22,水平滑台19与固定台23上的纤维夹头22相应。As shown in Figure 3, the clamping sample stage includes: a horizontal slide table 19, a tablet press 20, an adjustable speed motor 21, a fiber chuck 22, and a fixed table 23. The specific structure is as follows: the horizontal slide table 19 is arranged opposite to the fixed table 23 , The horizontal sliding table 19 and the fixed table 23 are respectively provided with a pressing sheet 20, an adjustable speed motor 21, and a fiber chuck 22, and the horizontal sliding table 19 is corresponding to the fiber chuck 22 on the fixed table 23.
一台液氮冷却低温加工台,其设有一个液氮冷却室,一个隔热腔。进一步的,液氮冷却室包括:一个液氮注入口,一个排气口。A liquid nitrogen cooling cryogenic processing table is provided with a liquid nitrogen cooling chamber and a heat insulation chamber. Further, the liquid nitrogen cooling chamber includes: a liquid nitrogen injection port and an exhaust port.
如图4所示,液氮冷却低温加工台包括:液氮注入口24、排气口25、隔热材料26、不锈钢腔27、压片28,具体结构如下:不锈钢腔27设置于隔热材料26中,不锈钢腔27一侧下部通过管路连接液氮注入口24,不锈钢腔27顶部设置排气口25和压片28,样品通过压片20设置于不锈钢腔27顶部。As shown in Figure 4, the liquid nitrogen cooling low-temperature processing table includes: liquid nitrogen injection port 24, exhaust port 25, heat insulation material 26, stainless steel chamber 27, and pressing sheet 28. The specific structure is as follows: the stainless steel chamber 27 is arranged on the heat insulation material In 26, the lower part of one side of the stainless steel chamber 27 is connected to the liquid nitrogen injection port 24 through a pipeline, and the top of the stainless steel chamber 27 is provided with an exhaust port 25 and a pressing piece 28, and the sample is placed on the top of the stainless steel chamber 27 through the pressing piece 20.
计算机集中数据监控及可视化系统包括:一套对机械位移进行数控和实时监控的软件,其可输入CAD等矢量图,可编辑程序实现激光和普通光的切换,实现一些较为复杂图像的加工,具有一定程度的自动化特性;一套可以将激光CCD摄像头图像进行成像,进行方便进行实施观察、测量和精确定位,同时也具备拍照、录像加标尺等功能。The computer centralized data monitoring and visualization system includes: a set of software for numerical control and real-time monitoring of mechanical displacement, which can input CAD and other vector graphics, editable programs to realize switching between laser and ordinary light, and realize some complex image processing. A certain degree of automation features; one set can image the image of the laser CCD camera for convenient implementation of observation, measurement and precise positioning, and also has the functions of taking pictures, recording videos and adding scales.
减震系统包括一台气浮光学平台和一台气泵配套使用,主要用于安装样品台机械数控移动系统和共轴显微观察定位系统,经过牢固的机械固定的方式,可以防止在加工过程中样品震动、光斑发生偏移,以提高加工和处理的精度和稳定性。The shock absorption system includes an air-floating optical platform and an air pump, which are mainly used to install the mechanical numerical control moving system of the sample stage and the coaxial microscopic observation and positioning system. After a firm mechanical fixation, it can prevent the The sample shakes and the light spot shifts to improve the precision and stability of processing and handling.
防护系统包括:一个防护罩,将样品台机械数控移动系统和共轴显微观察定位系统罩起来,防止激光的漏光对操作人员造成伤害;一个滤光眼镜,主要用于操作人员在工作的时候保护眼睛,不受到激光伤害。The protective system includes: a protective cover, which covers the mechanical numerical control moving system of the sample stage and the coaxial microscopic observation and positioning system, so as to prevent the light leakage of the laser from causing harm to the operator; a filter glasses, which are mainly used for the operator when working Protect your eyes from laser damage.
利用上述装置可以快速、方便地使用飞秒激光对各种电镜样品,如:金属片、氧化铝陶瓷块、透明石英玻璃等,进行数控切割、打孔等精细加工。从而,通过本发明可以制备特定形状、缺口的原位电镜样品,结合电子显微镜原位观察技术,即可对某些特殊组织与结构进行力学、电学和腐蚀行为等的原位观察研究,具有加工面积广、精度高、无热影响区和无污染等优点。尤其对于原位观察样品,要求加工过程中尽量减小或避免对样品本身结构产生影响,而本发明所采用的飞秒激光加工装置和方法可以极好的缩小甚至消除热影响区,满足制备电镜原位样品的要求。Using the above device, femtosecond laser can be used to quickly and conveniently perform fine processing such as CNC cutting and drilling on various electron microscope samples, such as metal sheets, alumina ceramic blocks, transparent quartz glass, etc. Therefore, through the present invention, in-situ electron microscope samples with specific shapes and notches can be prepared, and combined with electron microscope in-situ observation technology, in-situ observation and research on mechanics, electricity, and corrosion behavior of certain special tissues and structures can be carried out. It has the advantages of wide area, high precision, no heat affected zone and no pollution. Especially for in-situ observation of the sample, it is required to minimize or avoid the influence on the structure of the sample itself during the processing, and the femtosecond laser processing device and method adopted in the present invention can reduce or even eliminate the heat-affected zone excellently, and meet the requirements of the preparation electron microscope. In situ sample requirements.
如图1所示,本发明提供一种材料加工方法,该方法利用上述实验装置,经过显微定位,选择激光参数、激光聚焦、数控编程等步骤对材料进行激光加工,具体包括以下步骤:As shown in Fig. 1, the present invention provides a kind of material processing method, and this method utilizes above-mentioned experimental device, through micropositioning, steps such as selection laser parameter, laser focusing, numerical control programming carry out laser processing to material, specifically comprise the following steps:
(S1)分析需要加工的材料,选择配备合适的激光器,查阅资料寻找该材料的烧蚀阀值,以此为参考,用功率探测器检测实际加工光斑的能量,选取合适的激光功率、所采用的显微物镜的倍数、加工时样品台机械数控移动系统6的样品台移动速度等参数,将选择好的激光器光缆接入激光汇聚及显微观察系统1。(S1) Analyze the material to be processed, select a suitable laser, consult the information to find the ablation threshold of the material, use this as a reference, use a power detector to detect the energy of the actual processing spot, select the appropriate laser power, and use The multiples of the microscope objective lens, the sample stage movement speed of the sample stage mechanical numerical control moving system 6 during processing and other parameters, connect the selected laser optical cable to the laser convergence and microscopic observation system 1.
所用激光器的激光光波波长、激光器功率、重复频率的大小和激光发生器类型等参数,可以根据实际加工要求以及材料种类等进行选择。The laser wavelength, laser power, repetition frequency and laser generator type of the laser used can be selected according to actual processing requirements and material types.
(S2)选取合适的样品台,将样品固定在样品台上。打开普通光光源3,调整激光汇聚及显微观察系统1中显微镜的高度,进行调焦,通过观察CCD摄像头7在计算机10的显微镜成像软件窗口成像进行定位,并选择需要加工的位置,由于激光与普通光均为同轴光,所以激光光斑位于CCD摄像头7成像的正中心。(S2) Select a suitable sample stage, and fix the sample on the sample stage. Turn on the ordinary light source 3, adjust the laser convergence and the height of the microscope in the microscopic observation system 1, adjust the focus, and perform positioning by observing the imaging of the CCD camera 7 in the microscope imaging software window of the computer 10, and select the position that needs to be processed. It is coaxial with ordinary light, so the laser spot is located at the very center of the imaging of the CCD camera 7 .
对于有毒、易与空气中的气体反应的材料,可选用保护性气氛腔体。对于块体材料采用挤压式的夹持方法,对于薄膜和纤维式的采用压片夹持的方式。For materials that are toxic and easily react with gases in the air, a protective atmosphere chamber can be selected. Extrusion-type clamping method is used for bulk materials, and sheet-pressing clamping method is used for film and fiber type.
(S3)打开计算机10的位移控制软件窗口,在其中输入需要加工的图形及加工参数或者导入已保存的图形加工文件,此时可以试运行一下,确保激光加工过程中不会因为样品台超量程等原因而中断。(S3) Open the displacement control software window of the computer 10, input the graphics and processing parameters to be processed therein or import the saved graphics processing files, at this time, a trial run can be performed to ensure that the laser processing process will not be caused by the sample stage exceeding the range interrupted due to other reasons.
(S4)关上激光防护罩,以防激光外漏对操作者或他人造成伤害。(S4) Close the laser shield to prevent the laser leakage from causing harm to the operator or others.
(S5)关闭普通光光源3,设置好激光器的参数。启动已编好的加工程序,进行加工操作。此时,可以通过计算机上的显微镜成像软件窗口和位移控制软件窗口对加工进程进行实时监控。(S5) Turn off the ordinary light source 3, and set the parameters of the laser. Start the programmed processing program and perform processing operations. At this point, the processing process can be monitored in real time through the microscope imaging software window and displacement control software window on the computer.
(S6)待加工程序运行结束,关闭激光器,打开防护罩,即可取出加工完成的样品。(S6) After the processing program is finished, turn off the laser, open the protective cover, and then take out the processed sample.
以下通过实施例进一步解释或说明本发明内容。The content of the present invention is further explained or illustrated by the following examples.
实施例1加工扫描电镜单晶Ni原位拉伸V型缺口样品。Example 1 Processing of SEM single crystal Ni stretched V-notch sample in situ.
如图1所示,加工所用装置如前所述。As shown in Figure 1, the equipment used for processing is as described above.
加工方法:将单晶Ni片夹持于样品台上,选用波长为1040nm的红外飞秒激光,设定好激光的功率。进行上述的材料加工方法的细节步骤,即可得到所需要的有V型缺口的长条状的扫描原位拉伸样品。Processing method: Clamp the single crystal Ni sheet on the sample stage, select an infrared femtosecond laser with a wavelength of 1040nm, and set the power of the laser. By performing the detailed steps of the above-mentioned material processing method, the required strip-shaped scanning in-situ stretching sample with a V-shaped notch can be obtained.
实施例结果表明,利用本发明装置可以快速、方便的利用飞秒激光对各种材料,如:金属镍片、透明石英玻璃等,进行样品尺寸小于10cm×10cm的精细加工。同时,可以通过调节飞秒激光的单脉冲能量、光斑大小、机械平台移动速度等,可以得到几乎无热影响区的原位电镜样品。从而,通过本发明可以对材料进行大范围、高精度和低损耗的数控加工,可以尽可能不影响切割加工后样品的原有显微结构。具有定位精度高、能量高度集中、加工损耗小、可视化程度高、自动化程度高、无噪音、无污染、无热影响区等优点。并且,结合显微镜数码成像,可以实现对材料进行微纳米级尺度加工,在原位电镜样品制备领域,有较大的应用前景,在对这些材料的科学研究方面,有极大的帮助。The results of the examples show that the device of the present invention can quickly and conveniently use the femtosecond laser to finely process various materials, such as metal nickel sheet, transparent quartz glass, etc., with a sample size of less than 10cm×10cm. At the same time, by adjusting the single pulse energy of the femtosecond laser, the spot size, the moving speed of the mechanical platform, etc., an in-situ electron microscope sample with almost no heat-affected zone can be obtained. Therefore, through the present invention, large-scale, high-precision and low-loss numerical control processing can be performed on the material, and the original microstructure of the sample after cutting can not be affected as much as possible. It has the advantages of high positioning accuracy, high energy concentration, low processing loss, high degree of visualization, high degree of automation, no noise, no pollution, no heat-affected zone, etc. Moreover, combined with microscope digital imaging, it is possible to realize micro-nano-scale processing of materials, which has great application prospects in the field of in-situ electron microscope sample preparation, and is of great help in the scientific research of these materials.
以上对本发明所提供的利用采用汇聚飞秒激光制备原位电镜样品的装置和方法进行详细介绍。本文中应用具体个例对本发明的原理及实施方式进行阐述,以上实施例的说明只是用于帮助理解本发明的方法及核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以对本发明进行若干改进和修饰,这些改进和修饰也落入本发明权利要求的保护范围内。The device and method for preparing an in-situ electron microscope sample by using converging femtosecond laser provided by the present invention are described above in detail. In this paper, specific examples are used to illustrate the principle and implementation of the present invention. The description of the above embodiments is only used to help understand the method and core idea of the present invention. It should be pointed out that for those skilled in the art, without departing from the principle of the present invention, some improvements and modifications can be made to the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention.
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CN109991256A (en) * | 2019-04-08 | 2019-07-09 | 西北大学 | Glue injection device for loess electron microscope scanning sample and sample preparation method |
CN110233973A (en) * | 2019-05-28 | 2019-09-13 | 怀光智能科技(武汉)有限公司 | A kind of slide scanner light source |
CN110233973B (en) * | 2019-05-28 | 2021-01-15 | 怀光智能科技(武汉)有限公司 | Slide scanner light source |
CN114713971A (en) * | 2020-12-21 | 2022-07-08 | 株式会社斯库林集团 | Light irradiation device |
CN112975133A (en) * | 2021-02-07 | 2021-06-18 | 福建师范大学 | Device for quickly modifying surface of material by laser |
CN113172352A (en) * | 2021-05-13 | 2021-07-27 | 深圳力星激光智能装备有限公司 | Laser processing method and laser processing equipment for flexible screen |
CN114131185A (en) * | 2021-11-05 | 2022-03-04 | 上海市激光技术研究所 | A processing device and method for reducing laser thermal effect |
CN114226996A (en) * | 2021-12-09 | 2022-03-25 | 深圳泰德激光技术股份有限公司 | Method and device for cutting gemstone |
CN114226996B (en) * | 2021-12-09 | 2024-05-24 | 深圳泰德激光技术股份有限公司 | Gem cutting method and device |
CN114535780A (en) * | 2022-02-17 | 2022-05-27 | 南京大学 | Perovskite surface instantaneous local heating and in-situ characterization vacuum laser device and method |
CN114473241B (en) * | 2022-03-04 | 2023-11-07 | 安徽熙泰智能科技有限公司 | Bright spot repairing method suitable for Micro OLED |
CN114473241A (en) * | 2022-03-04 | 2022-05-13 | 安徽熙泰智能科技有限公司 | Bright point repairing method suitable for Micro OLED |
CN114714008A (en) * | 2022-04-06 | 2022-07-08 | 广东大族粤铭智能装备股份有限公司 | Leather micropore laser processing method and device |
CN115683785A (en) * | 2022-11-09 | 2023-02-03 | 北京大学 | Electronic microscope sample preparation apparatus and method of manufacture |
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