CN107744152A - Bamboo shoots automatic processing system and technique - Google Patents
Bamboo shoots automatic processing system and technique Download PDFInfo
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- CN107744152A CN107744152A CN201711061070.8A CN201711061070A CN107744152A CN 107744152 A CN107744152 A CN 107744152A CN 201711061070 A CN201711061070 A CN 201711061070A CN 107744152 A CN107744152 A CN 107744152A
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- 235000017166 Bambusa arundinacea Nutrition 0.000 title claims abstract description 283
- 235000017491 Bambusa tulda Nutrition 0.000 title claims abstract description 283
- 241001330002 Bambuseae Species 0.000 title claims abstract description 283
- 235000015334 Phyllostachys viridis Nutrition 0.000 title claims abstract description 283
- 239000011425 bamboo Substances 0.000 title claims abstract description 283
- 238000012545 processing Methods 0.000 title claims abstract description 79
- 238000000034 method Methods 0.000 title claims abstract description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 38
- 238000004140 cleaning Methods 0.000 claims abstract description 30
- 238000005520 cutting process Methods 0.000 claims abstract description 30
- 210000002615 epidermis Anatomy 0.000 claims abstract description 23
- 210000003491 skin Anatomy 0.000 claims abstract description 23
- 238000009835 boiling Methods 0.000 claims abstract description 22
- 238000004806 packaging method and process Methods 0.000 claims abstract description 21
- 239000002689 soil Substances 0.000 claims abstract description 18
- 239000000463 material Substances 0.000 claims abstract description 16
- 230000008569 process Effects 0.000 claims description 14
- 238000001035 drying Methods 0.000 claims description 10
- 238000012384 transportation and delivery Methods 0.000 claims description 9
- 238000005516 engineering process Methods 0.000 claims description 8
- 239000000654 additive Substances 0.000 claims description 6
- 230000000996 additive effect Effects 0.000 claims description 6
- 239000002699 waste material Substances 0.000 claims description 6
- 238000005303 weighing Methods 0.000 claims description 6
- 238000011084 recovery Methods 0.000 claims description 5
- 238000005406 washing Methods 0.000 claims description 5
- 238000003860 storage Methods 0.000 claims description 4
- 238000010926 purge Methods 0.000 claims description 3
- 238000012856 packing Methods 0.000 claims description 2
- 235000009496 Juglans regia Nutrition 0.000 abstract description 6
- 235000020234 walnut Nutrition 0.000 abstract description 6
- 230000005540 biological transmission Effects 0.000 abstract description 4
- 240000007049 Juglans regia Species 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 8
- 241000758789 Juglans Species 0.000 description 5
- 238000013461 design Methods 0.000 description 5
- 230000008901 benefit Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 244000131316 Panax pseudoginseng Species 0.000 description 1
- 235000005035 Panax pseudoginseng ssp. pseudoginseng Nutrition 0.000 description 1
- 235000003140 Panax quinquefolius Nutrition 0.000 description 1
- 244000092524 Sinocalamus latiflorus Species 0.000 description 1
- 235000015874 Sinocalamus latiflorus Nutrition 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000010009 beating Methods 0.000 description 1
- 230000000740 bleeding effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 235000008434 ginseng Nutrition 0.000 description 1
- 238000003306 harvesting Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 235000013372 meat Nutrition 0.000 description 1
- 230000000050 nutritive effect Effects 0.000 description 1
- 238000013439 planning Methods 0.000 description 1
- 239000012266 salt solution Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 230000001932 seasonal effect Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N7/00—Peeling vegetables or fruit
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L19/00—Products from fruits or vegetables; Preparation or treatment thereof
- A23L19/03—Products from fruits or vegetables; Preparation or treatment thereof consisting of whole pieces or fragments without mashing the original pieces
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/10—General methods of cooking foods, e.g. by roasting or frying
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/10—General methods of cooking foods, e.g. by roasting or frying
- A23L5/13—General methods of cooking foods, e.g. by roasting or frying using water or steam
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
- A23N12/02—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for washing or blanching
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
The invention discloses a kind of bamboo shoots automatic processing system and technique.System of processing includes the upper material conveyer for exporting bamboo shoots root towards bamboo shoots conveying direction, blow the gas cleaning machine that sandy soil are remained on bamboo shoots off, cut away the root cutter of bamboo shoots root, bamboo shoots are separated to the stepped diameter machine of grade output, peel the stripping extension set of bamboo shoots epidermis off, water-wash away the water washer that bamboo shoot skin and sandy soil are remained on bamboo shoots, the digesting apparatus of boiling bamboo shoots, bamboo shoots are cut into the cutting machine of bamboo shoot piece or shredded bamboo shoot, carry out the deep processing equipment of deep processing, bamboo shoot piece or shredded bamboo shoot are weighed and are packaged into the weighing-packaging machine of inner wrapping, it is packaged into the baling press of finished product, finished product is stacked into the stacking machine of pile and bamboo shoot root is collected in transmission, bamboo shoot skin, the chip conveyor of scrap.The problem of on the one hand present invention meets the continuous rapid automatized processing of various diameter dimension bamboo shoots on the basis of bamboo shoot products quality is ensured, on the other hand efficiently solving bamboo shoot root can not peel off, and bamboo shoot skin walnut hulling rate is relatively low, and bamboo shoots breakage rate is higher.
Description
Technical field
It is the present invention relates to a kind of bamboo shoots automatic processing system and automatic based on the bamboo shoots that bamboo shoots automatic processing system is realized
Processing technology, belong to bamboo shoot process technical field.
Background technology
Bamboo shoots are the very high natural green foods of nutritive value, current fresh dried bamboo shoots, salt solution dried bamboo shoots, dry dried bamboo shoots, can dried bamboo shoots
Deng the yield rapid growth of bamboo shoot process product, shared proportion is increasing in whole bamboo industry.Also, due to bamboo shoots resource
Abundant, category kind size difference is larger, and processing technology is also because product type and final use are different and different.
Traditional bamboo shoot process method is to be transported to bleeding point or bamboo shoot process enterprise after manually harvesting bamboo shoots, is then concentrated
Manpower carries out size classes, peels off, cuts into slices, the storage of dry or salt marsh.It can be found that current is this artificial from practical operation
Following defect be present in the mode of processing bamboo shoot：First, differed greatly for diameter dimension, be in irregular shape, there is part hollow
The processing peeled off is peeled off and extruded in the kinds such as the sinocalamus latiflorus bamboo shoot of structure, the existing transfer roller friction only only by artificial simple operations unit
Mode can not meet processing request, and bamboo shoot root can not be peeled off, and the walnut hulling rate of bamboo shoots epidermis is relatively low, and breakage rate is higher, bamboo shoot process matter
Measure relatively low.Second, bamboo shoot process complex procedures, but nowadays still based on unit processing bamboo shoot, never occur a kind of continuous
Change, the production line of automation.3rd, manual operations often occur because process not in time influence product quality the problem of, worker
Labor intensity is big, low production efficiency, and production cost is high, and seasonal labor shortage be present and cost of labor rises steadily
Conspicuous contradiction.
The content of the invention
It is an object of the invention to provide a kind of bamboo shoots automatic processing system and technique, and it can ensure bamboo shoot products quality
On the basis of, on the one hand meet the continuous rapid automatized processing to various diameter dimension bamboo shoots, on the other hand effectively solve
The problem of bamboo shoot root of having determined can not be peeled off, and bamboo shoot skin walnut hulling rate is relatively low, and bamboo shoots breakage rate is higher, labor strength is low, production efficiency
It is high.
To achieve these goals, present invention employs following technical scheme：
A kind of bamboo shoots automatic processing system, it is characterised in that：It includes exporting bamboo shoots root towards bamboo shoots conveying direction
Upper material conveyer, blown off using compressed air the gas cleaning machine of sandy soil remained on bamboo shoots, by root order is cut away bamboo shoots root
Root cutter, according to diameter dimension bamboo shoots are divided into the stepped diameter machine of some diameter gradations output, peel bamboo shoots epidermis off
The boiling for shell extension set, water-washing away the water washer of residual bamboo shoot skin and sandy soil on bamboo shoots using recirculated water, bamboo shoots are carried out to boiling is set
Cutting machine standby, that bamboo shoots are cut into bamboo shoot piece or shredded bamboo shoot, the deep processing equipment of deep processing is carried out to the bamboo shoot piece after slitting or shredded bamboo shoot, is incited somebody to action
Bamboo shoot piece or shredded bamboo shoot after deep processing, which are weighed, to be packaged into the weighing-packaging machine of inner wrapping, inner wrapping is further packaged into beating for finished product
Chartered plane, the stacking machine that finished product is stacked into pile and the bamboo shoot root and bamboo shoot skin that will fall off, the scrap transmission washed are collected
Chip conveyor, wherein：
The output end of upper material conveyer is connected with the input of gas cleaning machine, the output end of gas cleaning machine and root cutter it is defeated
Enter end to be connected, the output end of root cutter is connected with the input of stepped diameter machine, each output end of stepped diameter machine respectively with phase
The input for the stripping extension set answered is connected, it is all stripping extension sets output ends be connected with the input of water washer, water washer it is defeated
Go out end with the input of digesting apparatus to be connected, the output end of digesting apparatus is connected with the input of cutting machine, the output of cutting machine
End is connected with the input of deep processing equipment, and the output end of deep processing equipment is connected with the input of weighing-packaging machine, bag of weighing
The output end of installation is connected with the input of baling press, and the output end of baling press is connected with the input of stacking machine；Gas cleaning machine,
Root cutter, respectively stripping extension set, input port corresponding to chip conveyor is connected the lower section scrap delivery outlet of water washer respectively, chip removal
The delivery outlet of conveyer leads to waste recovery station；Upper material conveyer, gas cleaning machine, root cutter, stepped diameter machine, stripping extension set, water
Cleaning machine, digesting apparatus, cutting machine, deep processing equipment, weighing-packaging machine, baling press, stacking machine, chip conveyor with control
The logic control element connection of system, logic control element are connected with operating platform；Deep processing equipment is to dry bamboo shoot piece or shredded bamboo shoot
Do into the drying equipment of dried bamboo shoots or additive is added in bamboo shoot piece or shredded bamboo shoot to the boiling device that bamboo shoots are made.
A kind of bamboo shoots automatic technology realized based on described bamboo shoots automatic processing system, it is characterised in that it is wrapped
Include step：
1) feeding：Bamboo shoots into the upper material conveyer are exported to described in a manner of root is towards bamboo shoots conveying direction
Gas cleaning machine；
2) air purge：The gas cleaning machine exports bamboo shoots to institute after by compressed air, the sandy soil remained on bamboo shoots are blown off
State root cutter；
3) root is cut：The root cutter carries out root to the bamboo shoots being sequentially sent into towards bamboo shoots conveying direction, one by one with root
Portion is cut off, and the bamboo shoots for cutting off root are exported to the stepped diameter machine；
4) stepped diameter：According to the diameter dimension of bamboo shoots, bamboo shoots are divided into some diameter gradations by the stepped diameter machine, are returned
The bamboo shoots for entering each diameter gradation export to the corresponding stripping extension set respectively；
5) stripping divides epidermis：Each stripping extension set is exported to the water washer after bamboo shoots epidermis is peeled off；
6) wash：The water washer is washed by recirculated water to the bamboo shoot skin and sandy soil that are remained after bamboo shoots stripping point, and
After export to the digesting apparatus；
7) boiling：Bamboo shoots after the digesting apparatus cleans water carry out boiling, then export to the cutting machine；
8) cut：The cutting machine is exported to the deep processing equipment after if bamboo shoots are cut into dried bamboo shoot slice or shredded bamboo shoot；
9) deep processing：The deep processing equipment carries out deep processing to bamboo shoot piece or shredded bamboo shoot, then exports to the packaging of weighing
Machine, wherein：If the deep processing equipment is the drying equipment, bamboo shoot piece or shredded bamboo shoot are dried into dried bamboo shoots by the drying equipment；
If the deep processing equipment is the boiling device, additive is added in bamboo shoot piece or shredded bamboo shoot and clear water is made by the boiling device
Bamboo shoot；
10) weighing is packed：Bamboo shoot piece after deep processing or shredded bamboo shoot are weighed and are packaged into inner wrapping by the weighing-packaging machine, then
Export to the baling press；
11) pack：Inner wrapping is further packaged into finished product by the baling press, is then exported to the stacking machine；
12) stacking：Finished product is stacked into pile by the stacking machine, to wait to be put in storage.
It is an advantage of the invention that：
1) present invention can realize to different-diameter size bamboo shoots it is continuous, fast and automatically process, the bamboo shoots produced
Good product quality, market actual requirement can be met.
2) present invention can once property be rapidly completed the feeding of bamboo shoots, tentatively cleans, cuts root, size on a streamline
Classification, stripping divide epidermis, this is a series of for cleaning, boiling, slitting, drying or boiling deep processing, packaging of weighing, packing, stacking comprehensively
Process, substantially increases the processing efficiency of bamboo shoots, fresh quality that is with short production cycle and maintaining bamboo shoots well, and entirely
Pipelining automaticity is high, and simple operation, labor intensity is low, and production cost substantially reduces.
3) bamboo shoots that the present invention is realized for different-diameter size by stepped diameter machine carry out epidermis and shell office respectively
Reason, can so greatly improve bamboo shoot skin walnut hulling rate and substantially reduce bamboo shoots breakage rate, bamboo shoots raw material availability significantly improves, significantly
Reduce the waste of bamboo shoots, improve finished product efficiency.
4) the stripping extension set in the present invention is taken first scratches into some sections, then the side of each section of bamboo shoot skin of rotary cutting by bamboo shoots epidermis
Formula carries out peeling processing to bamboo shoots, and on the one hand this peeling mode ensure that bamboo shoot micromicro all to be peeled off, walnut hulling rate is high, another
Aspect ensure that the intracutaneous bamboo shoot meat of bamboo shoot will not be destroyed, and breakage rate is low, improves the raw material availability of bamboo shoots, improves bamboo shoots
Yield rate.
5) present invention is provided with chip conveyor, for the bamboo shoot cut away root, the bamboo shoot skin peeled off, sandy soil for washing etc. are useless
Transmission collects bits in time, is easy to recycle, and greatlys save cost, and environmental protection is practical.
6) present invention can design manual/auto mode of operation according to the actual requirements, bamboo shoot process process can be realized flexibly
Control and management.
7) each equipment in the automatic production line that the present invention constructs can rationally be arranged according to actual place, practicality
By force.
Brief description of the drawings
Fig. 1 is the composition schematic diagram of bamboo shoots automatic processing system of the present invention.
Embodiment
As shown in figure 1, bamboo shoots automatic processing system of the present invention includes export bamboo shoots root towards bamboo shoots conveying direction
Upper material conveyer 1, blown off using compressed air the gas cleaning machine 2 of sandy soil is remained on bamboo shoots, by root order is cut away bamboo shoots root
Root cutter 3, according to diameter dimension bamboo shoots are divided into the stepped diameter machine 4 of some diameter gradations output, peel bamboo shoots epidermis off
Stripping extension set 5, the steaming that the water washer 6 of bamboo shoot skin and sandy soil is remained on bamboo shoots, bamboo shoots are carried out to boiling is water-washed away using recirculated water
Boil equipment 7, bamboo shoots be cut into bamboo shoot piece or the cutting machine 8 of shredded bamboo shoot, the deep processing that deep processing is carried out to the bamboo shoot piece after slitting or shredded bamboo shoot
Equipment 9, the bamboo shoot piece after deep processing or shredded bamboo shoot, which are weighed, to be packaged into the weighing-packaging machine 10 of inner wrapping, further packs inner wrapping
Baling press 11 into finished product, the stacking machine 12 that finished product is stacked into pile and the bamboo shoot root and bamboo shoot skin that will fall off, the sandy soil washed
Collected chip conveyor 13 is transmitted Deng scrap, wherein：
The output end of upper material conveyer 1 is connected by conveying device with the input of gas cleaning machine 2, gas cleaning machine 2 it is defeated
Go out end by conveying device with the input of root cutter 3 to be connected, the output end of root cutter 3 passes through conveying device and stepped diameter machine
4 input is connected, and each output end of stepped diameter machine 4 passes through the conveying device input phase with corresponding stripping extension set 5 respectively
Even, the output end of all stripping extension sets 5 is connected by conveying device with the input of water washer 6, and the output end of water washer 6 is led to
The input that conveying device is crossed with digesting apparatus 7 is connected, and the output end of digesting apparatus 7 is defeated by conveying device and cutting machine 8
Enter end be connected, the output end of cutting machine 8 is connected by conveying device with the input of deep processing equipment 9, deep processing equipment 9 it is defeated
Go out end by conveying device with the input of weighing-packaging machine 10 to be connected, the output end of weighing-packaging machine 10 by conveying device and
The input of baling press 11 is connected, and the output end of baling press 11 is connected by conveying device with the input of stacking machine 12；Gas is clear
Washing machine 2, root cutter 3, each stripping extension set 5, the lower section scrap delivery outlet of water washer 6 pass through conveying device and chip conveyor respectively
13 corresponding input port is connected, and the delivery outlet of chip conveyor 13 leads to waste recovery station (not shown).
Such as Fig. 1, the above-mentioned all devices in system of processing of the present invention form an automated productin line.
Furthermore, it is understood that such as Fig. 1, stripping extension set 5 is included bamboo shoots epidermis according to bamboo shoots diameter dimension along bamboo shoots axial direction
(i.e. bamboo shoots conveying direction) is scratched to form some sections of splitting device 51, and the dress of peeling off of each section of bamboo shoot skin that rotary cutting is scratched
52 are put, wherein：The input of splitting device 51 is connected with the corresponding output end of stepped diameter machine 4, the output end of splitting device 51
It is connected by conveying device with the input of peeling apparatus 52, the output end of peeling apparatus 52 connects with the input of water washer 6
Connect；The lower section scrap delivery outlet input port connection corresponding to chip conveyor 13 respectively of splitting device 51, peeling apparatus 52.
In the present invention, conveying device should be rationally set between each equipment, and each conveying device is entered according to the direction of arrow in Fig. 1
Row transmission.For example, the conveying dress for being used for realizing bamboo shoots automatic transport to be processed is set between upper material conveyer 1 and gas cleaning machine 2
Put, the conveying device for being used for realizing scrap automatic transport is set between gas cleaning machine 2 and chip conveyor 13.
In actual design, conveying device is such as including conveyer belt.
It is clear in upper material conveyer 1, gas cleaning machine 2, root cutter 3, stepped diameter machine 4, stripping extension set 5, water in actually implementing
Washing machine 6, digesting apparatus 7, cutting machine 8, deep processing equipment 9, weighing-packaging machine 10, baling press 11, stacking machine 12, chip conveyor
Whether 13 input position and outgoing position can install such as infrared signal detection device, reach for treating processing bamboo shoot and set
Standby, situations such as whether leaving equipment, is detected and is fed back, to ensure co-ordination between each equipment.
When actually implementing, deep processing equipment 9 can be the drying equipment that bamboo shoot piece or shredded bamboo shoot are dried into dried bamboo shoots, or add deeply
Construction equipment 9 can add additive in bamboo shoot piece or shredded bamboo shoot the boiling device that bamboo shoots are made.
In actual design, upper material conveyer 1, gas cleaning machine 2, root cutter 3, stepped diameter machine 4, stripping extension set 5, water cleaning
Machine 6, digesting apparatus 7, cutting machine 8, deep processing equipment 9, weighing-packaging machine 10, baling press 11, stacking machine 12, chip conveyor 13
It is connected with the logic control element of control system, logic control element is connected with operating platform.
Logic control element is chosen as the equipment such as single board computer, single-chip microcomputer, industrial computer or PLC, and operating platform can be
Touch-screen.
In the present invention, upper material conveyer 1, gas cleaning machine 2, root cutter 3, stepped diameter machine 4, splitting device 51, peel off
Device 52, water washer 6, digesting apparatus 7, cutting machine 8, deep processing equipment 9, weighing-packaging machine 10, baling press 11, stacking machine
12nd, chip conveyor 13, control system are equipment known in the art, therefore its specific composition is not described in detail herein.
Based on the invention described above bamboo shoots automatic processing system, the invention also provides a kind of bamboo shoots automatic technology, ginseng
Fig. 1 is examined, it includes step：
1) feeding：Bamboo shoots into upper material conveyer 1 are exported in a manner of root is towards bamboo shoots conveying direction to gas cleaning
Machine 2；
2) air purge：Gas cleaning machine 2 exports bamboo shoots to cutting after by compressed air, sandy soil remained on bamboo shoots etc. are blown off
Root machine 3；
3) root is cut：Root cutter 3 is carried out root to the bamboo shoots being sequentially sent into towards bamboo shoots conveying direction, one by one with root and cut
Remove, the bamboo shoots for cutting off root are exported to stepped diameter machine 4；
4) stepped diameter：According to the diameter dimension of bamboo shoots, bamboo shoots are divided into some diameter gradations by stepped diameter machine 4, are included into
The bamboo shoots of each diameter gradation export respectively to corresponding stripping extension set 5 (such as Fig. 1, show in figure according to processing request be divided into 3 it is straight
The situation of footpath grade)；
5) stripping divides epidermis：Each stripping extension set 5 is exported to water washer 6 after bamboo shoots epidermis is peeled off；
6) wash：The water washer is washed by recirculated water to the bamboo shoot skin and sandy soil that are remained after bamboo shoots stripping point, and
After export to digesting apparatus 7；
7) boiling：Bamboo shoots after digesting apparatus 7 cleans water carry out boiling, then export to cutting machine 8；
8) cut：Cutting machine 8 is exported to deep processing equipment 9 after if bamboo shoots are cut into dried bamboo shoot slice or shredded bamboo shoot；
9) deep processing：Deep processing equipment 9 carries out deep processing to bamboo shoot piece or shredded bamboo shoot, then exports to weighing-packaging machine 10, its
In：If deep processing equipment 9 is drying equipment, bamboo shoot piece or shredded bamboo shoot are dried into dried bamboo shoots by drying equipment according to bamboo shoots purposes；It is if deep
Process equipment 9 is boiling device, then additive is added in bamboo shoot piece or shredded bamboo shoot and bamboo shoots are made by boiling device；
10) weighing is packed：Bamboo shoot piece after deep processing or shredded bamboo shoot are weighed and are packaged into inner wrapping by weighing-packaging machine 10, then defeated
Go out to baling press 11；
11) pack：Inner wrapping is further packaged into finished product by baling press 11, is then exported to stacking machine 12；
12) stacking：Finished product is stacked into pile by stacking machine 12, to wait to be put in storage.
In actually implementing, step 5) further comprises：
The splitting device 51 in extension set 5 5-1) is shelled according to bamboo shoots diameter dimension along bamboo shoots axial direction (i.e. bamboo shoots conveying side
To) by bamboo shoots epidermis carry out cutting-up, bamboo shoots epidermis is cut into some sections, wherein：The hop count that bamboo shoots epidermis is cut out can basis
The affiliated diameter gradation of bamboo shoots says bamboo shoots diameter dimension to rationally design, if such as bamboo shoots belong to larger diameter of diameter dimension etc.
Level, i.e., bamboo shoots are thicker, then the hop count of cutting-up can be with more, such as 4 sections or 5 sections, so as to follow-up smoothly cutting；
The peeling apparatus 52 5-2) shelled in extension set 5 rotates processing bamboo shoot by axle of bamboo shoots axis, by being cut along rotation round
The cutter that line direction is set is cut each section of bamboo shoot skin scratched, and the complete stripping of bamboo shoots epidermis is fallen.
In actually implementing, bamboo shoot root, stripping extension set 5 that scrap (sandy soil etc.), the root cutter 3 of the discharge of gas cleaning machine 2 drop fall
The scrap (sandy soil etc.) of bamboo shoot skin and water washer 6 discharge fallen is all collected and is sent to by chip conveyor 13 in real time
Waste recovery station.
In actual moving process, time of delivery of the operating time of each operation and each conveying device etc. is according to reality
Technological requirement and actual logic control planning rationally design, without limitations.
Herein, be not described in detail in system of processing and technique of the present invention part belong to those skilled in the art should grasp it is ripe
Know technology.
It is an advantage of the invention that：
On the one hand the present invention can meet to the continuous of various diameter dimension bamboo shoots on the basis of bamboo shoot products quality is ensured
Rapid automatized processing, on the other hand efficiently solving bamboo shoot root can not peel off, and bamboo shoot skin walnut hulling rate is relatively low, and bamboo shoots breakage rate is inclined
The problem of high, labor strength is low, and production efficiency is high.
The technical principle described above for being present pre-ferred embodiments and its being used, come for those skilled in the art
Say, without departing from the spirit and scope of the present invention, any equivalent transformation based on the basis of technical solution of the present invention,
Simple replacement etc. is obvious to be changed, and is belonged within the scope of the present invention.
Claims (6)
- A kind of 1. bamboo shoots automatic processing system, it is characterised in that：It includes export bamboo shoots root towards bamboo shoots conveying direction Upper material conveyer, blown off using compressed air the gas cleaning machine of sandy soil is remained on bamboo shoots, by root order is cut away bamboo shoots root Root cutter, according to diameter dimension bamboo shoots are divided into the stepped diameter machine of some diameter gradations output, the stripping for peeling bamboo shoots epidermis off Extension set, water-washed away using recirculated water the water washer of bamboo shoot skin and sandy soil is remained on bamboo shoots, bamboo shoots are carried out boiling digesting apparatus, Bamboo shoots are cut into the cutting machine of bamboo shoot piece or shredded bamboo shoot, the deep processing equipment of deep processing are carried out to the bamboo shoot piece after slitting or shredded bamboo shoot, by deeply Bamboo shoot piece or shredded bamboo shoot after processing weighed and be packaged into the weighing-packaging machine of inner wrapping, inner wrapping is further packaged into the packing of finished product Machine, the stacking machine that finished product is stacked into pile and the bamboo shoot root and bamboo shoot skin that will fall off, the scrap washed transmit collected row Consider conveyer to be worth doing, wherein：The output end of upper material conveyer is connected with the input of gas cleaning machine, the output end of gas cleaning machine and the input of root cutter Be connected, the output end of root cutter is connected with the input of stepped diameter machine, each output end of stepped diameter machine respectively with it is corresponding The input of stripping extension set is connected, and the output end of all stripping extension sets is connected with the input of water washer, the output end of water washer Be connected with the input of digesting apparatus, the output end of digesting apparatus is connected with the input of cutting machine, the output end of cutting machine with The input of deep processing equipment is connected, and the output end of deep processing equipment is connected with the input of weighing-packaging machine, weighing-packaging machine Output end be connected with the input of baling press, the output end of baling press is connected with the input of stacking machine；Gas cleaning machine, cut root Machine, respectively stripping extension set, input port corresponding to chip conveyor is connected the lower section scrap delivery outlet of water washer respectively, chip removal conveying The delivery outlet of machine leads to waste recovery station；Upper material conveyer, gas cleaning machine, root cutter, stepped diameter machine, stripping extension set, water cleaning Machine, digesting apparatus, cutting machine, deep processing equipment, weighing-packaging machine, baling press, stacking machine, chip conveyor are and control system Logic control element connection, logic control element is connected with operating platform；Deep processing equipment is to be dried into bamboo shoot piece or shredded bamboo shoot The drying equipment of dried bamboo shoots adds additive in bamboo shoot piece or shredded bamboo shoot the boiling device that bamboo shoots are made.
- 2. bamboo shoots automatic processing system as claimed in claim 1, it is characterised in that：The stripping extension set, which includes being scratched bamboo shoots epidermis along bamboo shoots axial direction according to bamboo shoots diameter dimension, to be formed some sections and cuts open Separating device, and the peeling apparatus of each section of bamboo shoot skin that rotary cutting is scratched, wherein：The input of splitting device and the diameter point The corresponding output end connection of level machine, the output end of splitting device and the input of peeling apparatus connect, the output end of peeling apparatus It is connected with the input of the water washer；Splitting device, the lower section scrap delivery outlet of peeling apparatus are defeated with the chip removal respectively The corresponding input port of machine is sent to connect.
- 3. bamboo shoots automatic processing system as claimed in claim 1, it is characterised in that：The logic control element is single board computer, single-chip microcomputer, industrial computer or PLC, and the operating platform is touch-screen.
- 4. the bamboo shoots that a kind of bamboo shoots automatic processing system based on any one of claims 1 to 3 is realized process work automatically Skill, it is characterised in that it includes step：1) feeding：Into the upper material conveyer bamboo shoots exported in a manner of root is towards bamboo shoots conveying direction it is clear to the gas Washing machine；2) air purge：Bamboo shoots are exported to described and cut by the gas cleaning machine after the sandy soil remained on bamboo shoots are blown off by compressed air Root machine；3) root is cut：The root cutter is carried out root to the bamboo shoots being sequentially sent into towards bamboo shoots conveying direction, one by one with root and cut Remove, the bamboo shoots for cutting off root are exported to the stepped diameter machine；4) stepped diameter：According to the diameter dimension of bamboo shoots, bamboo shoots are divided into some diameter gradations by the stepped diameter machine, are included into each The bamboo shoots of diameter gradation export to the corresponding stripping extension set respectively；5) stripping divides epidermis：Each stripping extension set is exported to the water washer after bamboo shoots epidermis is peeled off；6) wash：The water washer is washed by recirculated water to the bamboo shoot skin and sandy soil that are remained after bamboo shoots stripping point, then defeated Go out to the digesting apparatus；7) boiling：Bamboo shoots after the digesting apparatus cleans water carry out boiling, then export to the cutting machine；8) cut：The cutting machine is exported to the deep processing equipment after if bamboo shoots are cut into dried bamboo shoot slice or shredded bamboo shoot；9) deep processing：The deep processing equipment carries out deep processing to bamboo shoot piece or shredded bamboo shoot, then exports to the weighing-packaging machine, its In：If the deep processing equipment is the drying equipment, bamboo shoot piece or shredded bamboo shoot are dried into dried bamboo shoots by the drying equipment；It is if described Deep processing equipment is the boiling device, then additive is added in bamboo shoot piece or shredded bamboo shoot and bamboo shoots are made by the boiling device；10) weighing is packed：Bamboo shoot piece after deep processing or shredded bamboo shoot are weighed and are packaged into inner wrapping by the weighing-packaging machine, are then exported To the baling press；11) pack：Inner wrapping is further packaged into finished product by the baling press, is then exported to the stacking machine；12) stacking：Finished product is stacked into pile by the stacking machine, to wait to be put in storage.
- 5. bamboo shoots automatic technology as claimed in claim 4, it is characterised in that：The step 5) further comprises：5-1) splitting device in the stripping extension set is drawn bamboo shoots epidermis along bamboo shoots axial direction according to bamboo shoots diameter dimension Cut, bamboo shoots epidermis is cut into some sections；5-2) peeling apparatus in the stripping extension set rotates processing bamboo shoot by axle of bamboo shoots axis, and each section of bamboo shoot skin scratched is entered Row cutting, the complete stripping of bamboo shoots epidermis is fallen.
- 6. bamboo shoots automatic technology as claimed in claim 4, it is characterised in that：Bamboo shoot skin that bamboo shoot root that scrap, the root cutter of gas cleaning machine discharge drop, the stripping extension set drop and described The scrap of water washer discharge is collected by the chip conveyor and is sent to waste recovery station in real time.
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| CN109007899A (en) * | 2018-09-14 | 2018-12-18 | 云南菜人家食品有限公司 | A kind of refreshing bamboo shoots automatic assembly line |
| CN111184230A (en) * | 2019-12-26 | 2020-05-22 | 浙江大学 | Automatic sorting and husking combined operation system and method for bamboo shoot processing |
| CN111296788A (en) * | 2019-12-14 | 2020-06-19 | 四川洪雅县幺麻子食品有限公司 | Production system and production process for water-smoked bamboo shoots |
| CN112021601A (en) * | 2020-08-29 | 2020-12-04 | 衡阳县石荷岭绿色食品有限公司 | Cleaning device and cleaning method for bamboo shoot processing |
| CN112220012A (en) * | 2020-10-20 | 2021-01-15 | 杭州西马克食品有限公司 | Production equipment and processing technology of instant braised bamboo shoots |
| CN112265091A (en) * | 2020-10-27 | 2021-01-26 | 储李梅 | Tender bamboo joint processing production is with getting core recovery all-in-one |
| CN112262967A (en) * | 2020-10-22 | 2021-01-26 | 遵义师范学院 | Flow production processing method and processing device for instant bamboo shoots |
| CN115226867A (en) * | 2022-07-29 | 2022-10-25 | 遵义师范学院 | Intelligent temperature-control salt boiling and drying integrated processing equipment for square bamboo shoots |
| CN115367166A (en) * | 2022-08-26 | 2022-11-22 | 中国林业科学研究院木材工业研究所 | Automatic weighing, compressing and packaging production line system and method for kelp |
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| CN109007899B (en) * | 2018-09-14 | 2024-01-09 | 云南菜人家食品有限公司 | Automatic production line for fresh-keeping bamboo shoots |
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| CN115669888B (en) * | 2022-11-04 | 2024-03-29 | 井冈山市吉源农业生态发展有限公司 | Bamboo shoot production process and production device |
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Application publication date: 20180302 |