CN107738083A - A kind of electronic parking kinetic energy motor gear assembly method - Google Patents

A kind of electronic parking kinetic energy motor gear assembly method Download PDF

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Publication number
CN107738083A
CN107738083A CN201710905505.6A CN201710905505A CN107738083A CN 107738083 A CN107738083 A CN 107738083A CN 201710905505 A CN201710905505 A CN 201710905505A CN 107738083 A CN107738083 A CN 107738083A
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CN
China
Prior art keywords
gear
electric cylinders
retainer
kinetic energy
assembly method
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Granted
Application number
CN201710905505.6A
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Chinese (zh)
Other versions
CN107738083B (en
Inventor
顾宏超
詹诗杰
李国军
徐治平
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Wuhu Quancheng Intelligent Technology Co Ltd
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Wuhu Quancheng Intelligent Technology Co Ltd
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Priority to CN201710905505.6A priority Critical patent/CN107738083B/en
Publication of CN107738083A publication Critical patent/CN107738083A/en
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Publication of CN107738083B publication Critical patent/CN107738083B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)

Abstract

The invention discloses a kind of electronic parking kinetic energy motor gear assembly method, have:Bottom plate, the bottom plate are provided with the working plate for accommodating workpiece;Fueling injection equipment is additionally provided with the base, gear extracts device and mechanical hand;Automatic assembling gear, operating efficiency are high.

Description

A kind of electronic parking kinetic energy motor gear assembly method
Technical field
The invention belongs to electronic parking kinetic energy motor mounting technology field, more particularly to a kind of electronic parking kinetic energy motor tooth Take turns assembly method.
Background technology
During the present invention is realized, inventor has found that prior art at least has problems with:Tradition assembling uses Manual assembly, operation break-down assembling, operating efficiency are low.
The content of the invention
The technical problems to be solved by the invention are to provide a kind of automatic assembling gear, and the high electronic parking of operating efficiency moves Can motor gear assembly method.
In order to solve the above-mentioned technical problem, the technical solution adopted in the present invention is:A kind of electronic parking kinetic energy motor tooth Assembly method is taken turns, is had:
Bottom plate, the bottom plate are provided with the working plate for accommodating workpiece;
Fueling injection equipment is additionally provided with the base, gear extracts device and mechanical hand;
The fueling injection equipment has:
Slid platform base;
Horizontal sliding table support, it can slide in the slid platform base and in slid platform base;
Horizontal electric cylinders, in the slid platform base, the piston rod of the horizontal electric cylinders and the horizontal sliding table support Connection;
Vertical electric cylinders mounting bracket, is slidably mounted on the horizontal sliding table support;
Vertical electric cylinders, on the horizontal sliding table support, the piston rod of the vertical electric cylinders and the vertical electric cylinders Mounting bracket connects;
Priming valve fixed block, it is slidably mounted in the vertical electric cylinders mounting bracket;
Electric cylinders are lifted, in the vertical electric cylinders mounting bracket, the piston rod of the lifting electric cylinders and the oiling Valve fixed block connects;
Injection valve, on the priming valve fixed block;
The gear, which extracts device, to be had:
Vibrations bucket, for accommodating gear;
Slideway, being capable of output gear with the vibrations bucket connection;
Pusher track, it is arranged on the end of the slideway;
Pushing block, it can be slided on the pusher track and release gear;
Gear shaping support, is arranged on bottom plate;
Locating piece, it is slidably mounted on the gear shaping support;
Gear picker shaft, it is slidably mounted in the locating piece, the gear picker shaft is adapted to the axis hole of gear;
Electric cylinders are picked up, are fixedly installed on the locating piece, the piston rod of the pickup electric cylinders and the gear picker shaft Connection;
Rotary cylinder, it is arranged on the bottom plate;
Retainer clamping jaw, it is connected with the piston rod of the rotary cylinder;
Gear in pusher track can be transported on the retainer of retainer clamping jaw clamping by the gear picker shaft;
The bottom plate extracts device provided with two groups of teeth wheel, extracts primary drive gear and secondary Gear Planet Transmission tooth respectively Wheel;
Gear on retainer clamping jaw and retainer can be transported on working plate by the mechanical hand;
Comprise the following steps:
A) gear-box retainer is enclosed in retinue working plate in above station in advance, and primary drive gear is with 4 one group Form be placed on the pallet A being fixed on station, 3 secondary planet pinions and secondary swivel mount are placed on after pre-installing On another pallet B,
B) this two pieces of pallets band precision pins, are fixed in equipment table top, working plate both sides, which are respectively mounted, to be rotatably compressed Cylinder, in order to the pallet that is fixed and clamped;Pallet is close to operator side, in order to which operating personnel replace frock pallet,
C) oil injection mechanism is between mechanical hand and frock pallet;
D) after working plate jacking positioning, oil injection mechanism electric cylinders are run to above gear-box retainer, are pacified simultaneously in the mechanism Mistake proofing camera is filled, electric cylinders first run to camera operating position, and whether camera calibration retainer for gear is in place;
E) such as retainer is in place, and detection is qualified, then electric cylinders continue to move to oil spout position, and injection valve drive cylinder declines, EFD spray valves are dropped into spray position, then start oil spout;Mechanical hand takes primary pinion 4 in A pallets simultaneously, machinery The electromagnet that hand is driven using magnet coil positions and draws metal gear;
F) injection valve rises, and electric cylinders drive oil injection mechanism to exit machining area, and then gear is loaded corresponding position by mechanical hand Postpone, tripping magnet coil power supply, gear is adhered on retainer for gear due to the surface tension of bottom grease, puts down tooth Manipulator exits after wheel;
G) oil injection mechanism returns to oil spout position, first using camera calibration f) steps install gear whether in place, then upper State and spray grease again above gear;
H) mechanical hand is moved to B pallets, takes planetary gear and the small assembly of retainer, after feeding, treat fueling injection equipment exit plus Behind the domain of work area, then by planetary gear and retainer loading gear-box retainer;
I) oil injection mechanism is returned, and third time is checked in above step, whether there is part neglected loading, and complete oil spout.
The pusher track is located at the lower section of the ways-end, and the pushing block is logical provided with what is be adapted to the gear Hole.
Press cylinder support is additionally provided with the pusher track, the press cylinder support is provided with press cylinder, described The piston rod of press cylinder is provided with gear pressure head, and the gear on slideway can be pressed into the through hole of pushing block by the gear pressure head It is interior.
Axle sleeve is additionally provided with the gear picker shaft, the axle sleeve contacts with the outer face of gear.
The slid platform base includes two parallel supports;The branch of slid platform base described in the horizontal sliding table support vertical Frame;The priming valve fixed block can slide up and down in vertical electric cylinders mounting bracket.
The slid platform base is provided with slide rail, and the horizontal sliding table support is provided with the sliding block being adapted with the slide rail.
The vertical plane where the slid platform base of the vertical electric cylinders mounting bracket.
A technical scheme in above-mentioned technical proposal has the following advantages that or beneficial effect, automatic assembling gear, work Efficiency high.
Brief description of the drawings
Fig. 1 is the structural representation of the electronic parking kinetic energy motor gear assembly method provided in the embodiment of the present invention;
Fig. 2 is the structural representation of Fig. 1 machine table;
Fig. 3 is the structural representation of the fueling injection equipment of Fig. 1 electronic parking kinetic energy motor gear assembly method;
Fig. 4 is that the gear of Fig. 1 electronic parking kinetic energy motor gear assembly method extracts the structural representation of device;
Fig. 5 is Fig. 4 partial enlarged drawing;
Mark in above-mentioned figure is:1st, slid platform base, 2, horizontal sliding table support, 3, horizontal electric cylinders, 4, vertical electric cylinders peace Fill support, 5, vertical electric cylinders, 6, priming valve fixed block, 7, lifting electric cylinders, 8, vibrations bucket, 9, slideway, 10, press cylinder support, 11st, pusher track, 12, pushing block, 121, through hole, 13, gear pressure head, 14, gear shaping support, 15, locating piece, 16, gear picker shaft, 17th, retainer clamping jaw, 18, retainer, 19, mechanical hand, 20, bottom plate, 21, working plate.
Embodiment
To make the object, technical solutions and advantages of the present invention clearer, below in conjunction with accompanying drawing to embodiment party of the present invention Formula is described in further detail.
Referring to Fig. 1-5, a kind of electronic parking kinetic energy motor gear assembly method, have:
Bottom plate, bottom plate are provided with the working plate for accommodating workpiece;
Fueling injection equipment is additionally provided with base, gear extracts device and mechanical hand;
Fueling injection equipment has:
Slid platform base;
Horizontal sliding table support, it can slide in slid platform base and in slid platform base;
Horizontal electric cylinders, in slid platform base, the piston rod of horizontal electric cylinders is connected with horizontal sliding table support;
Vertical electric cylinders mounting bracket, is slidably mounted on horizontal sliding table support;
Vertical electric cylinders, on horizontal sliding table support, the piston rod of vertical electric cylinders is connected with vertical electric cylinders mounting bracket;
Priming valve fixed block, it is slidably mounted in vertical electric cylinders mounting bracket;
Electric cylinders are lifted, in vertical electric cylinders mounting bracket, the piston rod for lifting electric cylinders is connected with priming valve fixed block;
Injection valve, on priming valve fixed block;
Gear, which extracts device, to be had:
Vibrations bucket, for accommodating gear;
Slideway, being capable of output gear with vibrations bucket connection;
Pusher track, it is arranged on the end of slideway;
Pushing block, it can be slided on pusher track and release gear;
Gear shaping support, is arranged on bottom plate;
Locating piece, it is slidably mounted on gear shaping support;
Gear picker shaft, is slidably mounted in locating piece, and gear picker shaft is adapted to the axis hole of gear;
Electric cylinders are picked up, are fixedly installed on locating piece, pick up the piston rod and gear pickup axis connection of electric cylinders;
Rotary cylinder, it is arranged on bottom plate;
Retainer clamping jaw, it is connected with the piston rod of rotary cylinder;
Gear in pusher track can be transported on the retainer of retainer clamping jaw clamping by gear picker shaft;
Bottom plate extracts device provided with two groups of teeth wheel, extracts primary drive gear and secondary planet pinion respectively;
Gear on retainer clamping jaw and retainer can be transported on working plate by mechanical hand.
Pusher track is located at the lower section of ways-end, and pushing block is provided with the through hole being adapted to gear.
Press cylinder support is additionally provided with pusher track, press cylinder support is provided with press cylinder, the work of press cylinder Stopper rod is provided with gear pressure head, and the gear on slideway can be pressed into the through hole of pushing block by gear pressure head.
Axle sleeve is additionally provided with gear picker shaft, axle sleeve contacts with the outer face of gear.
Slid platform base includes two parallel supports;The support of horizontal sliding table support vertical slid platform base;Priming valve is fixed Block can slide up and down in vertical electric cylinders mounting bracket.
Slid platform base is provided with slide rail, and horizontal sliding table support is provided with the sliding block being adapted with slide rail.
The vertically plane where the vertical slid platform base of electric cylinders mounting bracket.
Gear, which is extracted, to be comprised the following steps:
Comprise the following steps:
1) gear is transported to slideway by vibrations bucket;
2) gear enters pusher track in ways-end, and position to be picked up is pushed into by pushing block;
3) locating piece moves to position to be picked up under the driving of electric cylinders, and pickup electric cylinders drive gear picker shaft moves downward Gear is blocked, realizes pickup;
4) locating piece moves to holding rack position under the driving of electric cylinders;
5) pickup electric cylinders drive gear picker shaft moves downward, and gear is put into the rotating shaft of retainer, gear picker shaft Motion, gear depart from gear picker shaft under the stop of locating piece upwards;
6) locating piece moves downward, and gear is pressed into the rotating shaft of retainer;
7) rotary cylinder driving retainer rotates, by another axis of rotation of retainer to position to be installed, under starting One circulation.
Always processing technology is:
A) gear-box retainer is enclosed in retinue working plate in above station in advance, and primary drive gear is with 4 One group of form is placed on the pallet A being fixed on station, and 3 secondary planet pinions (two level) and secondary swivel mount are pre- It is placed on after dress on another pallet B,
B) this two pieces of pallets band precision pins, are fixed in equipment table top, working plate both sides are respectively mounted small rotary Compression cylinder, in order to the pallet that is fixed and clamped.Pallet is close to operator side, in order to which operating personnel replace frock pallet,
C) oil injection mechanism is between mechanical hand and frock pallet.
D) after working plate jacking positioning, oil injection mechanism electric cylinders are run to above gear-box retainer, are pacified simultaneously in the mechanism Mistake proofing camera is filled, image center overlaps with the line at spray valve center with the center line of retainer for gear, and electric cylinders first run to phase Whether machine operating position, camera calibration retainer for gear are in place;
E) such as retainer detects qualified in place, then electric cylinders continue to move to oil spout position, and injection valve drive cylinder declines, will EFD spray valves drop to spray position, then start oil spout;Mechanical hand takes primary pinion 4, manipulator in A pallets simultaneously The electromagnet driven using magnet coil is positioned and draws metal gear.
F) injection valve rises, and electric cylinders drive oil injection mechanism to exit machining area, and then gear is loaded corresponding position by mechanical hand Postpone, tripping magnet coil power supply, gear is adhered on retainer for gear due to the surface tension of bottom grease, puts down tooth Manipulator exits after wheel;
G) oil injection mechanism returns to oil spout position, first using whether in place to walk the gear of installation on camera calibration, then upper State and spray grease again above gear;
H) simultaneously, mechanical hand is moved to B pallets, takes planetary gear and the small assembly of retainer, after feeding, treats that fueling injection equipment moves back After going out machining area, then by planetary gear and retainer loading gear-box retainer.
I) oil injection mechanism is returned, and third time is checked in previous step, whether there is part neglected loading, and complete oil spout.
After above-mentioned structure, automatic assembling gear, operating efficiency height.
The present invention is exemplarily described above in conjunction with accompanying drawing, it is clear that present invention specific implementation is not by aforesaid way Limitation, as long as the improvement of the various unsubstantialities of inventive concept and technical scheme of the present invention progress is employed, or without changing Enter and the design of the present invention and technical scheme are directly applied into other occasions, within protection scope of the present invention.

Claims (7)

1. a kind of electronic parking kinetic energy motor gear assembly method, it is characterised in that have:
Bottom plate, the bottom plate are provided with the working plate for accommodating workpiece;
Fueling injection equipment is additionally provided with the base, gear extracts device and mechanical hand;
The fueling injection equipment has:
Slid platform base;
Horizontal sliding table support, it can slide in the slid platform base and in slid platform base;
Horizontal electric cylinders, in the slid platform base, the piston rod of the horizontal electric cylinders is connected with the horizontal sliding table support;
Vertical electric cylinders mounting bracket, is slidably mounted on the horizontal sliding table support;
Vertical electric cylinders, on the horizontal sliding table support, the piston rod of the vertical electric cylinders is installed with the vertical electric cylinders Support connects;
Priming valve fixed block, it is slidably mounted in the vertical electric cylinders mounting bracket;
Electric cylinders are lifted, in the vertical electric cylinders mounting bracket, the piston rod of the lifting electric cylinders is consolidated with the priming valve Determine block connection;
Injection valve, on the priming valve fixed block;
The gear, which extracts device, to be had:
Vibrations bucket, for accommodating gear;
Slideway, being capable of output gear with the vibrations bucket connection;
Pusher track, it is arranged on the end of the slideway;
Pushing block, it can be slided on the pusher track and release gear;
Gear shaping support, is arranged on bottom plate;
Locating piece, it is slidably mounted on the gear shaping support;
Gear picker shaft, it is slidably mounted in the locating piece, the gear picker shaft is adapted to the axis hole of gear;
Electric cylinders are picked up, are fixedly installed on the locating piece, piston rod and the gear pickup axis connection of the pickup electric cylinders;
Rotary cylinder, it is arranged on the bottom plate;
Retainer clamping jaw, it is connected with the piston rod of the rotary cylinder;
Gear in pusher track can be transported on the retainer of retainer clamping jaw clamping by the gear picker shaft;
The bottom plate extracts device provided with two groups of teeth wheel, extracts primary drive gear and secondary planet pinion respectively;
Gear on retainer clamping jaw and retainer can be transported on working plate by the mechanical hand;
Comprise the following steps:
A) gear-box retainer is enclosed in retinue working plate in above station in advance, and primary drive gear is with 4 one group of shape Formula is placed on the pallet A being fixed on station, and 3 secondary planet pinions are placed on another after being pre-installed with secondary swivel mount On pallet B,
B) this two pieces of pallets band precision pins, are fixed in equipment table top, and working plate both sides, which are respectively mounted, rotatably compresses cylinder, In order to the pallet that is fixed and clamped;Pallet is close to operator side, in order to which operating personnel replace frock pallet,
C) oil injection mechanism is between mechanical hand and frock pallet;
D) after working plate jacking positioning, oil injection mechanism electric cylinders are run to above gear-box retainer, are installed simultaneously in the mechanism anti- Misphase machine, electric cylinders first run to camera operating position, and whether camera calibration retainer for gear is in place;
E) such as retainer is in place, and detection is qualified, then electric cylinders continue to move to oil spout position, and injection valve drive cylinder declines, by EFD Spray valve drops to spray position, then starts oil spout;Mechanical hand takes primary pinion 4 in A pallets simultaneously, and manipulator uses The electromagnet of magnet coil driving positions and draws metal gear;
F) injection valve rises, and electric cylinders drive oil injection mechanism to exit machining area, after then gear is loaded correspondence position by mechanical hand, Tripping magnet coil power supply, gear is adhered on retainer for gear due to the surface tension of bottom grease, after putting down gear Manipulator exits;
G) oil injection mechanism returns to oil spout position, first using camera calibration f) steps install gear whether in place, then in above-mentioned tooth Wheel top sprays grease again;
H) mechanical hand is moved to B pallets, takes planetary gear and the small assembly of retainer, after feeding, treats that fueling injection equipment exits processing district Behind domain, then by planetary gear and retainer loading gear-box retainer;
I) oil injection mechanism is returned, and third time is checked in above step, whether there is part neglected loading, and complete oil spout.
2. electronic parking kinetic energy motor gear assembly method as claimed in claim 1, it is characterised in that the pusher track position In the lower section of the ways-end, the pushing block is provided with the through hole being adapted to the gear.
3. electronic parking kinetic energy motor gear assembly method as claimed in claim 2, it is characterised in that on the pusher track Press cylinder support is additionally provided with, the press cylinder support is provided with press cylinder, and the piston rod of the press cylinder is provided with Gear on slideway can be pressed into the through hole of pushing block by gear pressure head, the gear pressure head.
4. electronic parking kinetic energy motor gear assembly method as claimed in claim 3, it is characterised in that the gear picker shaft On be additionally provided with axle sleeve, the axle sleeve contacts with the outer face of gear.
5. electronic parking kinetic energy motor gear assembly method as claimed in claim 1, it is characterised in that the slid platform base bag Include two parallel supports;The support of slid platform base described in the horizontal sliding table support vertical;The priming valve fixed block can Slided up and down in vertical electric cylinders mounting bracket.
6. electronic parking kinetic energy motor gear assembly method as claimed in claim 5, it is characterised in that in the slid platform base Provided with slide rail, the horizontal sliding table support is provided with the sliding block being adapted with the slide rail.
7. electronic parking kinetic energy motor gear assembly method as claimed in claim 6, it is characterised in that the vertical electric cylinders peace Fill the plane where slid platform base described in support vertical.
CN201710905505.6A 2017-09-29 2017-09-29 Method for assembling gear of electronic parking kinetic energy motor Active CN107738083B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710905505.6A CN107738083B (en) 2017-09-29 2017-09-29 Method for assembling gear of electronic parking kinetic energy motor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710905505.6A CN107738083B (en) 2017-09-29 2017-09-29 Method for assembling gear of electronic parking kinetic energy motor

Publications (2)

Publication Number Publication Date
CN107738083A true CN107738083A (en) 2018-02-27
CN107738083B CN107738083B (en) 2019-12-13

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108890245A (en) * 2018-07-20 2018-11-27 珠海安作机器人自动化有限公司 A kind of gear assembly machine
CN109127293A (en) * 2018-10-31 2019-01-04 余姚市亿荣自动化科技有限公司 A kind of automatic oiling assembly system and its oiling assembly method for robot
CN110695641A (en) * 2019-10-18 2020-01-17 张运杰 Grabbing and assembling manipulator of planetary gear for speed reduction motor
CN110695687A (en) * 2019-10-18 2020-01-17 张运杰 Planetary gear installation device of speed reducer
CN114474092A (en) * 2022-02-09 2022-05-13 苏州天准科技股份有限公司 Assembly device for motor vehicle parts
CN116060916A (en) * 2023-02-20 2023-05-05 苏州天准科技股份有限公司 Gear oiling assembly device

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US20130276291A1 (en) * 2012-04-20 2013-10-24 Jonathan V. Huseman Tongs With Low Torque at High Pressure
CN104384903A (en) * 2014-09-12 2015-03-04 昂华(上海)自动化工程股份有限公司 Automatic assembly mechanism of rolling needles of gear for automobile differential
CN106695318A (en) * 2016-11-22 2017-05-24 东莞理工学院 Automatic assembly mechanism of gear oil injector box body
CN106736503A (en) * 2016-11-22 2017-05-31 东莞理工学院 A kind of integrated automatic assembling of gear-box oil syringe

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20130276291A1 (en) * 2012-04-20 2013-10-24 Jonathan V. Huseman Tongs With Low Torque at High Pressure
CN203156316U (en) * 2013-03-08 2013-08-28 常州市墅乐厨具有限公司 Gear assembling device
CN104384903A (en) * 2014-09-12 2015-03-04 昂华(上海)自动化工程股份有限公司 Automatic assembly mechanism of rolling needles of gear for automobile differential
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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108890245A (en) * 2018-07-20 2018-11-27 珠海安作机器人自动化有限公司 A kind of gear assembly machine
CN109127293A (en) * 2018-10-31 2019-01-04 余姚市亿荣自动化科技有限公司 A kind of automatic oiling assembly system and its oiling assembly method for robot
CN109127293B (en) * 2018-10-31 2023-09-19 宁波亿荣自动化科技有限公司 Automatic oiling assembly system for robot and oiling assembly method thereof
CN110695641A (en) * 2019-10-18 2020-01-17 张运杰 Grabbing and assembling manipulator of planetary gear for speed reduction motor
CN110695687A (en) * 2019-10-18 2020-01-17 张运杰 Planetary gear installation device of speed reducer
CN110695687B (en) * 2019-10-18 2021-07-30 浙江康明斯机械有限公司 Planetary gear installation device of speed reducer
CN110695641B (en) * 2019-10-18 2021-08-10 天星自动化(日照)有限公司 Grabbing and assembling manipulator of planetary gear for speed reduction motor
CN114474092A (en) * 2022-02-09 2022-05-13 苏州天准科技股份有限公司 Assembly device for motor vehicle parts
CN116060916A (en) * 2023-02-20 2023-05-05 苏州天准科技股份有限公司 Gear oiling assembly device

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