CN107725795A - PRATT large-diameter butterfly valve valve seat insert replacing options - Google Patents

PRATT large-diameter butterfly valve valve seat insert replacing options Download PDF

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Publication number
CN107725795A
CN107725795A CN201710778163.6A CN201710778163A CN107725795A CN 107725795 A CN107725795 A CN 107725795A CN 201710778163 A CN201710778163 A CN 201710778163A CN 107725795 A CN107725795 A CN 107725795A
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CN
China
Prior art keywords
valve seat
injecting glue
pratt
glue
seat insert
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201710778163.6A
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Chinese (zh)
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CN107725795B (en
Inventor
吴奈勋
郑立军
陈宝成
陈明军
姜向平
王欣
张春东
吴唯洁
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
CNNC Nuclear Power Operation Management Co Ltd
Third Qinshan Nuclear Power Co Ltd
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CNNC Nuclear Power Operation Management Co Ltd
Third Qinshan Nuclear Power Co Ltd
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Application filed by CNNC Nuclear Power Operation Management Co Ltd, Third Qinshan Nuclear Power Co Ltd filed Critical CNNC Nuclear Power Operation Management Co Ltd
Priority to CN201710778163.6A priority Critical patent/CN107725795B/en
Publication of CN107725795A publication Critical patent/CN107725795A/en
Application granted granted Critical
Publication of CN107725795B publication Critical patent/CN107725795B/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K1/00Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
    • F16K1/16Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with pivoted closure-members
    • F16K1/18Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with pivoted closure-members with pivoted discs or flaps
    • F16K1/22Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with pivoted closure-members with pivoted discs or flaps with axis of rotation crossing the valve member, e.g. butterfly valves
    • F16K1/226Shaping or arrangements of the sealing
    • F16K1/2263Shaping or arrangements of the sealing the sealing being arranged on the valve seat
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B11/00Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
    • F16B11/006Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing

Abstract

The invention belongs to power station operating maintenance technical field, more particularly to a kind of PRATT large-diameter butterfly valves valve seat insert replacing options, purpose is to research and develop the valve seat insert replacing technology of heavy caliber PRATT butterfly valves, problem can not be repaired by solving such large-diameter butterfly valve equipment country of three factories, spare parts purchasing and site examining and repairing cost are saved, meets work on the spot demand.It is characterized in that:The step of it is including the air test before clearing up old valve seat, equipped valve seat, injecting glue, injecting glue and dress watch.Repaired from PRATT butterfly valve seats sealing ring after changing technological development success, successively amount to and successfully repaired about 130 Taiwan Straits water system PRATT large-diameter butterfly valves, save equipment purchase fund more than about 50,000,000 yuan.

Description

PRATT large-diameter butterfly valve valve seat insert replacing options
Technical field
The invention belongs to power station operating maintenance technical field, and in particular to a kind of PRATT large-diameter butterfly valves valve seat insert Replacing options.
Background technology
The factory's sea water service system heavy caliber PRATT butterfly valves of the Qin three are manufactured for HENRY PRATT companies of the U.S., dimensions master Have 42 ", 54 ", 90 " and 108 ", two unit equipment total numbers are 72.Because system arrangement, valve its structural design, The composite factor such as in-site installation mode and three phases severe briny environment influences, and causes this kind of large-diameter butterfly valve equipment in scene big Part premature failure, scene need timely repair process.
In view of the factor such as site examining and repairing environment and equipment deficiency processing requirement, general all take in scene directly changes entirety Spare part is come the defect elimination at the scene of completing.For many years, scene is replaced such number of devices to get off and has been on the increase.Because of these equipment Purchase cost very high (every equipment purchase expense be 40 to 2,000,000 yuan or so) is, it is necessary to implement repair process, extension device Service life, save spare parts purchasing expense.
Three factory's sea water service system large-diameter butterfly valves are that the Triton-XR70 series of Henry Pratt companies of U.S. design is single inclined The heart, line with rubber, soft seal electric butterfly valve (referring to Fig. 1), primary structure include valve seat 1, butterfly plate 2, valve rod 3, distribution 4 and valve body 5.Should Kind equipment valve seat insert uses E-LOK Seal Designs, and rubber valve seat sealing ring is hollow design, overall structure for it is semicircle, Surface is designed with multiple tooth seal line.After the sealing ring is installed in the dovetail groove of valve seat, sealing ring is entered by injecting special glue Row is fixed, and reaches the installation requirement of the valve seat insert (referring to Fig. 2) using some technical characterstics after special adhesive curing.
Reparation for such valve, we face the replacing that main difficulty is exactly valve seat insert, and for correlation Special glue composition and performance and sealing ring change concrete operation method etc., and Pratt companies implement technology blockage.
The numerous heavy caliber PRATT butterfly valves equipment changed can be implemented effectively to repair to solve three factories, save scene The cost of overhaul thoroughly breaks technology outside producer of state, it is necessary to research and develop the valve seat insert replacing technology of such heavy caliber PRATT butterfly valves Block, meet three factory's work on the spot demands.
The content of the invention
The purpose of the present invention is to research and develop the valve seat insert replacing technology of heavy caliber PRATT butterfly valves, and solving three factories, such is big The bore butterfly valve equipment country can not repair problem, save spare parts purchasing and site examining and repairing cost, meet work on the spot demand.
What the present invention was realized in:
A kind of PRATT large-diameter butterfly valves valve seat insert replacing options, specifically comprise the following steps:
Step 1:Clear up old valve seat
Step 1.1:Horizontal positioned valve body, and make sealing surface of seat one end upward, butterfly plate is opened, removes old valve seat;
Step 1.2:Scrap rubber and valve seat fragment are cleared up, valve seat mounting groove is kept clean;
Step 1.3:Hole for injecting glue and the tapping of two injecting glues are symmetrically bored in valve flange plane;
Step 1.4:With sand paper polishing valve seat mounting groove, the inwall top layer of groove is set to expose matrix and scrub;
Step 2:Equipped valve seat
Step 2.1:Valve seat is clamped with rubber pincers, valve seat mounting groove is squeezed into, squeezes into valve seat in 180 ° of directions of face, use simultaneously Rubber hammer beats valve seat, feeds them into predetermined size range;
Step 2.2:Valve seat is progressively got on point both sides, is tapped valve seat with rubber hammer, is allowed to fully enter valve seat mounting groove;
Step 2.3:Butterfly plate is closed, adjusts the center of butterfly plate so that the cylindrical distance phase between body cavity of butterfly plate Unanimously, while check whether butterfly plate is completely closely sealed with valve seat;
Step 3:Air test before injecting glue
Step 3.1:Connect test pipeline, regulation test bleed pressure;
Step 3.2:A pipe nipple is closed, a hole for injecting glue is blocked, is slowly filled from another hole for injecting glue to valve seat mounting groove Gas, while all-round length checks whether gas leakage, adjustment valve seat is gently shaken with rubber hammer, it is ensured that valve base cavity is fully sealed;
Step 3.3:Progressively boosting makes valve seat insert fully outwardly against butterfly plate;
Step 4:Special glue is modulated
From bisphenol-A epoxy type resin glue and complete curing agent, epoxy resin and curing agent carry out 60 DEG C of bakings simultaneously More than 2.5 hours;
To be subject to sufficiently stirring in modulation, with the air in epoxy resin of draining, after resin glue color is uniform, to pour into Injecting glue is carried out in injecting glue tank;
Step 5:Injecting glue
Step 5.1:Compressed air purging valve seat insert inner chamber is first used, keeps clean injecting glue again;
Step 5.2:When starting injecting glue, using injecting glue instrument, into a hole for injecting glue, injecting glue, initial injection pressure are 0.3MPa, keep injection pressure stable, follow-up injection pressure is in 0.5~0.6MPa, until another hole for injecting glue flows out asphalt mixtures modified by epoxy resin Untill fat;
Step 5.3:Resin glue confirms to discharge without air, closes another hole for injecting glue, delay after another hole for injecting glue extrusion Slow lifting injection pressure checks whether there is resin leakage around valve seat insert, and confirm that valve seat insert is expanded into 0.7MPa Position;
Step 5.4:Butterfly plate is closed, but retains certain aperture;
Step 5.5:Pressure is unloaded down, 0.3MPa is dropped to and keeps stable, allow resin glue slowly to solidify;
Step 5.6:The injecting glue instrument of correlation is pulled down, and continues spontaneous curing at least 12 hours;
Step 6:Dress watch
After the work of valve seat insert injecting glue is fully completed, opens butterfly plate and check whether valve seat insert is installed with valve seat completely Groove fixes bonding, and cleaning removes the foreign matter on valve seat insert surface.
The mass ratio of step 4 as described above, curing agent and epoxy resin is 1:6.
Step 5 as described above, injecting glue time are 20 minutes.
Step 5.4 as described above, butterfly plate aperture are controlled between 2 °~5 °.
Step 5.5 as described above, the setting time of resin glue is 20~24 hours.
The beneficial effects of the invention are as follows:
Repaired from PRATT butterfly valve seats sealing ring after changing technological development success, successively amount to and successfully repaired about 130 Taiwan Straits water system PRATT large-diameter butterfly valves, save equipment purchase fund more than about 50,000,000 yuan.
Brief description of the drawings
Fig. 1 is the structural representation of PRATT large-diameter butterfly valves;
Fig. 2 is the sealing ring mounting structure schematic diagram of PRATT large-diameter butterfly valves.
Wherein:1. valve seat, 2. butterfly plates, 3. valve rods, 4. promote, 5. valve bodies, 6. valve flanges, 7. hole for injecting glue, 8. valve seats peace Tankage, 9. valve seat inserts.
Embodiment
The present invention is described further with reference to the accompanying drawings and examples.
A kind of PRATT large-diameter butterfly valves valve seat insert replacing options, specifically comprise the following steps:
Step 1:Clear up old valve seat
Step 1.1:Horizontal positioned valve body 5, and make sealing surface of seat one end upward, butterfly plate 2 is opened, removes old valve seat 1.
Step 1.2:Scrap rubber and valve seat fragment are cleared up, valve seat mounting groove 8 is kept clean, should avoid damaging valve seat during work The surface of mounting groove 8.
Step 1.3:Hole for injecting glue 7 and the tapping of two injecting glues are symmetrically bored in the plane of valve flange 6.
Step 1.4:With sand paper polishing valve seat mounting groove 8, the inwall top layer of groove is set to expose matrix and scrub.
Step 2:Equipped valve seat
Step 2.1:Valve seat 1 is clamped with rubber pincers, valve seat mounting groove 8 is carefully squeezed into, valve seat is squeezed into 180 ° of directions of face 1, while valve seat 1 is beaten with rubber hammer, feed them into predetermined size range.
Step 2.2:Valve seat 1 is progressively got on point both sides, is tapped valve seat 1 with rubber hammer, is allowed to fully enter valve seat mounting groove 8。
Step 2.3:Butterfly plate 2 is closed, adjusts the center of butterfly plate 2, upper lower deviation will be controlled, that is to say, that butterfly plate 2 Distance between the cylindrical inner chamber with valve body 5 to be adjusted consistent, while checks whether butterfly plate 2 is completely closely sealed with valve seat 1.
Step 3:Air test before injecting glue
Step 3.1:Connect test pipeline, regulation test bleed pressure.
Step 3.2:A pipe nipple is closed, blocks a hole for injecting glue 7, it is slow from another hole for injecting glue 7 to valve seat mounting groove 8 Inflation, while all-round length checks whether gas leakage, and adjustment valve seat 1 is gently shaken with rubber hammer, closes source of the gas if necessary and readjusts Valve seat 1, it is ensured that the inner chamber of valve seat 1 is fully sealed.
Step 3.3:Progressively boosting makes valve seat insert 9 fully outwardly against butterfly plate.
Step 4:Special glue is modulated
From the bisphenol-A epoxy type resin glue of correlation, i.e. 0164 epoxy resin and complete curing agent, epoxy resin and solid Agent carries out 60 DEG C and toasted more than 2.5 hours simultaneously, and according to current weather conditions, modulates appropriate mass ratio and adjusted With epoxy resin.The mass ratio general control of curing agent and epoxy resin is 1:6.
To be subject to sufficiently stirring in modulation, with the air in epoxy resin of draining, after resin glue color is uniform, to pour into Injecting glue is carried out in injecting glue tank, the injecting glue time must complete at 20 minutes.
Step 5:Injecting glue
Step 5.1:The inner chamber of compressed air purging valve seat insert 9 is first used, keeps clean injecting glue again.
Step 5.2:When starting injecting glue, using injecting glue instrument, into a hole for injecting glue 7, injecting glue, initial injection pressure are 0.3MPa, keep injection pressure stable, mitigation, unsuitable too fast, follow-up injection pressure keeps stable, air pressure 0.5~ 0.6MPa, untill another hole for injecting glue 7 flows out epoxy resin.
Step 5.3:Resin glue confirms to discharge without air, closes another hole for injecting glue 7 after another hole for injecting glue 7 extrusion, Slowly lifting injection pressure checks whether there is resin leakage around valve seat insert 9, and confirm that valve seat insert 9 is swollen to 0.7MPa It is swollen in place.
Step 5.4:Butterfly plate 2 is closed, but retains certain aperture.Different according to valve size specification, corresponding butterfly plate is opened Degree is also different, and for the PRATT butterfly valves of theme, the aperture general control of butterfly plate 2 now is between 2 ° -5 °.
Step 5.5:Pressure is unloaded down, 0.3MPa is dropped to and keeps stable, allow resin glue slowly to solidify.According at that time Environment temperature is different, and the setting time of resin glue is almost between 20~24 hours.
Step 5.6:After 24 hours, the injecting glue instrument of correlation is pulled down, and continues spontaneous curing at least 12 hours.
Step 6:Dress watch
After the work of the injecting glue of valve seat insert 9 is fully completed, opens butterfly plate 2 and check valve seat insert 9 whether completely and valve seat Mounting groove 8 fixes bonding, and cleaning removes the foreign matter on the surface of valve seat insert 9.
Described above is only the preferred embodiments of the invention, is illustrated herein:Method based on the principle of the invention improve and Structural adjustment, it all will be regarded as protection scope of the present invention.

Claims (5)

1. a kind of PRATT large-diameter butterfly valves valve seat insert replacing options, specifically comprise the following steps:
Step 1:Clear up old valve seat
Step 1.1:Horizontal positioned valve body (5), and make sealing surface of seat one end upward, butterfly plate (2) is opened, removes old valve seat (1);
Step 1.2:Scrap rubber and valve seat fragment are cleared up, valve seat mounting groove (8) is kept clean;
Step 1.3:Hole for injecting glue (7) and the tapping of two injecting glues are symmetrically bored in valve flange (6) plane;
Step 1.4:With sand paper polishing valve seat mounting groove (8), the inwall top layer of groove is set to expose matrix and scrub;
Step 2:Equipped valve seat
Step 2.1:Valve seat (1) is clamped with rubber pincers, valve seat mounting groove (8) is squeezed into, valve seat (1) is squeezed into 180 ° of directions of face, Valve seat (1) is beaten with rubber hammer simultaneously, feeds them into predetermined size range;
Step 2.2:Valve seat (1) is progressively got on point both sides, is tapped valve seat (1) with rubber hammer, is allowed to fully enter valve seat mounting groove (8);
Step 2.3:Close butterfly plate (2), the center of adjustment butterfly plate (2) so that butterfly plate (2) is cylindrical between valve body (5) inner chamber Distance it is consistent, while check butterfly plate (2) whether with valve seat (1) completely it is closely sealed;
Step 3:Air test before injecting glue
Step 3.1:Connect test pipeline, regulation test bleed pressure;
Step 3.2:A pipe nipple is closed, blocks a hole for injecting glue (7), is delayed from another hole for injecting glue (7) to valve seat mounting groove (8) Trickle charge gas, while all-round length checks whether gas leakage, adjustment valve seat (1) is gently shaken with rubber hammer, it is ensured that valve seat (1) inner chamber is complete Sealing;
Step 3.3:Progressively boosting makes valve seat insert (9) fully outwardly against butterfly plate;
Step 4:Special glue is modulated
From bisphenol-A epoxy type resin glue and complete curing agent, epoxy resin and curing agent 60 DEG C of bakings 2.5 of progress simultaneously are small When more than;
To be subject to sufficiently stirring in modulation and, with the air in epoxy resin of draining, after resin glue color is uniform, pour into injecting glue Injecting glue is carried out in tank;
Step 5:Injecting glue
Step 5.1:Compressed air purging valve seat insert (9) inner chamber is first used, keeps clean injecting glue again;
Step 5.2:When starting injecting glue, it is to an interior injecting glue of hole for injecting glue (7), initial injection pressure using injecting glue instrument 0.3MPa, keep injection pressure stable, follow-up injection pressure is in 0.5~0.6MPa, until another hole for injecting glue (7) flows out epoxy Untill resin;
Step 5.3:Resin glue confirms to discharge without air, closes another hole for injecting glue (7) after another hole for injecting glue (7) extrusion, Slowly lifting injection pressure checks whether there is resin leakage around valve seat insert (9), and confirm valve seat insert to 0.7MPa (9) expand in place;
Step 5.4:Butterfly plate (2) is closed, but retains certain aperture;
Step 5.5:Pressure is unloaded down, 0.3MPa is dropped to and keeps stable, allow resin glue slowly to solidify;
Step 5.6:The injecting glue instrument of correlation is pulled down, and continues spontaneous curing at least 12 hours;
Step 6:Dress watch
After the work of valve seat insert (9) injecting glue is fully completed, opens butterfly plate (2) and check valve seat insert (9) whether completely and valve The fixed bonding of seat mounting groove (8), cleaning remove the foreign matter on valve seat insert (9) surface.
2. PRATT large-diameter butterfly valves valve seat insert replacing options according to claim 1, it is characterised in that:Described The mass ratio of step 4, curing agent and epoxy resin is 1:6.
3. PRATT large-diameter butterfly valves valve seat insert replacing options according to claim 1, it is characterised in that:Described Step 5, injecting glue time are 20 minutes.
4. PRATT large-diameter butterfly valves valve seat insert replacing options according to claim 1, it is characterised in that:Described Step 5.4, the control of butterfly plate (2) aperture is between 2 °~5 °.
5. PRATT large-diameter butterfly valves valve seat insert replacing options according to claim 1, it is characterised in that:Described Step 5.5, the setting time of resin glue is 20~24 hours.
CN201710778163.6A 2017-09-01 2017-09-01 PRATT large-diameter butterfly valve valve seat insert replacing options Active CN107725795B (en)

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CN201710778163.6A CN107725795B (en) 2017-09-01 2017-09-01 PRATT large-diameter butterfly valve valve seat insert replacing options

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710778163.6A CN107725795B (en) 2017-09-01 2017-09-01 PRATT large-diameter butterfly valve valve seat insert replacing options

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CN107725795B CN107725795B (en) 2019-08-13

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109079701A (en) * 2018-09-21 2018-12-25 上海沪东造船阀门有限公司 A kind of butterfly valve seal circle pre-assembled auxiliary tool and its method

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5975494A (en) * 1995-10-12 1999-11-02 Orbit Valve Company Replaceable seal members for butterfly valve
CN1409037A (en) * 2001-09-25 2003-04-09 上海冠龙阀门机械有限公司 Composite elastic soft sealing
CN101451626A (en) * 2008-12-30 2009-06-10 广东联塑市政工程管道有限公司 Method for replacing valve sealing filler
CN202100740U (en) * 2011-06-08 2012-01-04 无锡市宝牛阀业有限公司 Three-eccentric sealing butterfly valve
CN202252028U (en) * 2011-09-21 2012-05-30 铁岭方众阀门有限公司 Metal-rubber sealing sub butterfly valve
EP2657582A1 (en) * 2012-04-27 2013-10-30 Metso Automation MAPAG GmbH Shut-off valve with a shut-off disc with a rotating bearing
CN203656229U (en) * 2013-11-15 2014-06-18 浙江时代铸造有限公司 Butterfly plate device for butterfly valve

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5975494A (en) * 1995-10-12 1999-11-02 Orbit Valve Company Replaceable seal members for butterfly valve
CN1409037A (en) * 2001-09-25 2003-04-09 上海冠龙阀门机械有限公司 Composite elastic soft sealing
CN101451626A (en) * 2008-12-30 2009-06-10 广东联塑市政工程管道有限公司 Method for replacing valve sealing filler
CN202100740U (en) * 2011-06-08 2012-01-04 无锡市宝牛阀业有限公司 Three-eccentric sealing butterfly valve
CN202252028U (en) * 2011-09-21 2012-05-30 铁岭方众阀门有限公司 Metal-rubber sealing sub butterfly valve
EP2657582A1 (en) * 2012-04-27 2013-10-30 Metso Automation MAPAG GmbH Shut-off valve with a shut-off disc with a rotating bearing
CN203656229U (en) * 2013-11-15 2014-06-18 浙江时代铸造有限公司 Butterfly plate device for butterfly valve

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109079701A (en) * 2018-09-21 2018-12-25 上海沪东造船阀门有限公司 A kind of butterfly valve seal circle pre-assembled auxiliary tool and its method
CN109079701B (en) * 2018-09-21 2020-06-16 上海沪东造船阀门有限公司 Auxiliary tool for pre-assembling butterfly valve sealing ring and method thereof

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