CN107723412B - A kind of duplex smelting dephosphorization technology of high phosphorus hot metal - Google Patents

A kind of duplex smelting dephosphorization technology of high phosphorus hot metal Download PDF

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CN107723412B
CN107723412B CN201710907621.1A CN201710907621A CN107723412B CN 107723412 B CN107723412 B CN 107723412B CN 201710907621 A CN201710907621 A CN 201710907621A CN 107723412 B CN107723412 B CN 107723412B
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dephosphorization
slag
hot metal
high phosphorus
molten iron
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CN107723412A (en
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张达
孙玉霞
安连志
黄彩云
刘远生
董文进
张文来
韩志杰
邓玉平
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Tanggang International Engineering Technology Co.,Ltd.
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Tangshan Iron And Steel International Engineering Ltd By Share Ltd
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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C7/00Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
    • C21C7/04Removing impurities by adding a treating agent
    • C21C7/064Dephosphorising; Desulfurising
    • C21C7/0645Agents used for dephosphorising or desulfurising
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C5/00Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
    • C21C5/28Manufacture of steel in the converter
    • C21C5/30Regulating or controlling the blowing
    • C21C5/34Blowing through the bath

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)

Abstract

The invention discloses a kind of duplexs of high phosphorus hot metal to smelt dephosphorization technology comprising pre- dephosphorization and converter smelting process, the pre- dephosphorization process are as follows: carries out pre- dephosphorization using pre- dephosphorization furnace;Desiliconization slag material is added in high phosphorus hot metal, injecting oxygen carries out desiliconization slugging;Dephosphorization slag material is put into after desiliconization slugging, solid oxygen agent, while injection dephosphorization agent is put into after dephosphorization slugging, and bottom blowing inert gas is to strengthen stirring;Molten iron after pre- dephosphorization enters converter smelting process after slag iron separation equipment.This dephosphorization technology has the advantages that some column such as process stabilizing, temperature are low, processing capacity is big, thoroughly solves the problems, such as high phosphorus, super high phosphorus hot metal dephosphorization.The present invention is suitable for high phosphorus hot metal, super high phosphorus hot metal, and the dephosphorization rate of pre- dephosphorization can reach 64~71%.This technique is smelted using the pre- dephosphorization furnace of molten iron and converter duplex, is able to achieve high phosphorus, the operation of superelevation phosphorus molten iron smelting, is significantly reduced pneumatic steelmaking burden, keep steel-making more efficient, ensure that the smooth and stability of production procedure.

Description

A kind of duplex smelting dephosphorization technology of high phosphorus hot metal
Technical field
The present invention relates to a kind of dephosphorization method for molten iron, the duplex of especially a kind of high phosphorus hot metal smelts dephosphorization technology.
Background technique
Phosphorus is in steel with [Fe2P] form presence, it can also be indicated with [P].Although phosphorus can improve the intensity of steel, with Phosphorus content increases, and the plasticity and toughness of steel reduce (the especially reduction of low-temperature impact toughness), even if the brittleness of steel increases, usually Referred to as " cold brittleness ".As C, N, O content increase, this illeffects aggravation of phosphorus, therefore become and mainly remove member in steel One of element.
Current dephosphorization mode common in the industrial production is main are as follows: in ladle, torpedo tank car powder dephosphorization, converter is de- Phosphorus and electric furnace dephosphorization.Ladle, torpedo tank car powder dephosphorization technique its main feature is that: pretreatment unit using molten iron accept haulagman Slag making materials are spurted into hot metal interior or surface by dusting device or chute in specific station, and grasped with top blowing oxygen by tool Make, to improve Threshing injury, compensation temperature loss.Ladle, torpedo tank car powder dephosphorization technique pretreatment time are long, process Journey temperature drop is big, and temperature is low after processing;It is limited by ladle heat size ratio, when requiring molten iron phosphorus less than 0.15%, not only molten iron The amount of being packaged into is only the 50%~60% of normal charge weight, and processing capacity declines to a great extent, and pulvis consumption increases, dephosphorization effect Fruit fluctuation is big, can not handle high phosphorus hot metal.
Converter dephosphorization pretreating process its main feature is that: pretreatment unit is converter, and molten iron is blended into a seat tool and has blows ability again Furnace in, be added a certain amount of steel scrap and sludging flux, carry out desiliconization, dephosphorizing pretreatment.Converter dephosphorization technique uses blocky stone Ash, ore, molten iron phosphorus is generally required less than 0.15%, under the conditions of molten iron pretreatment temperature, lime, ore slag making mode clinker Basicity is low, and [P] energy stability contorting can not handle high phosphorus hot metal 0.020~0.040% after handling low-phosphorous molten iron.
Traditional electric furnace dephosphorization at present, there are slag making dephosphorizing process there are slugging speed is slower, and stirring intensity of molten pool is insufficient, Mass transfer and the problems such as slow dephosphorisation reaction speed between slag steel, the quantity of slag is big, and decarburized amount is larger, and dephosphorization effect is poor, it is difficult to which satisfaction was smelted The requirement of journey high efficiency dephosphorating.
In recent years, with the rapid development of steel industry, low phosphor iron ore is on the verge of exhaustion, high-phosphorus iron ore in world wide Exploitation and smelt gradually brought into schedule, blast furnace causes molten iron phosphorus content higher using high rock phosphate in powder, traditional smelting mode Production needs are not able to satisfy, easily causes part molten steel phosphorus high, brings serious influence to steel quality and cost.How to be promoted low The application percentage of valence high phosphorus mineral rationally controls phosphorus element content in steel, reduces cost of material and production overall cost, becomes smelting The important topic of metal working author.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of duplexs of the good high phosphorus hot metal of desulfurization effect to smelt dephosphorization work Skill.
In order to solve the above technical problems, the technical solution used in the present invention is: it includes pre- dephosphorization and converter smelting work Sequence, the pre- dephosphorization process are as follows: pre- dephosphorization is carried out using pre- dephosphorization furnace;Desiliconization slag material is added in high phosphorus hot metal, is blown oxygen Gas carries out desiliconization slugging;Dephosphorization slag material is put into after desiliconization slugging, and solid oxygen agent, while injection dephosphorization agent are put into after dephosphorization slugging, And bottom blowing inert gas is to strengthen stirring;Molten iron after pre- dephosphorization enters converter smelting process after slag iron separation equipment.
The pre- dephosphorization furnace of molten iron of the present invention is electric arc furnaces.
Dephosphorization slag material of the present invention is CaO-SiO2- FeO ternary slag material.The weight of the dephosphorization slag material ingredient Content are as follows: CaO 40~45%, SiO218~22%, FeO 15~20%, Al2O35~10%, CaF 4~7%, Na2O 3 ~5%.
It is 1.0~1.1 that first slag basicity is controlled when desiliconization slugging of the present invention, when dephosphorization slugging the control of finishing slag basicity be 1.85~2.0.
In pre- dephosphorization process of the present invention, molten iron temperature is controlled at 1350~1400 DEG C.
Injection dephosphorization agent of the present invention does carrier gas using compressed air, and the control of blowing time was at 10~15 minutes, blowing 2~3.5kg/tmin of intensity.
The flow of bottom blowing inert gas of the present invention is 0~0.2m3/ tmin, time are 5~10 minutes.
The beneficial effects of adopting the technical scheme are that dephosphorization technology of the invention has process stabilizing, temperature Some column advantages such as low, processing capacity is big are spent, thoroughly solve the problems, such as high phosphorus, super high phosphorus hot metal dephosphorization.The present invention is suitable for molten iron The molten iron of high phosphorus 0.40~0.70%, molten iron superelevation phosphorus > 0.80%, the dephosphorization rate of pre- dephosphorization furnace can reach 64~71%.This hair It is bright to be smelted using the pre- dephosphorization furnace of molten iron and converter duplex, it is able to achieve high phosphorus, the operation of superelevation phosphorus molten iron smelting, uses the pre- dephosphorization of molten iron Furnace treated molten iron-steelmaking significantly reduces pneumatic steelmaking burden, keeps steel-making more efficient, ensure that the suitable of production procedure Smooth and stability.
Detailed description of the invention
The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
Fig. 1 is process flow chart of the invention.
Fig. 2 is the structural schematic diagram of pre- dephosphorization furnace of the present invention.
In figure: 1- charging system, 2- oxygen rifle, 3- Dephosphorising agent spray gun, 4- high phosphorus hot metal, 5- refractory material, the bottom 6- Blow system, 7- slag iron separation equipment, 8- ladle.
Specific embodiment
Shown in Fig. 1, the duplex of this high phosphorus hot metal smelts dephosphorization technology and carries out duplex practice by pre- dephosphorization furnace and converter combination Dephosphorization;Main desiliconization, pre- dephosphorization task are first completed in pre- dephosphorization furnace first with Dephosphorising agent;According to molten iron initial phosphorous content, Series connection dephosphorization can be carried out using multiple pre- dephosphorization furnaces;Normal dephosphorization of smelting finally is carried out in converter to operate.
Shown in Fig. 2, the duplex of this high phosphorus hot metal smelts the pre- dephosphorization furnace that dephosphorization technology uses following structures: the pre- dephosphorization Furnace is to be transformed to electric arc furnaces, includes furnace body and bell, the furnace body and bell adopt the type of being water-cooled, and furnace body has Concurrent heating function;Upper of furnace body is equipped with charging system 1, the oxygen rifle 2 and Dephosphorising agent spray gun 3 protruded into furnace is equipped with across bell, in furnace The bottom of body is equipped with bottom blowing system 6;Furnace body is equipped with the tapping mouth of a river, and high phosphorus hot metal 4 is by the tapping mouth of a river through slag iron separation equipment 7 Enter ladle 8 afterwards.The bottom of the furnace body inner cavity is equipped with refractory material 5.When carrying out pre- dephosphorization, first high phosphorus hot metal 4 is blended into Pre- dephosphorization furnace calculates slag material and Dephosphorising agent pulvis according to phosphorus content in initial weight of molten iron and initial molten iron.It is by charging System 1 puts into slag material in pre- dephosphorization furnace, and lifting oxygen rifle 2 carries out desiliconization slugging to molten iron.A large amount of slag formers add in order to prevent Enter and cause temperature fluctuation big, charging is by the way of continuous investment or batch charging.After last slag material slugging, investment oxidation Iron sheet etc. consolidates oxygen agent, while carrying out injection dephosphorization agent with Dephosphorising agent spray gun 3, and then 6 bottom blowing inert gas of bottom blowing system is to strengthen Stirring.Molten iron pours into qualified molten iron in ladle 8 by slag iron separation equipment 7 after dephosphorization, provides qualification for converter smelting Molten iron.
It includes pre- dephosphorization and converter smelting process that the duplex of this high phosphorus hot metal, which smelts dephosphorization technology, from dephosphorization thermodynamics and is moved Mechanical condition is set about, and determines that the key control point of pre- dephosphorization process is as follows:
1, slag control: by CaO-SiO2The research of-FeO ternary phase diagrams, establishes reasonable dephosphorized slag slag system, according to molten iron The conditions such as amount and initial molten iron phosphorus content, silicone content, calculate slag material (lime block, red bauxite, fluorite etc.) by prototype software With Dephosphorising agent (pulverized limestone-Iron Ore Powder-Fluorspar Powder) additional amount of blowing.The dephosphorization slag material ingredient: 40~45wt% of CaO, SiO218~22wt%, FeO 15~20wt%, Al2O35~10wt%, CaF 4~7wt%, Na23~5wt% of O.
2, system is added in clinker: slag material includes desiliconization slag material and dephosphorization slag material, in two batches secondary addition;Shown in Fig. 1, First is the addition desiliconization slag material in the pre- dephosphorization furnace of molten iron, and injecting oxygen carries out desiliconization slugging, and desiliconization slag material is using normal The slag material of rule;Second batch is that above-mentioned dephosphorization slag material is added after desiliconization, carries out dephosphorization slugging;After slag material slugging, add Enter solid oxygen agent simultaneously with Dephosphorising agents such as spray gun blowing pulverized limestone, Fluorspar Powder and mineral powders.
3, basicity controls: basicity of slag control finishing slag basicity control at 1.0~1.1, dephosphorization slugging exists when desiliconization slugging 1.85~2.0.
4, temperature controls: in order to guarantee to obtain stable 3CaO P2O5, and ensure dephosphorization efficiency, pass through the pre- dephosphorization furnace of molten iron Concurrent heating processing, temperature are controlled at 1350~1400 DEG C.
5, molten steel decarburization is serious in order to prevent, and dephosphorization agent of dusting using compressed air does carrier gas, and the control of blowing time is 10 ~15 minutes, it is blown 2~3.5kg/tmin of intensity.
6, bottom blowing stirring: the pre- dephosphorization furnace bottom nitrogen-blow of molten iron or argon gas (depending on steel grade), using soft blow mode, bottom Flow control is blown in 0~0.2m3/ tmin, 5~10 minutes performance dephosphorization dynamic conditions of agitation molten pool.
7, the molten iron after the pre- dephosphorization of the molten iron is handled using fecal iron separator, can shorten the stream slag of the pre- dephosphorization furnace of molten iron And slag-removing time.
Embodiment 1: the duplex of this high phosphorus hot metal smelts dephosphorization technology and uses following concrete technologies.
It is tested in 2t electric furnace: by the way that iron ore, ferrorphosphorus and Antaciron is added, phosphorus being configured to 0.73% Carry out simulation the pre- dephosphorization of molten iron, using lime block, red bauxite, concentrate powder, fluorite particle and Fluorspar Powder, pulverized limestone as raw material into The pre- dephosphorization operation of row.It is separately added into desiliconization slag material after furnace melting molten iron and dephosphorization slag material slag material carries out slag making, control For molten iron temperature processed at 1350~1400 DEG C, first basicity of slag is 1.0, and the control of finishing slag basicity is 1.9;The weight of dephosphorization slag material ingredient Content are as follows: CaO 45%, SiO220%, FeO 18%, Al2O38%, CaF 5%, Na2O 4%.To dephosphorization slag material slugging Solid oxygen agent is added afterwards carries out injection dephosphorization with spray gun simultaneously and dust agent operation, carrier gas is compressed air, is blown the time 12 minutes, is sprayed 2.5~2.7kg/tmin of powder intensity;Bottom blowing 0.1m is used after dusting3/ tmin nitrogen carries out melting bath stirring 9 minutes, and stream slag is taken off Slag tapping, phosphorus content is 0.21% after processing, and dephosphorization rate reaches 71.2%.
Embodiment 2: the duplex of this high phosphorus hot metal smelts dephosphorization technology and uses following concrete technologies.
It is tested in 2t electric furnace: by the way that iron ore, ferrorphosphorus and Antaciron is added, phosphorus being configured to 0.95% Carry out simulation the pre- dephosphorization of molten iron, using lime block, red bauxite, concentrate powder, fluorite particle and Fluorspar Powder, pulverized limestone as raw material into The pre- dephosphorization operation of row.It is separately added into desiliconization slag material after furnace melting molten iron and dephosphorization slag material slag material carries out slag making, control For molten iron temperature processed at 1350~1400 DEG C, first basicity of slag is 1.1, and the control of finishing slag basicity is 2.0;The weight of dephosphorization slag material ingredient Content are as follows: CaO 42%, SiO222%, FeO 20%, Al2O35%, CaF 6%, Na2O 5%.To dephosphorization slag material slugging Solid oxygen agent is added afterwards carries out injection dephosphorization with spray gun simultaneously and dust agent operation, carrier gas is compressed air, is blown the time 15 minutes, is sprayed Blow 3.2~3.5kg/tmin of intensity;Bottom blowing 0.14m is used after dusting3/ tmin nitrogen carries out melting bath stirring 8 minutes;Stream slag is taken off Slag tapping, phosphorus content is 0.34% after processing, and dephosphorization rate reaches 64.2%.
Embodiment 3: the duplex of this high phosphorus hot metal smelts dephosphorization technology and uses following concrete technologies.
It is tested in 2t electric furnace: by the way that iron ore, ferrorphosphorus and Antaciron is added, phosphorus being configured to 0.57% Carry out simulation the pre- dephosphorization of molten iron, using lime block, red bauxite, concentrate powder, fluorite particle and Fluorspar Powder, pulverized limestone as raw material into The pre- dephosphorization operation of row.It is separately added into desiliconization slag material after furnace melting molten iron and dephosphorization slag material slag material carries out slag making, control For molten iron temperature processed at 1350~1400 DEG C, first basicity of slag is 1.05, and the control of finishing slag basicity is 2.0;The weight of dephosphorization slag material ingredient Measure content are as follows: CaO 40%, SiO221%, FeO 19%, Al2O310%, CaF 7%, Na2O 3%.To dephosphorization slag material Solid oxygen agent is added after slugging carries out injection dephosphorization with spray gun simultaneously and dust agent operation, carrier gas is compressed air, is blown the time 10 and divides Clock, 2.2~2.5kg/tmin of intensity of dusting;Bottom blowing 0.15m is used after dusting3/ tmin nitrogen carries out melting bath stirring 10 minutes; Stream slag is skimmed tapping, and phosphorus content is 0.18% after processing, and dephosphorization rate reaches 67.2%.
Embodiment 4: the duplex of this high phosphorus hot metal smelts dephosphorization technology and uses following concrete technologies.
It is tested in 2t electric furnace: by the way that iron ore, ferrorphosphorus and Antaciron is added, phosphorus being configured to 1.06% Carry out simulation the pre- dephosphorization of molten iron, using lime block, red bauxite, concentrate powder, fluorite particle and Fluorspar Powder, pulverized limestone as raw material into The pre- dephosphorization operation of row.It is separately added into desiliconization slag material after furnace melting molten iron and dephosphorization slag material slag material carries out slag making, control For molten iron temperature processed at 1350~1400 DEG C, first basicity of slag is 1.05, and the control of finishing slag basicity is 1.85;The weight of dephosphorization slag material ingredient Measure content are as follows: CaO 45%, SiO218%, FeO 15%, Al2O310%, CaF 7%, Na2O 5%.To dephosphorization slag material Solid oxygen agent is added after slugging carries out injection dephosphorization with spray gun simultaneously and dust agent operation, carrier gas is compressed air, is blown the time 15 and divides Clock, 2.0~2.2kg/tmin of intensity of dusting;Bottom blowing 0.05m is used after dusting3/ tmin nitrogen carries out melting bath stirring 8 minutes; Stream slag is skimmed tapping, and phosphorus content is 0.35% after processing, and dephosphorization rate reaches 67.0%.
Embodiment 5: the duplex of this high phosphorus hot metal smelts dephosphorization technology and uses following concrete technologies.
It is tested in 2t electric furnace: by the way that iron ore, ferrorphosphorus and Antaciron is added, phosphorus being configured to 0.74% Carry out simulation the pre- dephosphorization of molten iron, using lime block, red bauxite, concentrate powder, fluorite particle and Fluorspar Powder, pulverized limestone as raw material into The pre- dephosphorization operation of row.It is separately added into desiliconization slag material after furnace melting molten iron and dephosphorization slag material slag material carries out slag making, control For molten iron temperature processed at 1350~1400 DEG C, first basicity of slag is 1.1, and the control of finishing slag basicity is 1.9;The weight of dephosphorization slag material ingredient Content are as follows: CaO 43%, SiO221%, FeO 18%, Al2O39%, CaF 4%, Na2O 5%.To dephosphorization slag material slugging Solid oxygen agent is added afterwards carries out injection dephosphorization with spray gun simultaneously and dust agent operation, carrier gas is compressed air, is blown the time 13 minutes, is sprayed 2.8~3.0kg/tmin of powder intensity;Bottom blowing 0.2m is used after dusting3/ tmin nitrogen carries out melting bath stirring 5 minutes;Stream slag is taken off Slag tapping, phosphorus content is 0.27% after processing, and dephosphorization rate reaches 63.5%.

Claims (3)

1. a kind of duplex of high phosphorus hot metal smelts dephosphorization technology comprising pre- dephosphorization and converter smelting process, which is characterized in that institute State pre- dephosphorization process are as follows: pre- dephosphorization is carried out using pre- dephosphorization furnace;Desiliconization slag material is added in high phosphorus hot metal, injecting oxygen carries out Desiliconization slugging;Dephosphorization slag material is put into after desiliconization slugging, and solid oxygen agent, while injection dephosphorization agent, and bottom blowing are put into after dephosphorization slugging Inert gas is to strengthen stirring;Molten iron after pre- dephosphorization enters converter smelting process after slag iron separation equipment;The molten iron Pre- dephosphorization furnace is electric arc furnaces;The dephosphorization slag material is CaO-SiO2- FeO ternary slag material;It is controlled just when the desiliconization slugging Basicity of slag is 1.0~1.1, and the control of finishing slag basicity is 1.85~2.0 when dephosphorization slugging;The Dephosphorising agent is pulverized limestone, Fluorspar Powder And mineral powder;In the pre- dephosphorization process, molten iron temperature is controlled at 1350~1400 DEG C;
The weight content of the dephosphorization slag material ingredient are as follows: CaO 40~45%, SiO218~22%, FeO 15~20%, Al2O35~10%, CaF24~7%, Na2O 3~5%;
Using the pre- dephosphorization furnace of following structures: including furnace body and bell, the furnace body and bell adopt the type of being water-cooled, furnace body band There is concurrent heating function;Upper of furnace body is equipped with charging system (1), and oxygen rifle (2) and the Dephosphorising agent spray gun protruded into furnace is equipped with across bell (3), bottom blowing system (6) are equipped in the bottom of furnace body;Furnace body is equipped with the tapping mouth of a river, and high phosphorus hot metal (4) can pass through the tapping mouth of a river Enter ladle (8) through slag iron separation equipment (7).
2. a kind of duplex of high phosphorus hot metal according to claim 1 smelts dephosphorization technology, it is characterised in that: the blowing is de- Phosphorus agent does carrier gas using compressed air, and the control of blowing time was blown 2~3.5kg/tmin of intensity at 10~15 minutes.
3. a kind of duplex of high phosphorus hot metal according to claim 1 or 2 smelts dephosphorization technology, it is characterised in that: the bottom The flow of blown inert gas is 0~0.2m3/ tmin, time are 5~10 minutes.
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