CN107697615B - Material conveying and distributing system of food machine - Google Patents
Material conveying and distributing system of food machine Download PDFInfo
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- CN107697615B CN107697615B CN201710898481.6A CN201710898481A CN107697615B CN 107697615 B CN107697615 B CN 107697615B CN 201710898481 A CN201710898481 A CN 201710898481A CN 107697615 B CN107697615 B CN 107697615B
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- 239000000463 material Substances 0.000 title claims abstract description 429
- 230000007246 mechanism Effects 0.000 claims abstract description 80
- 238000007599 discharging Methods 0.000 claims description 7
- 238000012806 monitoring device Methods 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 55
- 238000004806 packaging method and process Methods 0.000 abstract description 41
- 230000008859 change Effects 0.000 abstract description 9
- 238000012856 packing Methods 0.000 abstract description 3
- 230000010354 integration Effects 0.000 description 9
- 238000000034 method Methods 0.000 description 7
- 230000007704 transition Effects 0.000 description 4
- 239000013072 incoming material Substances 0.000 description 3
- 238000012544 monitoring process Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 230000004927 fusion Effects 0.000 description 2
- 238000012858 packaging process Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002457 bidirectional effect Effects 0.000 description 1
- 239000000109 continuous material Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
- B65G47/72—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices transferring materials in bulk from one conveyor to several conveyors, or vice versa
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
Abstract
The utility model discloses a material conveying and distributing system of a food machine, which relates to the technical field of automatic packaging equipment and comprises a material input section, a material distribution section and a material output section which are sequentially arranged; the material distribution section comprises a main conveying line and a plurality of material receiving branches which are converged into the main conveying line, and the positions of each material receiving branch connected with the main conveying line are not overlapped; the material input section is directly or through receiving the branch road and inserts main transfer chain, the material output section is connected at the end of main transfer chain, main transfer chain and the position of receiving the branch road connection material input section are provided with lane change mechanism, and this kind of material transport distribution system is according to pan feeding speed and packing speed, through lane change adjustment pan feeding mouth selection and quantity and ejection of compact selection realization production facility, packaging equipment doubling and efficiency maximize.
Description
Technical Field
The utility model relates to the technical field of automatic packaging equipment, in particular to a material conveying and distributing system of a food machine.
Background
In the field of food packaging machines, the manufactured food is generally fed into packaging equipment through a conveying line to be packaged, but because of different types of food and packaging requirements, strict regulations are provided for each bag of package in the packaging process, and the production speed of the production equipment and the packaging speed of the packaging machine often have differences, so that if the production equipment and the packaging equipment are connected through a simple conveying line, the production efficiency is possibly affected due to the difference between the production speed and the packaging speed.
In the prior art, as disclosed in CN201703583U, the disclosure time is 2011, 1, 2 days, and the name is "a food machine sinking material distribution system", the patent disclosure discloses a food machine sinking material distribution system, which comprises: a transition conveying device; the device comprises at least two sinking material distribution units spliced end to end, wherein each distribution unit comprises a distribution conveying device, a sinking mechanism, a conveying flat belt capable of being driven, a plurality of conveying rollers used for conveying the flat belt to rotate, and a speed reducing motor used for driving the upper surface of the flat belt to convey forwards, wherein the sinking mechanism is arranged at the tail end of the distribution conveying device and can be sunk into a slope, and is supported by a sinking cylinder and can rotate around the contact part of the sinking mechanism and the distribution conveying device; and the photoelectric sensor is arranged in front of the sinking mechanism of each sinking material distribution unit and is connected with the control end of the sinking cylinder. The utility model adopts the full-automatic photoelectric sensor and the air cylinder control, does not need additional manual assistance, and improves the production efficiency.
Further, as disclosed in patent document CN105217261a, publication time of 2016, 1 month and 6 days, named "material circulating and conveying device", the utility model relates to a material circulating and conveying device, comprising: the conveying frame comprises a conveying vehicle for placing materials, a chain transmission mechanism for pulling the front end of the conveying vehicle, a motor for driving the conveying vehicle to move anticlockwise in a vertical plane through the chain transmission mechanism, an upper guide rail, a lower guide rail, a front middle guide rail, a rear middle guide rail and a rear sinking guide rail, wherein the upper guide rail, the lower guide rail, the front middle guide rail and the rear sinking guide rail are horizontally arranged on the conveying frame and used for supporting the rear wheel of the conveying vehicle, and the front upper inclined bridge, the front lower inclined bridge, the rear lower inclined slope, the rear upper inclined bridge and the rear upper valve are arranged on the conveying frame. The utility model has the advantages of ingenious structure and convenient operation, can lead the transport vehicle to transport in a vertical parallel internal circulation translational motion manner, and realize the circulation conveying of materials, and belongs to the technical field of conveying devices.
However, the above technical scheme also only provides a function of realizing simultaneous feeding of the double-layer conveying line by movably selecting the feeding channel through the sinking component, so that the problem that the packaging speed is greater than the production speed can be improved to a certain extent, multiple mechanisms can not be combined, and the production efficiency is maximized by adjusting the selection of each feeding channel and each discharging channel according to the actual production speed.
Disclosure of Invention
The utility model aims to provide a material conveying and distributing system which realizes the doubling of multiple production devices and packaging devices and maximizes the efficiency by changing the channel to adjust the selection and the number of feed inlets and the discharge selection according to the feed speed and the packaging speed.
The utility model aims at realizing the following technical scheme:
a food machine material delivery dispensing system, characterized in that: the device comprises a material input section, a material distribution section and a material output section which are sequentially arranged; the material distribution section comprises a main conveying line and a plurality of material receiving branches which are converged into the main conveying line, and the positions of each material receiving branch connected with the main conveying line are not overlapped; the material input section is directly or through receiving the branch road access main transfer chain, the material output section is connected at the end of main transfer chain, main transfer chain and the position that receives the branch road connection material input section are provided with lane change mechanism.
The lane changing mechanism is a sinking type conveying belt arranged on the conveying line, and one end of the sinking type conveying belt can sink to reduce the horizontal height of the feeding hole to form a slope type conveying mechanism.
The sinking type conveyer belt comprises a circulating conveyer belt arranged on roller shafts at two ends, one end of the roller shaft is hinged to the main conveying line or the material receiving branch, and the circulating conveyer belt is driven by the sinking driving device to rotate along the hinged end of the circulating conveyer belt to achieve lifting.
The material input section comprises a plurality of material input lines, each material input line comprises two conveying belts with discharge ends arranged in parallel up and down, and the discharge ends of the two conveying belts correspond to the lane changing mechanism.
The material input line includes a sharp transfer chain and an S type slope transfer chain, just the feed inlet of sharp transfer chain and S type slope transfer chain sets up side by side on same horizontal plane, and the discharge gate position of S type slope transfer chain is located the discharge gate below of sharp transfer chain.
The material receiving branch of the material distribution section is directly connected with the main conveying line or connected with the main conveying line through the arc conveying line, and all the material receiving branches are arranged side by side.
The material output section comprises two material output lines which are arranged in parallel from top to bottom at the material receiving positions, the position of the main conveying line, which is connected with the material output section, is also provided with the lane changing mechanism, and the position of the lane changing mechanism corresponds to the material receiving positions of the two material output lines which are arranged in parallel from top to bottom.
The power driving devices of the main conveying line, the material receiving branch line, the material input line and the material output line are mutually independent.
And the material input section, the material distribution section and the material output section are respectively provided with a material speed monitoring device connected with the control system.
A material conveying and distributing method of a food machine is characterized in that: the method comprises a material input step, a material integration and distribution step and a material output step;
the material input step, wherein a material input line of the material input section receives materials from a previous station and conveys the materials to a main conveying line of the material distribution section and each material receiving branch, and a channel changing mechanism for conveying the main conveying line input end and each material receiving branch selects the material input line with incoming materials to be conducted and receives the materials;
the material integration and distribution step is that all material receiving branches of the material distribution section collect materials received from the material input line into the main conveying line through interfaces of the material receiving branches and the main conveying line, and the materials are not overlapped on the main conveying line;
and in the material output step, the main conveying line selects a material output line of a material output section through a channel changing mechanism at the output end of the main conveying line to output the material collected in the material integration and distribution step, and the material output line conveys the material to the next station.
In the material input step, the main conveying line and the material inlet ends of all material receiving branches correspond to at least two material input lines with the material outlets arranged in parallel up and down through the lane changing mechanisms, materials on the material input lines corresponding to the same main conveying line or all material receiving branches do not arrive at the outlet at the same time, and the lane changing mechanisms of the main conveying line and all material receiving branches are adjusted to be butted to the material receiving input lines according to the material arrival time of the material input lines.
One end of the two material input lines which are arranged in parallel up and down are used for receiving materials from the same material source, and the materials do not arrive at the respective material output ports at the same time through time-sharing starting and/or conveying speed control.
In the material integration and distribution step, before the materials on each material receiving branch are converged into the main conveying line from the interfaces of the respective material receiving branch and the main conveying line, whether the materials exist on the main conveying line at the current interface position or not is detected.
And if no material is detected, the material is gathered into the main conveying line, if the material is found, the material is suspended from being gathered into the main conveying line until no material is detected on the main conveying line at the interface position, and then the material on the material receiving branch line falls into the main conveying line.
In the material output step, the main conveying line adjusts a material output line of a material output section selected by a lane change mechanism according to a control signal to output materials.
The control signal is a material request signal of each material output line corresponding to the next station, and the lane changing mechanism of the main conveying line selects the material output line corresponding to the next station which sends the material request signal to conduct and convey the material.
The beneficial effects of the utility model are as follows:
1. according to the material conveying and distributing system of the food machine, after materials come out of production equipment, the materials enter the distributing system through the material input section, one or a plurality of materials can be arranged in the material input section according to arrangement requirements of a production line, the plurality of production equipment can be connected to adapt to mass production, the material distribution section is provided with the main line and the plurality of branches corresponding to the material input section, and is provided with the variable-track mechanisms, so that the material conveying line with the sinking variable-track mechanisms in the prior art can be adapted, the efficiency can be further improved, all materials finally enter the main line, counting statistics is facilitated, automatic control is realized, finally, the materials are output to the material output section by the main line according to the efficiency of the packaging equipment, manual transportation in the process of producing to packaging is omitted, and the automatic fusion equipment efficiency is realized to the maximum packaging production speed.
2. According to the material conveying and distributing system of the food machine, the sinking type conveying belt is adopted as the lane changing mechanism, so that the system can adapt to a double-layer parallel conveying line in the prior art, materials conveyed by the double-layer conveying line can be received through the sinking type conveying belt according to requirements, in a production line with metering output equipment at the front end, single-line receiving can be counted by branching, conveying efficiency is effectively improved, and meanwhile incoming materials are converged for being convenient for next step packaging; the linear conveying line and the S-shaped slope conveying line of the material input line can realize the metering and the material taking from the same material output source, the material is conveyed to the material distribution section by the sub-line, the S-shaped space utilization rate is high, the actual conveying distance of the S-shaped slope conveying line is longer than that of the linear conveying line under the same length, and thus, even under the condition of simultaneously taking materials, the time of the material reaching the discharge end is different, and the channel changing mechanism is enough to act; the arrangement of the strip receiving branches side by side can also realize the arrangement of a production line for feeding materials from one production device to packaging equipment with bottom packaging efficiency.
3. According to the material conveying and distributing system of the food machine, the plurality of output lines can increase the efficiency of the equipment under the condition that the efficiency of single packaging equipment is insufficient; the power driving devices of the main conveying line, the material receiving branch line, the material input line and the material output line are mutually independent and can be controlled separately, and fine adjustment of material intervals and the like can be realized by controlling the conveying speed; the material speed monitoring device is convenient for providing real-time monitoring data for automatic control as a basis for adjustment.
Drawings
FIG. 1 is a schematic perspective view of a preferred embodiment of the present utility model;
FIG. 2 is a schematic top view of a preferred embodiment of the present utility model;
in the figure:
1. a straight line conveyor line; 2. s-shaped slope conveying lines; 3. a lane changing mechanism; 4. an arc-shaped conveying line; 5. a main conveying line; 6. and a material output line.
Detailed Description
The following embodiments further illustrate the technical solutions for achieving the object of the present utility model, and it should be noted that the technical solutions of the present utility model include, but are not limited to, the following embodiments.
Example 1
Referring to fig. 1 and 2, a material conveying and distributing system of a food machine comprises a material input section, a material distribution section and a material output section which are sequentially arranged; the material distribution section comprises a main conveying line 5 and a plurality of material receiving branches which are converged into the main conveying line 5, and the positions of each material receiving branch, which are connected into the main conveying line 5, are not overlapped; the material input section is directly or through receiving the branch road and inserts main transfer chain 5, the material output section is connected at the end of main transfer chain 5, the position that main transfer chain 5 and receiving the branch road connection material input section is provided with lane change mechanism 3.
This is the most basic embodiment of the present utility model. After the material comes out from production facility, get into distribution system through the material input section, the material input section can have one or a plurality of according to the arrangement requirement of production line, both can realize connecting a plurality of production facilities in order to adapt to mass production, and material distribution section corresponds the material input section and is provided with a main line and a plurality of branch road, and all be provided with change track mechanism, can adapt to prior art and have the transfer chain of sinking change track mechanism, can further raise the efficiency, and all have the material finally all the collection go into the main line, be convenient for count statistics and realize automatic control, output to the material output section by the main line according to the efficiency of equipment for packing at last, the manual transportation in the production to the packaging process has been removed from to this system, realize automatic fusion equipment efficiency furthest packing production speed.
Example 2
Referring to fig. 1 and 2, a material conveying and distributing system of a food machine comprises a material input section, a material distribution section and a material output section which are sequentially arranged; the material distribution section comprises a main conveying line 5 and a plurality of material receiving branches which are converged into the main conveying line 5, and the positions of each material receiving branch, which are connected into the main conveying line 5, are not overlapped; the material input section is directly connected to the main conveying line 5 or is connected to the main conveying line 5 through a material receiving branch, the material output section is connected to the tail end of the main conveying line 5, and a lane changing mechanism 3 is arranged at the position where the main conveying line 5 and the material receiving branch are connected to the material input section; the lane changing mechanism 3 is a sinking type conveying belt arranged on a conveying line, and one end of the sinking type conveying belt can sink to reduce the horizontal height of the feed inlet so as to form a slope type conveying mechanism; the sinking type conveyer belt comprises a circulating conveyer belt arranged on roller shafts at two ends, one end of the roller shaft is hinged to the main conveying line 5 or the material receiving branch, and the circulating conveyer belt is driven by the sinking driving device to rotate along the hinged end of the circulating conveyer belt to achieve lifting.
This is a preferred embodiment of the present utility model. After the materials come out of the production equipment, the materials enter a distribution system through a material input section, one or a plurality of materials can be arranged in the material input section according to the arrangement requirement of a production line, the connection of a plurality of production equipment can be realized, the mass production is adapted, the material distribution section is provided with a main line and a plurality of branches corresponding to the material input section, and is provided with a variable-track mechanism, so that the system can adapt to a conveying line with a sinking variable-track mechanism in the prior art, the efficiency can be further improved, all materials are finally gathered into the main line, the counting statistics is convenient, the automatic control is realized, and finally, the main line outputs the materials to the material output section according to the efficiency of the packaging equipment; the sinking type conveyor belt is adopted as a lane changing mechanism, so that the lane changing mechanism can be suitable for a double-layer parallel conveying line in the prior art, materials conveyed by the double-layer conveying line can be accepted through the sinking type conveyor belt according to requirements, and in a production line with metering output equipment at the front end, single-line receiving can be realized through line counting, so that the conveying efficiency is effectively improved, and meanwhile, the materials are converged to be convenient for the next step of packaging.
Example 3
Referring to fig. 1 and 2, a material conveying and distributing system of a food machine comprises a material input section, a material distribution section and a material output section which are sequentially arranged; the material distribution section comprises a main conveying line 5 and a plurality of material receiving branches which are converged into the main conveying line 5, and the positions of each material receiving branch, which are connected into the main conveying line 5, are not overlapped; the material input section is directly connected to the main conveying line 5 or is connected to the main conveying line 5 through a material receiving branch, the material output section is connected to the tail end of the main conveying line 5, and a lane changing mechanism 3 is arranged at the position where the main conveying line 5 and the material receiving branch are connected to the material input section; the lane changing mechanism 3 is a sinking type conveying belt arranged on a conveying line, and one end of the sinking type conveying belt can sink to reduce the horizontal height of the feed inlet so as to form a slope type conveying mechanism; the sinking type conveyer belt comprises a circulating conveyer belt arranged on roller shafts at two ends, one roller shaft at one end is hinged on the main conveying line 5 or the material receiving branch, and the circulating conveyer belt is driven by a sinking driving device to rotate along the hinged end of the circulating conveyer belt to realize lifting; the material input section comprises a plurality of material input lines, the material input lines comprise two conveying belts with discharge ends arranged in parallel up and down, and the discharge ends of the two conveying belts correspond to the lane changing mechanism 3; the material input line comprises a linear conveying line 1 and an S-shaped slope conveying line 2, wherein the feeding ports of the linear conveying line 1 and the S-shaped slope conveying line 2 are arranged side by side on the same horizontal plane, and the discharging port of the S-shaped slope conveying line 2 is positioned below the discharging port of the linear conveying line 1; the material receiving branch of the material distribution section is directly connected into the main conveying line 5 or connected into the main conveying line 5 through the arc conveying line 4, and the material receiving branches are arranged side by side.
This is a preferred embodiment of the present utility model. After the materials come out of the production equipment, the materials enter a distribution system through a material input section, one or a plurality of materials can be arranged in the material input section according to the arrangement requirement of a production line, the connection of a plurality of production equipment can be realized, the mass production is adapted, the material distribution section is provided with a main line and a plurality of branches corresponding to the material input section, and is provided with a variable-track mechanism, so that the system can adapt to a conveying line with a sinking variable-track mechanism in the prior art, the efficiency can be further improved, all materials are finally gathered into the main line, the counting statistics is convenient, the automatic control is realized, and finally, the main line outputs the materials to the material output section according to the efficiency of the packaging equipment; the sinking conveyor belt is adopted as a lane changing mechanism, so that the lane changing mechanism can be suitable for a double-layer parallel conveying line in the prior art, materials conveyed by the double-layer conveying line can be received through the sinking conveyor belt according to requirements, in a production line with metering output equipment at the front end, single-line receiving can be realized through line counting, conveying efficiency is effectively improved, and meanwhile, the materials are converged to be convenient for the next step of packaging; the linear conveying line and the S-shaped slope conveying line of the material input line can realize the metering and the material taking from the same material output source, the material is conveyed to the material distribution section by the sub-line, the S-shaped space utilization rate is high, the actual conveying distance of the S-shaped slope conveying line is longer than that of the linear conveying line under the same length, and thus, even under the condition of simultaneously taking materials, the time of the material reaching the discharge end is different, and the channel changing mechanism is enough to act; the arrangement of the strip receiving branches side by side can also realize the arrangement of a production line for feeding materials from one production device to packaging equipment with bottom packaging efficiency.
Example 4
Referring to fig. 1 and 2, a material conveying and distributing system of a food machine comprises a material input section, a material distribution section and a material output section which are sequentially arranged; the material distribution section comprises a main conveying line 5 and a plurality of material receiving branches which are converged into the main conveying line 5, and the positions of each material receiving branch, which are connected into the main conveying line 5, are not overlapped; the material input section is directly connected to the main conveying line 5 or is connected to the main conveying line 5 through a material receiving branch, the material output section is connected to the tail end of the main conveying line 5, and a lane changing mechanism 3 is arranged at the position where the main conveying line 5 and the material receiving branch are connected to the material input section; the lane changing mechanism 3 is a sinking type conveying belt arranged on a conveying line, and one end of the sinking type conveying belt can sink to reduce the horizontal height of the feed inlet so as to form a slope type conveying mechanism; the sinking type conveyer belt comprises a circulating conveyer belt arranged on roller shafts at two ends, one roller shaft at one end is hinged on the main conveying line 5 or the material receiving branch, and the circulating conveyer belt is driven by a sinking driving device to rotate along the hinged end of the circulating conveyer belt to realize lifting; the material input section comprises a plurality of material input lines, the material input lines comprise two conveying belts with discharge ends arranged in parallel up and down, and the discharge ends of the two conveying belts correspond to the lane changing mechanism 3; the material input line comprises a linear conveying line 1 and an S-shaped slope conveying line 2, wherein the feeding ports of the linear conveying line 1 and the S-shaped slope conveying line 2 are arranged side by side on the same horizontal plane, and the discharging port of the S-shaped slope conveying line 2 is positioned below the discharging port of the linear conveying line 1; the material receiving branches of the material distribution section are directly connected into the main conveying line 5 or connected into the main conveying line 5 through the arc conveying line 4, and the material receiving branches are arranged side by side; the material output section comprises two material output lines 6 which are arranged in parallel up and down at the material receiving positions, the lane changing mechanism 3 is also arranged at the position of the main conveying line 5 connected with the material output section, and the position of the lane changing mechanism 3 corresponds to the material receiving positions of the two material output lines 6 which are arranged in parallel up and down; the power driving devices of the main conveying line 5, the material receiving branch, the material input line and the material output line 6 are mutually independent; and the material input section, the material distribution section and the material output section are respectively provided with a material speed monitoring device connected with the control system.
This is a preferred embodiment of the present utility model. After the materials come out of the production equipment, the materials enter a distribution system through a material input section, one or a plurality of materials can be arranged in the material input section according to the arrangement requirement of a production line, the connection of a plurality of production equipment can be realized so as to adapt to mass production, the material distribution section is provided with a main line and a plurality of branches corresponding to the material input section, and is provided with a variable-track mechanism, so that the system can adapt to a conveying line with a sinking variable-track mechanism in the prior art, the efficiency can be further improved, all the materials are finally gathered into the main line, the counting statistics is convenient, the automatic control is realized, and finally the materials are output to the material output section by the main line according to the efficiency of the packaging equipment; the sinking conveyor belt is adopted as a lane changing mechanism, so that the lane changing mechanism can be suitable for a double-layer parallel conveying line in the prior art, materials conveyed by the double-layer conveying line can be received through the sinking conveyor belt according to requirements, in a production line with metering output equipment at the front end, single-line receiving can be realized through line counting, conveying efficiency is effectively improved, and meanwhile, the materials are converged to be convenient for the next step of packaging; the linear conveying line and the S-shaped slope conveying line of the material input line can realize the metering and the material taking from the same material output source, the material is conveyed to the material distribution section by the sub-line, the S-shaped space utilization rate is high, the actual conveying distance of the S-shaped slope conveying line is longer than that of the linear conveying line under the same length, and thus, even under the condition of simultaneously taking materials, the time of the material reaching the discharge end is different, and the channel changing mechanism is enough to act; the arrangement of the production line of feeding from the material receiving of one production device to the packaging device with bottom packaging efficiency can also be realized by arranging the material receiving branches side by side; the multiple output lines can increase the efficiency of the device under the condition that the efficiency of single packaging equipment is insufficient; the power driving devices of the main conveying line, the material receiving branch line, the material input line and the material output line are mutually independent and can be controlled separately, and fine adjustment of material intervals and the like can be realized by controlling the conveying speed; the material speed monitoring device is convenient for providing real-time monitoring data for automatic control as a basis for adjustment.
Example 5
Referring to fig. 1 and 2, a food machine material dispensing system comprising: three S-shaped net chain conveying equipment, two 90-degree net chain conveying equipment, two unidirectional sinking conveying equipment, one bidirectional sinking conveying equipment, two telescopic conveying equipment, three upper layer conveying equipment, one film changing conveying equipment and one material arranging tail frame. Wherein three upper conveying equipment are respectively installed above three S-shaped conveying equipment, and two single sinking conveying equipment and a two-way sinking conveying equipment are respectively placed at the front end of the upper conveying equipment (the two-way sinking conveying equipment is placed in the middle), the tail ends of the two-side single sinking conveying equipment are respectively placed with 90-degree net chain conveying equipment and telescopic conveying equipment, the telescopic ends of the telescopic conveying equipment are placed above the two-way sinking conveying equipment, the other ends of the two-way sinking conveying equipment are connected with a material arranging tail frame, and the film changing conveying equipment is placed below the material arranging tail frame.
The three S-shaped net chain conveying devices comprise a movable conveying net chain, a plurality of driving rollers, a gear motor and two transition conveying units, wherein the movable conveying net chain is arranged around the net chain conveying devices, the driving rollers are used for conveying the conveying net chain to rotate, the gear motor drives the upper surface of the conveying net chain to convey forwards, the transition conveying units are connected with the net chain conveying devices end to end, and the transition conveying units comprise a movable conveying flat belt and a plurality of driving rollers; the two 90-degree net chain conveying devices comprise a movable net chain, a plurality of driving rollers, a gear motor and two net chain conveying devices, wherein the movable net chain is arranged around the net chain conveying devices, the driving rollers are used for conveying the net chain to rotate, the gear motor drives the upper surface of the net chain to convey forwards, and the two net chain conveying devices are arranged around the net chain conveying devices.
The device comprises two single-downward sinking conveying devices, a sinking mechanism, a movable conveying flat belt, a plurality of conveying rollers and a gear motor, wherein the movable conveying flat belt is arranged around the distribution conveying devices and the sinking mechanism; the equipment comprises conveying equipment, two sinking mechanisms, a movable conveying flat belt, a plurality of conveying rollers and a gear motor, wherein the movable conveying flat belt is arranged around the distribution conveying equipment and the sinking mechanisms;
the two telescopic conveying devices comprise a movable conveying flat belt, a plurality of driving rollers, a motor and a telescopic mechanism, wherein the movable conveying flat belt is arranged around the conveying devices, the driving rollers are used for conveying the conveying flat belt to rotate, and the motor and the telescopic mechanism are used for driving the upper surface of the conveying flat belt to convey forwards.
The three upper layer conveying equipment comprises a movable conveying flat belt which is arranged around the conveying equipment, a plurality of driving rollers which are used for conveying the conveying flat belt to rotate and rotate, and a motor which drives the upper surface of the conveying flat belt to convey forwards.
The film changing and conveying equipment comprises a movable conveying flat belt, a plurality of driving rollers and a motor, wherein the movable conveying flat belt is arranged around the conveying equipment, the driving rollers are used for conveying the conveying flat belt to rotate, and the motor is used for driving the upper surface of the conveying flat belt to convey forwards.
The utility model adopts the full-automatic photoelectric sensor and the air cylinder control, does not need additional manual assistance, and improves the production efficiency.
Example 6
A material conveying and distributing method of a food machine is characterized in that: the method comprises a material input step, a material integration and distribution step and a material output step;
the material input step, wherein a material input line of the material input section receives materials from a previous station and conveys the materials to a main conveying line of the material distribution section and each material receiving branch, and a channel changing mechanism for conveying the main conveying line input end and each material receiving branch selects the material input line with incoming materials to be conducted and receives the materials;
the material integration and distribution step is that all material receiving branches of the material distribution section collect materials received from the material input line into the main conveying line through interfaces of the material receiving branches and the main conveying line, and the materials are not overlapped on the main conveying line;
the material output step, namely selecting a material output line of a material output section by the main conveying line through a channel changing mechanism at the output end of the main conveying line to output the material collected in the material integration and distribution step, and conveying the material to a next station by the material output line;
in the material input step, the main conveying line and the material inlet ends of each material receiving branch are respectively corresponding to at least two material input lines with the material outlets arranged in parallel up and down through the lane changing mechanism, and the materials on the material input lines corresponding to the same main conveying line or each material receiving branch do not arrive at the outlet at the same time, and the lane changing mechanisms of the main conveying line and each material receiving branch are adjusted to be butted to the material receiving material inlet line according to the material arrival time of each material input line; one end of the two material input lines which are parallel up and down with the two material outlets receives the material from the same material source, and the material does not arrive at the respective material outlet at the same time through time-sharing starting and/or conveying speed control;
in the material integration and distribution step, before materials on each material receiving branch are converged into a main conveying line from the interface of each material receiving branch and the main conveying line, whether the materials exist on the main conveying line at the current interface position or not is detected;
if no material is detected, the material is gathered into the main conveying line, if the material is gathered into the main conveying line, the material is suspended from being gathered into the main conveying line until no material is detected on the main conveying line at the interface position, and then the material on the material receiving branch line falls into the main conveying line;
in the material output step, a main conveying line adjusts a material output line of a material output section selected by a lane change mechanism of the main conveying line according to a control signal to output materials;
the control signal is a material request signal of each material output line corresponding to the next station, and the lane changing mechanism of the main conveying line selects the material output line corresponding to the next station which sends the material request signal to conduct and convey the material.
This is a preferred embodiment of the present utility model. The production equipment and the packaging equipment are connected through the material input step, the material integration and distribution step and the material output step, the number of equipment at two ends is not limited by a main line branch type mechanism, the maximum production packaging efficiency is designed only according to the specific requirements of a production line, the material combination of a single line and multiple lines is realized through a change mechanism, the interval time of the material supply end of the raw material is fully utilized to improve the efficiency, the continuous material of the packaging line is ensured, and meanwhile, the adjustment and the distribution of the excessive material can be implemented according to the working state of the packaging line, so that the effect is excellent, no similar products and methods can be realized in the automatic packaging field at present, and the whole process is manually adjusted, so that the technical scheme has excellent industrial application prospect; after the materials come out of the production equipment, the materials enter a distribution system through a material input section, one or a plurality of materials can be arranged in the material input section according to the arrangement requirement of a production line, the connection of a plurality of production equipment can be realized, the mass production is adapted, the material distribution section is provided with a main line and a plurality of branches corresponding to the material input section, and is provided with a variable-track mechanism, so that the system can adapt to a conveying line with a sinking variable-track mechanism in the prior art, the efficiency can be further improved, all materials are finally gathered into the main line, the counting statistics is convenient, the automatic control is realized, and finally, the main line outputs the materials to the material output section according to the efficiency of the packaging equipment; the sinking conveyor belt is adopted as a lane changing mechanism, so that the lane changing mechanism can be suitable for a double-layer parallel conveying line in the prior art, materials conveyed by the double-layer conveying line can be received through the sinking conveyor belt according to requirements, in a production line with metering output equipment at the front end, single-line receiving can be realized through line counting, conveying efficiency is effectively improved, and meanwhile, the materials are converged to be convenient for the next step of packaging; the linear conveying line and the S-shaped slope conveying line of the material input line can realize the metering and the material taking from the same material output source, the material is conveyed to the material distribution section by the sub-line, the S-shaped space utilization rate is high, the actual conveying distance of the S-shaped slope conveying line is longer than that of the linear conveying line under the same length, and thus, even under the condition of simultaneously taking materials, the time of the material reaching the discharge end is different, and the channel changing mechanism is enough to act; the arrangement of the production line of feeding from the material receiving of one production device to the packaging device with bottom packaging efficiency can also be realized by arranging the material receiving branches side by side; the multiple output lines can increase the efficiency of the device under the condition that the efficiency of single packaging equipment is insufficient; the power driving devices of the main conveying line, the material receiving branch line, the material input line and the material output line are mutually independent and can be controlled separately, and fine adjustment of material intervals and the like can be realized by controlling the conveying speed; the material speed monitoring device is convenient for providing real-time monitoring data for automatic control as a basis for adjustment.
Claims (3)
1. A food machine material delivery dispensing system, characterized in that: the device comprises a material input section, a material distribution section and a material output section which are sequentially arranged; the material distribution section comprises a main conveying line (5) and a plurality of material receiving branches which are converged into the main conveying line (5), and the positions of each material receiving branch, which are connected into the main conveying line (5), are not overlapped; the material input section is directly connected to the main conveying line (5) or is connected to the main conveying line (5) through a material receiving branch, the material output section is connected to the tail end of the main conveying line (5), and a lane changing mechanism (3) is arranged at the position where the main conveying line (5) and the material receiving branch are connected with the material input section; the material output section comprises two material output lines (6) which are arranged in parallel up and down at the material receiving positions, the lane changing mechanism (3) is also arranged at the position of the main conveying line (5) connected with the material output section, and the position of the lane changing mechanism (3) corresponds to the material receiving positions of the two material output lines (6) which are arranged in parallel up and down; the material input section, the material distribution section and the material output section are respectively provided with a material speed monitoring device connected with a control system; the lane changing mechanism (3) is a sinking type conveying belt arranged on the conveying line, and one end of the sinking type conveying belt can sink to reduce the horizontal height of the feed inlet to form a slope type conveying mechanism; the sinking type conveying belt comprises a circulating conveying belt which is arranged on roller shafts at two ends, one roller shaft at one end is hinged on a main conveying line (5) or a material receiving branch, and the circulating conveying belt is driven by a sinking driving device to rotate along the hinged end of the circulating conveying belt to realize lifting; the material input section comprises a plurality of material input lines, the material input lines comprise two conveying belts with discharge ends arranged in parallel up and down, and the discharge ends of the two conveying belts correspond to the lane changing mechanism (3); the material input line comprises a straight line conveying line (1) and an S-shaped slope conveying line (2), and the feeding holes of the straight line conveying line (1) and the S-shaped slope conveying line (2) are arranged side by side on the same horizontal plane, and the discharging hole of the S-shaped slope conveying line (2) is positioned below the discharging hole of the straight line conveying line (1).
2. A food processor material delivery and distribution system as set forth in claim 1 wherein: the material receiving branch of the material distribution section is directly connected into the main conveying line (5) or connected into the main conveying line through the arc conveying line (4), and the material receiving branches are arranged side by side.
3. A food processor material delivery and distribution system as set forth in claim 1 wherein: the power driving devices of the main conveying line (5), the material receiving branch, the material input line and the material output line (6) are mutually independent.
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| CN201710898481.6A CN107697615B (en) | 2017-09-28 | 2017-09-28 | Material conveying and distributing system of food machine |
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| CN109650091B (en) * | 2018-12-18 | 2023-09-19 | 长沙理工大学 | Working method of bulk material conveying system |
| CN114074815A (en) * | 2020-08-17 | 2022-02-22 | 力山工业股份有限公司 | Three-dimensional conveying device |
| CN112456010A (en) * | 2020-12-07 | 2021-03-09 | 马鞍山久泰渔具有限公司 | Online monitoring system of fishing gear box production line |
| CN114572498A (en) * | 2022-03-22 | 2022-06-03 | 禾庆机械(苏州)有限公司 | Feeding mechanism of label sleeving machine |
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Denomination of invention: A food machine material conveying and distribution system Effective date of registration: 20231130 Granted publication date: 20230915 Pledgee: China Co. truction Bank Corp Foshan branch Pledgor: FOSHAN SOONTRUE MACHINERY EQUIPMENT Co.,Ltd. Registration number: Y2023980068504 |
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