CN107697600B - Full-automatic production and test production line suitable for various power boards - Google Patents
Full-automatic production and test production line suitable for various power boards Download PDFInfo
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- CN107697600B CN107697600B CN201711089340.6A CN201711089340A CN107697600B CN 107697600 B CN107697600 B CN 107697600B CN 201711089340 A CN201711089340 A CN 201711089340A CN 107697600 B CN107697600 B CN 107697600B
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/912—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems with rectilinear movements only
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0214—Articles of special size, shape or weigh
- B65G2201/022—Flat
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2207/00—Indexing codes relating to constructional details, configuration and additional features of a handling device, e.g. Conveyors
- B65G2207/08—Adjustable and/or adaptable to the article size
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses a full-automatic production and test production line suitable for various power boards, which belongs to the technical field of power board production and comprises a production bin outer frame, wherein three groups of electric control mechanisms are arranged at the bottom of the production bin outer frame, two groups of adjustable rails are transversely arranged in an inner cavity of the production bin outer frame, each adjustable rail comprises two groups of single transmission rails, two groups of power mechanisms are arranged at the left side and the right side of the rear side of each single transmission rail, the output ends of the two groups of power mechanisms are connected through a transmission wheel and a belt, the transmission wheel is in transmission connection with a transmission belt of the two groups of single transmission rails, and a first adjusting motor is arranged at the rear side of each single transmission rail.
Description
Technical Field
The invention relates to the technical field of power panel production, in particular to a full-automatic production and test production line suitable for various power panels.
Background
The assembly line that power strip production used needs a large amount of staff to operate and a plurality of work stations that test the product, and these stations all use manual work and manual detection product, and the artificial mistake of frequent occurrence can influence the quality of product like this, and the efficiency of manual detection is lower, reduces the productivity of product, and for this reason, we have provided a full-automatic production, the test production line that is applicable to multiple power strip.
Disclosure of Invention
The invention aims to provide a full-automatic production and test production line suitable for various power boards, so as to solve the problems that the quality of the products is affected, the efficiency of manual detection is low and the productivity of the products is reduced due to frequent human errors caused by manual operation and manual detection of the products in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: the full-automatic production and test production line suitable for various power boards comprises a production bin outer frame, wherein three groups of electric control mechanisms are arranged at the bottom of the production bin outer frame, two groups of adjustable rails are transversely arranged in an inner cavity of the production bin outer frame, each adjustable rail comprises two groups of single transmission rails, two groups of power mechanisms are arranged at the left side and the right side of the rear side of each single transmission rail, the output ends of the two groups of power mechanisms are connected through driving wheels and belts, the driving wheels are in driving connection with conveying belts of the two groups of single transmission rails, a first adjusting motor is arranged at the rear side of each single transmission rail, the output ends of the first adjusting motor are connected with ball screw mechanisms, ball ends and screw ends of the ball screw mechanisms are respectively connected with the two groups of single transmission rails, three groups of debugging mechanisms and three groups of defective product discharging manipulators are respectively arranged on the two groups of adjustable rails, the three groups of debugging mechanisms are respectively and crosswise arranged on the left sides of the three groups of defective product lower mechanical arms, the debugging mechanisms comprise a lower supporting plate, a lower detection module, an upper detection module and a top plate, the lower supporting plate, the lower detection module, the upper detection module and the top plate are connected through a support rod sliding sleeve mechanism, the front end of the top plate is connected with a first hydraulic cylinder, the output end of the first hydraulic cylinder is connected with the front side wall of the upper detection module, the defective product lower mechanical arms comprise a mounting rack, the rear end of the mounting rack is connected with a sliding rail, the rear end of the sliding rail is connected with a sliding block, a second hydraulic cylinder is arranged on the sliding block, the rear side of the output end of the second hydraulic cylinder is connected with an X-shaped bracket, four groups of supporting legs of the X-shaped bracket are all connected with sucking discs, the upper side of the outer frame of a production bin is provided with three groups of defective product conveying belts, the utility model discloses a production storehouse, including the outer frame of production storehouse, translation mechanism is installed on the inner chamber right side of production storehouse outer frame, translation mechanism includes vertical regulation rail, the translation support frame is installed to the front wall of vertical regulation rail, power motor is installed to the rear side lower extreme of vertical regulation rail, power motor's output is connected with the input of the vertical rotation area of vertical regulation rail, the regulating plate is all installed to both sides about the front wall of translation support frame, two sets of install the screw rod between the regulating plate, the screw rod passes through the screw thread and is connected with the regulating plate cooperation of downside, the bottom of screw rod is connected with the rocking arm, two sets of translation drive belt is all installed to the looks lateral wall of regulating plate, and the upside the second accommodate motor is installed to the upside right-hand member of regulating plate, the output of second accommodate motor is connected with the input of two sets of translation drive belt through the pivot.
Preferably, the three sets of debug mechanisms from left to right are an ICT debug mechanism, an HI-POT debug mechanism, and an FCT debug mechanism, respectively.
Preferably, the suction cup is mounted between the lower detection module and the upper detection module.
Preferably, the front wall of the translation support frame is provided with a longitudinal sliding rail, and the adjusting plate is connected with the longitudinal sliding rail through a longitudinal sliding block.
Preferably, the left ends of the two groups of adjusting plates are respectively in butt joint with the upper side and the lower side of the right end of the adjustable track.
Compared with the prior art, the invention has the beneficial effects that: this be applicable to full-automatic production, test production line of multiple power strip, more efficient, more economize the manpower, more reduce cost, test is confirmed good product and defective products by equipment to separately place, get rid of human error, improve product quality.
Drawings
FIG. 1 is a top view of the present invention;
FIG. 2 is a cross-sectional view of FIG. 1 of the present invention;
FIG. 3 is a block diagram of the adjustable track of FIG. 1 according to the present invention;
FIG. 4 is a left side view of the debug mechanism of FIG. 1 in accordance with the present invention;
FIG. 5 is a left side view of the reject lower robot of FIG. 1 in accordance with the present invention;
FIG. 6 is a block diagram of the defective conveyor of FIG. 1 according to the present invention;
fig. 7 is a block diagram of the translation mechanism of fig. 1 in accordance with the present invention.
In the figure: the device comprises a production bin outer frame, a 2 electric control mechanism, a 3 adjustable rail, a 31 single transmission rail, a 32 power mechanism, a 33 transmission wheel, a 34 first adjusting motor, a 35 ball screw mechanism, a 4 debugging mechanism, a 41 lower support plate, a 42 lower detection module, a 43 upper detection module, a 44 top plate, a 45 support rod sliding sleeve mechanism, a 46 first hydraulic cylinder, a 5 defective product lower mechanical arm, a 51 mounting frame, a 52 sliding rail, a 53 sliding block, a 54 second hydraulic cylinder, a 55X bracket, a 56 sucking disc, a 6 defective product conveying belt, a 7 translation mechanism, a 71 longitudinal adjusting rail, a 72 translation support frame, a 73 power motor, a 74 adjusting plate, a 75 screw rod, a 76 swing arm, a 77 translation conveying belt and a 78 second adjusting motor.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-7, the present invention provides a technical solution: the full-automatic production and test production line suitable for various power boards comprises a production bin outer frame 1, three groups of electric control mechanisms 2 are arranged at the bottom of the production bin outer frame 1, two groups of adjustable rails 3 are transversely arranged in an inner cavity of the production bin outer frame 1, each adjustable rail 3 comprises two groups of single transmission rails 31, two groups of power mechanisms 32 are arranged on the left side and the right side of the rear side of each single transmission rail 31, the output ends of the two groups of power mechanisms 32 are connected with a belt through a transmission wheel 33, the transmission wheel 33 is in transmission connection with a transmission belt of the two groups of single transmission rails 31, a first adjusting motor 34 is arranged on the rear side of each single transmission rail 31, the output end of the first adjusting motor 34 is connected with a ball screw mechanism 35, the ball end and the screw end of the ball screw mechanism 35 are respectively connected with the two groups of single transmission rails 31, three groups of debugging mechanisms 4 and three groups of defective product discharging manipulators 5 are arranged on the two groups of adjustable rails 3, the three groups of debugging mechanisms 4 are respectively and crosswise arranged at the left sides of the three groups of defective product lower mechanical arms 5, the debugging mechanisms 4 comprise a lower supporting plate 41, a lower detecting module 42, an upper detecting module 43 and a top plate 44, the lower supporting plate 41, the lower detecting module 42, the upper detecting module 43 and the top plate 44 are connected through a support rod sliding sleeve mechanism 45, the front end of the top plate 44 is connected with a first hydraulic cylinder 46, the output end of the first hydraulic cylinder 46 is connected with the front side wall of the upper detecting module 43, the defective product lower mechanical arms 5 comprise a mounting frame 51, the rear end of the mounting frame 51 is connected with a sliding rail 52, the rear end of the sliding rail 52 is connected with a sliding block 53, a second hydraulic cylinder 54 is arranged on the sliding block 53, the rear side of the output end of the second hydraulic cylinder 54 is connected with an X-shaped bracket 55, four groups of support legs of the X-shaped bracket 55 are connected with sucking discs 56, the upper side of the production bin outer frame 1 is provided with three groups of defective product conveying belts 6, the translation mechanism 7 is installed on the inner chamber right side of production storehouse outer frame 1, translation mechanism 7 includes vertical adjustment rail 71, translation support frame 72 is installed to the front wall of vertical adjustment rail 71, power motor 73 is installed to the rear side lower extreme of vertical adjustment rail 71, power motor 73's output is connected with the input of the vertical rotation area of vertical adjustment rail 71, regulating plate 74 is all installed to the front wall upper and lower both sides of translation support frame 72, install screw rod 75 between two sets of regulating plates 74, screw rod 75 passes through the screw thread and is connected with the regulating plate 74 cooperation of downside, the bottom of screw rod 75 is connected with rocking arm 76, translation drive belt 77 is all installed to the looks lateral wall of two sets of regulating plates 74, second regulating motor 78 is installed to the upside right-hand member of upside regulating plate 74, the output of second regulating motor 78 is connected with the input of two sets of translation drive belt 77 through the pivot.
Wherein from left to right three sets of debugging mechanism 4 are ICT debugging mechanism, HI-POT debugging mechanism and FCT debugging mechanism respectively, and sucking disc 56 is installed between lower detection module 42 and last detection module 43, and translation support frame 72's front wall is provided with indulges and moves the slide rail, and regulating plate 74 is through indulging and moving the slider and indulging and move the slide rail connection, and the left end of two sets of regulating plates 74 respectively with the right-hand member upper and lower both sides butt joint of adjustable track 3.
Working principle: the two groups of adjustable rails 3 are used as two specification detection schemes, one of the two groups of adjustable rails 3 is used, the translation mechanism 7 is connected with the corresponding adjustable rail 3, the distance between the two groups of single transmission rails 31 is adjusted according to an operation object, the output shaft of the first adjusting motor 34 drives the screw rod of the ball screw mechanism 35 to rotate, the lower end of the screw rod is connected with the lower single transmission rail 31 through a bearing, the nut of the ball screw mechanism 35 is connected with the upper single transmission rail 31, the position between the two groups of single transmission rails 31 is driven to change through the relative rotation of the screw rod and the nut, so that the size of a power board to be detected is adapted, the position between the two groups of adjusting plates 74 is adjusted through the rotation of the screw rods 75 driven by the rotating rocker arms 76, the adjusting principle is the same as that between the two groups of single transmission rails 31, the power motor 73 drives the transmission belt on the longitudinal adjusting rail 71 to drive the translation supporting frame 72 to move on the longitudinal adjusting rail 71, so that two groups of adjusting plates 74 are connected with two groups of single transmission rails 31 of the other group of adjustable rails 3, and the detected products can be smoothly output, when the power panel is transmitted between the lower detecting module 42 and the upper detecting module 43, the output end of the first hydraulic cylinder 46 drives the upper detecting module 43 to press down the lower detecting module 42 and detect the power panel, the ICT debugging mechanism, the HI-POT debugging mechanism and the FCT debugging mechanism respectively detect the corresponding components of the power panel, after the detection is finished, the output end of the first hydraulic cylinder 46 drives the upper detecting module 43 to be far away from the power panel, if the detection is qualified, the next step of detection is carried out, if the detection is unqualified, the second hydraulic cylinder 54 works, the output end of the second hydraulic cylinder 54 drives the X-shaped bracket 55 and the sucker 56 to press on the power panel, the power mechanism of the slide rail 52 moves the power panel to the defective product conveying belt 6, and the defective product conveying belt 6 outputs the power panel, thereby completing detection.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. Full-automatic production, test production line suitable for multiple power strip, including production storehouse outer frame (1), its characterized in that: three groups of electric control mechanisms (2) are arranged at the bottom of the production bin outer frame (1), two groups of adjustable rails (3) are transversely arranged in the inner cavity of the production bin outer frame (1), each adjustable rail (3) comprises two groups of single transmission rails (31), two groups of power mechanisms (32) are arranged at the left side and the right side of the rear side of each single transmission rail (31), the output ends of the two groups of power mechanisms (32) are connected with a belt through a transmission wheel (33), the transmission wheel (33) is in transmission connection with the transmission belts of the two groups of single transmission rails (31), a first adjusting motor (34) is arranged at the rear side of each single transmission rail (31), the output end of the first adjusting motor (34) is connected with a ball screw mechanism (35), the ball end and the screw end of the ball screw mechanism (35) are respectively connected with two groups of single transmission rails (31), two groups of adjustable rails (3) are provided with three groups of debugging mechanisms (4) and three groups of defective product lower mechanical arms (5), the three groups of debugging mechanisms (4) are respectively and crosswise arranged on the left sides of the three groups of defective product lower mechanical arms (5), the debugging mechanisms (4) comprise a lower supporting plate (41), a lower detection module (42), an upper detection module (43) and a top plate (44), and the lower supporting plate (41), the lower detection module (42), the upper detection module (43) and the top plate (44) are connected through a support rod sliding sleeve mechanism (45), the front end of the top plate (44) is connected with a first hydraulic cylinder (46), the output end of the first hydraulic cylinder (46) is connected with the front side wall of the upper detection module (43), the defective lower mechanical arm (5) comprises a mounting frame (51), the rear end of the mounting frame (51) is connected with a sliding rail (52), the rear end of the sliding rail (52) is connected with a sliding block (53), a second hydraulic cylinder (54) is mounted on the sliding block (53), the rear side of the output end of the second hydraulic cylinder (54) is connected with an X-shaped support (55), four groups of support legs of the X-shaped support (55) are connected with sucking discs (56), three groups of defective conveyor belts (6) are mounted on the upper side of the outer frame (1) of the production bin, a translation mechanism (7) is mounted on the right side of an inner cavity of the outer frame (1) of the production bin, the translation mechanism (7) comprises a longitudinal adjustment rail (71), the front side of the longitudinal adjustment rail (71) is connected with the longitudinal adjustment rail (73) through a power transmission rail (73), regulating plates (74) are arranged on the upper side and the lower side of the front wall of the translation supporting frame (72), screw rods (75) are arranged between the regulating plates (74), the screw rods (75) are connected with the regulating plates (74) on the lower side in a matched mode through threads, rocker arms (76) are connected to the bottom ends of the screw rods (75), translation driving belts (77) are arranged on the opposite side walls of the regulating plates (74), a second regulating motor (78) is arranged on the right end of the upper side of the regulating plates (74), and the output ends of the second regulating motor (78) are connected with the input ends of the two groups of translation driving belts (77) through rotating shafts.
2. The fully automatic production and test production line applicable to various power boards according to claim 1, wherein: three groups of debugging mechanisms (4) from left to right are an ICT debugging mechanism, an HI-POT debugging mechanism and an FCT debugging mechanism respectively.
3. The fully automatic production and test production line applicable to various power boards according to claim 1, wherein: the suction cup (56) is arranged between the lower detection module (42) and the upper detection module (43).
4. The fully automatic production and test production line applicable to various power boards according to claim 1, wherein: the front wall of the translation support frame (72) is provided with a longitudinal movement sliding rail, and the adjusting plate (74) is connected with the longitudinal movement sliding rail through a longitudinal movement sliding block.
5. The fully automatic production and test production line applicable to various power boards according to claim 1, wherein: the left ends of the two groups of adjusting plates (74) are respectively in butt joint with the upper side and the lower side of the right end of the adjustable track (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711089340.6A CN107697600B (en) | 2017-11-08 | 2017-11-08 | Full-automatic production and test production line suitable for various power boards |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711089340.6A CN107697600B (en) | 2017-11-08 | 2017-11-08 | Full-automatic production and test production line suitable for various power boards |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107697600A CN107697600A (en) | 2018-02-16 |
| CN107697600B true CN107697600B (en) | 2023-09-08 |
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| CN201711089340.6A Active CN107697600B (en) | 2017-11-08 | 2017-11-08 | Full-automatic production and test production line suitable for various power boards |
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Families Citing this family (1)
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| CN109298319B (en) * | 2018-11-13 | 2024-07-02 | 昆山威典电子有限公司 | Mobile multi-station test burning line and process flow thereof |
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