CN107696515B - Plastic pipe feeding device of gas filter pipe - Google Patents
Plastic pipe feeding device of gas filter pipe Download PDFInfo
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- CN107696515B CN107696515B CN201710916894.2A CN201710916894A CN107696515B CN 107696515 B CN107696515 B CN 107696515B CN 201710916894 A CN201710916894 A CN 201710916894A CN 107696515 B CN107696515 B CN 107696515B
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- plastic pipe
- alignment
- feeding
- plastic
- receiving
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- 239000000463 material Substances 0.000 claims abstract description 154
- 230000007246 mechanism Effects 0.000 claims abstract description 153
- 238000007599 discharging Methods 0.000 claims abstract description 15
- 230000007306 turnover Effects 0.000 claims description 30
- 230000006698 induction Effects 0.000 claims description 26
- 210000000078 claw Anatomy 0.000 claims description 16
- 230000001939 inductive effect Effects 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 230000001105 regulatory effect Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000012546 transfer Methods 0.000 abstract description 7
- 239000007789 gas Substances 0.000 description 16
- 230000000903 blocking effect Effects 0.000 description 11
- 230000000694 effects Effects 0.000 description 8
- 238000013461 design Methods 0.000 description 7
- 210000001015 abdomen Anatomy 0.000 description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 4
- 230000003139 buffering effect Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 239000001301 oxygen Substances 0.000 description 4
- 229910052760 oxygen Inorganic materials 0.000 description 4
- 229920000742 Cotton Polymers 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 239000013307 optical fiber Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 206010063659 Aversion Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 239000000109 continuous material Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000003031 feeding effect Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7858—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
- B29C65/58—Snap connection
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7802—Positioning the parts to be joined, e.g. aligning, indexing or centring
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The invention provides a plastic pipe feeding device of a gas filter pipe, and belongs to the technical field of auxiliary equipment for medical instrument production. The plastic pipe feeding machine comprises a plastic pipe feeding machine frame, wherein a plastic pipe vibrating disc, a plastic pipe flat feeding mechanism, a plastic pipe receiving mechanism, a plastic pipe aligning mechanism and a plastic pipe shifting feeding mechanism are sequentially arranged on the plastic pipe feeding machine frame from back to front, the plastic pipe shifting feeding mechanism comprises a plastic pipe aligning mechanism for adjusting the plastic pipe clamping in the plastic pipe receiving mechanism to be uniformly oriented and transferring to the plastic pipe aligning mechanism, and a plastic pipe feeding mechanism for transferring the aligned plastic pipe clamping on the plastic pipe aligning mechanism to the receiving jig. By adopting the technical scheme, the plastic pipe feeding device can realize orderly discharging of plastic pipes, and the plastic pipes are subjected to direction adjustment, alignment, repositioning and transfer, so that automatic feeding of the plastic pipes is realized, and an automatic basis is provided for subsequent assembly. The orientation of the plastic pipes is adjusted to be consistent, so that the orientation of each plastic pipe is identical when the material is moved subsequently, the subsequent assembly time is saved, and the labor productivity is improved.
Description
Technical Field
The invention belongs to the technical field of auxiliary equipment for medical instrument production, and particularly relates to a plastic pipe feeding device of a gas filter pipe.
Background
When the oxygen is supplied to a patient in a hospital, the oxygen is required to be filtered and disinfected, and the gas filtering pipe is arranged in the middle of the oxygen supplying rubber pipe so as to filter impurities in the oxygen. In the gas filter tube in the prior art, the outer plastic tube is generally two-section, and after the filter cotton is filled, the filter cotton is clamped and combined. However, such a gas filter tube has a two-stage structure, so that gas leakage points are easy to occur after assembly, the production yield is low, the assembly process is more complicated, the assembly is mostly performed manually, pollution is easy to occur, and the assembly efficiency is poor.
An integral plastic pipe is provided, filter cotton is arranged in the plastic pipe, and the plastic pipe is assembled into a gas filter pipe. When the plastic pipe is assembled and used, gas cannot leak from the middle of the pipe body, the process of clamping the joint body is omitted, and the application value is high. Many feeding assembling devices for medical accessories exist in the prior art, for example, chinese patent with application number 201510641373.1 is a feeding device for medical accessories, and the feeding effect of the accessories is achieved by feeding and receiving materials. However, the existing feeding equipment is not suitable for the integrated plastic pipe, and a feeding device designed for the plastic pipe is not provided.
Disclosure of Invention
The invention aims to overcome the defects in the prior art, and provides the plastic pipe feeding device of the gas filter pipe, which has the advantages of simple structure, reasonable design and high automation range, and can realize automatic discharging and feeding of the plastic pipe and high assembly efficiency.
The aim of the invention can be achieved by the following technical scheme: the utility model provides a gas filter pipe's plastic pipe loading attachment, includes moulds a tub material loading frame, is equipped with from the back forward in proper order and moulds tub vibration dish, moulds tub flat delivery mechanism, moulds tub material receiving mechanism, moulds tub alignment mechanism and moulds tub and shift feed mechanism on it, and wherein mould tub shift feed mechanism including being used for with mould tub pipe clamping adjustment in the tub material receiving mechanism to unify towards again shift to mould tub alignment mechanism's mould tub alignment mechanism, be used for with mould tub clamping that has aligned on the tub alignment mechanism and shift to the tub material loading mechanism of moulding in the receiving tool.
The plastic pipes are orderly discharged under the vibration of the plastic pipe vibration plate, then the plastic pipes are continuously vibrated to the plastic pipe flat conveying mechanism for buffering storage, the plastic pipe flat conveying mechanism conveys the plastic pipes into the plastic pipe receiving mechanism, the plastic pipe steering mechanism clamps and takes out the plastic pipes in the plastic pipe receiving mechanism, the plastic pipes are adjusted to be uniformly oriented, the plastic pipes are transferred into the plastic pipe aligning mechanism, the plastic pipe clamping mechanism transfers the aligned plastic pipes on the plastic pipe aligning mechanism into the material receiving jig, and the plastic pipes are conveniently transferred or assembled.
Because the plastic pipe is basically of a symmetrical structure, the plastic pipe is not easy to adjust into a uniform orientation in the plastic pipe vibration disc, the plastic pipe is firstly gathered by the plastic pipe receiving mechanism, and then the plastic pipe is uniformly and backwardly aligned, so that the design difficulty of the vibration disc can be simplified, the uniform orientation of the plastic pipe can be reliably realized, the follow-up uniform clamping and assembly are convenient, and the overall design is reasonable.
The plastic pipe feeding device provided by the invention can be suitable for plastic pipes with different sizes, the feeding process is as described above, and the application range is wide.
Further, the plastic pipe receiving mechanism comprises a receiving support frame arranged on the plastic pipe feeding frame, a receiving positioning seat, a receiving induction seat and a receiving limiting plate are sequentially fixed on the receiving support frame from back to front, the receiving positioning seat and the receiving induction seat are arranged at intervals, a direction-adjusting material-taking groove for taking materials of the plastic pipe direction-adjusting mechanism is arranged in the middle of the receiving positioning seat, and the receiving limiting plate is fixed at the front end of the receiving induction seat; the material receiving positioning seat and the material receiving induction seat are respectively provided with a material receiving groove for accommodating the plastic pipe, and the material receiving induction seat is provided with a material receiving inductor for inducing the plastic pipe to be in place and the plastic pipe to face.
The material receiving positioning seat and the material receiving induction seat are arranged at intervals, a direction-adjusting material taking groove can be formed naturally, grooves are not required to be dug on the plate, and the manufacturing difficulty of accessories is simplified. The material receiving limiting plate plays a role in blocking materials, when the plastic pipe in the plastic pipe flat conveying mechanism moves along the material receiving positioning seat and the material receiving groove on the material receiving induction seat until the plastic pipe abuts against the material receiving limiting plate, the material receiving inductor senses the situation that the plastic pipe is in place and the orientation of the plastic pipe is in place, a control signal is provided for the material taking and orientation of the subsequent plastic pipe orientation regulating mechanism, and the automatic discharging and orientation regulation of the plastic pipe are realized.
Further, a material receiving lifting mechanism capable of filling/displaying a direction-adjusting material taking groove is arranged between the material receiving positioning seat and the material receiving induction seat, and comprises a lifting plate and a material receiving lifting driving piece for driving the lifting plate to move up and down; the lifting plate is provided with a lifting plate groove which is used for accommodating the plastic pipe and corresponds to the material bearing groove, the fixed end of the material receiving lifting driving piece is arranged on the material receiving support frame, and the movable end of the material receiving lifting driving piece is fixedly connected with the lifting plate.
The lifting plate is used for filling/displaying the direction-adjusting material taking groove, when the lifting plate ascends, the direction-adjusting material taking groove can be filled, the plastic pipe can stably advance along the material bearing groove and the lifting plate groove, the material clamping condition can not occur due to a vacancy, and therefore the running stability of the mechanism is improved, and the production efficiency is improved; when the lifting plate descends, the direction-adjusting material-taking groove can be displayed, and follow-up material taking is facilitated.
Further, the plastic pipe alignment mechanism comprises an alignment support frame arranged on the plastic pipe feeding frame, an alignment receiving seat is fixed on the alignment support frame, a material containing through groove for containing the plastic pipe is arranged on the alignment receiving seat, and an alignment discharging groove for discharging the plastic pipe steering mechanism is also arranged on the alignment receiving seat; the back of the alignment receiving seat is provided with an alignment pushing mechanism, and the front is also provided with an alignment blocking mechanism.
The orientation plastic pipe is adjusted, the position state of the orientation plastic pipe is changed, the position dislocation can occur between the orientation plastic pipe and the plastic pipe without the orientation adjustment, the plastic pipe can be realigned to a specified position by utilizing the plastic pipe aligning mechanism, and an accurate positioning point is provided for subsequent material taking. The plastic pipe is placed in the alignment discharging groove, and the alignment pushing mechanism pushes the plastic pipe to move forward until the plastic pipe is propped against the alignment blocking mechanism, so that the uniform positioning of the plastic pipe can be realized.
Further, the alignment pushing mechanism comprises an alignment push rod, the rear end of the alignment push rod is connected with an alignment connecting plate, and the alignment connecting plate drives the alignment push driving piece fixed on the alignment supporting frame to move forwards and backwards so as to drive the pair Ji Tuigan to move forwards and backwards in the material containing through groove; the alignment stop mechanism comprises an alignment baffle and an alignment stop driving piece for driving the alignment baffle to move up and down, wherein the fixed end of the alignment stop driving piece is fixed on the plastic pipe feeding frame through a connecting plate, and the movable end of the alignment stop driving piece is fixedly connected with the alignment baffle; the alignment baffle and the alignment receiving seat are arranged at intervals, and a pair Ji Quliao vacancy for taking materials by the plastic pipe feeding mechanism is reserved.
The alignment effect of the plastic pipe can be realized by matching the Ji Tuigan with the alignment baffle plate and pushing the alignment baffle plate. The alignment baffle and the alignment receiving seat are arranged at intervals, so that a Ji Quliao vacancy can be naturally formed, and the alignment baffle is simple and effective.
Further, a push rod supporting seat is fixedly arranged on the alignment connecting plate, and the alignment push rod is in sliding connection with the alignment connecting plate through the push rod supporting seat; the front end of the alignment push rod is provided with a rod end stop block, and the rear end of the alignment push rod passes through the push rod supporting seat and is connected with the pushing rear support plate; a spring is sleeved between the rod end stop block and the alignment connecting plate.
Therefore, the Ji Tuigan can be elastically retracted, and cannot be in hard collision with the plastic pipe, so that the damage to the plastic pipe can be reduced, and the waste of raw material accessories is avoided.
Further, the plastic pipe shifting and feeding mechanism further comprises two plastic pipe shifting brackets which are arranged on the plastic pipe feeding frame and are respectively arranged at two sides in front of the plastic pipe aligning mechanism, the upper ends of the two plastic pipe shifting brackets are covered with a plastic pipe shifting fixing plate with an empty middle strand, and a shifting sliding plate capable of sliding back and forth on the plastic pipe shifting fixing plate and a sliding plate driving piece for driving the shifting sliding plate to move back and forth are arranged above the plastic pipe shifting fixing plate; the front and rear parts of the lower end face of the shifting slide plate are respectively fixed with a plastic pipe feeding mechanism and a plastic pipe steering mechanism, and the slide plate driving part drives the plastic pipe feeding mechanism and the fixed plastic pipe steering mechanism to move in the front-rear direction.
The plastic pipe feeding mechanism and the plastic pipe steering mechanism are arranged on a shifting slide plate, and the sliding plate driving piece controls the sliding plate driving piece to move back and forth, so that the plastic pipe feeding mechanism and the plastic pipe steering mechanism can pick up and discharge materials, and the design reduces the setting quantity of the driving piece, achieves the transfer effect of the plastic pipe more efficiently, and saves resources.
Further, mould a tub steering mechanism top-down and including steering lift driving piece, steering connecting plate, revolving cylinder, steering and get the material cylinder, the stiff end of steering lift driving piece links firmly with the aversion slide, and its loose end is connected and is tuned to the connecting plate up end, and the lower terminal surface of steering connecting plate and revolving cylinder's cylinder body fixed connection, revolving cylinder's roating seat down, revolving seat and steering get the material cylinder's cylinder body and pass through connecting block fixed connection, and steering and getting still be connected with below the cylinder body of material cylinder and snatch the steering of moulding a tub and get the material gas claw.
After the plastic pipe is grabbed by the direction-adjusting material-taking air claw, the plastic pipe is driven to rotate by the rotary air cylinder, and the direction of the plastic pipe is adjusted, so that the vertical space is ingeniously utilized, compact surfaces arranged among the component mechanisms are mutually separated, and the space utilization efficiency is high. Each rotary cylinder is independently operated, and the direction adjusting effect of the plastic pipes can be accurately and independently realized until all the plastic pipes are uniformly oriented.
Further, mould a tub feed mechanism and get the material cylinder and drive the material cylinder and reciprocate the material lift driving piece of material, the stiff end and the shift slide of material lift driving piece link firmly, and its active end is connected through the material connection frame with the cylinder body of material cylinder is got in the material, still is connected with below the cylinder body of material cylinder and snatchs the material gas claw of getting of moulding tub.
Further, a feeding turnover assembly for driving the feeding and taking air cylinder to turn over is also arranged on the feeding connecting frame; the feeding connecting frame comprises a turnover fixing plate connected with the movable end of the feeding lifting driving piece, turnover support plates are arranged on two sides of the lower end face of the turnover fixing plate, a turnover plate is arranged between the two turnover support plates in a penetrating mode through a bearing, and a cylinder body of the feeding material taking cylinder is fixedly connected with the turnover plate; the movable end of the feeding overturning assembly is connected with the overturning support plate, and the feeding overturning assembly drives the plastic pipe in the feeding and taking air claw to overturn.
The material loading overturning assembly is utilized to realize the overturning effect of the material loading and taking cylinder, so that the plastic pipe overturns to adapt to the material receiving jig in the horizontal or vertical insertion design.
The beneficial effects of the invention are as follows: by adopting the technical scheme, the plastic pipe feeding device can realize orderly discharging of plastic pipes, and the plastic pipes are subjected to direction adjustment, alignment, repositioning and transfer, so that automatic feeding of the plastic pipes is realized, and an automatic basis is provided for subsequent assembly. The orientation of the plastic pipes is adjusted to be consistent, so that the orientation of each plastic pipe is identical when the material is moved subsequently, the subsequent assembly time is saved, and the labor productivity is improved. In a word, the plastic pipe feeding device of the gas filter pipe provided by the invention has the advantages of simple structure, reasonable space application and high degree of automation, can be suitable for plastic pipes with different types and sizes, has a wide application range, realizes automatic discharging and feeding of the plastic pipes, improves the working efficiency compared with manual feeding, and reduces the pollution opportunities; meanwhile, multi-station feeding is automatic, so that labor cost is reduced, and production efficiency is improved.
Drawings
Fig. 1 is a schematic general structural view of an embodiment of the present invention.
Fig. 2 is a schematic structural view of a plastic pipe horizontal feeding mechanism in an embodiment of the present invention.
FIG. 3 is a schematic diagram of a plastic pipe connecting mechanism in an embodiment of the invention.
Fig. 4 is a top view of a plastic pipe joint mechanism in an embodiment of the invention.
FIG. 5 is a schematic diagram of a plastic pipe receiving mechanism after the receiving lifting mechanism descends in an embodiment of the invention.
Fig. 6 is an enlarged schematic view of the portion A, B of fig. 5.
Fig. 7 is a schematic structural diagram of a receiving lifting mechanism in an embodiment of the invention.
Fig. 8 is a schematic structural view of a plastic tube alignment mechanism according to an embodiment of the present invention.
FIG. 9 is another angular schematic view of a plastic tube alignment mechanism in accordance with an embodiment of the present invention.
Fig. 10 is a schematic structural diagram of a plastic pipe shifting and feeding mechanism in an embodiment of the invention.
Fig. 11 is a bottom partial view of a plastic pipe displacement loading mechanism in an embodiment of the invention.
Detailed Description
Embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
As shown in fig. 1-11, a plastic pipe feeding device for a gas filter pipe comprises a plastic pipe feeding frame 1, wherein a plastic pipe vibration disc 2, a plastic pipe horizontal conveying mechanism 3, a plastic pipe receiving mechanism 4, a plastic pipe aligning mechanism 5 and a plastic pipe shifting feeding mechanism 6 are sequentially arranged on the plastic pipe feeding frame from back to front, the plastic pipe shifting feeding mechanism 6 comprises a plastic pipe aligning mechanism 61 for aligning plastic pipe clamping in the plastic pipe receiving mechanism 4 into a uniform orientation and transferring the plastic pipe clamping to the plastic pipe aligning mechanism 5, and a plastic pipe feeding mechanism 62 for transferring the aligned plastic pipe clamping on the plastic pipe aligning mechanism 5 to a plastic pipe feeding jig. In this embodiment, the front and rear directions are consistent with each other, that is, the direction of conveying the plastic pipe is forward, and the direction of conveying the plastic pipe is backward.
The plastic pipe in this embodiment is in a shape of Chinese character 'zhong', comprising a pipe belly with a larger circumference, wherein the upper end and the lower end of the pipe belly are respectively protruded with an upper interface and a lower interface which are connected with an outer pipe, and the inner diameters of the upper interface and the lower interface are approximately consistent. The excircle Zhou Han threads of the upper interface can be in threaded connection with other accessories, so that the assembly and the disassembly are convenient; the excircle Zhou Guanghua of the lower connector can be directly glued and fixed with other pipelines; the overall outer diameter of the upper interface is greater than the outer diameter of the lower interface. And because the external diameters of the upper interface and the lower interface are inconsistent, the orientation of the interfaces needs to be unified, the clamping assembly of the subsequent plastic pipe is convenient, and the assembly efficiency is improved.
The plastic pipe feeding device provided by the embodiment can be suitable for plastic pipes with different length models.
The plastic pipe flat conveying mechanism 3 comprises a plurality of parallel plastic pipe conveying channels, can realize multi-station feeding, improves production efficiency, and corresponds to the number of the plastic pipe conveying channels in the following devices, such as the number of material tanks, gas claws and the like for receiving and taking materials. The plastic pipe flat conveying mechanism 3 is further provided with a flat conveying material blocking component 31, and the plastic pipe flat conveying mechanism comprises a blocking rod and a material blocking driving piece capable of driving the blocking rod to move up and down so as to block and discharge materials, wherein the material blocking driving piece is fixed on material blocking brackets at two ends of a plastic pipe conveying channel, and therefore the plastic pipe flat conveying mechanism is arranged above the front end of the plastic pipe flat conveying mechanism 3. The horizontal feeding material blocking component 31 can temporarily block the later plastic pipe, avoid collision with the earlier plastic pipe which is positioned in the plastic pipe receiving mechanism 4, and prevent the earlier plastic pipe from jacking up, thereby influencing the precision of detection and material grabbing.
As shown in fig. 3-7, the plastic pipe receiving mechanism 4 comprises a receiving support frame 41 arranged on the plastic pipe feeding frame 1, a receiving positioning seat 42, a receiving induction seat 43 and a receiving limiting plate 44 are sequentially fixed on the receiving support frame 41 from back to front, the receiving positioning seat 42 and the receiving induction seat 43 are arranged at intervals, a direction-adjusting material-taking groove 45 for taking materials by the plastic pipe direction-adjusting mechanism 61 is arranged in the middle, and the receiving limiting plate 44 is fixed at the front end of the receiving induction seat 43; the material receiving positioning seat 42 and the material receiving induction seat 43 are respectively provided with a material receiving groove for accommodating plastic pipes, and the material receiving induction seat 43 is provided with a material receiving inductor, wherein the material receiving inductor comprises an optical fiber sensor 461 for inducing plastic pipes in place and a correlation photoelectric sensor 462 for inducing the orientation of the plastic pipes.
A material receiving lifting mechanism 47 capable of filling/displaying the direction-adjusting material taking groove 45 is arranged between the material receiving positioning seat 42 and the material receiving induction seat 43, and comprises a lifting plate 471 and a material receiving lifting driving piece 472 for driving the lifting plate to move up and down; the lifting plate 471 is provided with a lifting plate groove 473 which is used for accommodating the plastic pipe and corresponds to the material bearing groove, the fixed end of the material receiving lifting driving piece 472 is arranged on the material receiving supporting frame 41, and the movable end of the material receiving lifting driving piece is fixedly connected with the lifting plate 471. The lifting plate 471 is used for filling/displaying the direction-adjusting material taking groove 45, when the lifting plate 471 rises, the direction-adjusting material taking groove 45 can be filled, the plastic pipe can stably move forward along the material bearing groove and the lifting plate groove 473 without the condition of material clamping caused by gaps, so that the running stability of the mechanism is improved, and the production efficiency is improved; when the lifting plate 471 descends, the direction-adjusting material-taking groove 45 can be displayed, and subsequent material taking is facilitated.
The material receiving limiting plate 44 plays a role in blocking materials, when the plastic pipe in the plastic pipe flat conveying mechanism 3 moves along the material receiving positioning seat 42 and the material receiving groove on the material receiving induction seat 43 until the plastic pipe is in place and the plastic pipe faces are sensed by the material receiving inductor until the plastic pipe abuts against the material receiving limiting plate 44 to limit. The material receiving positioning seat 42 and the material receiving induction seat 43 are arranged at intervals, the direction adjusting material taking groove 45 can be naturally formed, grooves are not required to be dug on the plate, and the manufacturing difficulty of accessories is simplified. The position of the steering material taking groove 45 is close to the material receiving induction seat 743, the plastic pipe steering mechanism 61 grabs the pipe belly of the plastic pipe to take out the plastic pipe, and the material taking position is fixed, so that the plastic pipes with different lengths can be grabbed; the plastic pipe steering mechanism 61 is not suitable for grabbing the forward interface of the plastic pipe, so that overcrowding is avoided, and space is provided for installation induction of the receiving inductor.
The optical fiber sensor 461 is used for sensing whether the material is fed, and the height is set to be standard so as to sense the lower interface of the plastic pipe, so that the upper interface of the plastic pipe can be sensed, namely, the material can be sensed no matter what the interface orientation of the plastic pipe is. As shown in fig. 5, the correlation photoelectric sensor 462 is used for sensing the orientation of the interface of the plastic pipe, and the transmitting end and the receiving end are respectively arranged at two sides of the plastic pipe interface, so that when the correlation photoelectric sensor is installed, the correlation photoelectric sensor meets the following conditions: as shown in the enlarged view B of fig. 5, light can be incident beyond the periphery of the lower interface of the plastic tube; as shown in the enlarged view of FIG. 5A, shading cannot be achieved beyond the external threads of the upper interface of the plastic tube. The light entering and shading of the sensor respectively indicate that the plastic pipe in place is the lower interface, the upper interface is forward, a control signal is provided for the material taking and direction adjusting of the subsequent plastic pipe direction adjusting mechanism, and the automatic discharging and direction adjusting of the plastic pipe are realized.
As shown in fig. 8 and 9, the plastic pipe alignment mechanism 5 comprises an alignment support frame 51 arranged on the plastic pipe feeding frame 1, an alignment receiving seat 52 is fixed on the alignment support frame 51, a material containing through groove 521 for containing plastic pipes is arranged in the front-back direction of the alignment receiving seat 52, and an alignment discharging groove 522 for discharging plastic pipe alignment mechanism 61 is also arranged in the vertical direction of the alignment receiving seat 52; an alignment pushing mechanism 53 is arranged at the rear of the alignment receiving seat 52, and an alignment stop mechanism 54 is arranged at the front. Because the positions of the front and rear interfaces of the plastic pipe after the plastic pipe is adjusted are inconsistent, the plastic pipe interfaces need to be additionally aligned.
The alignment pushing mechanism 53 comprises an alignment push rod 531, the rear end of the alignment push rod 531 is connected with an alignment connecting plate 532, and the alignment connecting plate 532 drives the alignment push rod 531 to move back and forth through an alignment pushing driving piece 533 fixed on the alignment supporting frame 51, so as to drive the pair Ji Tuigan 531 to move back and forth in the material containing through groove 521; the alignment connection plate 532 is fixedly provided with a push rod supporting seat 534 which can be replaced by a linear bearing, and the alignment push rod 531 is in sliding connection with the alignment connection plate 532 through the push rod supporting seat 534; the front end of the alignment push rod 531 is provided with a rod end stop block 535, and the rear end of the alignment push rod 531 passes through the push rod supporting seat 534 and is connected with the pushing back support plate 536; a spring 537 is sleeved between the rod end stop 535 and the alignment connection plate 532. Therefore, the alignment push rod 531 can elastically and automatically retract and does not collide with the plastic pipe, so that the damage to the plastic pipe can be reduced, and the waste of raw material accessories is avoided.
The alignment stop mechanism 54 comprises an alignment baffle 541 and an alignment stop driving piece 542 for driving the alignment baffle 541 to move up and down, wherein the fixed end of the alignment stop driving piece 542 is fixed on the plastic pipe feeding frame 1 through a connecting plate, and the movable end of the alignment stop driving piece is fixedly connected with the alignment baffle 541; the alignment baffle 541 and the alignment receiving seat 52 are arranged at intervals, and a pair Ji Quliao vacancy 55 for taking materials by the plastic pipe feeding mechanism 62 is left empty. The alignment effect of the plastic pipe can be realized by pushing the pair Ji Tuigan 531 to the alignment baffle 541 in a matched manner. The alignment baffle 541 and the alignment receiving seat 52 are arranged at intervals, so that a gap for Ji Quliao can be naturally formed, and the alignment receiving seat is simple and effective.
As shown in fig. 10 and 11, the plastic tube shifting and feeding mechanism 6 further includes two plastic tube shifting brackets, which are mounted on the plastic tube feeding frame 1 and are separately arranged at two sides in front of the plastic tube alignment mechanism 5, the upper ends of the two plastic tube shifting brackets are covered with a plastic tube shifting and fixing plate 64 with an empty middle strand, a shifting slide plate 65 is arranged above the plastic tube shifting and fixing plate 64, two parallel slide rails are arranged on the plastic tube shifting and fixing plate 64, the shifting slide plate 65 can slide back and forth along the slide rails on the plastic tube shifting and fixing plate 64, and a slide plate driving member 66 for driving the shifting slide plate 65 to move back and forth and a buffering limiting member for limiting the front and back displacement of the shifting slide plate 65 are also arranged on the plastic tube shifting and fixing plate 64; the front and rear sides of the lower end face of the shifting slide plate 65 are respectively fixed with a plastic pipe feeding mechanism 62 and a plastic pipe steering mechanism 61, and a slide plate driving piece 66 drives the plastic pipe feeding mechanism 62 and the fixed plastic pipe steering mechanism 61 to move in the front-rear direction.
The plastic pipe direction-adjusting mechanism 61 comprises a direction-adjusting lifting driving piece 611, a direction-adjusting connecting plate 612, a rotary cylinder 613 and a direction-adjusting material taking cylinder 614 from top to bottom, wherein the fixed end of the direction-adjusting lifting driving piece 611 is fixedly connected with the shifting slide plate 65, the movable end of the direction-adjusting lifting driving piece is connected with the upper end face of the direction-adjusting connecting plate 612, the lower end face of the direction-adjusting connecting plate 612 is fixedly connected with the cylinder body of the rotary cylinder 613, a rotating seat 6131 of the rotary cylinder 613 faces downwards, the rotating seat 6131 is fixedly connected with the cylinder body of the direction-adjusting material taking cylinder 614 through a connecting block, and a direction-adjusting material taking air claw 615 for grabbing plastic pipes is further connected below the cylinder body of the direction-adjusting material taking cylinder 614.
The plastic pipe feeding mechanism 62 comprises a feeding and taking cylinder 623 and a feeding and lifting driving piece 621 for driving the feeding and taking cylinder 623 to move up and down, wherein the fixed end of the feeding and lifting driving piece 621 is fixedly connected with the shifting slide plate 65, the movable end of the feeding and lifting driving piece is connected with the cylinder body of the feeding and taking cylinder 623 through a feeding connecting frame 622, and a feeding and taking air claw 624 for grabbing the plastic pipe is further connected below the cylinder body of the feeding and taking cylinder 623. A feeding turnover assembly 625 for driving the feeding and taking cylinder 623 to turn over is also arranged on the feeding connecting frame 622; the feeding connecting frame 622 comprises a turnover fixing plate 6221 connected with the movable end of the feeding lifting driving piece 621, turnover support plates 6222 are arranged on two sides of the lower end surface of the turnover fixing plate 6221, a turnover plate 6223 is arranged between the two turnover support plates 6222 in a penetrating way through a bearing, and a cylinder body of the feeding material taking cylinder 623 is fixedly connected with the turnover plate 6223; the feeding turnover assembly 625 comprises a turnover driving piece 6251 fixed on a turnover fixing plate 6221 by a support plate, wherein the movable end of the turnover driving piece 6251 is hinged with a swing rod 6224 externally connected with the turnover plate 6223, and a buffer limiting piece for limiting the swing angle of the swing rod 6224 is further arranged on the turnover support plate 6222 close to the swing rod 6224. The movable end of the overturning driving piece 6251 stretches and contracts to drive the swinging rod 6224 to swing back and forth, so that the overturning plate 6223 is driven to overturn, and as shown by an arrow in fig. 10, the plastic pipe in the feeding and material taking air claw 624 is driven to overturn from horizontal to vertical. The buffering limiting piece is used for slowing down the speed when the accessory moves to the set position, and safety and stability of the accessory during movement are improved.
The plastic pipe feeding mechanism 62 and the plastic pipe steering mechanism 61 are arranged on a shifting slide plate 65, and the shifting slide plate is controlled to move back and forth by a slide plate driving piece 66, so that the plastic pipe feeding mechanism 62 and the plastic pipe steering mechanism 61 can pick up and discharge materials, and the design reduces the setting quantity of the driving piece, achieves the transfer effect of plastic pipes more efficiently, and saves resources. After the plastic pipe is grabbed by the direction-adjusting material-taking air claw 615, the plastic pipe is driven to rotate by the rotary cylinder 613, and the direction of the plastic pipe is adjusted, so that the vertical space is ingeniously utilized, compact surfaces arranged among all component mechanisms are mutually separated, and the space utilization efficiency is high. Each rotary cylinder 613 is independently operated, and the direction adjusting effect of the plastic pipes can be accurately and independently realized until the plastic pipes are uniformly oriented. The overturning effect of the feeding and taking air cylinder 623 is achieved by the feeding overturning component 625, so that the plastic pipe overturns to adapt to the receiving jig in the horizontal or vertical insertion design.
The working principle of the plastic pipe feeding device of the gas filter pipe in the embodiment is as follows: the plastic pipes are orderly discharged under the vibration of the plastic pipe vibration plate 2, then the plastic pipes continue to vibrate to the conveying channel of the plastic pipe flat conveying mechanism 3 for buffering storage, the plastic pipe flat conveying mechanism 3 conveys the plastic pipes into the plastic pipe receiving mechanism 4, the plastic pipes move forward along the material receiving positioning seat 42, the lifting plate 471 and the material receiving groove on the material receiving induction seat 43 until the plastic pipes are abutted against the material receiving limiting plate 44 for limiting, and the optical fiber sensor 461 and the correlation photoelectric sensor 462 respectively sense the situation that the plastic pipes are in place and the plastic pipes are oriented. After the induction signal is collected, the lifting plate 471 is lowered to show the direction-adjusting material-taking groove 45, and meanwhile the sliding plate driving piece 66 drives the plastic pipe direction-adjusting mechanism 61 to the direction-adjusting material-taking position. The direction-adjusting lifting driving piece 611 drives the direction-adjusting material taking cylinder 614 to descend, and the direction-adjusting material taking air claw 615 stretches into the direction-adjusting material taking groove 45 and surrounds the pipe belly of the plastic pipe to take out the plastic pipe. The rotary cylinder 613 rotates the plastic pipe with the lower interface facing forward, which is the light input detection, by 180 degrees in situ according to the signal of the correlation photoelectric sensor 462, so that the upper interfaces of the plastic pipe are uniformly facing forward. The slide plate driving piece 66 drives the plastic pipe steering mechanism 61 to move forward to the plastic pipe alignment position, the uniformly oriented plastic pipes are placed into the material containing through grooves 521 of the plastic pipe alignment mechanism 5, the slide plate driving piece 66 drives the plastic pipe steering mechanism 61 to move backward to the steering material taking position to wait for continuous material taking, and the plastic pipe feeding mechanism 62 is positioned at the plastic pipe alignment position. The alignment baffle 541 of the alignment stop mechanism 54 is lifted, and the alignment push rod 531 of the alignment pushing mechanism 53 moves forward, and contacts with the tail end of the plastic pipe and advances until the front end of the plastic pipe abuts against the alignment baffle 541. The feeding and taking air cylinder 623 of the plastic pipe feeding mechanism 62 drives the feeding and taking air claw 624 to descend, the feeding and taking air claw 624 stretches into the aligned discharging groove 522 to clamp and take out the aligned plastic pipe, the movable end of the overturning driving piece 6251 retracts to drive the swinging rod 6224 to swing backwards, so that the overturning plate 6223 is driven to overturn 90 degrees, then the plastic pipe in the feeding and taking air claw 624 is overturned and is horizontally overturned to be vertical, the sliding plate driving piece 66 drives the plastic pipe feeding mechanism 62 to move forwards, and the plastic pipe which is uniformly oriented and aligned and has an upward upper interface is transferred into the material receiving jig, so that the transfer or assembly of the plastic pipe is facilitated.
The plastic pipe feeding device provided by the embodiment can realize orderly discharging of plastic pipes, and the plastic pipes are subjected to direction adjustment, alignment, repositioning and transfer, so that automatic feeding of the plastic pipes is realized, and an automatic basis is provided for subsequent assembly. The orientation of the plastic pipes is adjusted to be consistent, so that the orientation of each plastic pipe is identical when the material is moved subsequently, the subsequent assembly time is saved, and the labor productivity is improved.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention; thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (5)
1. The plastic pipe feeding device of the gas filter pipe is characterized by comprising a plastic pipe feeding rack, wherein a plastic pipe vibration disc, a plastic pipe flat feeding mechanism, a plastic pipe receiving mechanism, a plastic pipe alignment mechanism and a plastic pipe shifting feeding mechanism are sequentially arranged on the plastic pipe feeding rack from back to front, and the plastic pipe shifting feeding mechanism comprises a plastic pipe alignment mechanism for adjusting the plastic pipe clamp in the plastic pipe receiving mechanism to be uniformly oriented and then transferring the plastic pipe clamp to the plastic pipe alignment mechanism, and a plastic pipe feeding mechanism for transferring the aligned plastic pipe clamp on the plastic pipe alignment mechanism to the plastic pipe clamping and overturning mechanism in a material receiving jig;
the plastic pipe receiving mechanism comprises a receiving support frame arranged on a plastic pipe feeding frame, a receiving positioning seat, a receiving induction seat and a receiving limiting plate are sequentially fixed on the receiving support frame from back to front, the receiving positioning seat and the receiving induction seat are arranged at intervals, a direction regulating material taking groove for taking materials of the plastic pipe direction regulating mechanism is arranged in the middle of the receiving positioning seat, and the receiving limiting plate is fixed at the front end of the receiving induction seat; the material receiving positioning seat and the material receiving induction seat are respectively provided with a material receiving groove for accommodating the plastic pipe, the material receiving induction seat is provided with a material receiving inductor for inducing the plastic pipe to be in place and the orientation of the plastic pipe, and a material receiving lifting mechanism capable of filling/displaying a direction-adjusting material taking groove is also arranged between the material receiving positioning seat and the material receiving induction seat and comprises a lifting plate and a material receiving lifting driving piece for driving the lifting plate to move up and down; the lifting plate is provided with a lifting plate groove which is used for accommodating the plastic pipe and corresponds to the material bearing groove, the fixed end of the material receiving lifting driving piece is arranged on the material receiving support frame, and the movable end of the material receiving lifting driving piece is fixedly connected with the lifting plate;
the plastic pipe alignment mechanism comprises an alignment support frame arranged on the plastic pipe feeding frame, an alignment receiving seat is fixed on the alignment support frame, a material containing through groove for containing the plastic pipe is arranged in the front-back direction of the alignment receiving seat, and an alignment discharging groove for discharging the plastic pipe direction-adjusting mechanism is also arranged in the vertical direction of the alignment receiving seat; an alignment pushing mechanism is arranged at the rear of the alignment receiving seat, and an alignment stop mechanism is also arranged at the front of the alignment receiving seat; the alignment pushing mechanism comprises an alignment push rod, the rear end of the alignment push rod is connected with an alignment connecting plate, and the alignment connecting plate drives the alignment push driving piece fixed on the alignment supporting frame to move forwards and backwards so as to drive the pair Ji Tuigan to move forwards and backwards in the material containing through groove; the alignment stop mechanism comprises an alignment baffle and an alignment stop driving piece for driving the alignment baffle to move up and down, wherein the fixed end of the alignment stop driving piece is fixed on the plastic pipe feeding frame through a connecting plate, and the movable end of the alignment stop driving piece is fixedly connected with the alignment baffle; the alignment baffle plates and the alignment receiving seats are arranged at intervals, and a pair Ji Quliao vacancy for taking materials by the plastic pipe feeding mechanism is reserved; the alignment connecting plate is fixedly provided with a linear bearing of a push rod supporting seat, and the alignment push rod is in sliding connection with the alignment connecting plate through the push rod supporting seat; the front end of the alignment push rod is provided with a rod end stop block, and the rear end of the alignment push rod passes through the push rod supporting seat and is connected with the pushing rear support plate; a spring is sleeved between the rod end stop block and the alignment connecting plate.
2. The plastic tube feeding device of the gas filter tube according to claim 1, wherein the plastic tube shifting feeding mechanism further comprises two plastic tube shifting brackets which are arranged on the plastic tube feeding frame and are respectively arranged at two sides in front of the plastic tube aligning mechanism, a plastic tube shifting fixing plate with a hollow middle is arranged on the upper end cover of each plastic tube shifting bracket, a shifting sliding plate capable of sliding back and forth on the plastic tube shifting fixing plate is arranged above the plastic tube shifting fixing plate, and a sliding plate driving piece for driving the shifting sliding plate to move back and forth; the front and rear parts of the lower end face of the shifting slide plate are respectively fixed with a plastic pipe feeding mechanism and a plastic pipe steering mechanism, and the slide plate driving part drives the plastic pipe feeding mechanism and the fixed plastic pipe steering mechanism to move in the front-rear direction.
3. The plastic pipe feeding device of the gas filter pipe according to claim 2, wherein the plastic pipe direction adjusting mechanism comprises a direction adjusting lifting driving piece, a direction adjusting connecting plate, a rotating cylinder and a direction adjusting material taking cylinder from top to bottom, the fixed end of the direction adjusting lifting driving piece is fixedly connected with the shifting slide plate, the movable end of the direction adjusting lifting driving piece is connected with the upper end face of the direction adjusting connecting plate, the lower end face of the direction adjusting connecting plate is fixedly connected with the cylinder body of the rotating cylinder, the rotating seat of the rotating cylinder faces downwards, the rotating seat is fixedly connected with the cylinder body of the direction adjusting material taking cylinder through a connecting block, and a direction adjusting material taking air claw for grabbing the plastic pipe is further connected below the cylinder body of the direction adjusting material taking cylinder.
4. The plastic pipe feeding device of the gas filter pipe according to claim 2, wherein the plastic pipe feeding mechanism comprises a feeding and taking cylinder and a feeding and lifting driving piece for driving the feeding and taking cylinder to move up and down, the fixed end of the feeding and lifting driving piece is fixedly connected with the shifting slide plate, the movable end of the feeding and lifting driving piece is connected with the cylinder body of the feeding and taking cylinder through a feeding connecting frame, and a feeding and taking gas claw for grabbing the plastic pipe is further connected below the cylinder body of the feeding and taking cylinder.
5. The plastic pipe feeding device of the gas filter pipe according to claim 4, wherein the feeding connecting frame is further provided with a feeding turnover assembly for driving the feeding and taking air cylinder to turn over; the feeding connecting frame comprises a turnover fixing plate connected with the movable end of the feeding lifting driving piece, turnover support plates are arranged on two sides of the lower end face of the turnover fixing plate, a turnover plate is arranged between the two turnover support plates in a penetrating mode through a bearing, and a cylinder body of the feeding material taking cylinder is fixedly connected with the turnover plate; the feeding overturning assembly is connected with the overturning support plate and drives the plastic pipe in the feeding and taking air claw to overturn.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710916894.2A CN107696515B (en) | 2017-09-28 | 2017-09-28 | Plastic pipe feeding device of gas filter pipe |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710916894.2A CN107696515B (en) | 2017-09-28 | 2017-09-28 | Plastic pipe feeding device of gas filter pipe |
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| CN107696515A CN107696515A (en) | 2018-02-16 |
| CN107696515B true CN107696515B (en) | 2023-10-27 |
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| CN109333918A (en) * | 2018-11-19 | 2019-02-15 | 广州市民采包装科技有限公司 | A kind of multi-functional automatic intubation machine |
| CN109605662B (en) * | 2018-11-26 | 2021-08-31 | 丰铁塑机(广州)有限公司 | Full-automatic feeding device and method for stacking and pushing type pipe body |
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