CN107695009A - Workpiece cleaner - Google Patents
Workpiece cleaner Download PDFInfo
- Publication number
- CN107695009A CN107695009A CN201711078329.XA CN201711078329A CN107695009A CN 107695009 A CN107695009 A CN 107695009A CN 201711078329 A CN201711078329 A CN 201711078329A CN 107695009 A CN107695009 A CN 107695009A
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- Prior art keywords
- workpiece
- cleaning
- control system
- manipulator
- water tank
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements for supplying or controlling air or other gases for drying solid materials or objects
- F26B21/50—Ducting arrangements from the source of air or other gases to the materials or objects being dried
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种工件清洗装置。The invention relates to a workpiece cleaning device.
背景技术Background technique
工件在长期储存或运输后,往往会在工件上残留一部分切屑以及切削液,如不及时清理会影响工件的使用,特别是对于一些精密机械领域,甚至会影响其精确度。After the workpiece is stored or transported for a long time, a part of chips and cutting fluid often remain on the workpiece. If it is not cleaned in time, it will affect the use of the workpiece, especially for some precision machinery fields, and even affect its accuracy.
因此,在工件使用之前,需要对工件进行清洗是十分有必要的。以前,工件的清洗大多采用人工清洗,人工清洗不但效率低下,而且有些也不容易清洗;目前,市场上也出现了一些机械清洗工件的装置,但是这些装置在整个清洗过程中操作繁琐,造成清洗效率低下的后果;有些清洗机的清洗效果不佳,特别是难以完全的清洗工件不易清洗的部位。Therefore, before the workpiece is used, it is very necessary to clean the workpiece. In the past, most workpieces were cleaned manually, which was not only inefficient, but also not easy to clean; at present, there are some devices for mechanically cleaning workpieces on the market, but these devices are cumbersome to operate during the entire cleaning process, resulting in cleaning The consequences of low efficiency; some cleaning machines have poor cleaning effects, especially those parts that are difficult to completely clean the workpiece.
发明内容Contents of the invention
本发明的目的在于设计一种工件清洗装置,能够清洗掉工件上的切屑和切削液,以保证工件进入下个工序前,达到一个无切屑以及切削液的状态。The object of the present invention is to design a workpiece cleaning device, which can clean chips and cutting fluid on the workpiece, so as to ensure that the workpiece reaches a state without chips and cutting fluid before entering the next process.
为实现上述目的,本发明提供如下技术方案:一种工件清洗装置,包括主体框架,所述主体框架上设置有清洗箱、工件定位装置、自动顶门、与清洗箱管道连接的独立水箱以及控制系统;其中,所述清洗箱包括清洗箱主体、气路组、清洗液组和与所述气路组、清洗液组连接的导流管,所述清洗液组包括清洗液喷嘴和清洗液瓶,所述气路组包括气路喷嘴和气阀;所述控制系统用于控制整个清洗装置中其他部件的运转,同时与机床、机械手通讯;具体工作时,机械手将工件从机床中取出,然后传送信号给控制系统,控制系统控制自动顶门开启,机械手将工件放置在所述工件定位装置上;待机械手离开清洗装置,自动顶门关闭,控制系统发出信号给清洗箱和独立水箱,独立水箱给清洗箱供水,然后由清洗液组中的清洗液喷嘴喷出清洗液,对工件进行清洗,最后由气路喷嘴将工件吹干,当吹干后,通过控制系统控制自动顶门打开,并发送信号给机械手进行取件。In order to achieve the above object, the present invention provides the following technical solutions: a workpiece cleaning device, including a main frame, the main frame is provided with a cleaning box, a workpiece positioning device, an automatic top door, an independent water tank connected to the cleaning box pipeline, and a control system Wherein, the cleaning box includes a cleaning box main body, an air circuit group, a cleaning liquid group, and a guide pipe connected to the air circuit group and the cleaning liquid group, and the cleaning liquid group includes a cleaning liquid nozzle and a cleaning liquid bottle, The air circuit group includes air circuit nozzles and air valves; the control system is used to control the operation of other components in the entire cleaning device, and at the same time communicate with the machine tool and the manipulator; during specific work, the manipulator takes the workpiece out of the machine tool and then transmits a signal To the control system, the control system controls the opening of the automatic top door, and the manipulator places the workpiece on the workpiece positioning device; when the manipulator leaves the cleaning device, the automatic top door is closed, and the control system sends a signal to the cleaning tank and the independent water tank, and the independent water tank supplies water to the cleaning tank , and then spray the cleaning liquid from the cleaning liquid nozzle in the cleaning liquid group to clean the workpiece, and finally dry the workpiece by the air nozzle. After drying, the automatic top door is controlled by the control system to open and send a signal to the manipulator for cleaning Pickup.
进一步的,包括至少两个清洗液喷嘴至少包括两个。Further, at least two cleaning liquid nozzles are included.
进一步的,所述工件定位装置包括定位盘和定位销。Further, the workpiece positioning device includes a positioning disc and a positioning pin.
进一步的,所述自动顶门包括顶门框架、顶门、气缸以及尼龙导轨。Further, the automatic top door includes a top door frame, a top door, a cylinder and nylon guide rails.
进一步的,所述独立水箱包括水箱主体、虑屑网、水泵、定向脚轮、万向脚轮、液位计以及排水口。Further, the independent water tank includes a water tank main body, a dust filtering net, a water pump, fixed casters, universal casters, a liquid level gauge and a drain.
进一步的,所述水泵包括加压装置,能够使该水泵清洗压力最高达到1.5Mpa,从而能够高效的清洗掉工件上残留的切屑。Further, the water pump includes a pressurizing device, which can make the cleaning pressure of the water pump reach up to 1.5Mpa, so as to efficiently clean the chips remaining on the workpiece.
进一步的,所述主体框架由铝型材构成。Further, the main frame is made of aluminum profiles.
本发明的优点为:The advantages of the present invention are:
1.该装置设置多个喷头,能够从多个角度对工件进行清洗,使工件清洗的更干净也更完全。1. The device is equipped with multiple nozzles, which can clean the workpiece from multiple angles, making the workpiece clean and more complete.
水泵设置有加压装置,对一些不容易清洗的工件有更好的效果。The water pump is equipped with a pressurizing device, which has a better effect on some workpieces that are not easy to clean.
增加吹气装置,清洗完后直接对工件进行吹干工作,防止由于水渍残留导致的工件损坏,同时,气路为工厂气源直供,由特殊气阀控制,不需要经过气源处理,大幅提升了气吹的效果。Add an air blowing device to directly dry the workpiece after cleaning to prevent damage to the workpiece due to water stains. At the same time, the air circuit is directly supplied by the factory air source, controlled by a special air valve, and does not need to be processed by the air source. Greatly improved the blowing effect.
清洗水洗的水能够反复利用,节约了成本。The water used for cleaning and washing can be reused, which saves the cost.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为图1的俯视图;Fig. 2 is the top view of Fig. 1;
图3为图1的侧视图;Fig. 3 is a side view of Fig. 1;
其中:1、主体框架,2、清洗箱本体,3、顶门框架,4、排水口,5、水泵,6、中继盒,7、水箱主体,8、万向脚轮,9、定向脚轮,10、液位计,11、气缸,12、定位盘,13、气路喷嘴,14、清洗液喷嘴,15、顶门,16、虑屑网。Among them: 1. Main frame, 2. Cleaning tank body, 3. Top door frame, 4. Drain outlet, 5. Water pump, 6. Relay box, 7. Water tank main body, 8. Universal casters, 9. Directional casters, 10 , Liquid level gauge, 11, cylinder, 12, positioning plate, 13, air nozzle, 14, cleaning fluid nozzle, 15, top door, 16, dust filter net.
具体实施方式detailed description
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅图1-3所示,本发明提供如下技术方案:一种工件清洗装置,包括主体框架1,所述主体框架1上设置有清洗箱、工件定位装置、自动顶门、独立水箱以及控制系统;其中,所述清洗箱包括清洗箱主体2、气路组、清洗液组和与所述气路组、清洗液组连接的导流管,所述清洗液组包括清洗液喷嘴14和清洗液瓶,所述气路组包括气路喷嘴13和气阀;所述控制系统用于控制整个清洗装置中其他部件的运转,同时与机床、机械手通讯;具体工作时,机械手将工件从机床中取出,然后传送信号给控制系统,控制系统控制自动顶门开启,机械手将工件放置在所述工件定位装置上;待机械手离开清洗装置,控制系统发出信号给清洗箱,清洗箱先由清洗液组中的喷嘴喷出清洗液,对工件进行清洗,然后由气路喷嘴将工件吹干,当吹干后,通过控制系统控制自动顶门打开,并发送信号给机械手进行取件。Please refer to Figures 1-3, the present invention provides the following technical solutions: a workpiece cleaning device, including a main frame 1, the main frame 1 is provided with a cleaning box, a workpiece positioning device, an automatic top door, an independent water tank and a control system ; Wherein, the cleaning box includes a cleaning box main body 2, an air circuit group, a cleaning liquid group, and a guide pipe connected with the air circuit group and the cleaning liquid group, and the cleaning liquid group includes a cleaning liquid nozzle 14 and a cleaning liquid bottle, the gas circuit group includes gas circuit nozzles 13 and air valves; the control system is used to control the operation of other parts in the entire cleaning device, and communicates with the machine tool and the manipulator at the same time; during specific work, the manipulator takes the workpiece out of the machine tool, Then send a signal to the control system, the control system controls the opening of the automatic top door, and the manipulator places the workpiece on the workpiece positioning device; when the manipulator leaves the cleaning device, the control system sends a signal to the cleaning box, and the cleaning box is first opened by the nozzles in the cleaning solution group. The cleaning fluid is sprayed out to clean the workpiece, and then the workpiece is dried by the air nozzle. After drying, the automatic top door is controlled by the control system to open, and a signal is sent to the manipulator to pick up the workpiece.
在本实施例中,包括至少两个清洗液喷嘴14至少包括两个。In this embodiment, at least two cleaning liquid nozzles 14 are included.
在本实施例中,所述工件定位装置包括定位盘12和定位销。In this embodiment, the workpiece positioning device includes a positioning disc 12 and positioning pins.
在本实施例中,所述自动顶门包括顶门框架3、顶门15、气缸11以及尼龙导轨。In this embodiment, the automatic top door includes a top door frame 3, a top door 15, a cylinder 11 and a nylon guide rail.
在本实施例中,清洗水箱包括水箱主体、虑屑网、水泵5、定向脚轮9、万向脚轮8、液位计以及排水口。In this embodiment, the cleaning water tank includes a water tank main body, a dust filtering net, a water pump 5, a directional caster 9, a universal caster 8, a liquid level gauge and a drain.
在本实施例中,所述水泵5包括加压装置,能够使该水泵清洗压力最高达到1.5Mpa,从而能够高效的清洗掉工件上残留的切屑。In this embodiment, the water pump 5 includes a pressurizing device, which can make the cleaning pressure of the water pump up to 1.5Mpa, so as to efficiently clean off the chips remaining on the workpiece.
在本实施例中,所述主体框架1由铝型材构成。In this embodiment, the main frame 1 is made of aluminum profiles.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
Claims (7)
- A kind of 1. workpiece cleaner, it is characterised in that:Including main body frame, be provided with the main body frame control system, Cleaning case, Working piece positioning device, automatic roof door and the self-contained water tank being connected with the cleaning case pipeline;Wherein, the cleaning Case includes cleaning box main body, gas circuit group, cleaning fluid group and the mozzle being connected with the gas circuit group, cleaning fluid group, the cleaning Liquid group includes remover liquid nozzle and cleaning fluid bottle, and the gas circuit group includes gas circuit nozzle and air valve;The control system is used to control The operating of miscellaneous part in whole cleaning device is made, while is communicated with lathe, manipulator;During specific works, manipulator is by workpiece Taken out from lathe, be then transported on signal and control automatic roof door to open to control system, control system, manipulator places workpiece On the Working piece positioning device;Treat that manipulator leaves cleaning device, automatic roof door is closed, while control system is signaled to Cleaning case and self-contained water tank, self-contained water tank supply water to cleaning case, then spray cleaning fluid by the remover liquid nozzle in cleaning fluid group, Workpiece is cleaned, finally dried up workpiece by gas circuit nozzle, after drying, controls automatic roof door to beat by control system Open, and send a signal to manipulator and carry out pickup.
- 2. workpiece cleaner according to claim 1, it is characterised in that:At least wrapped including at least two remover liquid nozzles Include two.
- 3. workpiece cleaner according to claim 1, it is characterised in that:The Working piece positioning device include positioning disk and Alignment pin.
- 4. workpiece cleaner according to claim 1, it is characterised in that:The automatic roof door includes roof door framework, top Door, cylinder and nylon guide rail.
- 5. workpiece cleaner according to claim 1, it is characterised in that:The self-contained water tank includes water tank main body, considered Consider net, water pump, direction-caster, universal caster wheel, liquid level gauge and discharge outlet to be worth doing.
- 6. workpiece cleaner according to claim 5, it is characterised in that:The water pump includes pressue device, can make The water pump cleaning pressure is up to 1.5Mpa, so as to efficiently wash the chip remained on workpiece.
- 7. workpiece cleaner according to claim 1, it is characterised in that:The main body frame is made up of aluminium section bar.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711078329.XA CN107695009A (en) | 2017-11-06 | 2017-11-06 | Workpiece cleaner |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711078329.XA CN107695009A (en) | 2017-11-06 | 2017-11-06 | Workpiece cleaner |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107695009A true CN107695009A (en) | 2018-02-16 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711078329.XA Pending CN107695009A (en) | 2017-11-06 | 2017-11-06 | Workpiece cleaner |
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| Country | Link |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108772360A (en) * | 2018-06-29 | 2018-11-09 | 苏州邦威数控机床有限公司 | Automatic cleaning apparatus and clean method |
| CN115692176A (en) * | 2022-11-03 | 2023-02-03 | 中环领先半导体材料有限公司 | Silicon wafer cleaning and drying method |
| CN116422647A (en) * | 2023-04-17 | 2023-07-14 | 大连科技学院 | A small chip automatic cleaning machine |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108772360A (en) * | 2018-06-29 | 2018-11-09 | 苏州邦威数控机床有限公司 | Automatic cleaning apparatus and clean method |
| CN115692176A (en) * | 2022-11-03 | 2023-02-03 | 中环领先半导体材料有限公司 | Silicon wafer cleaning and drying method |
| CN116422647A (en) * | 2023-04-17 | 2023-07-14 | 大连科技学院 | A small chip automatic cleaning machine |
| CN116422647B (en) * | 2023-04-17 | 2025-10-28 | 大连科技学院 | A small automatic chip cleaning machine |
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