CN203380134U - Full-automatic motor cleaning machine - Google Patents

Full-automatic motor cleaning machine Download PDF

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Publication number
CN203380134U
CN203380134U CN201320336236.3U CN201320336236U CN203380134U CN 203380134 U CN203380134 U CN 203380134U CN 201320336236 U CN201320336236 U CN 201320336236U CN 203380134 U CN203380134 U CN 203380134U
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CN
China
Prior art keywords
cleaning
workpiece
full
cleaning fluid
spray
Prior art date
Application number
CN201320336236.3U
Other languages
Chinese (zh)
Inventor
马晓彤
赵峰
滕一陛
薄海青
韩钊
张磊
黎莎
吕华强
宋丽萍
Original Assignee
铁道第三勘察设计院集团有限公司
武汉黎赛科技有限责任公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by 铁道第三勘察设计院集团有限公司, 武汉黎赛科技有限责任公司 filed Critical 铁道第三勘察设计院集团有限公司
Priority to CN201320336236.3U priority Critical patent/CN203380134U/en
Application granted granted Critical
Publication of CN203380134U publication Critical patent/CN203380134U/en

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Abstract

The utility model discloses a full-automatic motor cleaning machine. The full-automatic motor cleaning machine comprises a spray cleaning system, a compressed air fluid blowing system and a PLC (Programmable Logic Controller) control module, wherein the spray cleaning system is used for cleaning workpieces in a spray mode; the compressed air liquid blowing system is used for performing fluid blowing on the workpeices which are cleaned in a spray mode through compressed air, and the PLC control module is used for automatically controlling the working of the spray cleaning system and the compressed air fluid blowing system; the spray cleaning system and the compressed air liquid blowing system are connected with the PLC control module. The full-automatic motor cleaning machine can clean motors automatically and blow residual cleaning fluid through the compressed air after cleaning, so that the drying working procedure is omitted and the cleaning is convenient.

Description

A kind of full-automatic motor cleaning machine
Technical field
The utility model relates to the device technique field that motor cleans, and relates in particular to a kind of full-automatic motor cleaning machine.
Background technology
Railway locomotive, electric locomotive traction motor are directly connected to the security of operation of locomotive at the repair quality of long-term traction electric machine in service, the maintenance of traction electric machine is concentrated, the maintenance amount is large, the motor of washing need to be dried operation, the time of drying is generally 6~8 hours, has a strong impact on the overhaul efficiency of motor.At present, the traction electric machine water-washing method that the China railways system generally adopts or employing insulation cleaning machine are manually cleaned.Therefore, it is not convenient to clean, and can bring impact to the overhaul efficiency of traction electric machine to a certain extent.
The utility model content
The purpose of this utility model is to provide a kind of full-automatic motor cleaning machine, and this motor cleaning machine can be cleaned motor automatically, and after cleaning, without oven dry, it is convenient to clean.
For reaching this purpose, the utility model by the following technical solutions:
A kind of full-automatic motor cleaning machine comprises:
For the spray cleaning system that described workpiece is cleaned by the spray mode;
Blow the liquid system for the compressed air that adopts compressed air to be blown liquid to the workpiece after cleaning by the spray mode;
Blow the PLC control module of liquid system works for the described spray cleaning system of automatic control, compressed air;
Described spray cleaning system, compressed air blow the liquid system and are connected with described PLC control module.
Wherein, described spray cleaning system comprises outer workpiece fixedly jet pipe and workpiece lumen swivel nozzle, and described outer workpiece fixedly jet pipe is sprayed the outside of described workpiece, and by rotation, the inner chamber to described workpiece is sprayed described workpiece lumen swivel nozzle.
Wherein, also comprise for the cleaning fluid condenser system to described cleaning fluid condensation, the condensation suction mist system absorbed for the fog that cleaning fluid is produced in the spray process, precipitate the cleaning fluid settling system purified for the described cleaning fluid to cleaning workpiece, the mist system is inhaled in described cleaning fluid condenser system, condensation, the cleaning fluid settling system is connected with described PLC control module.
Wherein, also comprise the rotary induction system of being phoresied for the workpiece to motor, described rotary induction system is connected with described PLC control module.
Wherein, described cleaning fluid settling system comprises precipitator tower, pipeline, pump, magnetic valve, and described pipeline connects institute's magnetic valve, precipitator tower, pump.
Wherein, be provided with a plurality of stillpots that carry out sedimentation and filtration for the described cleaning fluid to cleaning workpiece in described precipitator tower, described stillpot is closed container.
Wherein, also comprise cleaning case, described cleaning fluid condenser system comprises condenser coil, described condenser coil comprises for reducing the first condenser coil below the temperature to 20 of described cleaning fluid ℃ and prevents the second condenser coil of described cleaning fluid volatilization, described the first condenser coil is arranged at the inside of described cleaning case, and described the second condenser coil is arranged at the top of described cleaning case.
Wherein, described condensation suction mist system comprises freezing type fog condenser; Described compressed air blows the liquid system and comprises air compressor, and described air compressor is screw air compressor.
Wherein, also comprise purge chamber, described outer workpiece fixedly jet pipe and workpiece lumen swivel nozzle is arranged in described purge chamber, and described purge chamber is provided with the cylinder door, and described compressed air blows the liquid system and is arranged in described purge chamber.
Wherein, described cleaning fluid is insulation cleaning liquid, and described workpiece comprises stator and the rotor of motor.
The beneficial effects of the utility model are: a kind of full-automatic motor cleaning machine comprises: for the spray cleaning system that described workpiece is cleaned by the spray mode; Blow the liquid system for the compressed air that adopts compressed air to be blown liquid to the workpiece after cleaning by the spray mode; Blow the PLC control module of liquid system works for the described spray cleaning system of automatic control, compressed air; Described spray cleaning system, compressed air blow the liquid system and are connected with described PLC control module.This motor cleaning machine can be cleaned motor automatically, after cleaning, adopts compressed air that residual cleaning fluid is dried up, and saves the operation of oven dry, and it is convenient to clean.
The accompanying drawing explanation
Fig. 1 is full-automatic motor cleaning-machine structure schematic diagram of the present utility model;
In figure:
1-rotary induction system; 2-cleaning fluid condenser system; The 21-the first condenser coil; The 22-the second condenser coil; 3-cleaning fluid settling system; 31-precipitator tower; 311-sewage draining exit; 32-pipeline; 33-magnetic valve; 34-pump; The mist system is inhaled in 4-condensation; 5-spray cleaning system; 6-cleaning case; 7-purge chamber; 71-cylinder door.
The specific embodiment
Below in conjunction with drawings and Examples, the utility model is described in further detail.Be understandable that, specific embodiment described herein is only for explaining the utility model, but not to restriction of the present utility model.It also should be noted that, for convenience of description, only show the part relevant to the utility model in accompanying drawing but not entire infrastructure.
As shown in Figure 1, be full-automatic motor cleaning-machine structure schematic diagram of the present utility model.A kind of full-automatic motor cleaning machine comprises: the rotary induction system 1 of being phoresied for the workpiece to motor; For the spray cleaning system 5 that described workpiece is cleaned by the spray mode; Blow the liquid system for the compressed air that adopts compressed air to be blown liquid to the workpiece after cleaning by the spray mode; Mist system 4 is inhaled in the condensation absorbed for the fog that cleaning fluid is produced in the spray process; For the cleaning fluid condenser system 2 to described cleaning fluid condensation; For the described cleaning fluid that cleaned workpiece being precipitated to the cleaning fluid settling system 3 purified; Blow the PLC control module of liquid system, condensation suction mist system 4, cleaning fluid condenser system 2,3 work of cleaning fluid settling system for the described rotary induction system 1 of automatic control, spray cleaning system 5, compressed air; Described rotary induction system 1, spray cleaning system 5, compressed air blow liquid system, condensation and inhale mist system 4, cleaning fluid condenser system 2, cleaning fluid settling system 3 and be connected with described PLC control module.
In this example, cleaning fluid is insulation cleaning liquid, and workpiece comprises stator and the rotor of motor.Also comprise purge chamber 7, purge chamber 7 is provided with cylinder door 71, and the interior compressed air that arranges in this purge chamber 7 blows the liquid system.The cleaning dolly of rotary induction system 1 for rotating freely.
The detailed process of cleaning is: cylinder door 71 is opened, and rotary induction system 1 starts.Workpiece is sent into purge chamber 7 by rotary induction system 1, cylinder door 71 is shut, mist system 4 is inhaled in spray cleaning system 5, condensation, the cleaning fluid cooling system starts simultaneously, the scavenging period of setting starts timing, rotary induction system 1 rotatablely moves and drives the workpiece rotation, the workpiece of 5 pairs of motions of spray cleaning system sprays cleaning, after scavenging period finishes, spray cleaning system 5 is closed, compressed air blows the liquid system to be opened, and after blowing liquid, cylinder door 71 is opened, rotary induction system 1 is sent cleaning machine by workpiece, and the cylinder moving door is closed.Cleaning fluid settling system 3 starts by cleaning fluid the cleaning fluid after to cleaning workpiece and precipitate and purify to remove the waste residue in cleaning fluid, and condensation suction mist system 4, cleaning fluid cooling system are closed simultaneously.
In a preferred embodiment, described spray cleaning system 5 comprises outer workpiece fixedly jet pipe and workpiece lumen swivel nozzle, described outer workpiece fixedly jet pipe is sprayed the outside of described workpiece, and by rotation, the inner chamber to described workpiece is sprayed described workpiece lumen swivel nozzle.In the spray cleaning process, the dolly fixing nozzle of cleaning of workpiece that rotatablely moves is made exterior washings to the workpiece on dolly, and the inner chamber nozzle is done to move up and down workpiece lumen is cleaned simultaneously.In the time of this external stability jet pipe and workpiece lumen swivel nozzle, spray is stopped the appearance at workpiece cleaning dead angle, cleans more thorough.
In another preferred embodiment, cleaning fluid settling system 3 comprises precipitator tower 31, pipeline 32, pump 34, magnetic valve 33, and described pipeline 32 connects institute's magnetic valve 33, precipitator tower 31, pump 34.Be provided with a plurality of stillpots that carry out sedimentation and filtration for the described cleaning fluid to cleaning workpiece in described precipitator tower 31, described stillpot is closed container.The bottom of described precipitator tower 31 is provided with sewage draining exit 311, and described sewage draining exit 311 is infundibulate.
In this example, precipitator tower 31 adopts carbon sheet and section bar to make the bottom design funneling in order to discharge dirt.Total a set of pump 34 and magnetic valve 33 form that first set pumps 34 mainly will clean the cleaning fluid in the rinse bath of tower for drawing liquid pump 34 and the dirt that cleans in the sewage sump of tower is squeezed in stillpot, in precipitation rear electromagnetic valve 33 is after a while opened clean cleaning fluid inflow cleaning case 6.Manually the booty in precipitator tower 31 is discharged.Be provided with sewage draining exit 311 in order to manually discharge the dirt in tower in precipitator tower 31 sides.Precipitator tower 31 back are provided with the observable windowpane, are used for checking the position of precipitator tower 31 interior liquid.Stillpot is that closed container is in order to prevent the cleaning fluid volatilization, to guarantee taking full advantage of of cleaning fluid.Cleaning fluid settling system 3 in this example can reclaim the cleaning fluid that cleaned workpiece to be precipitated purification, to guarantee recycling of cleaning fluid.
In a preferred embodiment, also comprise cleaning case 6, described cleaning fluid condenser system 2 comprises condenser coil, described condenser coil comprises for reducing the first condenser coil 21 of described cleaning fluid and prevents the second condenser coil 22 that described cleaning fluid volatilizees, described the first condenser coil 21 is arranged at the inside of described cleaning case 6, and described the second condenser coil 22 is arranged at the top of described cleaning case 6.
In this example, the temperature of cleaning fluid after described the first condenser coil 21 is below 20 ℃.Cleaning fluid can produce certain heat in the process of spray, and the flash-point of cleaning fluid is low has again volatility, in cleaning case 6 inside, is provided with temperature and the volatilization that the multiple tracks condenser coil reduces cleaning fluid, and pipeline 32 adopts stainless-steel pipe to make.The inner coil pipe of cleaning case 6 divides two sections controls.One section is the coil pipe all be immersed in cleaning case 6, and one section is used for preventing for water tank upper the coil pipe volatilized.
In another preferred embodiment, described condensation is inhaled mist system 4 and is comprised freezing type fog condenser; Described compressed air blows the liquid system and comprises air compressor, and described air compressor is screw air compressor.
Cleaning fluid can produce certain fog in the spray process, can affect environment and operating personnel if overflow, therefore fog must be processed.Adopt freezing type fog condenser in this example.After multi-stage condensing is processed, mist condensation is formed water droplet in pipeline inflow machine, has saved the energy, exempts again external pipe.Air compressor in this example can dry up residual liquid in the short period of time for the gases at high pressure that produce.
Note, abovely described in conjunction with specific embodiments know-why of the present utility model.These are described is in order to explain principle of the present utility model, and can not be interpreted as by any way the restriction to the utility model protection domain.Explanation based on herein, those skilled in the art does not need to pay performing creative labour can associate other specific embodiment of the present utility model, within these modes all will fall into protection domain of the present utility model.

Claims (10)

1. a full-automatic motor cleaning machine, is characterized in that, comprising:
For the spray cleaning system (5) that workpiece is cleaned by the spray mode;
Blow the liquid system for the compressed air that adopts compressed air to be blown liquid to the workpiece after cleaning by the spray mode;
Blow the PLC control module of liquid system works for automatic control described spray cleaning system (5), compressed air;
Described spray cleaning system (5), compressed air blow the liquid system and are connected with described PLC control module.
2. a kind of full-automatic motor cleaning machine according to claim 1, it is characterized in that, described spray cleaning system (5) comprises outer workpiece fixedly jet pipe and workpiece lumen swivel nozzle, described outer workpiece fixedly jet pipe is sprayed the outside of described workpiece, and by rotation, the inner chamber to described workpiece is sprayed described workpiece lumen swivel nozzle.
3. a kind of full-automatic motor cleaning machine according to claim 1, it is characterized in that, also comprise for the cleaning fluid condenser system (2) to the cleaning fluid condensation, the condensation suction mist system (4) absorbed for the fog that cleaning fluid is produced in the spray process, precipitate the cleaning fluid settling system (3) purified for the described cleaning fluid to cleaning workpiece, mist system (4) is inhaled in described cleaning fluid condenser system (2), condensation, cleaning fluid settling system (3) is connected with described PLC control module.
4. a kind of full-automatic motor cleaning machine according to claim 1, is characterized in that, also comprises the rotary induction system (1) of being phoresied for the workpiece to motor, and described rotary induction system (1) is connected with described PLC control module.
5. a kind of full-automatic motor cleaning machine according to claim 3, it is characterized in that, described cleaning fluid settling system (3) comprises precipitator tower (31), pipeline (32), pump (34), magnetic valve (33), and described pipeline (32) connects institute's magnetic valve (33), precipitator tower (31), pump (34).
6. a kind of full-automatic motor cleaning machine according to claim 5, is characterized in that, is provided with a plurality of stillpots that carry out sedimentation and filtration for the described cleaning fluid to cleaning workpiece in described precipitator tower (31), and described stillpot is closed container.
7. a kind of full-automatic motor cleaning machine according to claim 3, it is characterized in that, also comprise cleaning case (6), described cleaning fluid condenser system (2) comprises condenser coil, described condenser coil comprises for reducing the first condenser coil (21) below the temperature to 20 of described cleaning fluid ℃ and prevents second condenser coil (22) of described cleaning fluid volatilization, described the first condenser coil (21) is arranged at the inside of described cleaning case (6), and described the second condenser coil (22) is arranged at the top of described cleaning case (6).
8. a kind of full-automatic motor cleaning machine according to claim 3, is characterized in that, described condensation is inhaled mist system (4) and comprised freezing type fog condenser; Described compressed air blows the liquid system and comprises air compressor, and described air compressor is screw air compressor.
9. a kind of full-automatic motor cleaning machine according to claim 2, it is characterized in that, also comprise purge chamber (7), described outer workpiece fixedly jet pipe and workpiece lumen swivel nozzle is arranged in described purge chamber (7), described purge chamber (7) is provided with cylinder door (71), and described compressed air blows the liquid system and is arranged in described purge chamber (7).
10. a kind of full-automatic motor cleaning machine according to claim 3, is characterized in that, described cleaning fluid is insulation cleaning liquid, and described workpiece comprises stator and the rotor of motor.
CN201320336236.3U 2013-06-09 2013-06-09 Full-automatic motor cleaning machine CN203380134U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320336236.3U CN203380134U (en) 2013-06-09 2013-06-09 Full-automatic motor cleaning machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201320336236.3U CN203380134U (en) 2013-06-09 2013-06-09 Full-automatic motor cleaning machine

Publications (1)

Publication Number Publication Date
CN203380134U true CN203380134U (en) 2014-01-08

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201320336236.3U CN203380134U (en) 2013-06-09 2013-06-09 Full-automatic motor cleaning machine

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104785464A (en) * 2015-04-19 2015-07-22 天津市汇晶丰精密机械有限公司 Spray cleaning device for greasy dirt workpieces
CN104907276A (en) * 2015-06-23 2015-09-16 谭建忠 Full coverage rotary cleaning water curtain mechanism
CN106733810A (en) * 2015-11-19 2017-05-31 秦皇岛市兴龙源金属制品有限公司 A kind of new automatic aluminium alloy wheel hub cleaning air-dry machine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104785464A (en) * 2015-04-19 2015-07-22 天津市汇晶丰精密机械有限公司 Spray cleaning device for greasy dirt workpieces
CN104907276A (en) * 2015-06-23 2015-09-16 谭建忠 Full coverage rotary cleaning water curtain mechanism
CN106733810A (en) * 2015-11-19 2017-05-31 秦皇岛市兴龙源金属制品有限公司 A kind of new automatic aluminium alloy wheel hub cleaning air-dry machine

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C14 Grant of patent or utility model
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20140108

Termination date: 20170609

CF01 Termination of patent right due to non-payment of annual fee