CN107687046A - The single thread color of doublet cord style knits the production method of big jacquard home textile - Google Patents
The single thread color of doublet cord style knits the production method of big jacquard home textile Download PDFInfo
- Publication number
- CN107687046A CN107687046A CN201710670952.8A CN201710670952A CN107687046A CN 107687046 A CN107687046 A CN 107687046A CN 201710670952 A CN201710670952 A CN 201710670952A CN 107687046 A CN107687046 A CN 107687046A
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- China
- Prior art keywords
- single thread
- doublet cord
- knits
- fabric
- production method
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D21/00—Lappet- or swivel-woven fabrics
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/26—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre with characteristics dependent on the amount or direction of twist
- D02G3/28—Doubled, plied, or cabled threads
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B7/00—Mercerising, e.g. lustring by mercerising
- D06B7/08—Mercerising, e.g. lustring by mercerising of fabrics of indefinite length
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
Abstract
The present invention provides the production method that a kind of single thread color of doublet cord style knits big jacquard home textile, including(1)Raw material:Produced using JC 14.6tex/JC40S single thread, JC14.6tex match networks compact spinning × JC14.6tex match network compact spinnings, weft density is 681/10cm × 433 piece/10cm, breadth 269cm;(2)Yarn production:1)Blowing clot;2)Cotton carding;3)Drafting;4)Rove;5)Spun yarn;6)Winder;(3)Weaving production;(4)Fabric mercerising postfinishing process:In the kiering elution pickling of pretreatment margin to seam caustic dip mercerising and cold water washes drying finished product.The present invention substitutes doublet cord using single thread, and single thread is strong twisted yarn, and filoplume is few, good luster, for single thread after mercerising, fabric has enough glossiness, by continuous process innovation, the wide jacquard fabric of doublet cord mariages is effectively imitated and has greatly reduced production cost.
Description
Technical field
The present invention relates to the production method that a kind of single thread color of doublet cord style knits big jacquard home textile.
Background technology
With social development, people's rhythm of life is constantly accelerated, while living standard improves, increasing working clan
Feel either to work or live, pressure is increasing, and the sense of urgency is more and more stronger, in view of this situation, one it is good,
Comfortable sleep environment, which seems, to be even more important.Mercerising class dyed jacquard product is with its soft and smooth sense of touch, beautiful gloss and excellent
Beautiful flower pattern, is loved by consumers, but to reach such fabric effect, and in the market is passed through using high grade cotton yarn doublet cord
Mariages light produces, and the cost of such fabric is very high, limits the purchase of ordinary consumer.
The big 100 advanced fabrics of strand mariages light of jacquard weave of Zhejiang Jun Lian home textiles Science and Technology Ltd. independent research.It is this
The fabulous fabric of drapability, it is deep to be welcome by high-end market, but because cost is higher, limit its large-scale production.Mirror
In the reason for such, many producers take many measures reduce be mixed into fabric costs, such as high branch single thread it is a certain proportion of
Medium staple cotton, single mercerization using yarn mercerising or fabric mercerising, so do and do not receive obvious effect, medium staple cotton
It is mixed into, directly affects yarn strength, broken end is more when not only weaving, and influences production efficiency, and makes finished product fabric intensity decreases,
Shorten the service life of product;The monofilament light technogenic influence luster effect and feel of fabric.
At present, the country is rarely seen has producer using single thread process innovation faying face material manufacturing technique to imitate doublet cord style
Color knits big jacquard home textile.Raw material is weight based on the where the shoe pinches of the single thread bed necessaries fabric of doublet cord style are single thread
In weight, and the single thread of novel process each important process setting, thinking deeply repeatedly, necessary experimental verification will be passed through,
Solves the problems, such as the main technique such as single thread twist direction, spinning system, yarn twist in trial-manufacturing process, so as to reach imitation doublet cord
Effect.
The content of the invention
The present invention provides the production method that a kind of single thread color of doublet cord style knits big jacquard home textile, significantly cuts down
Fabric cost, and the stylistic effects of fabric are not influenceed, doublet cord is substituted using single thread, single thread is strong twisted yarn, and filoplume is few, gloss
Good, for single thread after mercerising, fabric has had enough glossiness, by continuous process innovation, has effectively imitated doublet cord
The wide jacquard fabric of mariages.
The present invention is achieved by the following technical solutions:A kind of single thread color of doublet cord style knits big jacquard weave home textile face
The production method of material, including
(1)Raw material:
Produced using JC 14.6tex/JC40S single thread, JC14.6tex match networks compact spinning × JC14.6tex match network compact spinnings, warp
Filling density is 681/10cm × 433 piece/10cm, breadth 269cm;
(2)Yarn production:
1)Blowing clot, cotton rolling weight setting 340g-380g;2)Cotton carding, 3-3.5 grams every meter of bar weight;3)Drafting;4)Rove, twist with the fingers
Coefficient is set in 0.55-0.6;5)Spun yarn; 6)Winder;
(3)Weaving production:
Warp thread:Raw material inspection-winder-warping-sizing-of unpacking passes;Weft yarn:Raw material is unpacked inspection;Flower pattern:Design flower pattern-group
The laying knitted-generation line version;Then weaving-testing and finishing-final finishing processing;
(4)Fabric mercerising postfinishing process:Pretreatment-margin to seam-caustic dip mercerising-kiering-elution-pickling neutralization-cold water is washed-is dried
Dry-finished product.
In alkali mercerized arrangement, fiber acutely expands fabric, and cell wall almost disappears, and cell wall is thinner, natural colour substantially to
Cell wall shifts, and therefore, alkali mercerized processing can make cotton color more bright-coloured.
What it is due to textile pad is hot concentrated alkali, and warm, and overall permeation is to fiber crystal region for concentrated base, after cooling directly
Tap into and sufficiently expanded into mercerising reaction zone, fiber, improve its gloss, there is smooth feel.Reached with cropping breadth
Finished product requirement, it is ensured that dimensionally stable, the wrinkle resistance of bafta can be improved to a certain degree.
The twist of wherein spun yarn is set as 1246 twists/m, and ingot speed is controlled less than or equal to 12000rpm;And ensure roller without
Bias, work well, leather hose, apron without incised wound, without damage, twizzle impulse- free robustness.
Wherein described JC14.6tex matches network compact spinning is 100% long-staple cotton.
The winding speed of wherein described winder sets 1000 ms/min.
Jc14.6tex/jc40S of the present invention single thread imitates the fabric style that 7.3tex × 2 are 80S/2, to the sth. made by twisting of single thread
Specific research has been done in degree setting, twist direction setting, specific single thread spinning etc., the twist direction for mainly solving single thread during spinning
Style, because it is S twist directions that doublet cord, which closes sth. made by twisting, it is S twist directions that we, which design single thread twist direction, in order to improve the gloss of single thread and strength,
We pass through repetition test, it is determined that the twist of single thread, wherein 55% is improved than the conventional twist, in order to more be connect in drawing-off mode
Nearly doublet cord style, single thread have used SEILE textile spinning process.
Wherein single thread of the invention twists with the fingers design from S, and consistent with direction of strand lay, conventional twist direction is:Single thread Z is twisted with the fingers, during plying
Twisted with the fingers using S.And single thread spinning system selects SEILE textile, SEILE textile spinning system is two rove while fed, and single thread is selected
Strengthen twisting with the fingers, improve yarn strength and glossiness;The big jacquard loom combination CAD Pattern preparation systems exploitation of existing arrow shaft is utilized simultaneously
Fabric, assign fabric unique style.
Embodiment
A kind of single thread color of doublet cord style of the present embodiment knits the production method of big jacquard home textile, including(1)It is former
Material:
Produced using JC 14.6tex/JC40S single thread, JC14.6tex match networks compact spinning × JC14.6tex match network compact spinnings, warp
Filling density is 681/10cm × 433 piece/10cm, breadth 269cm;Wherein described JC14.6tex match networks compact spinning is 100% length
Suede cotton.
(2)Yarn production:
1)Blowing clot, cotton rolling weight setting 340g-380g;2)Cotton carding, 3-3.5 grams every meter of bar weight;3)Drafting;4)Rove, twist with the fingers
Coefficient is set in 0.55-0.6;5)Spun yarn; 6)Winder;The winding speed of the winder sets 1000 ms/min.
The twist of wherein spun yarn is set as 1246 twists/m, and ingot speed is controlled less than or equal to 12000rpm.
(3)Weaving production:
Warp thread:Raw material inspection-winder-warping-sizing-of unpacking passes;Weft yarn:Raw material is unpacked inspection;Flower pattern:Design flower pattern-group
The laying knitted-generation line version;Then weaving-testing and finishing-final finishing processing;
(4)Fabric mercerising postfinishing process:Pretreatment-margin to seam-caustic dip mercerising-kiering-elution-pickling neutralization-cold water is washed-is dried
Dry-finished product.
First, production cost and benefit calculation
Doublet cord mercerising and single thread mercerising finished product fabric price accounting table
Wherein doublet cord mariages wide jacquard yarn-dyed fabric 269cm JC14.6tex match network compact spinnings (100% long-staple cotton) ×
JC14.6tex match yuan/meter of network compact spinning (100% long-staple cotton) 681/10cm × 433 piece/10cm prices about 105, and doublet cord
Price only 65 yuan/meter of the big jacquard weave home textile finished product fabric of single thread of style.The big jacquard weave home textile finished product face of single thread of doublet cord style
Material ensure it is similar with doublet cord fabric style in the case of, considerably reduce fabric cost, greatly improve the property of fabric
Valency ratio, the big jacquard weave home textile finished product fabric of single thread of doublet cord style is developed, people can be met to home textile fabric quality and class
Demand, can more lift the product structure of company, improve the market competitiveness, and bring preferable social benefit and business economic to imitate
Benefit.
Claims (4)
1. a kind of single thread color of doublet cord style knits the production method of big jacquard home textile, it is characterised in that:(1)Raw material:
Produced using JC 14.6tex/JC40S single thread, JC14.6tex match networks compact spinning × JC14.6tex match network compact spinnings, warp
Filling density is 681/10cm × 433 piece/10cm, breadth 269cm;
(2)Yarn production:
1)Blowing clot, cotton rolling weight setting 340g-380g;2)Cotton carding, 3-3.5 grams every meter of bar weight;3)Drafting;4)Rove, twist with the fingers
Coefficient is set in 0.55-0.6;5)Spun yarn; 6)Winder;
(3)Weaving production:
Warp thread:Raw material inspection-winder-warping-sizing-of unpacking passes;Weft yarn:Raw material is unpacked inspection;Flower pattern:Design flower pattern-group
The laying knitted-generation line version;Then weaving-testing and finishing-final finishing processing;
(4)Fabric mercerising postfinishing process:Pretreatment-margin to seam-caustic dip mercerising-kiering-elution-pickling neutralization-cold water is washed-is dried
Dry-finished product.
2. a kind of single thread color of doublet cord style according to claim 1 knits the production method of big jacquard home textile, its
It is characterised by:The twist of wherein spun yarn is set as 1246 twists/m, and ingot speed is controlled less than or equal to 12000rpm.
3. a kind of single thread color of doublet cord style according to claim 1 knits the production method of big jacquard home textile, its
It is characterised by:JC14.6tex match network compact spinnings are 100% long-staple cotton.
4. a kind of single thread color of doublet cord style according to claim 1 knits the production method of big jacquard home textile, its
It is characterised by:The winding speed of the winder sets 1000 ms/min.
Priority Applications (1)
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CN201710670952.8A CN107687046A (en) | 2017-08-08 | 2017-08-08 | The single thread color of doublet cord style knits the production method of big jacquard home textile |
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CN201710670952.8A CN107687046A (en) | 2017-08-08 | 2017-08-08 | The single thread color of doublet cord style knits the production method of big jacquard home textile |
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CN201710670952.8A Pending CN107687046A (en) | 2017-08-08 | 2017-08-08 | The single thread color of doublet cord style knits the production method of big jacquard home textile |
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Citations (6)
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CN101407960A (en) * | 2008-11-18 | 2009-04-15 | 水利部水土保持植物开发管理中心 | Ramie / terylene double fabric for textile wall cloth and curtain cloth and preparing method thereof |
CN101469480A (en) * | 2007-12-25 | 2009-07-01 | 天津天纺投资控股有限公司 | Cotton / tencel / wool blended fabric and manufacturing process thereof |
CN101974811A (en) * | 2010-11-04 | 2011-02-16 | 丁宏利 | Process for producing jutecell knitting yarn |
CN103243439A (en) * | 2013-04-16 | 2013-08-14 | 如皋市丁堰纺织有限公司 | Flexible smooth yarn and production method thereof |
JP2016023377A (en) * | 2014-07-17 | 2016-02-08 | 株式会社丸昌商店 | Manufacturing apparatus for composite yarn having different-colored patterns in lengthwise direction, manufacturing method for the composite yarn, the composite yarn obtained by the manufacturing method and pile fiber product using the composite yarn |
CN106637598A (en) * | 2016-12-31 | 2017-05-10 | 江苏悦达家纺有限公司 | Mono-LOGO yarn-dyed mini-jacquard fabric |
-
2017
- 2017-08-08 CN CN201710670952.8A patent/CN107687046A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101469480A (en) * | 2007-12-25 | 2009-07-01 | 天津天纺投资控股有限公司 | Cotton / tencel / wool blended fabric and manufacturing process thereof |
CN101407960A (en) * | 2008-11-18 | 2009-04-15 | 水利部水土保持植物开发管理中心 | Ramie / terylene double fabric for textile wall cloth and curtain cloth and preparing method thereof |
CN101974811A (en) * | 2010-11-04 | 2011-02-16 | 丁宏利 | Process for producing jutecell knitting yarn |
CN103243439A (en) * | 2013-04-16 | 2013-08-14 | 如皋市丁堰纺织有限公司 | Flexible smooth yarn and production method thereof |
JP2016023377A (en) * | 2014-07-17 | 2016-02-08 | 株式会社丸昌商店 | Manufacturing apparatus for composite yarn having different-colored patterns in lengthwise direction, manufacturing method for the composite yarn, the composite yarn obtained by the manufacturing method and pile fiber product using the composite yarn |
CN106637598A (en) * | 2016-12-31 | 2017-05-10 | 江苏悦达家纺有限公司 | Mono-LOGO yarn-dyed mini-jacquard fabric |
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Application publication date: 20180213 |
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