CN107685379B - Array type spray head suitable for cement-based material 3D printing system - Google Patents
Array type spray head suitable for cement-based material 3D printing system Download PDFInfo
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- CN107685379B CN107685379B CN201710965570.8A CN201710965570A CN107685379B CN 107685379 B CN107685379 B CN 107685379B CN 201710965570 A CN201710965570 A CN 201710965570A CN 107685379 B CN107685379 B CN 107685379B
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- 239000000463 material Substances 0.000 title claims abstract description 48
- 239000004568 cement Substances 0.000 title claims abstract description 38
- 238000010146 3D printing Methods 0.000 title claims abstract description 37
- 239000007921 spray Substances 0.000 title abstract 6
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 39
- 230000007246 mechanism Effects 0.000 claims abstract description 32
- 238000005192 partition Methods 0.000 claims abstract description 20
- 238000007789 sealing Methods 0.000 claims abstract 3
- 238000003491 array Methods 0.000 claims description 2
- 238000007639 printing Methods 0.000 description 28
- 230000000875 corresponding effect Effects 0.000 description 19
- 238000000034 method Methods 0.000 description 12
- 238000004519 manufacturing process Methods 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 5
- 238000003466 welding Methods 0.000 description 4
- 239000000306 component Substances 0.000 description 3
- 238000011161 development Methods 0.000 description 3
- 239000012943 hotmelt Substances 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 239000011435 rock Substances 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 230000008901 benefit Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000003079 shale oil Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/001—Rapid manufacturing of 3D objects by additive depositing, agglomerating or laminating of material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y30/00—Apparatus for additive manufacturing; Details thereof or accessories therefor
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Coating Apparatus (AREA)
Abstract
Description
技术领域technical field
本发明涉及属于3D打印机械设备技术领域,具体涉及一种适用于水泥基材料3D打印系统的阵列式喷头。The invention relates to the technical field of 3D printing machinery and equipment, in particular to an array nozzle suitable for a cement-based material 3D printing system.
背景技术Background technique
近年来,随着我国重大基础设施和能源工程建设的快速发展,水电高边坡、公路和铁路隧道、地下洞室群、核电站基础、核废料储存、地下油气储存、矿产开发、页岩油气和地热开发等重大工程都涉及到带有断层和三维裂隙网络岩体的复杂地质结构。物理模型试验是岩土工程领域主要研究手段之一,其基础在于制备出能够精确表征复杂地质结构的物理模型。由于岩体中这些不连续面和体的存在,目前在国际上尚没有成熟的方法制作复杂地质结构物理试验的三维模型。In recent years, with the rapid development of my country's major infrastructure and energy engineering construction, high hydropower slopes, road and railway tunnels, underground caverns, nuclear power plant foundations, nuclear waste storage, underground oil and gas storage, mineral development, shale oil and gas and Major projects such as geothermal development involve complex geological structures with faults and three-dimensional fracture network rock masses. Physical model test is one of the main research methods in the field of geotechnical engineering, and its basis is to prepare a physical model that can accurately characterize complex geological structures. Due to the existence of these discontinuous surfaces and bodies in the rock mass, there is currently no mature method in the world to make a three-dimensional model of complex geological structure physical tests.
3D打印技术是一种近年来兴起的,包括诸多方面前沿技术知识,具有高科技含量的制造技术,已经在生物医疗、航天航空、模具制造、电子信息制造、汽车制造等领域获得广泛应用。运用3D打印技术来制作大尺度的复杂地质结构模型是探索工程地质灾害机理的基础。3D打印技术的最大优点是可以实现模型的可控制性和可复制性,适合于重复性的实验研究。3D printing technology is a kind of manufacturing technology that has emerged in recent years, including cutting-edge technical knowledge in many aspects, and has high-tech content. It has been widely used in biomedical, aerospace, mold manufacturing, electronic information manufacturing, automobile manufacturing and other fields. The use of 3D printing technology to produce large-scale complex geological structure models is the basis for exploring the mechanism of engineering geological hazards. The biggest advantage of 3D printing technology is that it can realize the controllability and reproducibility of the model, which is suitable for repeated experimental research.
将3D打印技术应用于复杂地质结构物理模型的制作是一项有着广泛应用前景的科学技术。打印喷头作为3D打印技术的核心部件,其成功研发对于解决相关领域工程问题具有重要的意义。在工程地质模型制作中,需要根据打印模型的尺寸精度以及模型内部结构的复杂性实时的转换打印的宽度,而现有技术中的打印喷头均为固定尺寸,在打印过程中不可以进行调整。Applying 3D printing technology to the production of physical models of complex geological structures is a science and technology with broad application prospects. As the core component of 3D printing technology, the print nozzle is of great significance for solving engineering problems in related fields. In the production of engineering geological models, it is necessary to convert the printing width in real time according to the dimensional accuracy of the printing model and the complexity of the internal structure of the model. However, the printing nozzles in the prior art are all fixed in size and cannot be adjusted during the printing process.
公告号为CN104191494B的中国专利公开一种新型热熔水泥3D打印头,其主要功能为能够实现温度高、流动性差等材料的3D打印。该打印头由热料输送装置及冷料输送装置两部分组成,主要是针对新型热熔水泥这种只有水泥的特定材料而设计的,且所设计的3D打印头只适用于普通建筑物的打印。然而在工程地质模型制作中,如若只使用水泥作为原材料,原料中不含细砂、骨料等,则材料强度无法得到保证。同时工程地质模型的制作,更为关注模型内部结构的复杂性,且需要更大体量的打印喷嘴。而现有技术中并没有针对复杂地质结构模型制作的通用大体量水泥基材料3D打印喷嘴,图1及图2所示的新型热熔水泥3D打印头无法进行复杂地质结构模型制作。The Chinese patent with the notification number CN104191494B discloses a new type of hot-melt cement 3D printing head, whose main function is to realize 3D printing of materials with high temperature and poor fluidity. The print head is composed of two parts, the hot material conveying device and the cold material conveying device. It is mainly designed for the specific material of new hot melt cement, which only has cement, and the designed 3D printing head is only suitable for printing ordinary buildings. . However, in the production of engineering geological models, if only cement is used as raw material, and the raw material does not contain fine sand, aggregate, etc., the strength of the material cannot be guaranteed. At the same time, the production of engineering geological models pays more attention to the complexity of the internal structure of the model, and requires a larger volume of printing nozzles. However, in the prior art, there is no general-purpose large-volume cement-based material 3D printing nozzle for making complex geological structure models, and the new hot-melt cement 3D printing heads shown in Figures 1 and 2 cannot make complex geological structure models.
发明内容Contents of the invention
鉴于上述技术问题,本发明提供了一种适用于水泥基材料3D打印系统的阵列式喷头。该喷头专门针对水泥基材料3D打印系统而设计,为阵列式,能够在打印过程中实时控制每一个喷嘴的开关,从而调节整体的打印宽度。In view of the above technical problems, the present invention provides an array nozzle suitable for a cement-based material 3D printing system. The nozzle is specially designed for the 3D printing system of cement-based materials. It is an array type, which can control the switch of each nozzle in real time during the printing process, thereby adjusting the overall printing width.
本发明解决所述技术问题采用的技术方案是:提供一种适用于水泥基材料3D打印系统的阵列式喷头,其特征在于该阵列式喷头包括喷头外壳和阵列喷嘴机构;所述喷头外壳包括底板、侧壁、隔板、盖板、V形支撑板和涡轮减速机外壳,所述底板的横断面为W型,在W型底板的两个最低点开有喷口,沿底板的长度方向等间距布置多个喷口,W型底板的上部两个侧面与侧壁固定连接,底板与侧壁整体呈倒锥形;W型底板的上部中间端面支撑V形支撑板的下部,所述V形支撑板与底板上下平行布置,在对应喷口位置的V形支撑板上开孔;在V形支撑板上的底板与侧壁围成的空间内设置对称布置两个隔板,两个隔板的上部固定盖板,隔板、V形支撑板与相邻的侧壁之间形成密封料仓,密封料仓上部连接外部供料机构;在盖板的上方固定涡轮减速机外壳;密封料仓呈为长条状,且供料机构的长度方向与密封料仓平行;The technical solution adopted by the present invention to solve the technical problem is to provide an array nozzle suitable for cement-based material 3D printing system, which is characterized in that the array nozzle includes a nozzle housing and an array nozzle mechanism; the nozzle housing includes a bottom plate , side wall, partition plate, cover plate, V-shaped support plate and turbine reducer casing, the cross-section of the bottom plate is W-shaped, and there are spouts at the two lowest points of the W-shaped bottom plate, equidistant along the length direction of the bottom plate A plurality of nozzles are arranged, and the upper two sides of the W-shaped bottom plate are fixedly connected with the side walls, and the bottom plate and the side walls are in an inverted cone shape as a whole; the upper middle end surface of the W-shaped bottom plate supports the lower part of the V-shaped support plate, and the V-shaped support plate Arranged in parallel with the base plate up and down, holes are opened on the V-shaped support plate corresponding to the position of the nozzle; two partitions are arranged symmetrically in the space enclosed by the bottom plate and the side wall on the V-shaped support plate, and the upper parts of the two partitions are fixed. A sealed silo is formed between the cover plate, the partition plate, the V-shaped support plate and the adjacent side walls, and the upper part of the sealed silo is connected to the external feeding mechanism; the turbine reducer casing is fixed above the cover plate; the sealed silo is long Strip shape, and the length direction of the feeding mechanism is parallel to the sealed silo;
所述阵列喷嘴机构包括涡轮减速机、中心齿轮和若干数量的喷嘴单元,所述中心齿轮设置在V形支撑板的中心,所述涡轮减速机包含在涡轮减速机外壳内,涡轮减速机的输出端穿过盖板与中心齿轮垂直连接,通过涡轮减速机能带动中心齿轮转动;若干数量的喷嘴单元以中心齿轮为中心分两侧分布;每个喷嘴单元均包括动力部件、增压阀、喷嘴绞龙、外侧齿轮、内侧齿轮、上端面齿轮和下端面齿轮,所述动力部件一端与外部动力源连接,动力部件的下部穿过盖板与增压阀连接,通过增压阀实现对动力部件的增压;所述增压阀下部固定连接上端面齿轮;所述喷嘴绞龙上部与上端面齿轮的下表面固定连接,喷嘴绞龙的下部依次穿过下端面齿轮、外侧齿轮、V形支撑板上相应的开孔,并深入底板上的相应喷口中;所述下端面齿轮能在喷嘴绞龙上上下滑动,使下端面齿轮与上端面齿轮的面齿能够相互啮合;所述外侧齿轮的内侧安装有与其相啮合的内侧齿轮;相邻两个喷嘴单元的内侧齿轮和外侧齿轮也相互啮合,中心齿轮的一端与一行中的某个或某几个喷嘴单元的内侧齿轮相啮合,另一端与另一行中的某个或某几个喷嘴单元的内侧齿轮相啮合。The array nozzle mechanism includes a worm gear reducer, a sun gear and a number of nozzle units, the sun gear is arranged in the center of the V-shaped support plate, the worm gear reducer is contained in the worm gear reducer housing, and the output of the worm gear reducer The end passes through the cover plate and is vertically connected with the central gear, and the central gear can be driven to rotate through the worm gear reducer; a number of nozzle units are distributed on both sides with the central gear as the center; each nozzle unit includes a power component, a booster valve, and a nozzle twist Dragon, outer gear, inner gear, upper end gear and lower end gear, one end of the power part is connected to the external power source, the lower part of the power part passes through the cover plate and connects with the booster valve, and the power part is realized through the booster valve. Supercharging; the lower part of the booster valve is fixedly connected to the upper end gear; the upper part of the nozzle auger is fixedly connected to the lower surface of the upper end gear, and the lower part of the nozzle auger passes through the lower end gear, the outer gear, and the V-shaped support plate in sequence corresponding openings on the upper surface, and go deep into the corresponding nozzles on the bottom plate; the lower end gear can slide up and down on the nozzle auger, so that the face teeth of the lower end gear and the upper end gear can mesh with each other; the inner side of the outer gear The inner gear meshed with it is installed; the inner gear and outer gear of two adjacent nozzle units also mesh with each other, one end of the central gear meshes with the inner gear of one or several nozzle units in a row, and the other end meshes with the inner gear of some nozzle units in a row. The inner gears of one or several nozzle units in another row are meshed.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
本发明阵列式喷头专门针对水泥基材料3D打印而设计,阵列式喷头由多排可独立控制的喷嘴单元组成,在打印的过程中可以根据拟打印模型的几何结构,灵活地独立地控制每一个喷嘴单元的开关,因此同时兼顾了大尺寸与高精度,多个喷嘴单元同时工作也提高了模型(尤其是复杂模型结构)制作时的打印效率,填补了水泥基材料阵列式3D打印喷头的空白。The array nozzle of the present invention is specially designed for 3D printing of cement-based materials. The array nozzle is composed of multiple rows of independently controllable nozzle units. During the printing process, each nozzle can be flexibly and independently controlled according to the geometric structure of the model to be printed. The switch of the nozzle unit, so taking into account the large size and high precision at the same time, multiple nozzle units work at the same time also improves the printing efficiency when making models (especially complex model structures), filling the blank of cement-based material array 3D printing nozzles .
附图说明Description of drawings
图1为现有水泥材料3D打印喷头的热料输送装置结构示意图;Fig. 1 is the structural schematic diagram of the thermal material conveying device of existing cement material 3D printing nozzle;
图2为现有水泥材料3D打印喷头的冷料输送装置结构示意图;Fig. 2 is a structural schematic diagram of the cold material conveying device of the existing cement material 3D printing nozzle;
图3为本发明适用于水泥基材料3D打印系统的阵列式喷头的结构示意图;Fig. 3 is a structural schematic diagram of an array nozzle suitable for a cement-based material 3D printing system according to the present invention;
图4为本发明两个喷嘴单元与涡轮减速机的安装结构示意图;Fig. 4 is a schematic diagram of the installation structure of two nozzle units and a turbine reducer of the present invention;
图5为本发明适用于水泥基材料3D打印系统的阵列式喷头一种实施例的阵列喷嘴机构2的主视局部剖视结构示意图;Fig. 5 is a front view partial cross-sectional structural schematic diagram of the array nozzle mechanism 2 of an embodiment of the array nozzle mechanism 2 applicable to the cement-based material 3D printing system of the present invention;
图6为本发明的中心齿轮、内侧齿轮和外侧齿轮在V形支撑板上的安装排布示意图;Fig. 6 is a schematic diagram of the installation arrangement of the central gear, the inner gear and the outer gear on the V-shaped support plate of the present invention;
图中,1.喷头外壳,2.阵列喷嘴机构,3.供料机构,11.底板、12.侧壁、13.隔板、14.V形支撑板、15.密封料仓、16.涡轮减速机外壳、17.盖板,21.喷嘴绞龙、22.外侧齿轮、29.内侧齿轮、23.中心齿轮、24.上端面齿轮、25.下端面齿轮、26.增压阀、27.气缸、28.涡轮减速机,111.喷口,112.侧壁安装孔。In the figure, 1. Nozzle shell, 2. Array nozzle mechanism, 3. Feeding mechanism, 11. Bottom plate, 12. Side wall, 13. Partition plate, 14. V-shaped support plate, 15. Sealed silo, 16. Turbine Reducer shell, 17. Cover plate, 21. Nozzle auger, 22. Outer gear, 29. Inner gear, 23. Central gear, 24. Upper end gear, 25. Lower end gear, 26. Booster valve, 27. Cylinder, 28. turbine reducer, 111. spout, 112. side wall mounting hole.
具体实施方式Detailed ways
下面结合实施例及附图对本发明作进一步说明,但并不以此作为对本申请权利要求保护范围的限定。The present invention will be further described below in conjunction with the embodiments and accompanying drawings, but this should not be used as a limitation to the protection scope of the claims of the present application.
本发明适用于水泥基材料3D打印系统的阵列式喷头(简称阵列式喷头,参见图3)包括喷头外壳1和阵列喷嘴机构2;所述喷头外壳1包括底板11、侧壁12、隔板13、盖板17、V形支撑板14和涡轮减速机外壳16,所述底板11的横断面为W型,在W型底板的两个最低点开有喷口111,沿底板的长度方向等间距布置多个喷口,W型底板的上部两个侧面设有侧壁安装孔112,通过螺栓穿过侧壁安装孔将底板11与侧壁12固定连接,底板与侧壁12整体呈倒锥形;W型底板的上部中间端面支撑V形支撑板14的下部,所述V形支撑板14与底板上下平行布置,在对应喷口位置的V形支撑板上开孔;在V形支撑板上的底板与侧壁围成的空间内设置对称布置两个隔板13,两个隔板的上部固定盖板17,隔板13、V形支撑板与相邻的侧壁12之间形成密封料仓15,密封料仓15上部连接外部供料机构3;在盖板17的上方固定涡轮减速机外壳16,涡轮减速机外壳16的两端与外部供料机构的下端固定;密封料仓15呈为长条状,且供料机构的长度方向与密封料仓平行,且呈45°夹角,使混凝土材料可以在自身的重下进行流动有利于材料的输送;The present invention is applicable to the array type nozzle of cement-based material 3D printing system (array type nozzle for short, refer to Fig. 3 ) comprising a nozzle housing 1 and an array nozzle mechanism 2; , cover plate 17, V-shaped support plate 14 and turbine reducer housing 16, the cross section of described base plate 11 is W-shaped, has spout 111 at the two lowest points of W-shaped base plate, is arranged at equal intervals along the length direction of the base plate A plurality of nozzles, the upper two sides of the W-shaped bottom plate are provided with side wall mounting holes 112, and the bottom plate 11 is fixedly connected with the side wall 12 through the side wall mounting holes through the bolts, and the bottom plate and the side wall 12 are in an inverted tapered shape as a whole; W The upper middle end surface of the type bottom plate supports the bottom of the V-shaped support plate 14, and the V-shaped support plate 14 is arranged parallel to the bottom plate up and down, and has holes on the V-shaped support plate corresponding to the position of the spout; the base plate on the V-shaped support plate and the Two partitions 13 are symmetrically arranged in the space surrounded by the side walls, the upper part of the two partitions is fixed with a cover plate 17, and a sealed silo 15 is formed between the partitions 13, the V-shaped support plate and the adjacent side walls 12, The upper part of the sealed silo 15 is connected to the external feeding mechanism 3; the worm gear reducer casing 16 is fixed above the cover plate 17, and the two ends of the worm gear reducer casing 16 are fixed to the lower end of the external feeding mechanism; the sealed hopper 15 is a strip shape, and the length direction of the feeding mechanism is parallel to the sealed silo, and has an angle of 45°, so that the concrete material can flow under its own weight, which is conducive to the transportation of materials;
所述阵列喷嘴机构2(参见图4和图5)包括涡轮减速机28、中心齿轮23和若干数量的喷嘴单元,所述中心齿轮设置在V形支撑板14的中心,所述涡轮减速机28包含在涡轮减速机外壳内,涡轮减速机28的输出端穿过盖板17与中心齿轮垂直连接,通过涡轮减速机能带动中心齿轮转动;若干数量的喷嘴单元以中心齿轮为中心分两侧分布;每个喷嘴单元均包括气缸27(动力部件)、增压阀26、喷嘴绞龙21、外侧齿轮22、内侧齿轮29、上端面齿轮24和下端面齿轮25,所述气缸27一端与外部气压源连接,气缸27的下部穿过盖板17与增压阀26连接,通过增压阀实现对气缸的增压;所述增压阀26下部固定连接上端面齿轮24;所述喷嘴绞龙21上部与上端面齿轮24的下表面固定连接,喷嘴绞龙21的下部依次穿过下端面齿轮25、外侧齿轮22、V形支撑板14上相应的开孔,并深入底板11上的相应喷口111中;所述下端面齿轮25能在喷嘴绞龙21上上下滑动,使下端面齿轮25与上端面齿轮24的面齿能够相互啮合;所述外侧齿轮22的内侧安装有与其相啮合的内侧齿轮29;相邻两个喷嘴单元的内侧齿轮和外侧齿轮也相互啮合,中心齿轮23的一端与一行中的某个或某几个喷嘴单元的内侧齿轮相啮合,另一端与另一行中的某个或某几个喷嘴单元的内侧齿轮相啮合。Described array nozzle mechanism 2 (referring to Fig. 4 and Fig. 5) comprises worm gear reducer 28, sun gear 23 and several nozzle units, and described sun gear is arranged on the center of V-shaped support plate 14, and described worm gear reducer 28 Included in the casing of the worm reducer, the output end of the worm reducer 28 is vertically connected to the central gear through the cover plate 17, and the worm reducer can drive the central gear to rotate; a number of nozzle units are distributed on both sides with the central gear as the center; Each nozzle unit all comprises cylinder 27 (power part), booster valve 26, nozzle auger 21, outer gear 22, inner gear 29, upper face gear 24 and lower face gear 25, and one end of said cylinder 27 is connected to an external air pressure source connection, the lower part of the cylinder 27 passes through the cover plate 17 and connects with the booster valve 26, and realizes the pressurization of the cylinder through the booster valve; the lower part of the booster valve 26 is fixedly connected to the upper face gear 24; the upper part of the nozzle auger 21 Fixedly connected with the lower surface of the upper face gear 24, the lower part of the nozzle auger 21 passes through the corresponding openings on the lower face gear 25, the outer gear 22, and the V-shaped support plate 14 in turn, and penetrates into the corresponding nozzle 111 on the bottom plate 11. The lower face gear 25 can slide up and down on the nozzle auger 21, so that the face teeth of the lower face gear 25 and the upper face gear 24 can mesh with each other; the inner side of the outer gear 22 is equipped with an inner gear 29 meshed with it ; The inner gear and the outer gear of two adjacent nozzle units are also meshed with each other, and one end of the central gear 23 is meshed with the inner gear of one or several nozzle units in one row, and the other end is meshed with one or more inner gears of another row. The inner gears of some nozzle units are meshed.
本发明的进一步特征在于若干数量的喷嘴绞龙分成两行平行阵列排布,底板上开设的喷口数量与喷嘴绞龙数量相同,位置对应。本发明中中心齿轮一端可以连接一个内侧齿轮,也可以连接两个内侧齿轮(参见图6),只要保证中心齿轮转动时,能带动内侧齿轮转动,而内侧齿轮又能通过外侧齿轮、内侧齿轮相互啮合的形式带动所有的外侧齿轮转动,进而整排的外侧齿轮就都可以转动,从而能控制每个喷嘴绞龙21进行相应的动作。A further feature of the present invention is that a number of nozzle augers are divided into two rows and arranged in parallel arrays, and the number of nozzle openings on the bottom plate is the same as that of the nozzle augers, and the positions correspond to each other. In the present invention, one end of the central gear can be connected to one inner gear, or two inner gears (see Figure 6). As long as the central gear is rotated, the inner gear can be driven to rotate, and the inner gear can be connected to each other through the outer gear and the inner gear. The meshing form drives all the outer gears to rotate, and then the entire row of outer gears can rotate, thereby controlling each nozzle auger 21 to perform corresponding actions.
本发明的进一步特征在于所述内侧齿轮上也安装有一个喷嘴绞龙,在内侧齿轮正下方的底板上也相应的开有喷口。内侧齿轮与外侧齿轮上安装有相同的机构,能使内侧齿轮上的喷嘴绞龙进行相应的动作,即该喷嘴绞龙上部也连接一个上端面齿轮,该上端面齿轮的上部通过增压阀连接一个动力部件,该喷嘴绞龙的下部依次穿过下端面齿轮25、内侧齿轮、V形支撑板,并深入底板中相应的喷口。如此的布置,能够有助于减少整个阵列式喷头的尺寸,布局更加合理美观。A further feature of the present invention is that a nozzle auger is also installed on the inner gear, and a nozzle opening is correspondingly opened on the bottom plate directly below the inner gear. The same mechanism is installed on the inner gear and the outer gear, so that the nozzle auger on the inner gear can perform corresponding actions, that is, the upper part of the nozzle auger is also connected to an upper end gear, and the upper part of the upper end gear is connected through a booster valve. A power part, the bottom of the nozzle auger passes through the lower face gear 25, the inner gear, the V-shaped support plate successively, and goes deep into the corresponding nozzle in the bottom plate. Such an arrangement can help reduce the size of the entire array nozzle, making the layout more reasonable and beautiful.
本发明的进一步特征在于每个喷口111的尺寸为12mm×12mm。本发明中每个喷口的尺寸还可以为15mm×15mm,5mm×5mm。喷口的尺寸控制着打印的精度,喷口尺寸越大,打印精度越差,喷口越小,打印时间也越长,优选尺寸为12mm×12mm。喷口可独立控制打印开关、且打印速度可控,具有较强的实用价值。A further feature of the present invention is that the size of each nozzle 111 is 12mm x 12mm. The size of each nozzle in the present invention can also be 15mm×15mm, 5mm×5mm. The size of the nozzle controls the printing accuracy. The larger the nozzle size, the worse the printing accuracy, and the smaller the nozzle, the longer the printing time. The preferred size is 12mm×12mm. The nozzle can independently control the printing switch, and the printing speed is controllable, which has strong practical value.
本发明阵列喷头的工作过程是:混凝土材料(水泥基材料)经过供料机构3进入到密封料仓15内,上端面齿轮在增压阀和气缸的共同动力驱动下向下移动,并与下端面齿轮咬合连接,从而带动喷嘴绞龙的转动;同样地,上端面齿轮可在气缸停止工作时与下端面齿轮分离,终止喷头绞龙的转动。喷嘴绞龙的转动使混凝土材料被挤出来,进行打印。The working process of the array nozzle of the present invention is: the concrete material (cement-based material) enters the sealed silo 15 through the feeding mechanism 3, and the upper end face gear moves downward under the common power drive of the booster valve and the cylinder, and is connected with the lower The end gears are engaged and connected to drive the rotation of the nozzle auger; similarly, the upper end gear can be separated from the lower end gear when the cylinder stops working to stop the rotation of the nozzle auger. The rotation of the nozzle auger causes the concrete material to be squeezed out for printing.
本发明中喷口的尺寸与水泥基材料有关,设定打印喷头的尺寸为固定的,则水泥基材料在配制时需要调整原材料的级配、用水量等,以确保混凝土材料可以顺利地从每一个喷口中挤出来。本发明阵列式打印喷头适用材料为水泥、轻骨料混凝土等,能适用于复杂地质结构模型制作的通用大体量水泥基材料的3D打印。In the present invention, the size of the nozzle is related to the cement-based material. If the size of the printing nozzle is set to be fixed, then the gradation of raw materials, water consumption, etc. need to be adjusted when preparing the cement-based material, so as to ensure that the concrete material can flow smoothly from each Squeeze out of the spout. The applicable materials of the array printing nozzle of the present invention are cement, lightweight aggregate concrete, etc., and can be applied to 3D printing of general large-volume cement-based materials for making complex geological structure models.
本发明中气缸为动力部件,能够带动喷嘴绞龙搅动,气缸可以采用电机或液压动力原件替换。In the present invention, the cylinder is a power component, which can drive the nozzle auger to stir, and the cylinder can be replaced by a motor or a hydraulic power element.
实施例1Example 1
本实施例适用于水泥基材料3D打印系统的阵列式喷头包括喷头外壳1和阵列喷嘴机构2;喷头外壳1包括底板11、侧壁12、隔板13、V形支撑板14、涡轮减速机外壳16和盖板17,底板、侧壁、隔板、涡轮减速机外壳、供料机构相互之间通过焊接的方式固定连接,喷头外壳的作用是用于支撑阵列喷嘴机构2;阵列喷嘴机构2包括喷嘴绞龙21、外侧齿轮22、中心齿轮23、上端面齿轮24、下端面齿轮25、增压阀26、气缸27、涡轮减速机28和内侧齿轮29,阵列喷嘴机构2是3D打印阵列式喷头的主体结构;This embodiment is applicable to the array nozzle of the cement-based material 3D printing system, which includes a nozzle housing 1 and an array nozzle mechanism 2; the nozzle housing 1 includes a bottom plate 11, a side wall 12, a partition 13, a V-shaped support plate 14, and a turbine reducer housing 16 and the cover plate 17, the bottom plate, the side wall, the partition, the turbine reducer casing, and the feeding mechanism are fixedly connected to each other by welding, and the function of the nozzle casing is to support the array nozzle mechanism 2; the array nozzle mechanism 2 includes Nozzle auger 21, outer gear 22, central gear 23, upper gear 24, lower gear 25, booster valve 26, cylinder 27, worm gear reducer 28 and inner gear 29, array nozzle mechanism 2 is a 3D printing array nozzle main body structure;
所述底板11的横断面为W型,在W型底板的两个最低点开有喷口111,底板11上共开有50个喷口111,列成平行的两行,以配合所述喷嘴绞龙21形成喷嘴阵列;所述底板11与侧壁12通过侧壁安装孔112固定连接,形成打印材料储存及喷嘴单元运动空间;所述侧壁12上部为盖板17,在侧壁和盖板17之间对称安装供料机构3,供料机构3用以提供打印所需的水泥基材料;所述V形支撑板通过长螺栓18与底板11固定连接,在V形支撑板与盖板17之间对称焊接固定两个隔板13,以将喷嘴绞龙21与其他控制部件分隔开,隔板13、V形支撑板与相邻的侧壁12之间形成密封料仓15,密封料仓15上部连接外部供料机构3;所述涡轮减速机外壳16用以包裹所述涡轮减速机28,涡轮减速机外壳16与隔板13通过焊接的方式连接;The cross-section of the base plate 11 is W-shaped, and there are spouts 111 at the two lowest points of the W-shaped base plate. There are 50 spouts 111 on the base plate 11, which are arranged in two parallel rows to match the nozzle auger. 21 forms a nozzle array; the bottom plate 11 and the side wall 12 are fixedly connected through the side wall mounting holes 112 to form a space for printing material storage and nozzle unit movement; the upper part of the side wall 12 is a cover plate 17, and the side wall and the cover plate 17 The feeding mechanism 3 is installed symmetrically between them, and the feeding mechanism 3 is used to provide the cement-based material required for printing; the V-shaped support plate is fixedly connected to the bottom plate 11 through long bolts 18, and between the V-shaped support plate and the cover plate 17 The two partitions 13 are fixed symmetrically by welding to separate the nozzle auger 21 from other control components. A sealed silo 15 is formed between the partition 13, the V-shaped support plate and the adjacent side wall 12, and the sealed silo The upper part of 15 is connected to the external feeding mechanism 3; the worm gear reducer casing 16 is used to wrap the worm reducer 28, and the worm reducer casing 16 is connected with the partition plate 13 by welding;
所述阵列喷嘴机构2包括涡轮减速机28、中心齿轮23和若干数量的喷嘴单元,所述中心齿轮设置在V形支撑板14的中心,所述涡轮减速机28包含在涡轮减速机外壳内,涡轮减速机28的输出端穿过盖板17与中心齿轮垂直连接,通过涡轮减速机能带动中心齿轮转动;若干数量的喷嘴单元以中心齿轮为中心呈两行分布;每个喷嘴单元均包括气缸27、增压阀26、喷嘴绞龙21、外侧齿轮22、内侧齿轮29、上端面齿轮24和下端面齿轮25,所述气缸27一端与外部气压源连接,气缸27的下部穿过盖板17与增压阀26通过螺栓连接,通过增压阀实现对气缸的增压;所述增压阀26下部固定连接上端面齿轮24;所述喷嘴绞龙21上部与上端面齿轮24的下表面固定连接,喷嘴绞龙21的下部依次穿过下端面齿轮25、外侧齿轮22、V形支撑板14上相应的开孔,并深入底板11上的相应喷口111中;所述下端面齿轮25能在喷嘴绞龙21上上下滑动,使下端面齿轮25与上端面齿轮24的面齿能够相互啮合;所述外侧齿轮22的内侧安装有与其相啮合的内侧齿轮29;外侧齿轮以焊接方式与喷嘴绞龙和下端面齿轮垂直对应,固定连接;上端面齿轮与增压阀和气缸垂直对应,螺旋连接;外侧齿轮,内侧齿轮与中心齿轮在同一个水平面内咬合相接。中心齿轮与涡轮减速机上下垂直对应,焊接相连。The array nozzle mechanism 2 includes a worm gear reducer 28, a sun gear 23 and a number of nozzle units, the sun gear is arranged at the center of the V-shaped support plate 14, the worm gear reducer 28 is included in the worm gear reducer housing, The output end of the worm gear reducer 28 passes through the cover plate 17 and is vertically connected with the central gear, and the worm gear reducer can drive the central gear to rotate; a number of nozzle units are distributed in two rows with the central gear as the center; each nozzle unit includes a cylinder 27 , booster valve 26, nozzle auger 21, outer gear 22, inner gear 29, upper end gear 24 and lower end gear 25, one end of the cylinder 27 is connected with an external air pressure source, and the bottom of the cylinder 27 passes through the cover plate 17 and The booster valve 26 is connected by bolts, and the cylinder is boosted by the booster valve; the lower part of the booster valve 26 is fixedly connected to the upper face gear 24; the upper part of the nozzle auger 21 is fixedly connected to the lower surface of the upper face gear 24 , the bottom of the nozzle auger 21 passes through the corresponding openings on the lower face gear 25, the outer gear 22, and the V-shaped support plate 14 in turn, and penetrates into the corresponding nozzle 111 on the bottom plate 11; The auger 21 slides up and down, so that the face teeth of the lower end gear 25 and the upper end gear 24 can mesh with each other; the inner side of the outer gear 22 is equipped with an inner gear 29 meshing with it; the outer gear is welded with the nozzle auger It is vertically corresponding to the lower end gear, and is fixedly connected; the upper end gear is vertically corresponding to the booster valve and the cylinder, and is spirally connected; the outer gear, the inner gear, and the central gear are meshed and connected in the same horizontal plane. The central gear is vertically corresponding to the worm reducer and connected by welding.
本实施例中,阵列式喷头尺寸为:单个喷口尺寸为12mm×12mm,共有50个单体喷口,阵列式喷头能打印的最大宽度为25×12=300mm,打印范围为12~300mm。In this embodiment, the size of the array nozzle is: a single nozzle size is 12mm×12mm, there are 50 individual nozzles in total, the maximum width that the array nozzle can print is 25×12=300mm, and the printing range is 12-300mm.
喷嘴绞龙21为平行的两行,阵列排布,每行装配有25只喷嘴绞龙21,底板11上开设的大小相同的50个喷口。水泥基材料在喷嘴绞龙21的旋转挤出下从对应的喷口被挤出阵列式喷头。The nozzle augers 21 are two parallel rows arranged in an array, each row is equipped with 25 nozzle augers 21, and 50 nozzles of the same size are provided on the base plate 11. The cement-based material is extruded out of the array nozzle from the corresponding nozzle opening under the rotation extrusion of the nozzle auger 21 .
实施例2Example 2
本实施例阵列式喷头各部分连接关系同实施例1,不同之处在于,本实施例中每个内侧齿轮上也安装有一个喷嘴绞龙,在内侧齿轮的正下方的底板上也相应的开有喷口。每个内侧齿轮上通过喷嘴绞龙均安装有气缸、增压阀、上端面齿轮、下端面齿轮,具体连接关系同在外侧齿轮上各部分之间的连接关系。The connection relationship of each part of the array nozzle in this embodiment is the same as in Embodiment 1, the difference is that in this embodiment, each inner gear is also equipped with a nozzle auger, and the bottom plate directly below the inner gear is also opened accordingly. There are spouts. Each inner gear is equipped with a cylinder, a booster valve, an upper face gear, and a lower end face gear through the nozzle auger, and the specific connection relationship is the same as that between each part on the outer gear.
本实施例共50个喷口,按照图6的方式进行排布,即以中心齿轮为中心分两侧布置,每侧外侧齿轮的数量为13,内侧齿轮的数量为12,中心齿轮一侧与两个内侧齿轮同时啮合,另一侧与一个内侧齿轮相啮合。该阵列式喷头可打印的最大宽度为13×12=156mm。每一个独立喷口都对应着一个气缸,每个喷口可独立控制,因此打印范围为12~156mm,打印精度为12mm。从而实现了打印头打印宽度的调节。In this embodiment, a total of 50 nozzles are arranged according to the method shown in Figure 6, that is, the center gear is divided into two sides, and the number of outer gears on each side is 13, and the number of inner gears is 12. One side of the central gear and two The two inner gears mesh at the same time, and the other side meshes with an inner gear. The maximum printable width of the array nozzle is 13×12=156mm. Each independent nozzle corresponds to a cylinder, and each nozzle can be controlled independently, so the printing range is 12-156mm, and the printing accuracy is 12mm. Thus, the adjustment of the print width of the print head is realized.
需要说明的是,关于本实施例中喷嘴单元、密封料仓均有相应的电控系统对其进行控制。而该电控系统采用的均是本领域常用的电控系统,此处不再详细说明。It should be noted that the nozzle unit and the sealed silo in this embodiment are controlled by corresponding electronic control systems. And the electronic control system adopts the electronic control system commonly used in the field, and will not be described in detail here.
在对本实施例水泥基材料阵列式3D打印喷头的结构及工作原理进行详细说明之后,以下对其工作流程进行说明:After the structure and working principle of the cement-based material array 3D printing nozzle in this embodiment are described in detail, the working process is explained as follows:
(1)进料:从外部向供料机构注料,经过搅拌后,浆液输送至密封料仓。(1) Feed: inject material from the outside to the feeding mechanism, and after stirring, the slurry is transported to the sealed silo.
(2)打印:控制需打印位置处气缸运动,驱动对应的上、下端面齿轮相啮合,同时由涡轮减速机控制喷嘴绞龙旋转、将浆液挤压出实现打印。(2) Printing: Control the movement of the cylinder at the position to be printed, drive the corresponding upper and lower end gears to mesh, and at the same time, the turbine reducer controls the rotation of the nozzle auger to squeeze out the slurry to achieve printing.
(3)打印方式控制:通过控制不同位置气缸的运动,可实现不同形状地质体的局部打印。(3) Printing method control: By controlling the movement of cylinders at different positions, local printing of geological bodies of different shapes can be realized.
经过试验证明,本实施例阵列式水泥基材料3D打印喷头可以顺利实现水泥基材料3D打印,且精度高、速度快,具有较强的实用性。Tests have proved that the array type cement-based material 3D printing nozzles of this embodiment can successfully realize the 3D printing of cement-based materials, and have high precision and high speed, and have strong practicability.
至此,已经结合附图对本实施例进行了详细描述。依据以上描述,本领域技术人员应当对本发明水泥基材料阵列式3D打印喷头有了清楚的认识。So far, the present embodiment has been described in detail with reference to the drawings. Based on the above description, those skilled in the art should have a clear understanding of the cement-based material array 3D printing nozzle of the present invention.
需要说明的是,在附图或说明书正文中,未绘示或描述的实现方式,均为所属技术领域中普通技术人员所知的形式,并未进行详细说明。此外,上述对各元件和方法的定义并不仅限于实施例中提到的各种具体结构、形状或方式,本领域普通技术人员可对其进行简单地更改或替换,例如:It should be noted that, in the accompanying drawings or in the text of the specification, implementations that are not shown or described are forms known to those of ordinary skill in the art, and are not described in detail. In addition, the above definitions of each element and method are not limited to the various specific structures, shapes or methods mentioned in the embodiments, and those of ordinary skill in the art can easily modify or replace them, for example:
(1)上述打印喷头气缸控制也可采用电机等控制方式;(1) The control of the cylinder of the above-mentioned printing nozzle can also be controlled by a motor;
(2)上述水泥基材料还可以采用石膏等其他材料;(2) The above-mentioned cement-based materials can also adopt other materials such as gypsum;
(3)本文可提供包含特定值的参数的示范,但这些参数无需确切等于相应的值,而是可在可接受的误差容限或设计约束内近似于相应值;(3) This document may provide examples of parameters containing specific values, but these parameters need not be exactly equal to the corresponding values, but may approximate the corresponding values within acceptable error tolerances or design constraints;
(5)实施例中提到的方向用语,例如“上”、“下”、“前”、“后”、“左”、“右”等,仅是参考附图的方向,并非用来限制本发明的保护范围。(5) The directional terms mentioned in the embodiments, such as "up", "down", "front", "back", "left", "right", etc., are only referring to the directions of the drawings, and are not used to limit protection scope of the present invention.
以上所述的具体实施例,对本发明的目的、技术方案和有益效果进行了进一步详细说明,所应理解的是,以上所述仅为本发明的具体实施例而已,并不用于限制本发明,凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The specific embodiments described above have further described the purpose, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above descriptions are only specific embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
本发明未述及之处适用于现有技术。What is not mentioned in the present invention is applicable to the prior art.
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CN111216215A (en) * | 2020-01-16 | 2020-06-02 | 华创智造(天津)科技有限公司 | Concrete 3D printing robot |
CN113021562B (en) * | 2021-04-16 | 2022-05-27 | 北京工业大学 | An automatic burying device for piezoelectric aggregates based on cement-based 3D printing |
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