CN203391996U - Non-flowing material ton bag filling machine - Google Patents

Non-flowing material ton bag filling machine Download PDF

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Publication number
CN203391996U
CN203391996U CN201320306004.3U CN201320306004U CN203391996U CN 203391996 U CN203391996 U CN 203391996U CN 201320306004 U CN201320306004 U CN 201320306004U CN 203391996 U CN203391996 U CN 203391996U
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CN
China
Prior art keywords
arc
filling machine
scale hooper
reinforced
feeder
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Expired - Fee Related
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CN201320306004.3U
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Chinese (zh)
Inventor
邓国强
洪贵斌
王建强
钟建新
陈祥明
吴华海
陈衍
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Zhanjiang Port (group) Ltd By Share Ltd First Branch
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Zhanjiang Port (group) Ltd By Share Ltd First Branch
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Priority to CN201320306004.3U priority Critical patent/CN203391996U/en
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Abstract

The utility model relates to a non-flowing material ton bag filling machine. The machine comprises a machine frame (1) and is characterized in that the top part of the machine frame (1) is equipped with a material storage hopper (2); a fragmentation feeder (3) is arranged below the material storage hopper (2); a scale hopper (5) is arranged below the fragmentation feeder (3); the bottom part of the scale hopper (5) is provided with a discharge port (5-1); the interior of the scale hopper (5) is provided with a discharge mechanism (5-2); a material storage outlet (2-1) of the material storage hopper (2) is exactly opposite to a material inlet (3-1) of the fragmentation feeder (3); a material inlet of the scale hopper (5) is exactly opposite to a material outlet (3-2) of the fragmentation feeder (3); the machine frame (1) is provided with a sensor (4), a drive mechanism (6), and a control system; an output terminal of the sensor (4) is connected with an input terminal of the control system; an output terminal of the drive mechanism (6) is connected with a power input terminal of the fragmentation feeder (3); and an output terminal of the discharge mechanism (5-2) is connected with a control input terminal of the discharge port (5-1). The beneficial effects of the utility model reside in that the non-flowing material ton bag filling machine is accurate in metering, small in error, strong in adaptability, and capable of greatly saving the production cost and increasing the work efficiency.

Description

A kind of illiquidity material jumbo bag sack filling machine
Technical field:
The utility model relates to a kind of jumbo bag sack filling machine, and particularly a kind of illiquidity material jumbo bag sack filling machine, belongs to packing machinery technology.
Background technology:
At present, the low and efficiency of the precision of the Bulk Packaging of illiquidity is low is domestic and international ubiquitous problem.Factory is used artificial filling bag or simple and crude equipment indirect labor to fill with bag.Traditional filling bag equipment feed way has two kinds: a kind of is that gravity is from falling feed way; The second is that spiral forces feed; To illiquidity material, while using automatic gravity filling Weighing to fill with bag equipment, can produce bridge putty problem, cause the precision of metering to be difficult to be guaranteed, overproof scope is wide, and error is large.And while adopting spiral to force feed, although can solve the reinforced process of illiquidity material, to different types of material, bad adaptability, causes that to fill with bag efficiency low.
Utility model content:
The purpose of this utility model, to fill with in order to solve present technology that the measuring accuracy that bag equipment exists is low, error large and the problem of bad adaptability, a kind of illiquidity material jumbo bag sack filling machine is provided, this machine forces feed-type to combine on certainly fall feed way and spiral, have that accurate measurement, error are little, strong adaptability, greatly save productive costs, improved work efficiency.
The purpose of this utility model can reach by the following technical solutions:
A kind of illiquidity material jumbo bag sack filling machine, comprise frame, its constructional feature is: at frame top, storage bin hopper is installed, below storage bin hopper, be provided with broken feeder, below broken feeder, be provided with scale hooper, scale hooper bottom offers discharge port, in scale hooper inside, shedding mechanism is installed; In storage bin hopper bottom, be provided with storing outlet, be provided with inlet point, bottom is provided with discharging opening at broken feeder top, the storing outlet of storage bin hopper is over against the inlet point of broken feeder, and the inlet point of scale hooper is over against the discharging opening of broken feeder; In frame, be provided with sensor, driver train and control system, sensor is located at scale hooper inside, the input end of the mouth connection control system of sensor, the output of control system connects the input end of driver train, and the mouth of driver train connects the control input end of power intake and the shedding mechanism of broken feeder; By shedding mechanism, control the unlatching of discharge port or close.
The purpose of this utility model can also reach by the following technical solutions:
Further, described broken feeder consists of housing, crusher, reinforced arc-shaped door and reinforced cylinder, and crusher is located at enclosure interior, and housing bottom is arcwall face and is provided with discharging opening; Described reinforced cylinder is comprised of two single pole cylinders, forms independent two-way air inlet and return-air loop; One end of reinforced arc-shaped door is connected on housing wall, the other end is connected on the piston rod of reinforced cylinder, another piston rod of reinforced cylinder is connected in frame, form two arc-shaped door Swinging switch structures, control arc-shaped door swings, discharging opening, from standard-sized sheet-half-open-close-half-open state, is controlled the speed that material enters scale hooper.
Further, described crusher consists of main shaft, rotating blade and arc guard, and described main shaft is evenly provided with rotating blade along axis direction, is provided with arc guard below rotating blade, on described arc guard, evenly offers through hole.
Further, driver train comprises motor and gear reducer, and motor output shaft is connected to the input end of gear reduction unit, and the mouth of gear reducer is connected on main shaft.
Further, described through hole is circle, rectangle, square or oval, and its shape is determined according to the character of material.
Further, described scale hooper adopts double hull project organization, inner casing and shell, consists of, and the gap between inner casing and shell is provided with shedding mechanism.
Further, described shedding mechanism consists of arc-shaped door and discharging cylinder, and one end of arc-shaped door is connected to and weighs on headwall, and the other end is connected on the piston rod of discharging cylinder, and cylinder block is connected to and weighs on headwall.
Further, described control system adopts converter technique, PLC, frequency converter and solenoid directional control valve, consists of, the mouth of PLC is connected to the control input end of frequency converter and solenoid directional control valve, Frequency Converter Control mouth is connected to the input end of motor, controls the rotating speed of motor, realizes infinite speed variation; The admission port of solenoid directional control valve and gas returning port are received respectively admission port and the gas returning port of reinforced cylinder and discharging cylinder, control the swing of taintor valve.
Further, in described frame, ladder is installed, one end of ladder is fixedly attached to frame top, and the other end fixedly mounts on the ground.
Further, below discharge port, on ground, be provided with the platform of marking time, described in the platform of marking time be evenly arranged on scale hooper the right and left.
The beneficial effects of the utility model are:
1. the utility model is provided with storage bin hopper in frame machine portion, by material self gravitation blanking, below the outlet of storage bin hopper, crusher is installed, become the things material of piece from the fallen poor fluidity of storage bin hopper, be rolled into graininess, force material to drop to scale hooper, adopted deadweight to feed in raw material and forced feed way, both improved speed reinforced, blanking, solved in reinforced process simultaneously, material arch camber and bridging problem and the low situation of measuring accuracy that causes, improved precision and the efficiency of jumbo bag packing greatly, saved productive costs.
2. by the arc guard of difformity through hole being installed and being regulated the gap length between arc guard and rotating blade, the material that makes into piece obtains fast speed and grinds loose, and enter scale hooper by applicable arc guard, meet the needs of the material package of different sizes and character, reached object quick, accurate-metering.
Accompanying drawing explanation
Fig. 1 is the structural front view of a specific embodiment of the utility model.
Fig. 2 be in Fig. 1 A-A to structure cutaway view.
Fig. 3 is the structural representation of broken feeder in specific embodiment of the utility model.
Fig. 4 is the right elevation of Fig. 3.
Fig. 5 is the structural representation of shedding mechanism in specific embodiment of the utility model.
The specific embodiment:
Below in conjunction with drawings and Examples, the utility model is described in further detail:
Specific embodiment 1:
See figures.1.and.2, the utility model comprises frame 1, at frame 1 top, storage bin hopper 2 is installed, below storage bin hopper 2, be provided with broken feeder 3, below broken feeder 3, be provided with scale hooper 5, scale hooper 5 bottoms offer discharge port 5-1, in scale hooper 5 inside, shedding mechanism 5-2 are installed; In storage bin hopper bottom, be provided with storing outlet 2-1, at broken feeder 3 tops, be provided with inlet point 3-1, bottom is provided with discharging opening 3-2, the storing outlet 2-1 of storage bin hopper is over against the inlet point 3-1 of broken feeder 3, and the inlet point of scale hooper 5 is over against the discharging opening 3-2 of broken feeder; In frame, be provided with sensor 4, driver train 6 and control system, sensor 4 is located at scale hooper 5 inside, the input end of the mouth connection control system of sensor 4, the output of control system connects the input end of driver train 6, and the mouth of driver train 6 connects power intake and the shedding mechanism 5-2 control input end of broken feeder 3; By shedding mechanism 5-2, control the unlatching of discharge port 5-1 or close.
In the present embodiment:
With reference to Fig. 3, Fig. 4, described broken feeder 3 consists of housing 3-3, crusher 3-4, reinforced arc-shaped door 3-5 and reinforced cylinder 3-6, and housing 3-3 inner upper is provided with crusher 3-4, and housing 3-3 bottom is for arcwall face and be provided with discharging opening 3-2; Described reinforced cylinder 3-6 is comprised of two single pole cylinders, forms independent two-way air inlet and return-air loop; Reinforced arc-shaped door 3-5 one end is connected on housing 3-3 wall, the other end is connected on the piston rod of reinforced cylinder 3-6, another piston rod of reinforced cylinder 3-6 is connected in frame 1, form two arc-shaped door Swinging switch structures, control arc-shaped door swings, discharging opening 3-2, from standard-sized sheet-half-open-close-half-open state, controls the speed that material enters scale hooper 5.Crusher 3-4 consists of main shaft 3-4-1, rotating blade 3-4-2 and arc guard 3-4-3, on described main shaft, 3-4-1 is evenly provided with rotating blade 3-4-2 along axis direction and circumferencial direction, below rotating blade 3-4-2, be provided with arc guard 3-4-3, on described arc guard 3-4-3, evenly offer through hole 3-4-4.Driver train 6 comprises motor 6-1 and gear reducer 6-2, and motor 6-1 output shaft is connected to the input end of gear reduction unit 6-2, and the mouth of gear reducer 6-2 is connected on main shaft 3-4-1.Through hole 3-4-4 is circle, rectangle, square or oval, and its shape and size are determined according to the character of material.
With reference to Fig. 1, Fig. 2 and Fig. 5, scale hooper 5 adopts double hull project organization, inner casing 5-2 and shell 5-3, consists of, and the gap between inner casing 5-2 and shell 5-3 is provided with shedding mechanism 5-4.Described shedding mechanism 5-4 consists of discharging arc-shaped door 5-4-1 and discharging cylinder 5-4-2, and one end of discharging arc-shaped door 5-4-1 is connected on scale hooper 5 walls, and the other end is connected on the piston rod of discharging cylinder 5-4-1, and cylinder block is connected on scale hooper 5 walls.
Described control system adopts converter technique, by PLC, frequency converter and solenoid directional control valve, formed, the mouth of PLC is connected to the control input end of frequency converter and solenoid directional control valve, Frequency Converter Control mouth is connected to the input end of motor 6-1, control the rotating speed of motor, realize infinite speed variation, meet the needs of different material; The admission port of described solenoid directional control valve and gas returning port are received respectively admission port and the gas returning port of reinforced cylinder 3-6 and discharging cylinder 5-4-2, control the opening and closing of reinforced arc-shaped door 3-5 and discharging arc-shaped door 5-2-1, thereby control the speed that material falls, realize the object of scale hooper 5 accurate-meterings.In described frame 1, ladder 7 is installed, one end of ladder 7 is fixedly attached to frame 1 top, and the other end fixedly mounts on the ground.Below discharge port 5-1, on ground, be provided with the platform 8 of marking time, described in the platform 8 of marking time be evenly arranged on scale hooper the right and left.
The principle of work of the present embodiment:
With reference to Fig. 1-Fig. 5, reinforced process: at the beginning, one-tenth piece material in accumulator is under the stone roller of crusher falls apart, by arc guard, by deadweight, constantly drop to housing bottom, control system is sent feeder enabling signal to solenoid directional control valve, and the piston rod of the reinforced cylinder in both sides is moved back, and arc-shaped door is all opened, material flows into fast scale hooper under Action of Gravity Field, slightly feeds in raw material.When material reaches a certain predetermined value (i.e. thin reinforced value), the sensor at scale hooper top sends at a slow speed charging signal to control system, the logical signal that sends of control system, to corresponding solenoid directional control valve, closes a wherein fan arc-shaped door, and another fan arc-shaped door is closed half.Material flows into scale hooper with less flow velocity (amount), carefully feeds in raw material.
Weighing process: when reaching while weighing expected value, sensor sends full heavy signal to control system, and control system is sent and stopped reinforced signal to reversing solenoid valve, and reinforced cylinder is all worked, reinforced arc-shaped door Close All, stops to blanking in scale hooper.
Discharge process: now operating personal is enclosed within packaging bag on the discharge port of scale hooper, then presses discharging button.Control system is sent signal to solenoid directional control valve, and the piston rod of discharging cylinder is back moved, discharging open door all open, the material in scale hooper all enters in packaging bag, after material is unsnatched, discharging arc-shaped door is closed.
Working in reciprocating mode by reinforced process-weighing process-discharge process, can fast and accurately weigh the required weight of material, and production efficiency is high, has greatly saved productive costs.
The above; it is only preferably specific embodiment of the utility model; but protection domain of the present utility model is not limited to this; anyly be familiar with those skilled in the art in the scope that the utility model discloses; according to the technical solution of the utility model and utility model design thereof, be equal to replacement or changed, all being belonged to protection domain of the present utility model.

Claims (10)

1. an illiquidity material jumbo bag sack filling machine, comprise frame (1), it is characterized in that: at frame (1) top, storage bin hopper (2) is installed, in storage bin hopper (2) below, be provided with broken feeder (3), in broken feeder (3) below, be provided with scale hooper (5), scale hooper (5) bottom offers discharge port (5-1), in scale hooper (5) inside, shedding mechanism (5-2) is installed; In storage bin hopper bottom, be provided with storing outlet (2-1), at broken feeder (3) top, be provided with inlet point (3-1), bottom is provided with discharging opening (3-2), the storing outlet (2-1) of storage bin hopper is over against the inlet point (3-1) of broken feeder (3), and the inlet point of scale hooper (5) is over against the discharging opening (3-2) of broken feeder; In frame, be provided with sensor (4), driver train (6) and control system, sensor (4) is located at scale hooper (5) inside, the input end of the mouth connection control system of sensor (4), the output of control system connects the input end of driver train (6), and the mouth of driver train (6) connects the control input end of power intake and the shedding mechanism (5-2) of broken feeder (3); By shedding mechanism (5-2), control the unlatching of discharge port (5-1) or close.
2. a kind of illiquidity material jumbo bag sack filling machine according to claim 1, it is characterized in that: described broken feeder (3) consists of housing (3-3), crusher (3-4), reinforced arc-shaped door (3-5) and reinforced cylinder (3-6), crusher (3-4) is located at housing (3-3) inside, and housing (3-3) bottom is for arcwall face and be provided with discharging opening (3-2); Described reinforced cylinder (3-6) is comprised of two single pole cylinders, forms independent two-way air inlet and return-air loop; One end of reinforced arc-shaped door (3-5) is connected on housing (3-3) wall, the other end is connected on the piston rod of reinforced cylinder (3-6), another piston rod of reinforced cylinder (3-6) is connected in frame (1), form two arc-shaped door Swinging switch structures, control arc-shaped door swings, discharging opening (3-2), from standard-sized sheet-half-open-close-half-open state, is controlled the speed that material enters scale hooper (5).
3. a kind of illiquidity material jumbo bag sack filling machine according to claim 2, it is characterized in that: described crusher (3-4) consists of main shaft (3-4-1), rotating blade (3-4-2) and arc guard (3-4-3), described main shaft (3-4-1) is evenly provided with rotating blade (3-4-2) along axis direction, in the below of rotating blade (3-4-2), be provided with arc guard (3-4-3), on described arc guard (3-4-3), evenly offer through hole (3-4-4).
4. a kind of illiquidity material jumbo bag sack filling machine according to claim 1, it is characterized in that: driver train (6) comprises motor (6-1) and gear reducer (6-2), motor (6-1) output shaft is connected to the input end of gear reduction unit (6-2), and the mouth of gear reducer (6-2) is connected on main shaft (3-4-1).
5. a kind of illiquidity material jumbo bag sack filling machine according to claim 3, is characterized in that: described through hole (3-4-4) is circle, rectangle, square or oval, and its shape and size are determined according to the character of material.
6. a kind of illiquidity material jumbo bag sack filling machine according to claim 1, it is characterized in that: described scale hooper (5) adopts double hull project organization, inner casing (5-2) and shell (5-3), consist of, the gap between inner casing (5-2) and shell (5-3) is provided with shedding mechanism (5-4).
7. a kind of illiquidity material jumbo bag sack filling machine according to claim 1, it is characterized in that: described shedding mechanism (5-4) consists of discharging arc-shaped door (5-4-1) and discharging cylinder (5-4-2), one end of discharging arc-shaped door (5-4-1) is connected on scale hooper (5) wall, the other end is connected on the piston rod of discharging cylinder (5-4-1), and cylinder block is connected on scale hooper (5) wall.
8. according to a kind of illiquidity material jumbo bag sack filling machine described in the arbitrary claim of claim 1-7, it is characterized in that: described control system adopts converter technique, by PLC, frequency converter and solenoid directional control valve, formed, the mouth of PLC is connected to the control input end of frequency converter and solenoid directional control valve, Frequency Converter Control mouth is connected to the input end of motor (6-1), control the rotating speed of motor (6-1), realize infinite speed variation, meet the needs of different material; The admission port of described solenoid directional control valve and gas returning port are received respectively admission port and the gas returning port of reinforced cylinder (3-6) and discharging cylinder (5-4-2), control the opening and closing of reinforced arc-shaped door (3-5) and discharging arc-shaped door (5-2-1).
9. a kind of illiquidity material jumbo bag sack filling machine according to claim 1, is characterized in that: ladder (7) is installed in described frame (1), and one end of ladder (7) is fixedly attached to frame (1) top, and the other end fixedly mounts on the ground.
10. according to a kind of illiquidity material jumbo bag sack filling machine described in the arbitrary claim of claim 1-7, it is characterized in that: on discharge port (5-1) below, ground, be provided with the platform of marking time (8), described in the platform (8) of marking time be evenly arranged on scale hooper the right and left.
CN201320306004.3U 2013-05-30 2013-05-30 Non-flowing material ton bag filling machine Expired - Fee Related CN203391996U (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109533470A (en) * 2018-11-05 2019-03-29 桐乡绿禾农业科技开发有限公司 A kind of metering material guide mechanism for seed packaging
CN109625445A (en) * 2019-02-28 2019-04-16 湛江港(集团)股份有限公司 A kind of processing and pouch filling packet equipment of the bulk material of novel illiquidity

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109533470A (en) * 2018-11-05 2019-03-29 桐乡绿禾农业科技开发有限公司 A kind of metering material guide mechanism for seed packaging
CN109533470B (en) * 2018-11-05 2020-10-23 苏州睿澎诚科技有限公司 A measurement guide mechanism for seed packing
CN109625445A (en) * 2019-02-28 2019-04-16 湛江港(集团)股份有限公司 A kind of processing and pouch filling packet equipment of the bulk material of novel illiquidity
CN109625445B (en) * 2019-02-28 2023-11-10 湛江港(集团)股份有限公司 Non-flowable bulk material treatment and small bag filling equipment

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GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20140115

Termination date: 20210530

CF01 Termination of patent right due to non-payment of annual fee