CN107675271B - Composite spinning device - Google Patents

Composite spinning device Download PDF

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Publication number
CN107675271B
CN107675271B CN201610622301.7A CN201610622301A CN107675271B CN 107675271 B CN107675271 B CN 107675271B CN 201610622301 A CN201610622301 A CN 201610622301A CN 107675271 B CN107675271 B CN 107675271B
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CN
China
Prior art keywords
groove
raw material
spinneret
distribution plate
flow
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Expired - Fee Related
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CN201610622301.7A
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Chinese (zh)
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CN107675271A (en
Inventor
杨崇倡
李思平
冯培
张荣根
陈基茗
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Shanghai Yi Zhan Instrument Ltd
Donghua University
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Shanghai Yi Zhan Instrument Ltd
Donghua University
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Priority to CN201610622301.7A priority Critical patent/CN107675271B/en
Publication of CN107675271A publication Critical patent/CN107675271A/en
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D4/00Spinnerette packs; Cleaning thereof

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)

Abstract

The invention relates to a composite spinning device, comprising: the distribution plate is provided with a raw material inflow surface and a raw material outflow surface, a first confluence groove and a second confluence groove which is not interfered with the first confluence groove are arranged on the raw material inflow surface, a flow guide groove corresponding to the second confluence groove is arranged on the raw material outflow surface, the first confluence groove is communicated with one end of a first flow passage penetrating through the distribution plate, and the second confluence groove is communicated with the flow guide groove through a second flow passage penetrating through the distribution plate; a spinneret disposed on a downstream side of the distribution plate in a manner of being laminated with the distribution plate, and spinning the combined two-component fiber by combining the raw material flowing out from the other end of the first flow path and the raw material flowing out from the guide groove, wherein a ratio of the number of the first flow path to the number of the guide groove is 1: and 2, two guide grooves are arranged on two sides of the other end of the corresponding first flow passage. Thus, the composite spinning device according to the present invention can realize in-line ABA two-component spun fibers.

Description

Composite spinning device
Technical Field
The invention relates to a composite spinning device.
Background
Two-component fibers have been a common composite spun fiber. It is formed by ejecting a melt or solution of two different components of fiber-forming polymers from a spinning orifice. Generally, the composite material has the performances of both, and has higher volume bulkiness, extensibility, recoverability and the like.
However, in the prior art, spinning of in-line ABA two-component spun fibers has not been achieved. Here, the in-line ABA two-component spun fiber means that the fiber is composed of A, B two components, and component a is formed on both sides of component B.
Disclosure of Invention
The present invention has been made to solve the above problems, and an object of the present invention is to provide a composite spinning apparatus capable of spinning fibers in two components, i.e., ABA fibers in a straight line.
In order to achieve the above object, a composite spinning device according to the present invention includes: a distribution plate having a material inflow surface and a material outflow surface, the material inflow surface being provided with a first confluence groove and a second confluence groove that does not interfere with the first confluence groove, the material outflow surface being provided with a guide groove corresponding to the second confluence groove, the first confluence groove communicating with one end of a first flow channel that penetrates the distribution plate, the second confluence groove communicating with the guide groove via a second flow channel that penetrates the distribution plate; a spinneret plate which is disposed on the downstream side of the distribution plate in a manner of being laminated with the distribution plate, and which combines the raw material flowing out from the other end of the first flow channel and the raw material flowing out from the guide grooves to spin the combined two-component fiber, wherein the ratio of the number of the first flow channel to the number of the guide grooves is 1: two flow guide grooves are arranged on two sides of the other end of the corresponding first flow channel, the spinneret plate is provided with spinneret orifices, and the number ratio of the spinneret orifices to the first flow channels is 1: 1, the spinneret holes are configured in such a way that one of the spinneret holes overlaps with the other end of one of the first flow channels and a part of the two guide grooves corresponding to the first flow channel.
In the composite spinning device related to the invention, the flow guide groove is provided with at least one material inflow end and one material outflow end, the material inflow end is communicated with the second flow channel, and the material outflow end is overlapped with a part of the spinneret orifice.
In the composite spinning device according to the present invention, the number ratio of the second flow path to the guide groove is 2: 1.
according to the composite spinning device, the in-line ABA two-component spun fiber can be realized.
Drawings
Fig. 1 is a cross-sectional view of a composite spinning device according to a first embodiment of the present invention;
FIG. 2 is a top view of the distributor plate of the first embodiment of the present invention;
FIG. 3 is a bottom view of the distributor plate of the first embodiment of the present invention;
fig. 4 is a plan view of a spinneret plate according to a first embodiment of the present invention;
FIG. 5 is a bottom view of the spinneret orifice of the first embodiment of the present invention;
fig. 6 is a cross-sectional view of a composite spinning device according to a second embodiment of the present invention;
FIG. 7 is a top view of a distributor plate according to a second embodiment of the present invention;
FIG. 8 is a bottom view of the distributor plate of the second embodiment of the present invention;
fig. 9 is a top view of a spinneret plate according to a second embodiment of the present invention;
FIG. 10 is a bottom view of a second embodiment of the spinneret orifice of the present invention.
Detailed Description
Hereinafter, a composite spinning device according to an embodiment of the present invention will be described in detail with reference to the drawings.
First embodiment
A composite spinning device 1 according to a first embodiment of the present invention will be described with reference to fig. 1 to 5.
As shown in fig. 1, the composite spinning apparatus 1 includes: a distribution plate 2 and a spinneret plate 3.
As shown in fig. 1 to 3, the distribution plate 2 is a circular plate having a certain thickness, and has a raw material inflow surface 21, a raw material outflow surface 22, and a screw positioning hole 25.
As shown in fig. 2, the raw material inflow surface 21 is provided with a first manifold groove 211 and a second manifold groove 212. The first confluence groove 211 is located at the center of the raw material inflow surface 21 and has a circular shape. The second bus groove 212 is located on the outer periphery of the first bus groove 211 and has an annular shape. Thus, the first bus bar groove 211 and the second bus bar groove 212 do not interfere. The first raw material B is supplied to the first confluence tank 211, and the second raw material a different from the first raw material B is supplied to the second confluence tank 212.
As shown in fig. 1, since the first confluence groove 211 is gradually inclined from the periphery toward the center when the distribution plate 2 is viewed in cross section, the first raw material B is advantageously gathered toward the center of the first confluence groove 211. Further, when the distribution plate 2 is viewed in cross section, the second collecting groove 212 is inclined gradually from the outer periphery and the inner periphery toward the center, and therefore, the second raw material a is favorably collected toward the center of the second collecting groove 212.
The first bus groove 211 communicates with one end of the first flow channel 23 penetrating the distribution plate 2. Specifically, one end of the first flow channel 23 communicates with an opening located at the center of the first merge groove 211, and the other end of the first flow channel 23 is located at the center of the material outflow surface 22 and has a circular hole shape (see fig. 3).
As shown in fig. 3, a guide groove 222 is provided on the material outflow surface 22. Guide grooves 222 correspond to second manifold grooves 212. In addition, two flow guide grooves 222 are provided, and are respectively located on both sides of the other end of the first flow channel 23. Specifically, the two guide grooves 222 are symmetrical about the other end of the first flow passage 23. That is, the ratio of the number of first flow channels 23 to guide grooves 222 is 1: 2. each of the channels 222 has a Y-shape, a base end 222A (corresponding to the material outflow end) of the Y-shape is adjacent to the other end of the first flow channel 23, and two top ends 222B, 222C (corresponding to the material inflow end) of the Y-shape are located on the same circumference, and the two top ends 222B, 222C are farther from the other end of the first flow channel 23 (the shortest distance) than the base end 222A.
On the other hand, the second confluence groove 212 and the guide groove 222 are communicated by the second flow channel 24 penetrating the distribution plate 2. Specifically, four openings 212a, 212B, 212C, and 212d are provided at equal angles (90 degrees) on the second annular manifold groove 212, and each of the openings 212a, 212B, 212C, and 212d has one second flow channel 24, that is, one end of each second flow channel 24 communicates with the openings 212a, 212B, 212C, and 212d, and the other end of each second flow channel 24 communicates with Y- shaped tips 222B and 222C (corresponding to material inflow ends) of the two guide grooves 222. That is, the ratio of the number of second flow channels 24 to guide grooves 222 is 2: 1.
the screw positioning hole 25 is used for fixing the distribution plate 2 and the spinneret plate 3 by screw positioning. The screw positioning holes 25 are formed in plural, three in the present embodiment, and the three screw positioning holes 25 are arranged on the same circumference and are spaced apart by the same angle (120 degrees). In addition, the screw positioning hole 25 does not interfere with the first flow passage 23 and the second flow passage 24.
As shown in fig. 1 and 4, the spinneret 3 is also a circular plate having a constant thickness, is disposed on the downstream side of the distribution plate 2 so as to be laminated on the distribution plate 2, and combines the first raw material B flowing out from the other end of the first flow path 23 and the second raw material a flowing out from the guide groove 222 to spin the combined in-line ABA two-component fiber. Furthermore, the spinneret plate 3 has three positioning mounting slots 31 and one spinneret hole 32.
The three positioning holes 31 correspond to the three screw positioning holes 25, and the nozzle plate 3 is fixed to the material discharge surface 22 of the distribution plate 2 by inserting screws into the positioning holes 31 and the screw positioning holes 25.
In this case, since the one surface 33 of the spinneret 3 abuts on the raw material outflow surface 22, the second raw material a can be guided by the sealed space formed by the guide grooves 222 and the one surface 33 of the spinneret 3 as a flow path. Specifically, the second raw material a flows from the second confluence groove 212 to the base end 222A (corresponding to the raw material outflow end) of the diversion groove 222 through the second flow channel 24 and the top ends 222B and 222C (corresponding to the raw material inflow end) of the diversion groove 222 in this order by the pressure of the second raw material a.
As shown in fig. 4, the orifice 32 extends through the spinneret plate 3 and is located in the center of the spinneret plate 3. In the present embodiment, since the number of the spinneret holes 32 and the number of the first flow channels 23 are both one, the ratio of the number of the first flow channels to the number of the second flow channels is 1: 1. when the spinneret 3 is fixed to the raw material outflow surface 22 of the distribution plate 2, the spinneret holes 32 overlap the other end of the first flow channel 23 and a part of the two guide grooves 222. Specifically, the spinneret hole 32 overlaps the other end of the first flow channel 23 and the base ends 222A (corresponding to the material outflow ends) of the two guide grooves 222 (see fig. 5). That is, base end 222A (corresponding to the material outflow end) overlaps a portion of orifice 32. As a result, the second raw material a flowing out from the base end 222A can be surely fed into the spinneret 32 so as to be positioned on both sides of the first raw material B flowing out from the other end of the first flow channel 23, and the first raw material B and the second raw material a are combined in the spinneret 32 to form a linear ABA two-component fiber.
Therefore, according to the composite spinning device 1 according to the present embodiment of the present invention, it is possible to achieve in-line ABA two-component spinning of fibers. Moreover, the residence time of the raw materials in the flowing process can be ensured to be short, and the fibers discharged from the spinneret orifices can be ensured to have the same pressure and flow distribution.
Second embodiment
A composite spinning device 10 according to a second embodiment of the present invention will be described with reference to fig. 6 to 10. The main difference between this embodiment and the first embodiment is the number and location of the orifices.
As shown in fig. 6, the composite spinning apparatus 10 includes: a distribution plate 2 and a spinneret plate 3.
As shown in fig. 6 to 8, the distribution plate 2 is a circular plate having a certain thickness, and has a raw material inflow surface 21, a raw material outflow surface 22, and a screw positioning hole 25.
As shown in fig. 7, the raw material inflow surface 21 is provided with a first manifold groove 211 and a second manifold groove 212. The first bus groove 211 has an annular shape. The second manifold groove 212 is composed of an annular outer manifold groove 212A and a circular inner manifold groove 212B. Further, an annular outer bus groove 212A is located on the outer periphery of the first bus groove 211, and a circular inner bus groove 212B is located on the inner periphery of the first bus groove 211. Thus, the first bus bar groove 211 and the second bus bar groove 212 do not interfere. The first raw material B is supplied to the first confluence tank 211, and the second raw material a different from the first raw material B is supplied to the second confluence tank 212.
The first bus groove 211 communicates with one end of the first flow channel 23 penetrating the distribution plate 2. Specifically, five openings 211a, 211b, 211c, 211d, and 211e are provided at equal angles (72 degrees) in the annular first merge groove 211, and one first flow channel 23 is provided for each of the openings 211a, 211b, 211c, 211d, and 211e, that is, one end of each first flow channel 23 communicates with the openings 211a, 211b, 211c, 211d, and 211e, and the other ends of the five first flow channels 23 are provided at equal angles (72 degrees) in the material outflow surface 22 on the same circumference (see fig. 8).
As shown in fig. 8, a guide groove 222 is provided on the material outflow surface 22. Guide grooves 222 correspond to second manifold grooves 212. In the present embodiment, there are ten flow guide grooves 222, and each two flow guide grooves 222 are respectively located on both sides of the other end of the corresponding one of the first flow channels 23, and specifically, each two flow guide grooves 222 are symmetrical with the other end of the corresponding one of the first flow channels 23 as a center. That is, the ratio of the number of first flow channels 23 to guide grooves 222 is 1: 2. each of the channels 222 is Y-shaped, a base end 222A (corresponding to the material outflow end) of the Y-shape is adjacent to the other end of the first flow channel 23, and two top ends 222B, 222C (corresponding to the material inflow end) of the Y-shape are away from the other end of the first flow channel 23. Further, the guide grooves 222 on one side of the first flow passage 23 are provided on the same circumference (outer side), and the guide grooves 222 on the other side of the first flow passage 23 are provided on the other same circumference (inner side).
On the other hand, the second confluence groove 212 and the guide groove 222 are communicated by the second flow channel 24 penetrating the distribution plate 2. Specifically, ten openings are provided in the annular outer confluence groove 212A, and each opening corresponds to one second flow channel 24, that is, one end of each second flow channel 24 communicates with the opening of the outer confluence groove 212A, and the other end of each second flow channel 24 communicates with Y-shaped tips 222B and 222C (corresponding to the material inflow ends) of the five guide grooves 222. In addition, ten openings are also provided in the circular inner confluence groove 212B, and each opening corresponds to one second flow passage 24, i.e. one end of the second flow passage 24 is respectively communicated with the opening of the inner confluence groove 212B, and the other end of the second flow passage 24 is respectively communicated with Y-shaped top ends 222B and 222C (corresponding to the material inflow ends) of the other five diversion grooves 222. That is, the ratio of the number of second flow channels 24 to guide grooves 222 is 2: 1.
the screw positioning hole 25 is used for fixing the distribution plate 2 and the spinneret plate 3 by screw positioning. The screw positioning holes 25 are formed in plural, three in the present embodiment, and the three screw positioning holes 25 are arranged on the same circumference and are spaced apart by the same angle (120 degrees). In addition, the screw positioning hole 25 does not interfere with the first flow passage 23 and the second flow passage 24.
As shown in fig. 6 and 9, the spinneret 3 is also a circular plate having a constant thickness, is disposed on the downstream side of the distribution plate 2 so as to be laminated on the distribution plate 2, and combines the first raw material B flowing out from the other end of the first flow path 23 and the second raw material a flowing out from the guide groove 222 to spin the combined in-line ABA two-component fiber. Furthermore, the spinneret plate 3 has three positioning mounting slots 31 and five spinneret holes 32.
The three positioning mounting holes 31 correspond to the three threaded positioning holes 25, and the spinneret plate 3 is fixed to the material outflow surface 22 of the distribution plate 2 by screwing screws into the positioning mounting holes 31 and the threaded positioning holes 25.
In this case, since the one surface 33 of the spinneret 3 abuts on the raw material outflow surface 22, the second raw material a can be guided by the sealed space formed by the guide grooves 222 and the one surface 33 of the spinneret 3 as a flow path. Specifically, the second raw material a flows from the second confluence groove 212 to the base end 222A (corresponding to the raw material outflow end) of the diversion groove 222 through the second flow channel 24 and the top ends 222B and 222C (corresponding to the raw material inflow end) of the diversion groove 222 in this order by the pressure of the second raw material a.
As shown in fig. 9, five orifices 32 each penetrate the spinneret plate 3 and are arranged on the same circumference at equal angles (72 degrees) apart. In the present embodiment, since the number of the spinneret holes 32 and the number of the first flow channels 23 are both five, the ratio of the number of the first flow channels to the number of the second flow channels is 1: 1. in the case of fixing the spinneret 3 to the raw material outflow surface 22 of the distribution plate 2, each of the spinneret holes 32 overlaps the other end of one of the first flow paths 23 and a part of the two guide grooves 222 corresponding to the other end of the one of the first flow paths 23. Specifically, each of the orifices 32 overlaps the other end of one of the first flow channels 23 and base ends 222A (corresponding to the material outflow ends) of the two guide grooves 222 corresponding to the other end of the one of the first flow channels 23 (see fig. 10). That is, base end 222A (corresponding to the material outflow end) overlaps a portion of orifice 32. As a result, the second raw material a flowing out from the base end 222A can be surely flowed into each of the spinneret holes 32 so as to be positioned on both sides of the first raw material B flowing out from the other end of the first flow channel 23, and the first raw material B and the second raw material a are combined in each of the spinneret holes 32 to form a fiber having two components of linear ABA.
Therefore, according to the composite spinning device 10 according to the present embodiment of the present invention, it is possible to realize in-line ABA two-component spun fibers. Moreover, the residence time of the raw materials in the flowing process can be ensured to be short, and the fibers discharged from the spinneret orifices can be ensured to have the same pressure and flow distribution. In addition, in-line ABA two-component spun fibers can be obtained from multiple orifices.

Claims (3)

1. A composite spinning apparatus, comprising:
a distribution plate having a material inflow surface and a material outflow surface, the material inflow surface being provided with a first confluence groove and a second confluence groove that does not interfere with the first confluence groove, the material outflow surface being provided with a guide groove corresponding to the second confluence groove, the first confluence groove communicating with one end of a first flow channel that penetrates the distribution plate, the second confluence groove communicating with the guide groove via a second flow channel that penetrates the distribution plate;
a spinneret disposed on a downstream side of the distribution plate in a manner to be layered with the distribution plate, and configured to combine the raw material flowing out of the other end of the first flow channel and the raw material flowing out of the guide groove, thereby spinning the combined two-component fibers,
the number ratio of the first flow channel to the diversion trench is 1: 2, two diversion trenches are arranged on two sides of the other end of the corresponding first flow passage,
the spinneret plate is provided with spinneret orifices, and the number ratio of the spinneret orifices to the first flow passages is 1: 1, the spinneret holes are configured in such a way that one of the spinneret holes overlaps with the other end of one of the first flow channels and a part of the two guide grooves corresponding to the first flow channel.
2. The composite spinning apparatus of claim 1,
the guide slots have at least one feed material inflow end and one feed material outflow end,
the material inflow end is communicated with the second flow passage,
the raw material outflow end overlaps with a part of the spinneret orifice.
3. The composite spinning apparatus of claim 1 or 2,
the number ratio of the second flow channel to the diversion trench is 2: 1.
CN201610622301.7A 2016-08-01 2016-08-01 Composite spinning device Expired - Fee Related CN107675271B (en)

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CN111850719B (en) * 2019-04-30 2022-03-04 东华大学 Reflective fiber and spinning pack thereof
CN111850718B (en) * 2019-04-30 2022-03-04 东华大学 Composite color fiber, spinning pack and preparation method thereof
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CN114457432B (en) * 2022-02-14 2023-06-27 东华大学 Airflow self-coupling melt-blowing die head for nanofiber preparation device

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KR940002374B1 (en) * 1991-10-29 1994-03-24 주식회사 삼양사 Spinning pack for double sheath-core type composite fiber made of three components
JP2010111976A (en) * 2008-11-07 2010-05-20 Teijin Fibers Ltd Spinneret for conjugate spinning
CN101970731A (en) * 2008-03-14 2011-02-09 欧瑞康纺织有限及两合公司 Device for melt spinning multi-component fibers
CN103088450A (en) * 2013-02-05 2013-05-08 济南欣海特种纤维有限公司 Sea-island fiber preparation process and distributing plate for spinning
CN103114345A (en) * 2013-02-05 2013-05-22 济南欣海特种纤维有限公司 ABA type conductive fiber preparation technology and distributing plate for spinning
CN203513838U (en) * 2013-08-22 2014-04-02 东华大学 Spinning assembly for producing three-component parallel side-by-side fiber
CN204825146U (en) * 2014-12-30 2015-12-02 北京德厚朴化工技术股份有限公司 Two ingredients break plate for composite spinning
CN105177740A (en) * 2015-08-10 2015-12-23 东华大学 A two-component abnormity hollow high moisture absorption curling composite fiber and a preparation method thereof

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR940002374B1 (en) * 1991-10-29 1994-03-24 주식회사 삼양사 Spinning pack for double sheath-core type composite fiber made of three components
CN101970731A (en) * 2008-03-14 2011-02-09 欧瑞康纺织有限及两合公司 Device for melt spinning multi-component fibers
JP2010111976A (en) * 2008-11-07 2010-05-20 Teijin Fibers Ltd Spinneret for conjugate spinning
CN103088450A (en) * 2013-02-05 2013-05-08 济南欣海特种纤维有限公司 Sea-island fiber preparation process and distributing plate for spinning
CN103114345A (en) * 2013-02-05 2013-05-22 济南欣海特种纤维有限公司 ABA type conductive fiber preparation technology and distributing plate for spinning
CN203513838U (en) * 2013-08-22 2014-04-02 东华大学 Spinning assembly for producing three-component parallel side-by-side fiber
CN204825146U (en) * 2014-12-30 2015-12-02 北京德厚朴化工技术股份有限公司 Two ingredients break plate for composite spinning
CN105177740A (en) * 2015-08-10 2015-12-23 东华大学 A two-component abnormity hollow high moisture absorption curling composite fiber and a preparation method thereof

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