CN107670530A - A kind of big resistance material automix device - Google Patents
A kind of big resistance material automix device Download PDFInfo
- Publication number
- CN107670530A CN107670530A CN201711053926.7A CN201711053926A CN107670530A CN 107670530 A CN107670530 A CN 107670530A CN 201711053926 A CN201711053926 A CN 201711053926A CN 107670530 A CN107670530 A CN 107670530A
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- rotating shaft
- rotating
- screw
- fixed
- lowering
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- 239000000463 material Substances 0.000 title claims abstract description 43
- 230000005540 biological transmission Effects 0.000 claims abstract description 24
- 238000003756 stirring Methods 0.000 claims description 22
- 230000033001 locomotion Effects 0.000 claims description 10
- 230000032258 transport Effects 0.000 claims description 7
- 238000007789 sealing Methods 0.000 claims description 6
- 239000007787 solid Substances 0.000 claims description 6
- 229910000746 Structural steel Inorganic materials 0.000 claims description 5
- 230000000694 effects Effects 0.000 claims description 5
- 239000000853 adhesive Substances 0.000 claims description 4
- 230000001070 adhesive effect Effects 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 4
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 230000007704 transition Effects 0.000 claims description 3
- 238000006243 chemical reaction Methods 0.000 claims description 2
- 238000005476 soldering Methods 0.000 claims description 2
- 230000005611 electricity Effects 0.000 claims 1
- 238000009434 installation Methods 0.000 claims 1
- 238000010276 construction Methods 0.000 abstract 1
- 238000005096 rolling process Methods 0.000 description 3
- 238000010998 test method Methods 0.000 description 2
- 239000011345 viscous material Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/805—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis wherein the stirrers or the receptacles are moved in order to bring them into operative position; Means for fixing the receptacle
- B01F27/806—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis wherein the stirrers or the receptacles are moved in order to bring them into operative position; Means for fixing the receptacle with vertical displacement of the stirrer, e.g. in combination with means for pivoting the stirrer about a vertical axis in order to co-operate with different receptacles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/19—Stirrers with two or more mixing elements mounted in sequence on the same axis
- B01F27/192—Stirrers with two or more mixing elements mounted in sequence on the same axis with dissimilar elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F31/00—Mixers with shaking, oscillating, or vibrating mechanisms
- B01F31/44—Mixers with shaking, oscillating, or vibrating mechanisms with stirrers performing an oscillatory, vibratory or shaking movement
- B01F31/441—Mixers with shaking, oscillating, or vibrating mechanisms with stirrers performing an oscillatory, vibratory or shaking movement performing a rectilinear reciprocating movement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F31/00—Mixers with shaking, oscillating, or vibrating mechanisms
- B01F31/44—Mixers with shaking, oscillating, or vibrating mechanisms with stirrers performing an oscillatory, vibratory or shaking movement
- B01F31/443—Mixers with shaking, oscillating, or vibrating mechanisms with stirrers performing an oscillatory, vibratory or shaking movement performing a superposed additional movement other than oscillation, vibration or shaking
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/50—Movable or transportable mixing devices or plants
- B01F33/501—Movable mixing devices, i.e. readily shifted or displaced from one place to another, e.g. portable during use
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/40—Mounting or supporting mixing devices or receptacles; Clamping or holding arrangements therefor
- B01F35/43—Supporting receptacles on frames or stands
Abstract
The invention discloses a kind of big resistance material automix device, including lowering or hoisting gear, rotating shaft system, rotating device, rotating-shaft support devices, body supports, transmitting device；The vertical machine of the lowering or hoisting gear is arranged in the body supports, the rotating shaft system is connected by spline with the rotating device, the rotating shaft system is connected with the rotating-shaft support devices, the rotating-shaft support devices are connected with the lowering or hoisting gear, the rotating device is fixed in the side wall of the body supports, and the transmitting device is arranged on the bottom plate of the body supports；A kind of big resistance material automix device provided by the invention has simple in construction, stable working, mixing efficiency is high, the good remarkable advantage of stability, high pulling torque transmission is realized in the course of work, reduces resistance of start square and avoids motor from burning out, the automatic both forward and reverse directions rotation of device and lifting combination up and down, automatization level is high, saves manpower.
Description
Art
The present invention relates to the automatic stirring mixing arrangement in big resistance material work progress, and in particular to a kind of big resistance thing
Expect automix device.
Background technology
Big resistance material mixing device is mainly used in mixing viscous material, and the material mixing device structure of existing structure is answered
Miscellaneous, function is single, and material can only cause its mixing not equal enough in mixing along unidirectional motion, especially viscous material
It is even, mixing efficiency is low, labour cost is high；Big resistance material viscosity high resistant torque is big simultaneously, causes device past in use
There is motor burnout phenomenon toward because staring torque is excessive, in order to solve the above problems, the present invention provides a kind of working stability, reality
Existing high pulling torque transmission, reduce resistance of start square and avoid motor from burning out, the automatic both forward and reverse directions rotation of device and up and down lifting combination
The automatical and efficient mixing arrangement of big resistance material.
The content of the invention
Present invention seek to address that above mentioned problem, there is provided a kind of working stability, realize high pulling torque transmission, reduce the moment of resistance and avoid
Motor is burnt out, the automatic both forward and reverse directions rotation of device and the up and down big resistance material automix device of lifting combination.
To reach above-mentioned purpose, technical scheme is as follows used by a kind of big resistance material automix device of the present invention：
Including lowering or hoisting gear, rotating shaft system, rotating device, rotating-shaft support devices, body supports, transmitting device；The lowering or hoisting gear
Vertical machine is arranged in the body supports, and the rotating shaft system is connected by spline with the rotating device, the rotating shaft
System is connected with the rotating-shaft support devices, and the rotating-shaft support devices are connected with the lowering or hoisting gear, and the rotating device is consolidated
It is scheduled in the side wall of the body supports, the transmitting device is arranged on the bottom plate of the body supports.
Further, the lowering or hoisting gear includes：Vertical machine, vertical machine installing plate, ball-screw, screw, screw
The movable framework of installing plate, L-type, connecting plate；The vertical machine is mounted by means of bolts on the vertical machine installing plate,
The vertical machine uses servomotor, and the rotating speed of the ball-screw is accurately controlled by control system, described so as to realize
The position of screw accurately controls；The spindle mounting hole and connection screw thread hole of the vertical machine are provided with vertical machine installing plate；
The ball wire is connected by two sets of wedge keys in 120 degree of arrangements with the main shaft of the vertical machine, is held in the ball-screw
During by downward axial force, two sets of wedge key wedgings both complete torque in the keyway of the vertical machine and the ball-screw
Transmission, realize again to the axial restraint of the ball-screw；The screw coordinates with the ball-screw, and the screw passes through
Bolt is fixedly mounted on the screw installing plate, and the screw installing plate is rectangular steel plates, the fixed screw both ends in centre
The fixed movable framework of L-type；The movable framework of L-type has two pieces, is symmetrically mounted on the both ends bottom of the screw installing plate,
The movable framework of L-type uses high-tensile structural steel, and side wall is provided with lightening hole, and the movable framework of L-type is elongate configuration, is easy to
The V bands of the rotating device pass through, and do not interfere；The connecting plate has two pieces, is rectangular configuration, two are provided with the connecting plate
Individual counter sink symmetrical above and below, the top of the connecting plate and the movable framework of the L-type are integrally welded, into concave structure；Institute
Stating vertical machine drives the ball-screw rotation to drive the screw oscilaltion, so as to drive two pairs of L-type movable frames
Frame and the connecting plate realize oscilaltion.
Further, the rotating shaft system includes：Rotating shaft, rotating shaft fixed cover, terminal pad, thrust bearing, double nut, frame
Posture stirring wheel, small impeller；The rotating shaft is step structure, and the rotating shaft includes upper rotating shaft, lower rotary shaft, electromagnetic clutch；
The upper rotating shaft is stepped solid cylinder structure, and upper end is provided with spline, is connected with the spline with wheel case of rotating device, in
Between be provided with screw thread, be connected with the rotating shaft fixed cover by the thrust bearing, and carried out by the double nut axially solid
It is fixed, being fixedly connected for the rotating shaft and the rotating shaft fixed cover is realized, the lower end of the upper rotating shaft passes through the lower rotary shaft and institute
Small impeller is stated by being fixedly connected, its bottommost is connected with the frame-type stirring wheel by bearings, and the small impeller has
Two pieces, the axle transition position of the upper rotating shaft connect the half-clutch device I of the electromagnetic clutch；The lower rotary shaft is hollow cylinder knot
Structure, the half-clutch device II of the lower rotary shaft upper end connection electromagnetic clutch, the lower end of the lower rotary shaft is stirred with the frame-type
Wheel connection；In the course of work, material stickiness is too high, and the moment of resistance is larger when large area mixes, and causes the frequency conversion of the rotating device
Electric motor starting torque is excessive and burnout phenomenon occurs, and to avoid variable-frequency motor from destroying, the rotating shaft is made into bi-body structure, and lead to
The electromagnetic clutch connection is crossed, when just starting, the electromagnetic clutch disconnects, and the rotating device drives the upper rotating shaft rotation
Turn, so as to drive the small impeller to rotate, big resistance material is mixed, material is had necessarily in mixing a period of time
The moment of resistance reduces after angular speed, and now the electromagnetic clutch adhesive, the upper rotating shaft are connected as a single entity with the lower rotary shaft again,
Under the drive of the rotating device, the frame-type stirring wheel and the small impeller rotate simultaneously, play efficient mixing
Effect, while avoid staring torque from crossing ambassador's motor burnout phenomenon；The rotating shaft fixed cover is hollow cylinder structure, in side wall
Four screwed holes symmetrically are provided with, for being fixedly connected with the connecting plate of the lowering or hoisting gear, on the inwall of the rotating shaft fixed cover
Thrust bearing mounting hole described in Fang Kaiyou, the terminal pad is bolted below the rotating shaft fixed cover；The connection
Disk is circular configuration, and centre is provided with circular hole, passes through the rotating shaft, and groove is provided with the outer rim of the terminal pad and inner edge,
For installing sealing felt collar, sealing felt collar and the shaft contacts of inner edge, sealing felt collar and the rotating shaft support of outer rim fill
The rotating shaft guide sleeve contact put, avoids fretting wear；The main body of the frame-type stirring wheel using four hollow square tubes solderings and
Into in back taper, bearing rib is respectively welded in top and bottom.
Further, the rotating device includes：Big belt wheel cover plate, big belt wheel, band wheel case, small pulley, variable-frequency motor, V
Band；The vertical use of variable-frequency motor, crouch in the side wall of the body supports, the variable-frequency motor is furnished with frequency converter, real
The real-time regulation of existing rotating speed；The small pulley is connected by general flat key with the variable-frequency motor；The small pulley with it is described big
The race of belt wheel has two, is connected by two V bands around the movable framework of the L-type, and realize the transmission of large bearing capacity；
The upper end of the big belt wheel is uniformly provided with a circle screwed hole and two symmetrical counter sinks, and screw passes through screwed hole and the big band
Wheel cover plate is fixedly connected, and the big belt wheel is fixedly connected by bolt by counter sink with the band wheel case, and the band wheel case is sky
Just there is spline heart circular shape boss structure, the inner side of the hollow cylinder of protrusion, and the outside of the hollow cylinder of protrusion passes through one
Diagonal contact ball bearing is connected with the big belt wheel, and groove is provided with the outside of the hollow cylinder of protrusion and step realizes diagonal contact
The inner ring of ball bearing carries out axially position；The big belt wheel cover plate is hollow disc structure, is provided with locating flange, center circle is easy to
Rotating shaft passes through, and the outer ring of the diagonal contact ball bearing of locating flange carries out axially position, the disk of the last single order with wheel case
On be provided with counter sink, be connected with the upper end of the rotating shaft guide sleeve of the rotating-shaft support devices.
Further, the rotating-shaft support devices include：Fixed groove profile framework, limiting plate, rotating shaft guide sleeve, positioning gear
Circle；The fixed groove profile framework has two pieces, is made of high-tensile structural steel, and the upper end of the fixed groove profile framework passes through
Bolt is symmetrically mounted on below the vertical machine installing plate of the lowering or hoisting gear, and the upper end of the fixed groove profile framework passes through spiral shell
Bolt is fixed on the rotating shaft guide sleeve；The limiting plate is rectangular configuration, and centre is provided with ladder circular hole, the two of the limiting plate
End is provided with screw thread and is connected respectively with fixed groove profile framework described in two pieces, and the center hole of the limiting plate is equipped with bearing, with institute
The ball-screw connection of lowering or hoisting gear is stated, position limitation protection effect is also played to screw；The rotating shaft guide sleeve is hollow cylinder knot
Structure, a symmetrical rectangle guide groove is provided with the side wall of the rotating shaft guide sleeve, realizes the movable framework of L-type of the lowering or hoisting gear
Drive the rotating shaft fixed cover of the rotating shaft system by rectangle guide groove the raising and lowering in the rotating shaft guide sleeve, it is final real
The raising and lowering of existing rotating shaft；Screwed hole is provided with above the rotating shaft guide sleeve, is connected with the band wheel case of the rotating device；
The lower section of the rotating shaft guide sleeve is also provided with screwed hole, is fixedly connected with positioning retainer ring, realizes to the spacing of the rotating shaft system
Protection.
Further, the body supports include：Side wall, handle, top plate, bottom plate, clamping device, removable roller；Institute
Top plate and the side wall are stated, the side wall welds together with the bottom plate, and the handle is welded on the outside of the side wall；Institute
The bottom for stating side wall is provided with a rectangular passageway, and auxiliary realizes the displacement movement of charging basket；The clamping device is fixed on the bottom
The side plate of plate, including：Arc fixture, toughness set, fixed mount, cylinder；The cylinder is fixed on the side of the bottom plate, institute
State cylinder to be connected with the arc fixture by the fixed mount, the toughness set is flexible material, is enclosed on the arc angle
On, prevent the cambered surface of arc fixture and the arc sizes of charging basket from not conforming to and destroying charging basket shape, pass through toughness set realization pair
The positioning of the charging basket of different size model numbers；The clamping device has a pair, and after charging basket transports specified location, the cylinder promotes
The arc clamp movement, the charging basket is fixed, and prevents power in mixed process from crossing the position of ambassador's charging basket and being moved；
The cylinder drives the arc fixture to retreat after mixing, and charging basket further transmits；The removable roller is fixed on institute
The lower section of bottom plate is stated, the removable roller carries self-locking, after whole device is moved to job site, the removable roller
Self-locking is carried out, improves the stability of work.
Further, the transmitting device includes：Transmission belt and Collapsible rack, the transmission belt are folding structure,
Transported using timing belt, improve the stability of transport；The Collapsible rack uses high-strength stainless steel, is arranged on by hinge
At the belt wheel of the transmission belt；Charging basket is transmitted after efficiently mixing by the transmitting device from one end of whole device,
The other end of whole device is transferred to, reduces the working strength of manpower, improves efficiency；When whole device does not work, the biography
Defeated device is folded up, and saves space.
Further, a kind of described big resistance material automix device also includes a control device, the control dress
Put for regulation motor rotating speed, so as to realize that the rotating speed of stirring wheel is adjustable, oscilaltion distance adjustable, the control device control
The rotating speed of motor processed, motor information, sensor information are collected, calculates and controls operation, realized the control in the course of work, record
And display.
Further, the invention further relates to a kind of test method of big resistance material automix device, specific steps
It is as follows：Open the self-locking device of the removable roller, promote whole device to be moved to the removable rolling behind job site
The self-locking device of wheel is opened；The folding transmitting device is deployed, and supported with the Collapsible rack, will be to be mixed
Charging basket is placed in the transmission belt of the transmitting device；After charging basket transports specified location, the cylinder of the clamping device promotes institute
Arc clamp movement is stated, charging basket is fixed, prevents power in mixed process from crossing the position of ambassador's charging basket and being moved；Start institute
The variable-frequency motor of rotating device is stated, and adjusts rotating speed, during just starting working, material stickiness is too high, and large area opens when mixing
Kinetic moment is excessive, causes the variable-frequency motor of the rotating device that burnout phenomenon occurs, and to avoid variable-frequency motor from destroying, just starts
When, the electromagnetic clutch disconnects, and the rotating device drives the upper rotating shaft rotation, so as to drive the small impeller to rotate,
Big resistance material is mixed, after a period of time is mixed, the electromagnetic clutch adhesive, the upper rotating shaft with described lower turn
Axle is connected as a single entity, and under the drive of the rotating device, the frame-type stirring wheel and the small impeller rotate simultaneously, real
Existing large area mixing, avoids staring torque from crossing ambassador's motor burnout phenomenon；The frame-type stirring wheel and the small impeller are simultaneously
After rotating, start the vertical machine of the lowering or hoisting gear, the vertical machine drives the ball-screw rotation to drive institute
Screw oscilaltion is stated, so as to drive the movable framework of the L-type of two pairs of lowering or hoisting gears to drive the rotating shaft of the rotating shaft system to consolidate
It is fixed to cover the rectangle guide groove for passing through rotating shaft guide sleeve raising and lowering in the rotating shaft guide sleeve, it is provided with spiral shell among the rotating shaft
Line, it is connected with the rotating shaft fixed cover by the thrust bearing, and axial restraint is carried out by the double nut, realizes institute
Being fixedly connected for rotating shaft and the rotating shaft fixed cover is stated, so as to realize the frame-type stirring wheel and the small impeller in rotation
Simultaneously and the motion of raising and lowering is realized, the effect efficiently mixed is played to big resistance material；The cylinder after mixing
The arc fixture is driven to retreat, charging basket further transmits；Charging basket to be mixed repeats above-mentioned job step.
Brief description of the drawings
Fig. 1 is the front view after a kind of big resistance material automix device rotating shaft system of the present invention declines；
Fig. 2 is the side view after a kind of big resistance material automix device rotating shaft system of the present invention declines；
Fig. 3 is the front view after a kind of big resistance material automix device rotating shaft system of the present invention rises；
Fig. 4 is a kind of rotating shaft system front view of big resistance material automix device of the present invention；
In figure：1- lowering or hoisting gears, 2- rotating shaft systems, 3- rotating devices, 4- rotating-shaft support devices, 5- body supports, 6- are passed
Defeated device, 11- vertical machines, 12- vertical machine installing plates, 13- ball-screws, 14- screws, 15- screw installing plates, 16-L types
Movable framework, 17- connecting plates, 21- rotating shafts, 22- rotating shaft fixed covers, 23- terminal pads, 24- thrust bearings, 25- double nuts,
26- frame-type stirring wheels, 27- small impellers, the upper rotating shafts of 211-, 212- lower rotary shafts, 213- electromagnetic clutch, 31- big belt wheel cover plates,
32- big belt wheels, 33- band wheel cases, 34- small pulleys, 35- variable-frequency motors, 36-V bands, the fixed groove profile frameworks of 41-, 42- limiting plates,
43- rotating shaft guide sleeves, 44- positioning retainer rings, 51- side walls, 52- handles, 53- may move roller, 61- transmission belts, the foldable branch of 62-
Frame.
Embodiment
Invention is further described through below in conjunction with the accompanying drawings.
As shown in Figure 1,2,3, 4, a kind of big resistance material automix device, including lowering or hoisting gear 1, rotating shaft system 2, rotation
Rotary device 3, rotating-shaft support devices 4, body supports 5, transmitting device 6；The vertical machine of the lowering or hoisting gear 1 is arranged on the master
In body support 4, the rotating shaft system 2 is connected by spline with the rotating device 3, the rotating shaft system 2 and the rotating shaft branch
Support arrangement 4 is connected, and the rotating-shaft support devices 4 are connected with the lowering or hoisting gear 1, and the rotating device 3 is fixed on the main body
In the side wall of support 5, the transmitting device 6 is arranged on the bottom plate of the body supports 5；The lowering or hoisting gear 1 includes：It is vertical
The movable framework 16 of motor 11, vertical machine installing plate 12, ball-screw 13, screw 14, screw installing plate 15, L-type, connecting plate
17；The vertical machine 11 is mounted by means of bolts on the vertical machine installing plate 12, and the vertical machine is used and watched
Motor is taken, the rotating speed of the ball-screw 13 is accurately controlled by control system, so as to realize that the position of the screw 13 is accurate
Control；The spindle mounting hole and connection screw thread hole of the vertical machine 11 are provided with vertical machine installing plate 12；The ball wire
Thick stick 13 is connected by two sets of wedge keys in 120 degree of arrangements with the main shaft of the vertical machine 11, is born in the ball-screw 13
During downward axial force, two sets of wedge key wedgings are both completed to turn in the keyway of the vertical machine 11 and the ball-screw 13
The transmission of square, the axial restraint to the ball-screw 13 is realized again；The screw 14 coordinates with the ball-screw 13, described
Screw 14 is mounted by means of bolts on the screw installing plate 15, and the screw installing plate 15 is rectangular steel plates, and centre is solid
The movable framework 16 of L-type is fixed at the fixed both ends of screw 14, and the top framework 16 movable with the L-type of the connecting plate 17 welds
It is connected into one；The rotating shaft system 2 includes：Rotating shaft 21, rotating shaft fixed cover 22, terminal pad 23, thrust bearing 24, double nut
25th, frame-type stirring wheel 26, small impeller 27；The rotating shaft 21 is step structure, the rotating shaft 21 include upper rotating shaft 211, under
Rotating shaft 212, electromagnetic clutch 213；The upper rotating shaft 211 is stepped solid cylinder structure, and upper end is provided with spline, with rotation
The connection of the spline with wheel case of device 3, centre is provided with screw thread, connected with the rotating shaft fixed cover 22 by the thrust bearing 24
Connect, and axial restraint is carried out by the double nut 25, realize the rotating shaft 21 and the fixed company of the rotating shaft fixed cover 22
Connect, the lower end of the upper rotating shaft 211 through the lower rotary shaft 212 with the small impeller 27 by being fixedly connected, its bottommost and
The frame-type stirring wheel 26 is connected by bearings, and the small impeller 27 has two pieces, the axle transition position of the upper rotating shaft 211
Connect the half-clutch device I of the electromagnetic clutch 213；The lower rotary shaft 212 is hollow cylinder structure, on the lower rotary shaft 212
The half-clutch device II of end connection electromagnetic clutch 213, the lower end of the lower rotary shaft 212 is connected with the frame-type stirring wheel 26；
The rotating device 3 includes：Big belt wheel cover plate 31, big belt wheel 32, band wheel case 33, small pulley 34, variable-frequency motor 35, V bands 36；Institute
35 vertical use of variable-frequency motor is stated, is crouched in the side wall of the body supports 5, the variable-frequency motor 35 is furnished with frequency converter, real
The real-time regulation of existing rotating speed；The small pulley 34 is connected by general flat key with the variable-frequency motor 35；The small pulley 34 with
The race of the big belt wheel 32 has two, is connected by two V bands 36 around the movable framework 16 of the L-type, and realizes big
The transmission of bearing capacity；The rotating-shaft support devices 4 include：It is fixed groove profile framework 41, limiting plate 42, rotating shaft guide sleeve 43, fixed
Position back-up ring 44；The fixed groove profile framework 41 has two pieces, is made of high-tensile structural steel, the fixed groove profile framework 41
Upper end the lower section of vertical machine installing plate 12 of the lowering or hoisting gear 1, the fixed groove profile frame are symmetrically mounted on by bolt
The upper end of frame 41 is bolted on the rotating shaft guide sleeve 43；The limiting plate 42 is rectangular configuration, and centre is provided with rank
Terraced circular hole, the both ends of the limiting plate 42 are provided with screw thread and are connected respectively with fixed groove profile framework 41 described in two pieces；The main body
Support 5 includes：Side wall 51, handle 52, top plate, bottom plate, clamping device, removable roller 53；The top plate and the side wall 51,
The side wall 51 welds together with the bottom plate, and the handle 52 is welded on the outside of the side wall 51；The side wall 51
Bottom is provided with a rectangular passageway, and auxiliary realizes the displacement movement of charging basket；The clamping device is fixed on the side plate of the bottom plate,
The removable roller 53 is fixed on the lower section of the bottom plate, and the removable roller 53 carries self-locking, is moved in whole device
To after job site, the removable roller 53 carries out self-locking, improves the stability of work；The transmitting device 6 includes：Transmission
Band 61 and Collapsible rack 62, the transmission belt 61 are folding structure, are transported using timing belt, improve the stability of transport；
The Collapsible rack 62 uses high-strength stainless steel, is arranged on by hinge at the belt wheel of the transmission belt 61；The transmission
Charging basket is transmitted after efficiently mixing by device 6 from one end of whole device, is being transferred to the other end of whole device, is reduced
The working strength of manpower, improve efficiency；When whole device does not work, the transmitting device 6 is folded up, and saves space.
As shown in Figure 1,2,3, 4, a kind of test method specific steps of big resistance material automix device of the present invention are such as
Under：Open the self-locking device of the removable roller 53, promote whole device to be moved to the removable rolling behind job site
The self-locking device of wheel 53 is opened；The folding transmitting device 6 is deployed, and supported with the Collapsible rack 62, will be treated
The charging basket of mixing is placed in the transmission belt 61 of the transmitting device 6；After charging basket transports specified location, the gas of the clamping device
Cylinder promotes the arc clamp movement, and charging basket is fixed, and prevents power in mixed process from crossing the position of ambassador's charging basket and moving
It is dynamic；Start the variable-frequency motor 35 of the rotating device 3, and adjust rotating speed；In the course of work, material stickiness is too high, and large area is mixed
The moment of resistance is larger during conjunction, causes the staring torque of variable-frequency motor 35 of the rotating device 3 excessive and burnout phenomenon occurs, to avoid
Variable-frequency motor 35 destroys, and when just starting, the electromagnetic clutch 213 disconnects, and the rotating device 3 drives the upper rotating shaft 211
Rotation, so as to drive the small impeller 27 to rotate, big resistance material is mixed, and material is had one in mixing a period of time
The moment of resistance reduces after fixed angular speed, now again by the adhesive of electromagnetic clutch 213, the upper rotating shaft 211 with described lower turn
Axle 212 is connected as a single entity, and under the drive of the rotating device 3, the frame-type stirring wheel 26 and the small impeller 27 are sent out simultaneously
It is raw to rotate, realize that large area mixes, avoid staring torque from crossing ambassador's motor burnout phenomenon；The frame-type stirring wheel 26 and described
Small impeller 27 rotates simultaneously after, start the vertical machine 11 of the lowering or hoisting gear 1, the vertical machine 11 drives the rolling
The rotation of ballscrew 13 drives the oscilaltion of screw 14, so as to drive the movable band of framework 16 of the L-type of two pairs of lowering or hoisting gears 1
The rotating shaft fixed cover 22 of the dynamic rotating shaft system 2 is by the rectangle guide groove of rotating shaft guide sleeve 43 in the rotating shaft guide sleeve 43
Raising and lowering, screw thread is provided among the rotating shaft 21, is connected with the rotating shaft fixed cover 22 by the thrust bearing 24, and
Axial restraint is carried out by the double nut 25, realizes being fixedly connected for the rotating shaft 21 and the rotating shaft fixed cover 22, from
And realize the frame-type stirring wheel 26 and the small impeller 27 while rotation and realize the motion of raising and lowering, to big
Resistance material plays the effect efficiently mixed；The cylinder drives the arc fixture to retreat after mixing, and charging basket is further
Transmission；Charging basket to be mixed repeats above-mentioned job step.
Protection scope of the present invention is not limited thereto, any one skilled in the art the invention discloses
Technical scope in, the change or replacement that can readily occur in should be all included within the scope of the present invention.Therefore, this hair
Bright protection domain should be defined by the protection domain that claim is defined.
Claims (8)
- A kind of 1. big resistance material automix device, it is characterised in that：Including lowering or hoisting gear (1), rotating shaft system (2), rotation Device (3), rotating-shaft support devices (4), body supports (5), transmitting device (6)；The vertical machine installation of the lowering or hoisting gear (1) In the body supports (4), the rotating shaft system (2) is connected by spline with the rotating device (3), the rotating shaft system (2) it is connected with the rotating-shaft support devices (4), the rotating-shaft support devices (4) are connected with the lowering or hoisting gear (1), the rotation Rotary device (3) is fixed in the side wall of the body supports (5), and the transmitting device (6) is arranged on the body supports (5) On bottom plate.
- A kind of 2. big resistance material automix device as claimed in claim 1, it is characterised in that：The lowering or hoisting gear (1) Including：Vertical machine (11), vertical machine installing plate (12), ball-screw (13), screw (14), screw installing plate (15), L-type Movable framework (16), connecting plate (17)；The vertical machine (11) is mounted by means of bolts on the vertical machine installing plate (12) on, the vertical machine uses servomotor, and the rotating speed of the ball-screw (13) is accurately controlled by control system, from And realize the position of the screw (13) and accurately control；The master of the vertical machine (11) is provided with vertical machine installing plate (12) Shaft mounting hole and connection screw thread hole；The ball-screw (13) passes through two sets of wedge keys in 120 degree of arrangements and the vertical machine (11) main shaft connection, when the ball-screw (13) bears downward axial force, two sets of wedge key wedgings are in the vertical electricity In the keyway of machine (11) and the ball-screw (13), the transmission of torque had both been completed, had been realized again to the ball-screw (13) Axial restraint；The screw (14) coordinates with the ball-screw (13), and the screw (14) is mounted by means of bolts on institute State on screw installing plate (15), the screw installing plate (15) is rectangular steel plates, and fixed screw (14) both ends in centre are fixed The movable framework of L-type (16)；The movable framework of L-type (16) has two pieces, is symmetrically mounted on the screw installing plate (15) Both ends bottom, the movable framework of L-type (16) use high-tensile structural steel, and side wall is provided with lightening hole, the movable framework of L-type (16) it is elongate configuration, is easy to the V bands of the rotating device (3) to pass through, and do not interfere；The connecting plate (17) has two pieces, is Rectangular configuration, two counter sinks symmetrical above and below, top and the L of the connecting plate (17) are provided with the connecting plate (17) The movable framework of type (16) is integrally welded, into concave structure；The vertical machine (11) drives ball-screw (13) rotation The screw (14) oscilaltion is driven, so as to drive two pairs of movable frameworks of L-type (16) and the connecting plate (17) to realize Oscilaltion.
- A kind of 3. big resistance material automix device as claimed in claim 1, it is characterised in that：The rotating shaft system (2) Including：Rotating shaft (21), rotating shaft fixed cover (22), terminal pad (23), thrust bearing (24), double nut (25), frame-type stirring Take turns (26), small impeller (27)；The rotating shaft (21) is step structure, and the rotating shaft (21) includes upper rotating shaft (211), lower rotary shaft (212), electromagnetic clutch (213)；The upper rotating shaft (211) is stepped solid cylinder structure, and upper end is provided with spline, with rotation The connection of the spline with wheel case of rotary device (3), centre is provided with screw thread, passes through the thrust bearing with the rotating shaft fixed cover (22) (24) connect, and axial restraint is carried out by the double nut (25), realize the rotating shaft (21) and the rotating shaft fixed cover (22) be fixedly connected, the lower end of the upper rotating shaft (211) pass through solid through the lower rotary shaft (212) with the small impeller (27) Fixed connection, its bottommost are connected with the frame-type stirring wheel (26) by bearings, and the small impeller (27) has two pieces, institute The axle transition position for stating rotating shaft (211) connects the half-clutch device I of the electromagnetic clutch (213)；The lower rotary shaft (212) is sky Heart cylindrical structure, lower rotary shaft (212) upper end connect the half-clutch device II of the electromagnetic clutch (213), the lower rotary shaft (212) lower end is connected with the frame-type stirring wheel (26)；In the course of work, material stickiness is too high, and large area hinders when mixing Torque is larger, causes variable-frequency motor (35) staring torque of the rotating device (3) excessive and burnout phenomenon occurs, to avoid becoming Frequency motor (35) is destroyed, and the rotating shaft (21) is made into bi-body structure, and is connected by the electromagnetic clutch (213), is just opened When dynamic, the electromagnetic clutch (213) disconnects, and the rotating device (3) drives upper rotating shaft (211) rotation, so as to drive The small impeller (27) is rotated, and big resistance material is mixed, and material is had certain angular speed in mixing a period of time The moment of resistance reduces afterwards, now again by the electromagnetic clutch (213) adhesive, the upper rotating shaft (211) and the lower rotary shaft (212) It is connected as a single entity, under the drive of the rotating device (3), the frame-type stirring wheel (26) and the small impeller (27) are sent out simultaneously It is raw to rotate, the effect efficiently mixed is played, while avoid staring torque from crossing ambassador's motor burnout phenomenon；The rotating shaft fixed cover (22) it is hollow cylinder structure, four screwed holes is symmetrically provided with side wall, for the connecting plate (17) with the lowering or hoisting gear (1) It is fixedly connected, is provided with the thrust bearing (24) mounting hole above the inwall of the rotating shaft fixed cover (22), the rotating shaft is fixed The terminal pad (23) is bolted below set (22)；The terminal pad (23) is circular configuration, and centre is provided with circular hole, The rotating shaft (21) is passed through, groove is provided with the outer rim of the terminal pad (23) and inner edge, it is interior for installing sealing felt collar The sealing felt collar of edge is contacted with the rotating shaft (21), and the sealing felt collar of outer rim is oriented to the rotating shaft of the rotating-shaft support devices (4) (43) contact is covered, avoids fretting wear；The main body of the frame-type stirring wheel (26) is formed using four hollow square tubes solderings, is in Bearing rib is respectively welded in back taper, top and bottom.
- A kind of 4. big resistance material automix device as claimed in claim 1, it is characterised in that：The rotating device (3) Including：Big belt wheel cover plate (31), big belt wheel (32), band wheel case (33), small pulley (34), variable-frequency motor (35), V bands (36)；Institute Variable-frequency motor (35) vertical use is stated, is crouched in the side wall of the body supports (5), the variable-frequency motor (35) is furnished with frequency conversion Device, realize the real-time regulation of rotating speed；The small pulley (34) is connected by general flat key with the variable-frequency motor (35)；It is described small Belt wheel (34) and the race of the big belt wheel (32) have two, and the movable framework of the L-type is bypassed by two V bands (36) (16) connect, and realize the transmission of large bearing capacity；The upper end of the big belt wheel (32) is uniformly provided with a circle screwed hole and two right The counter sink of title, screw are fixedly connected by screwed hole with the big belt wheel cover plate (31), and bolt will be described big by counter sink Belt wheel (32) is fixedly connected with the band wheel case (33), and the band wheel case (33) is hollow circular shape boss structure, protrusion Just there is spline the inner side of hollow cylinder, and the outside of the hollow cylinder of protrusion passes through a pair of angular contact ball bearings and the big belt wheel (32) connect, groove is provided with the outside of the hollow cylinder of protrusion and step realizes that the inner ring of diagonal contact ball bearing axially determine Position；The big belt wheel cover plate (31) is hollow disc structure, is provided with locating flange, and center circle is easy to rotating shaft (21) to pass through, positioning The outer ring of the diagonal contact ball bearing of flange carries out axially position, and countersunk head is provided with the disk of the last single order of the band wheel case (33) Hole, it is connected with the upper end of the rotating shaft guide sleeve (43) of the rotating-shaft support devices (4).
- A kind of 5. big resistance material automix device as claimed in claim 1, it is characterised in that：The rotating-shaft support devices (4) include：Fixed groove profile framework (41), limiting plate (42), rotating shaft guide sleeve (43), positioning retainer ring (44)；It is described fixed Groove profile framework (41) has two pieces, is made of high-tensile structural steel, and the upper end of the fixed groove profile framework (41) passes through bolt Be symmetrically mounted on below the vertical machine installing plate (12) of the lowering or hoisting gear (1), the fixed groove profile framework (41) it is upper End is bolted on the rotating shaft guide sleeve (43)；The limiting plate (42) is rectangular configuration, and centre is provided with ladder circle Hole, the both ends of the limiting plate (42) are provided with screw thread and are connected respectively with fixed groove profile framework (41) described in two pieces, described spacing The center hole of plate (42) is equipped with bearing, is connected with the ball-screw (13) of the lowering or hoisting gear (1), also screw (14) is played Position limitation protection acts on；The rotating shaft guide sleeve (43) is hollow cylinder structure, is provided with the side wall of the rotating shaft guide sleeve (43) One symmetrical rectangle guide groove, realize that the movable framework of L-type (16) of the lowering or hoisting gear (1) drives the rotating shaft system (2) Rotating shaft fixed cover (22) in the interior raising and lowering of the rotating shaft guide sleeve (43), finally realizes rotating shaft (21) by rectangle guide groove Raising and lowering；Screwed hole is provided with above the rotating shaft guide sleeve (43), the band wheel case (33) with the rotating device (3) Connection；The lower section of the rotating shaft guide sleeve (43) is also provided with screwed hole, is fixedly connected, is realized to described turn with positioning retainer ring (44) The position limitation protection of axle system (2).
- A kind of 6. big resistance material automix device as claimed in claim 1, it is characterised in that：The body supports (5) Including：Side wall (51), handle (52), top plate, bottom plate, clamping device, removable roller (53)；The top plate and the side wall (51), the side wall (51) welds together with the bottom plate, and the handle (52) is welded on the outside of the side wall (51)；Institute The bottom for stating side wall (51) is provided with a rectangular passageway, and auxiliary realizes the displacement movement of charging basket；The clamping device is fixed on institute The side plate of bottom plate is stated, including：Arc fixture, toughness set, fixed mount, cylinder；The cylinder is fixed on the side of the bottom plate Side, the cylinder are connected by the fixed mount with the arc fixture, and the toughness set is flexible material, is enclosed on the arc On angle, prevent the cambered surface of arc fixture and the arc sizes of charging basket from not conforming to and destroying charging basket shape, covered by the toughness real Now to the positioning of the charging baskets of different size model numbers；The clamping device has a pair, after charging basket transports specified location, the cylinder The arc clamp movement is promoted, the charging basket is fixed, prevents power in mixed process from crossing the position of ambassador's charging basket and occurring It is mobile；The cylinder drives the arc fixture to retreat after mixing, and charging basket further transmits；The removable roller (53) The lower section of the bottom plate is fixed on, the removable roller (53) carries self-locking, after whole device is moved to job site, institute State removable roller (53) and carry out self-locking, improve the stability of work.
- A kind of 7. big resistance material automix device as claimed in claim 1, it is characterised in that：The transmitting device (6) Including：Transmission belt (61) and Collapsible rack (62), the transmission belt (61) is folding structure, is transported, carried using timing belt The stability of height transport；The Collapsible rack (62) uses high-strength stainless steel, and the transmission belt is arranged on by hinge (61) at belt wheel；Charging basket is transmitted after efficiently mixing by the transmitting device (6) from one end of whole device, is being transmitted To the other end of whole device, the working strength of manpower is reduced, improves efficiency；When whole device does not work, the transmission dress Put (6) to be folded up, save space.
- A kind of 8. big resistance material automix device as claimed in claim 1, it is characterised in that：Also include a control to fill Put, the control device is used for regulation motor rotating speed, so as to realize the rotating speed of stirring wheel (26) it is adjustable, it is oscilaltion distance can Adjust, the rotating speed of the control device controlled motor, collect motor information, sensor information, calculate and control operation, realize work During control, record and display.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711053926.7A CN107670530B (en) | 2017-10-31 | 2017-10-31 | Automatic mixing device for high-resistance materials |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711053926.7A CN107670530B (en) | 2017-10-31 | 2017-10-31 | Automatic mixing device for high-resistance materials |
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| Publication Number | Publication Date |
|---|---|
| CN107670530A true CN107670530A (en) | 2018-02-09 |
| CN107670530B CN107670530B (en) | 2021-08-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711053926.7A Active CN107670530B (en) | 2017-10-31 | 2017-10-31 | Automatic mixing device for high-resistance materials |
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| CN (1) | CN107670530B (en) |
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| CN115055258A (en) * | 2022-06-15 | 2022-09-16 | 深圳仙草生物科技股份有限公司 | Adjustable ultrasonic extraction pharmaceutical equipment who smashes screening |
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|---|---|
| CN107670530B (en) | 2021-08-06 |
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Address after: Room 305-1, Building B3, Qingdao National University Science and Technology Park, No. 127 Huizhiqiao Road, New District, Qingdao City, Shandong Province, 266000 Patentee after: Qingke Yuyuan (Qingdao) Intelligent Technology Co.,Ltd. Address before: 266000 room 305-1, building B3, Qingdao National University Science Park, No. 127, huizhiqiao Road, high tech Zone, Qingdao, Shandong Patentee before: Qingdao Yuyuan Intelligent Technology Development Co.,Ltd. |
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