CN107715743A - A kind of frame-type stickiness paint mixing device - Google Patents
A kind of frame-type stickiness paint mixing device Download PDFInfo
- Publication number
- CN107715743A CN107715743A CN201711053927.1A CN201711053927A CN107715743A CN 107715743 A CN107715743 A CN 107715743A CN 201711053927 A CN201711053927 A CN 201711053927A CN 107715743 A CN107715743 A CN 107715743A
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- 239000003973 paint Substances 0.000 title claims abstract description 25
- 230000005540 biological transmission Effects 0.000 claims abstract description 7
- 238000003756 stirring Methods 0.000 claims description 25
- 239000011248 coating agent Substances 0.000 claims description 17
- 238000000576 coating method Methods 0.000 claims description 17
- 230000033001 locomotion Effects 0.000 claims description 8
- 230000000694 effects Effects 0.000 claims description 7
- 238000007789 sealing Methods 0.000 claims description 6
- 229910000746 Structural steel Inorganic materials 0.000 claims description 5
- 239000000853 adhesive Substances 0.000 claims description 5
- 230000001070 adhesive effect Effects 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 4
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 238000005476 soldering Methods 0.000 claims description 2
- 230000005611 electricity Effects 0.000 claims 1
- 238000010422 painting Methods 0.000 claims 1
- 238000010276 construction Methods 0.000 abstract description 2
- 238000005096 rolling process Methods 0.000 description 4
- 230000003139 buffering effect Effects 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000010998 test method Methods 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/805—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis wherein the stirrers or the receptacles are moved in order to bring them into operative position; Means for fixing the receptacle
- B01F27/806—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis wherein the stirrers or the receptacles are moved in order to bring them into operative position; Means for fixing the receptacle with vertical displacement of the stirrer, e.g. in combination with means for pivoting the stirrer about a vertical axis in order to co-operate with different receptacles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/40—Mixing liquids with liquids; Emulsifying
- B01F23/47—Mixing liquids with liquids; Emulsifying involving high-viscosity liquids, e.g. asphalt
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/051—Stirrers characterised by their elements, materials or mechanical properties
- B01F27/054—Deformable stirrers, e.g. deformed by a centrifugal force applied during operation
- B01F27/0541—Deformable stirrers, e.g. deformed by a centrifugal force applied during operation with mechanical means to alter the position of the stirring elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/07—Stirrers characterised by their mounting on the shaft
- B01F27/074—Stirrers characterised by their mounting on the shaft having two or more mixing elements being concentrically mounted on the same shaft
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/13—Openwork frame or cage stirrers not provided for in other groups of this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/50—Movable or transportable mixing devices or plants
- B01F33/501—Movable mixing devices, i.e. readily shifted or displaced from one place to another, e.g. portable during use
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
- Mixers With Rotating Receptacles And Mixers With Vibration Mechanisms (AREA)
Abstract
The invention discloses a kind of frame-type stickiness paint mixing device, including lifting device, turning gear, rotating device, rotating-shaft support devices, subject support means；The vertical machine of the lifting device is arranged in the subject support means, the turning gear is connected by spline with the rotating device, the turning gear is connected with the rotating-shaft support devices, the rotating-shaft support devices are connected with the lifting device, and the rotating device is fixed in the side wall of the subject support means；Frame-type stickiness paint mixing device provided by the invention has simple in construction, stable working, mixing efficiency is high, the good remarkable advantage of stability, high pulling torque transmission is realized in the course of work, reduces resistance of start square and avoids motor from burning out, the automatic both forward and reverse directions rotation of device and lifting combination up and down, automatization level is high, saves manpower.
Description
Art
The present invention relates to the automatic stirring mixing arrangement during coating application, and in particular to a kind of frame-type stickiness coating
Mixing arrangement.
Background technology
Paint mixing device is mainly used in mixing stickiness coating, and the paint mixing device of existing structure is complicated, work(
Can be single, coating can only cause it to mix not uniform enough, mixing in mixing along unidirectional motion, especially stickiness coating
Efficiency is low, and labour cost is high；Stickiness paint viscosity high resistant torque is big simultaneously, causes device in use often because starting
Torque is excessive to there is motor burnout phenomenon, and in order to solve the above problems, the present invention provides a kind of working stability, realizes that high pulling torque passes
Pass, reduce resistance of start square and avoid motor from burning out, the automatic both forward and reverse directions rotation of device and up and down the frame-type stickiness of lifting combination
Paint mixing device.
The content of the invention
Present invention seek to address that above mentioned problem, there is provided a kind of working stability, realize high pulling torque transmission, reduce the moment of resistance and avoid
Motor is burnt out, the automatic both forward and reverse directions rotation of device and up and down the frame-type stickiness paint mixing device of lifting combination.
To reach above-mentioned purpose, the technical solution adopted in the present invention is as follows：Including lifting device, turning gear, rotation
Device, rotating-shaft support devices, subject support means, transmitting device；The vertical machine of the lifting device is arranged on the main body
In support meanss, the turning gear is connected by spline with the rotating device, the turning gear and the rotating shaft support
Device is connected, and the rotating-shaft support devices are connected with the lifting device, and the rotating device is fixed on the body supports dress
In the side wall put.
Further, the lifting device includes：Vertical machine, vertical machine installing plate, ball-screw, screw, screw
The movable framework of installing plate, L-type, connecting plate；The vertical machine is mounted by means of bolts on the vertical machine installing plate,
The vertical machine uses servomotor, and the rotating speed of the ball-screw is accurately controlled by control system, described so as to realize
The position of screw accurately controls；The spindle mounting hole and connection screw thread hole of the vertical machine are provided with vertical machine installing plate；
The ball wire is connected by two sets of wedge keys in 120 degree of arrangements with the main shaft of the vertical machine, is held in the ball-screw
During by downward axial force, two sets of wedge key wedgings both complete torque in the keyway of the vertical machine and the ball-screw
Transmission, realize again to the axial restraint of the ball-screw；The screw coordinates with the ball-screw, and the screw passes through
Bolt is fixedly mounted on the screw installing plate, and the screw installing plate is rectangular steel plates, the fixed screw both ends in centre
The fixed movable framework of L-type；The movable framework of L-type has two pieces, is symmetrically mounted on the both ends bottom of the screw installing plate,
The movable framework of L-type uses high-tensile structural steel, and side wall is provided with lightening hole, and the movable framework of L-type is elongate configuration, is easy to
The V bands of the rotating device pass through, and do not interfere；The connecting plate has two pieces, is rectangular configuration, two are provided with the connecting plate
Individual counter sink symmetrical above and below, the top of the connecting plate and the movable framework of the L-type are integrally welded, into concave structure；Institute
Stating vertical machine drives the ball-screw rotation to drive the screw oscilaltion, so as to drive two pairs of L-type movable frames
Frame and the connecting plate realize oscilaltion.
Further, the turning gear includes：Rotating shaft, rotating shaft fixed cover, terminal pad, thrust bearing, double nut, frame
Posture stirring wheel, small impeller；The upper end of the rotating shaft and the spline with wheel case of rotating device are connected, and the centre of the rotating shaft is opened
There is screw thread to be connected with the rotating shaft fixed cover by the thrust bearing, and axial restraint is carried out by the double nut, and
The locking effect of machinery is played, realizes that the rotating shaft and the safety of the rotating shaft fixed cover are fixedly connected, realizes the rotating shaft
Bottom is connected with the small impeller and the frame-type stirring wheel, and the small impeller has two pieces.
Further, the rotating shaft is step structure, and the rotating shaft includes upper rotating shaft, lower rotary shaft, electromagnetic clutch；Institute
It is stepped solid cylinder structure to state rotating shaft, and upper end is provided with spline, is connected with the spline with wheel case of rotating device, described
The lower end of upper rotating shaft is fixedly connected through the lower rotary shaft with the small impeller by spline and round nut, its bottommost with
The frame-type stirring wheel is supported connection by bearing, and the axle transition position of the upper rotating shaft connects the electromagnetic clutch
Half-clutch device I；The lower rotary shaft is hollow cylinder structure, and the lower rotary shaft upper end connects the half-clutch device of the electromagnetic clutch
II, the lower end of the lower rotary shaft are connected by spline with the frame-type stirring wheel and carry out axial restraint；The rotating shaft is made
Bi-body structure, and connected by the electromagnetic clutch, when just starting, the electromagnetic clutch disconnects, and rotating device drives institute
Rotating shaft rotation is stated, so as to drive the small impeller to rotate, stickiness coating is mixed, has coating in mixing a period of time
The moment of resistance reduces after having certain angular speed, now again by the electromagnetic clutch adhesive, the upper rotating shaft and the lower rotary shaft
It is connected as a single entity, under the drive of the rotating device, the frame-type stirring wheel and the small impeller rotate simultaneously；It is described
Rotating shaft fixed cover is hollow cylinder structure, is symmetrically provided with four screwed holes in side wall, is fixed for the connecting plate with lifting device
Connection, the inwall top of the rotating shaft fixed cover are provided with the thrust bearing mounting hole, passed through below the rotating shaft fixed cover
Terminal pad described in bolt connection；The terminal pad is circular configuration, and centre is provided with circular hole, passes through the rotating shaft, the connection
Groove is provided with the outer rim of disk and inner edge, for installing sealing felt collar, sealing felt collar and the shaft contacts of inner edge, outer rim
Sealing felt collar contacted with the rotating shaft guide sleeve of rotating-shaft support devices, avoid fretting wear；The main body of the frame-type stirring wheel
Formed using four hollow square tubes solderings, in back taper, bearing rib is respectively welded in top and bottom.
Further, the rotating device includes：Big belt wheel cover plate, big belt wheel, band wheel case, small pulley, variable-frequency motor, V
Band；The vertical use of variable-frequency motor, crouch in the side wall of the subject support means, the variable-frequency motor is furnished with frequency conversion
Device, realize the real-time regulation of rotating speed；The small pulley is connected by general flat key with the variable-frequency motor；The small pulley and institute
Stating the race of big belt wheel has two, is connected by two V bands around the movable framework of the L-type, and realize large bearing capacity
Transmit；The upper end of the big belt wheel is uniformly provided with a circle screwed hole and two symmetrical counter sinks, and screw passes through screwed hole and institute
State big belt wheel cover plate to be fixedly connected, the big belt wheel is fixedly connected by bolt by counter sink with the band wheel case, the belt wheel
Cover just has spline, the outside of the hollow cylinder of protrusion for hollow circular shape boss structure, the inner side of the hollow cylinder of protrusion
It is connected by a pair of angular contact ball bearings with the big belt wheel, groove and step realization pair is provided with the outside of the hollow cylinder of protrusion
The inner ring of angular contact ball bearing carries out axially position；The big belt wheel cover plate is hollow disc structure, is provided with locating flange, center
Circle is easy to rotating shaft to pass through, and the outer ring of the diagonal contact ball bearing of locating flange carries out axially position, the last single order with wheel case
Disk on be provided with counter sink, be connected with the upper end of the rotating shaft guide sleeve of the rotating-shaft support devices.
Further, the rotating-shaft support devices include：Fixed groove profile framework, limiting plate, rotating shaft guide sleeve, positioning gear
Circle, buffer spring；The fixed groove profile framework has two pieces, is made of high-tensile structural steel, the fixed groove profile framework
Upper end be symmetrically mounted on by bolt below the vertical machine installing plate of the lifting device, the fixed groove profile framework
Upper end is bolted on the rotating shaft guide sleeve；The limiting plate is rectangular configuration, and centre is provided with ladder circular hole, described
The both ends of limiting plate are provided with screw thread and are connected respectively with fixed groove profile framework described in two pieces, and the center hole of the limiting plate is equipped with
Bearing, it is connected with the ball-screw of the lifting device, position limitation protection effect is also played to screw；The rotating shaft guide sleeve is sky
Heart cylindrical structure, a symmetrical rectangle guide groove is provided with the side wall of the rotating shaft guide sleeve, realizes the L-type of the lifting device
Movable framework drive the rotating shaft fixed cover of the turning gear risen by rectangle guide groove in the rotating shaft guide sleeve and under
Drop, finally realize the raising and lowering of rotating shaft；Screwed hole is provided with above the rotating shaft guide sleeve, the band with the rotating device
Wheel case connects；The lower section of the rotating shaft guide sleeve is also provided with screwed hole, is fixedly connected with positioning retainer ring, realizes and the rotating shaft is filled
The position limitation protection put；The buffer spring is arranged on the lower section of the limiting plate, and buffering is played in the rotating shaft to the turning gear
Protective effect.
Further, the subject support means include：Side wall, handle, top plate, bottom plate, clamping device, removable rolling
Wheel；The top plate and the side wall, the side wall weld together with the bottom plate, and the handle is welded on the outer of the side wall
Side；The clamping device is fixed on the side plate of the bottom plate, including：Arc fixture, toughness set, fixed mount, cylinder；The cylinder
The side of the bottom plate is fixed on, the cylinder is connected by the fixed mount with the arc fixture, and the toughness set is soft
Property material, is enclosed on the arc angle, prevents the cambered surface of arc fixture and the arc sizes of charging basket from not conforming to and destroying charging basket shape
Shape, the positioning realized to the charging basket of different size model numbers is covered by the toughness；The clamping device has a pair, and charging basket is put into finger
Positioning postpones, and the cylinder promotes the arc clamp movement, and the charging basket is fixed, prevents that power is excessive in mixed process
The position of charging basket is set to be moved；The cylinder drives the arc fixture to retreat after mixing, and charging basket takes out；It is described removable
Dynamic roller is fixed on the lower section of the bottom plate, and the removable roller carries self-locking, after whole device is moved to job site,
The removable roller carries out self-locking, improves the stability of work.
Further, the invention further relates to a kind of test method of frame-type stickiness paint mixing device, specific steps
It is as follows：Open the self-locking device of the removable roller, promote whole device to be moved to the removable rolling behind job site
The self-locking device of wheel is opened；After charging basket is put into specified location, the cylinder of the clamping device promotes the arc clamp movement, will
Charging basket is fixed, and prevents power in mixed process from crossing the position of ambassador's charging basket and being moved；Start the frequency conversion of the rotating device
Motor, and rotating speed is adjusted, during just starting working, coating stickiness is too high, and staring torque is excessive when large area mixes, and causes institute
Burnout phenomenon occurs for the variable-frequency motor for stating rotating device, and to avoid variable-frequency motor from destroying, when just starting, the electromagnetic clutch breaks
To open, the rotating device drives the upper rotating shaft rotation, and so as to drive the small impeller to rotate, stickiness coating is mixed,
After a period of time is mixed, the electromagnetic clutch adhesive, the upper rotating shaft is connected as a single entity with the lower rotary shaft, in the rotation
Under the drive of device, the frame-type stirring wheel and the small impeller rotate simultaneously, realize that large area mixes, avoid starting
Torque crosses ambassador's motor burnout phenomenon；The frame-type stirring wheel and the small impeller rotate simultaneously after, carried described in startup
The vertical machine of device is risen, the vertical machine drives the ball-screw rotation to drive the screw oscilaltion, so as to band
Move the square that the movable framework of L-type of two pairs of lifting devices drives the rotating shaft fixed cover of the turning gear to pass through rotating shaft guide sleeve
Shape guide groove raising and lowering in the rotating shaft guide sleeve, screw thread is provided among the rotating shaft, is led to the rotating shaft fixed cover
The thrust bearing connection is crossed, and axial restraint is carried out by the double nut, realizes that the rotating shaft is fixed with the rotating shaft
Set is fixedly connected, so as to realize the frame-type stirring wheel and the small impeller while rotation and realize raising and lowering
Motion, the effect efficiently mixed is played to stickiness coating；The cylinder drives the arc fixture to retreat after mixing, will
Charging basket is removed；Charging basket to be mixed is repeated into above-mentioned job step.
A kind of beneficial effect of frame-type stickiness paint mixing device of the present invention：
(1) in the course of work, coating stickiness is too high, and the moment of resistance is larger when large area mixes, and causes variable-frequency motor startup power
Square is excessive and burnout phenomenon occurs, and the rotating shaft uses bi-body structure, and is connected by electromagnetic clutch, in mixing a period of time
Make coating that there is the moment of resistance after certain angular speed to reduce, now again by electromagnetic clutch adhesive so that frame-type stirring wheel and
Small impeller rotates simultaneously, plays the effect efficiently mixed, while avoids staring torque from crossing ambassador's motor burnout phenomenon；
(2) frame-type stickiness paint mixing device of the present invention is by automatically controlling on the both forward and reverse directions of rotating shaft rotate and be automatic
The mode that lower lifter motion is combined, realize the automatic rotation and lifting of frame-type stirring wheel and small impeller, have it is simple in construction,
The high remarkable advantage of easy to operate, efficient stable, automaticity, and effectively improve operating efficiency.
Brief description of the drawings
Fig. 1 is the front view after a kind of frame-type stickiness paint mixing device turning gear of the present invention declines；
Fig. 2 is the side view after a kind of frame-type stickiness paint mixing device turning gear of the present invention declines；
Fig. 3 is the front view after a kind of frame-type stickiness paint mixing device turning gear of the present invention rises；
Fig. 4 is a kind of turning gear front view of frame-type stickiness paint mixing device of the present invention；
In figure：1- lifting devices, 2- turning gears, 3- rotating devices, 4- rotating-shaft support devices, 5- subject support means,
11- vertical machines, 12- vertical machine installing plates, 13- ball-screws, 14- screws, 15- screw installing plates, 16-L type movable frames
Frame, 17- connecting plates, 21- rotating shafts, 22- rotating shaft fixed covers, 23- terminal pads, 24- thrust bearings, 25- double nuts, 26- frameworks
Formula stirring wheel, 27- small impellers, the upper rotating shafts of 211-, 212- lower rotary shafts, 213- electromagnetic clutch, 31- big belt wheel cover plates, the big bands of 32-
Wheel, 33- band wheel cases, 34- small pulleys, 35- variable-frequency motors, 36-V bands, the fixed groove profile frameworks of 41-, 42- limiting plates, 43- rotating shafts
Guide sleeve, 44- positioning retainer rings, 45- buffer springs, 51- side walls, 52- handles, 53- may move roller.
Embodiment
The present invention is further described through below in conjunction with the accompanying drawings.
As shown in Figure 1,2,3, 4, a kind of frame-type stickiness paint mixing device of the present invention, including lifting device 1, rotating shaft dress
Put 2, rotating device 3, rotating-shaft support devices 4, subject support means 5；The vertical machine of the lifting device 1 is arranged on the master
On body supporting device 4, the turning gear 2 is connected by spline with the rotating device 3, the turning gear 2 with described turn
Axle support meanss 4 are connected, and the rotating-shaft support devices 4 are connected with the lifting device 1, and the rotating device 3 is fixed on described
In the side wall of subject support means 5；The lifting device 1 includes：Vertical machine 11, vertical machine installing plate 12, ball-screw
13rd, the movable framework 16 of screw 14, screw installing plate 15, L-type, connecting plate 17；The vertical machine 11 is bolted installation
On the vertical machine installing plate 12, the vertical machine uses servomotor, and the rolling is accurately controlled by control system
The rotating speed of ballscrew 13, so as to realize that the position of the screw 13 accurately controls；It is provided with vertical machine installing plate 12 described vertical
The spindle mounting hole and connection screw thread hole of formula motor 11；The ball-screw 13 passes through in 120 degree of two sets of wedge keys arranged and institute
The main shaft connection of vertical machine 11 is stated, when the ball-screw 13 bears downward axial force, two sets of wedge key wedgings are described
In the keyway of vertical machine 11 and the ball-screw 13, the transmission of torque is both completed, is realized again to the ball-screw 13
Axial restraint；The screw 14 coordinates with the ball-screw 13, and the screw 14 is mounted by means of bolts on the screw
On installing plate 15, the screw installing plate 15 is rectangular steel plates, and the L-type movable frame is fixed at the fixed both ends of screw 14 in centre
Frame 16, the top framework 16 movable with the L-type of the connecting plate 17 are integrally welded；The turning gear 2 includes：Rotating shaft
21st, rotating shaft fixed cover 22, terminal pad 23, thrust bearing 24, double nut 25, frame-type stirring wheel 26, small impeller 27；Described turn
Axle 21 is step structure, and the rotating shaft 21 includes upper rotating shaft 211, lower rotary shaft 212, electromagnetic clutch 213；The upper rotating shaft
211 be stepped solid cylinder structure, and upper end is provided with spline, is connected with the spline with wheel case of rotating device 3, centre is provided with
Screw thread, it is connected by the thrust bearing 24 with the rotating shaft fixed cover 22, and is carried out axially admittedly by the double nut 25
It is fixed, being fixedly connected for the rotating shaft 21 and the rotating shaft fixed cover 22 is realized, the lower end of the upper rotating shaft 211 is through described lower turn
With the small impeller 27 by being fixedly connected, its bottommost is connected axle 212 with the frame-type stirring wheel 26 by bearings,
The small impeller 27 has two pieces, and the axle transition position of the upper rotating shaft 211 connects the half-clutch device I of the electromagnetic clutch 213；Institute
It is hollow cylinder structure to state lower rotary shaft 212, the half-clutch device II of the upper end of the lower rotary shaft 212 connection electromagnetic clutch 213, described
The lower end of lower rotary shaft 212 is connected through the lower rotary shaft 212 with the frame-type stirring wheel 26；The rotating device 3 includes：Greatly
Belt wheel cover plate 31, big belt wheel 32, band wheel case 33, small pulley 34, variable-frequency motor 35, V bands 36；The variable-frequency motor 35 is vertical to be made
With sleeping in the side wall of the subject support means 5, the variable-frequency motor 35 is furnished with frequency converter, realizes the real-time tune of rotating speed
Section；The small pulley 34 is connected by general flat key with the variable-frequency motor 35；The small pulley 34 and the big belt wheel 32
Race has two, is connected by two V bands 36 around the movable framework 16 of the L-type, and realize the transmission of large bearing capacity；Institute
Stating rotating-shaft support devices 4 includes：Fixed groove profile framework 41, limiting plate 42, rotating shaft guide sleeve 43, positioning retainer ring 44, buffering elastic
Spring 45；The fixed groove profile framework 41 has two pieces, is made of high-tensile structural steel, the fixed groove profile framework 41 it is upper
End is symmetrically mounted on the lower section of vertical machine installing plate 12 of the lifting device 1, the fixed groove profile framework 41 by bolt
Upper end be bolted on the rotating shaft guide sleeve 43；The limiting plate 42 is rectangular configuration, and centre is provided with ladder circle
Hole, the both ends of the limiting plate 42 are provided with screw thread and are connected respectively with fixed groove profile framework 41 described in two pieces；The body supports
Device 5 includes：Side wall 51, handle 52, top plate, bottom plate, clamping device, removable roller 53；The top plate and the side wall 51,
The side wall 51 welds together with the bottom plate, and the handle 52 is welded on the outside of the side wall 51；The side wall 51
Bottom is provided with a rectangular passageway, and auxiliary realizes the displacement movement of charging basket；The clamping device is fixed on the side plate of the bottom plate,
The removable roller 53 is fixed on the lower section of the bottom plate, and the removable roller 53 carries self-locking, is moved in whole device
To after job site, the removable roller 53 carries out self-locking, improves the stability of work.
As shown in Figure 1,2,3, 4, a kind of test method specific steps of frame-type stickiness paint mixing device of the present invention are such as
Under：Open the self-locking device of the removable roller 53, promote whole device to be moved to the removable rolling behind job site
The self-locking device of wheel 53 is opened；After charging basket is put into specified location, the cylinder of the clamping device promotes the arc fixture fortune
It is dynamic, charging basket is fixed, prevents power in mixed process from crossing the position of ambassador's charging basket and being moved；Start the rotating device 3
Variable-frequency motor 35, and adjust rotating speed；In the course of work, coating stickiness is too high, and the moment of resistance is larger when large area mixes, and causes institute
The staring torque of variable-frequency motor 35 for stating rotating device 3 is excessive and burnout phenomenon occurs, and to avoid variable-frequency motor 35 from destroying, just starts
When, the electromagnetic clutch 213 disconnects, and the rotating device 3 drives the upper rotating shaft 211 to rotate, so as to drive the leaflet
Wheel 27 is rotated, and stickiness coating is mixed, and the moment of resistance reduces after coating is had certain angular speed in mixing a period of time,
Now again by the adhesive of electromagnetic clutch 213, the upper rotating shaft 211 is connected as a single entity with the lower rotary shaft 212, in the rotation
Under the drive of device 3, the frame-type stirring wheel 26 and the small impeller 27 rotate simultaneously, realize that large area mixes, keep away
Exempt from staring torque and cross ambassador's motor burnout phenomenon；The frame-type stirring wheel 26 and the small impeller 27 rotate simultaneously after,
Start the vertical machine 11 of the lifting device 1, the vertical machine 11 drives the rotation of ball-screw 13 to drive the silk
Female 14 oscilaltions, so as to drive the movable framework 16 of the L-type of two pairs of lifting devices 1 to drive the rotating shaft of the turning gear 2
Fixed cover 22 raising and lowering in the rotating shaft guide sleeve 43, rotating shaft 21 by the rectangle guide groove of rotating shaft guide sleeve 43
Centre is provided with screw thread, is connected with the rotating shaft fixed cover 22 by the thrust bearing 24, and entered by the double nut 25
Row axial restraint, being fixedly connected for the rotating shaft 21 and the rotating shaft fixed cover 22 is realized, so as to realize the frame-type stirring
Wheel 26 and the small impeller 27 while rotation and realize the motion of raising and lowering, play what is efficiently mixed to stickiness coating
Effect；The cylinder drives the arc fixture to retreat after mixing, and charging basket is removed；Charging basket to be mixed is repeated above-mentioned
Job step.
Protection scope of the present invention is not limited thereto, any one skilled in the art the invention discloses
Technical scope in, the change or replacement that can readily occur in should be all included within the scope of the present invention.Therefore, this hair
Bright protection domain should be defined by the protection domain that claim is defined.
Claims (7)
- A kind of 1. frame-type stickiness paint mixing device, it is characterised in that：Including lifting device (1), turning gear (2), rotation Device (3), rotating-shaft support devices (4), subject support means (5)；The vertical machine of the lifting device (1) is arranged on the master On body supporting device (4), the turning gear (2) is connected by spline with the rotating device (3), the turning gear (2) It is connected with the rotating-shaft support devices (4), the rotating-shaft support devices (4) are connected with the lifting device (1), the rotating dress (3) are put to be fixed in the side wall of the subject support means (5).
- A kind of 2. frame-type stickiness paint mixing device as claimed in claim 1, it is characterised in that：The lifting device (1) Including：Vertical machine (11), vertical machine installing plate (12), ball-screw (13), screw (14), screw installing plate (15), L-type Movable framework (16), connecting plate (17)；The vertical machine (11) is mounted by means of bolts on the vertical machine installing plate (12) on, the vertical machine uses servomotor, and the rotating speed of the ball-screw (13) is accurately controlled by control system, from And realize the position of the screw (13) and accurately control；The master of the vertical machine (11) is provided with vertical machine installing plate (12) Shaft mounting hole and connection screw thread hole；The ball-screw (13) passes through two sets of wedge keys in 120 degree of arrangements and the vertical machine (11) main shaft connection, when the ball-screw (13) bears downward axial force, two sets of wedge key wedgings are in the vertical electricity In the keyway of machine (11) and the ball-screw (13), the transmission of torque had both been completed, had been realized again to the ball-screw (13) Axial restraint；The screw (14) coordinates with the ball-screw (13), and the screw (14) is mounted by means of bolts on institute State on screw installing plate (15), the screw installing plate (15) is rectangular steel plates, and fixed screw (14) both ends in centre are fixed The movable framework of L-type (16)；The movable framework of L-type (16) has two pieces, is symmetrically mounted on the screw installing plate (15) Both ends bottom, the movable framework of L-type (16) use high-tensile structural steel, and side wall is provided with lightening hole, the movable framework of L-type (16) it is elongate configuration, is easy to the V bands of the rotating device (3) to pass through, and do not interfere；The connecting plate (17) has two pieces, is Rectangular configuration, two counter sinks symmetrical above and below, top and the L of the connecting plate (17) are provided with the connecting plate (17) The movable framework of type (16) is integrally welded, into concave structure；The vertical machine (11) drives ball-screw (13) rotation The screw (14) oscilaltion is driven, so as to drive two pairs of movable frameworks of L-type (16) and the connecting plate (17) to realize Oscilaltion.
- A kind of 3. frame-type stickiness paint mixing device as claimed in claim 1, it is characterised in that：The turning gear (2) Including：Rotating shaft (21), rotating shaft fixed cover (22), terminal pad (23), thrust bearing (24), double nut (25), frame-type stirring Take turns (26), small impeller (27)；The upper end of the rotating shaft (21) is connected with the spline with wheel case of rotating device (3), the rotating shaft (21) centre is provided with screw thread and is connected with the rotating shaft fixed cover (22) by the thrust bearing (24), and passes through described pair of top Nut (25) carries out axial restraint, and plays the locking effect of machinery, realizes the rotating shaft (21) and the rotating shaft fixed cover (22) safety is fixedly connected, and realizes bottom and the small impeller (27) and the frame-type stirring wheel of the rotating shaft (21) (26) connect, the small impeller (27) has two pieces.
- A kind of 4. frame-type stickiness paint mixing device as claimed in claim 3, it is characterised in that：The rotating shaft (21) is rank Ladder-shaper structure, the rotating shaft (21) include upper rotating shaft (211), lower rotary shaft (212), electromagnetic clutch (213)；The upper rotating shaft (211) it is stepped solid cylinder structure, upper end is provided with spline, is connected with the spline with wheel case of rotating device (3), described The lower end of upper rotating shaft (211) is fixed through the lower rotary shaft (212) with the small impeller (27) by spline and round nut Connection, its bottommost are supported by bearing with the frame-type stirring wheel (26) and are connected, the axle mistake of the upper rotating shaft (211) Cross the half-clutch device I that place connects the electromagnetic clutch (213)；The lower rotary shaft (212) is hollow cylinder structure, described lower turn Axle (212) upper end connects the half-clutch device II of the electromagnetic clutch (213), lower end and the frame of the lower rotary shaft (212) Posture stirring wheel (26) is connected by spline and carries out axial restraint；The rotating shaft (21) makes bi-body structure, and by described Electromagnetic clutch (213) connects, and when just starting, the electromagnetic clutch (213) disconnects, and rotating device (3) drives described upper turn Axle (211) is rotated, and so as to drive the small impeller (27) to rotate, stickiness coating is mixed, and makes painting in mixing a period of time The moment of resistance reduces after material has certain angular speed, now again by the electromagnetic clutch (213) adhesive, the upper rotating shaft (211) it is connected as a single entity with the lower rotary shaft (212), under the drive of the rotating device (3), the frame-type stirring wheel (26) Rotated simultaneously with the small impeller (27)；The rotating shaft fixed cover (22) is hollow cylinder structure, is symmetrically provided with side wall Four screwed holes, it is fixedly connected for the connecting plate (17) with lifting device (1), above the inwall of the rotating shaft fixed cover (22) The thrust bearing (24) mounting hole is provided with, the terminal pad is bolted below the rotating shaft fixed cover (22) (23)；The terminal pad (23) is circular configuration, and centre is provided with circular hole, passes through the rotating shaft (21), the terminal pad (23) Outer rim and inner edge on be provided with groove, for installing sealing felt collar, the sealing felt collar of inner edge contacts with the rotating shaft (21), outside The sealing felt collar of edge contacts with the rotating shaft guide sleeve (43) of rotating-shaft support devices (4), avoids fretting wear；The frame-type stirring The main body of wheel (26) is formed using four hollow square tubes solderings, and in back taper, bearing rib is respectively welded in top and bottom.
- A kind of 5. frame-type stickiness paint mixing device as claimed in claim 1, it is characterised in that：The rotating device (3) Including：Big belt wheel cover plate (31), big belt wheel (32), band wheel case (33), small pulley (34), variable-frequency motor (35), V bands (36)；Institute Variable-frequency motor (35) vertical use is stated, is crouched in the side wall of the subject support means (5), the variable-frequency motor (35) is furnished with Frequency converter, realize the real-time regulation of rotating speed；The small pulley (34) is connected by general flat key with the variable-frequency motor (35)；Institute Stating small pulley (34) and the race of the big belt wheel (32) has two, and the L-type movable frame is bypassed by two V bands (36) Frame (16) connects, and realizes the transmission of large bearing capacity；The upper end of the big belt wheel (32) is uniformly provided with a circle screwed hole and two Symmetrical counter sink, screw are fixedly connected by screwed hole with the big belt wheel cover plate (31), and bolt is by counter sink by described in Big belt wheel (32) is fixedly connected with the band wheel case (33), and the band wheel case (33) is hollow circular shape boss structure, protrusion The inner side of hollow cylinder just have a spline, the outside of the hollow cylinder of protrusion passes through a pair of angular contact ball bearings and the big band (32) connection is taken turns, groove is provided with the outside of the hollow cylinder of protrusion and step realizes that the inner ring of diagonal contact ball bearing is carried out axially Positioning；The big belt wheel cover plate (31) is hollow disc structure, is provided with locating flange, and center circle is easy to rotating shaft (21) to pass through, fixed The outer ring of the position diagonal contact ball bearing of flange carries out axially position, and it is heavy to be provided with the disk of the last single order of the band wheel case (33) Head bore, it is connected with the upper end of the rotating shaft guide sleeve (43) of the rotating-shaft support devices (4).
- A kind of 6. frame-type stickiness paint mixing device as claimed in claim 1, it is characterised in that：The rotating-shaft support devices (4) include：Fixed groove profile framework (41), limiting plate (42), rotating shaft guide sleeve (43), positioning retainer ring (44), buffer spring (45)；The fixed groove profile framework (41) has two pieces, is made of high-tensile structural steel, the fixed groove profile framework (41) Upper end be symmetrically mounted on by bolt below the vertical machine installing plate (12) of the lifting device (1), the fixed groove The upper end of type framework (41) is bolted on the rotating shaft guide sleeve (43)；The limiting plate (42) is rectangular configuration, Centre is provided with ladder circular hole, the both ends of the limiting plate (42) be provided with screw thread respectively with fixed groove profile framework (41) described in two pieces Connection, the center hole of the limiting plate (42) are equipped with bearing, are connected with the ball-screw (13) of the lifting device (1), Position limitation protection effect is played to screw (14)；The rotating shaft guide sleeve (43) is hollow cylinder structure, the rotating shaft guide sleeve (43) a symmetrical rectangle guide groove is provided with side wall, realizes that the movable framework of L-type (16) of the lifting device (1) drives institute The rotating shaft fixed cover (22) of turning gear (2) is stated by rectangle guide groove in the interior raising and lowering of the rotating shaft guide sleeve (43), The final raising and lowering for realizing rotating shaft (21)；Screwed hole is provided with above the rotating shaft guide sleeve (43), with the rotating dress Put band wheel case (33) connection of (3)；The lower section of the rotating shaft guide sleeve (43) is also provided with screwed hole, fixed with positioning retainer ring (44) Connection, realizes the position limitation protection to the turning gear (2)；The buffer spring (45) is arranged under the limiting plate (42) Buffer protection function is played in side, the rotating shaft (21) to the turning gear (2).
- A kind of 7. frame-type stickiness paint mixing device as claimed in claim 1, it is characterised in that：The subject support means (5) include：Side wall (51), handle (52), top plate, bottom plate, clamping device, removable roller (53)；The top plate and the side Wall (51), the side wall (51) weld together with the bottom plate, and the handle (52) is welded on the outside of the side wall (51)； The clamping device is fixed on the side plate of the bottom plate, including：Arc fixture, toughness set, fixed mount, cylinder；The cylinder is consolidated The side of the bottom plate is scheduled on, the cylinder is connected by the fixed mount with the arc fixture, and the toughness set is flexibility Material, it is enclosed on the arc angle, prevents the cambered surface of arc fixture and the arc sizes of charging basket from not conforming to and destroying charging basket shape, The positioning realized to the charging basket of different size model numbers is covered by the toughness；The clamping device has a pair, and charging basket is put into specified Behind position, the cylinder promotes the arc clamp movement, and the charging basket is fixed, prevents that power crosses ambassador in mixed process The position of charging basket is moved；The cylinder drives the arc fixture to retreat after mixing, and charging basket takes out；It is described removable Roller (53) is fixed on the lower section of the bottom plate, and the removable roller (53) carries self-locking, work is moved in whole device Behind place, the removable roller (53) carries out self-locking, improves the stability of work.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711053927.1A CN107715743B (en) | 2017-10-31 | 2017-10-31 | Frame-type viscous paint mixing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711053927.1A CN107715743B (en) | 2017-10-31 | 2017-10-31 | Frame-type viscous paint mixing device |
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| CN107715743A true CN107715743A (en) | 2018-02-23 |
| CN107715743B CN107715743B (en) | 2023-07-28 |
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| CN108499420A (en) * | 2018-03-23 | 2018-09-07 | 重庆医药高等专科学校 | The dissolving rabbling mechanism of Paclitaxel liposome |
| CN108645567A (en) * | 2018-08-01 | 2018-10-12 | 芜湖市昌瑞金属粉末有限公司 | A kind of ball mill barrel dynamic balance detecting device |
| CN116393116A (en) * | 2023-02-23 | 2023-07-07 | 河南永泽环境科技有限公司 | Imprinting photocatalyst based on aluminum sludge system |
| CN116747746A (en) * | 2023-08-22 | 2023-09-15 | 福建冠宝新材料科技有限公司 | Mixed stirring system of processing based on waterborne PU glue preparation |
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| CN116747746B (en) * | 2023-08-22 | 2023-10-20 | 福建冠宝新材料科技有限公司 | Mixed stirring system of processing based on waterborne PU glue preparation |
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