CN107663675B - Vortex spinning method - Google Patents

Vortex spinning method Download PDF

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Publication number
CN107663675B
CN107663675B CN201610865758.0A CN201610865758A CN107663675B CN 107663675 B CN107663675 B CN 107663675B CN 201610865758 A CN201610865758 A CN 201610865758A CN 107663675 B CN107663675 B CN 107663675B
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China
Prior art keywords
magnetic field
yarn
spinning method
roller
vortex spinning
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CN201610865758.0A
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Chinese (zh)
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CN107663675A (en
Inventor
钟海炎
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Tongxiang Shoujing Applied Technology Research Institute Co ltd
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Tongxiang Shoujing Applied Technology Research Institute Co ltd
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H4/00Open-end spinning machines or arrangements for imparting twist to independently moving fibres separated from slivers; Piecing arrangements therefor; Covering endless core threads with fibres by open-end spinning techniques
    • D01H4/02Open-end spinning machines or arrangements for imparting twist to independently moving fibres separated from slivers; Piecing arrangements therefor; Covering endless core threads with fibres by open-end spinning techniques imparting twist by a fluid, e.g. air vortex
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01GPRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G15/00Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
    • D01G15/02Carding machines
    • D01G15/12Details
    • D01G15/14Constructional features of carding elements, e.g. for facilitating attachment of card clothing
    • D01G15/16Main cylinders; Breasts
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H5/00Drafting machines or arrangements ; Threading of roving into drafting machine
    • D01H5/18Drafting machines or arrangements without fallers or like pinned bars
    • D01H5/28Drafting machines or arrangements without fallers or like pinned bars in which fibres are controlled by inserting twist during drafting
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M10/00Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements
    • D06M10/04Physical treatment combined with treatment with chemical compounds or elements
    • D06M10/06Inorganic compounds or elements

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
  • Preliminary Treatment Of Fibers (AREA)

Abstract

The invention relates to an eddy spinning method, in particular to a low-hairiness eddy spinning method, a fiber strand is led out from a feeding sliver barrel by a guide sliver roller and a guide sliver pressing roller, a solution of magnetic particles is sprayed on fibers in the fiber strand, the fiber strand with the magnetic particles is fed into an eddy spinning device under the action of the roller, the fiber strand is drafted and twisted in the eddy spinning device to form yarn, the yarn is led out by a front roller, enters an eddy tube to be twisted again, and is finally output by an output roller, the yarn passes through a rotating magnetic field and is subjected to weak twist once again after the output roller, so that the fibers in the fiber strand are further pasted on a yarn main body, and a reciprocating yarn guide is used for winding finished yarn.

Description

Vortex spinning method
Technical Field
The invention relates to an eddy spinning method, in particular to a low-hairiness eddy spinning method.
Background
The hairiness of the resultant yarn is mainly formed in the spinning process. When spinning is carried out on a ring spinning frame, a spinning triangular space exists in the process of twisting to form yarns. Part of fibers in the fiber strand at the spinning triangular space can not be effectively controlled, and the head ends of some free fibers can not be twisted into the inner layer of the yarn during twisting and are left outside the main body to form hairiness. In addition, the yarn is subjected to tension during the yarn formation process. The yarn tension causes fibers at different arrangement positions in the yarn body to be subjected to centripetal pressure with different sizes, so that the fibers are repeatedly transferred inside and outside in the radial direction of the yarn. During the transfer process, a portion of the fibers are extruded out of the veil to expose the fiber ends. The fibers at the head end are not influenced by centripetal pressure and are left on the surface of the yarn, and finally hairiness is formed. The yarn hairiness has an important influence on the quality and performance of the fabric, and can also prevent the smooth proceeding of the textile processing. The amount of the hairiness has direct influence on the production efficiency of subsequent processing and the appearance of the cloth cover of the fabric. The excessive hairiness on the surface of the yarn not only can cause the problems of unclear texture, uneven dyeing and the like of the cloth surface of the fabric, but also can easily block eyelets and gaps of yarn guiding and knitting parts to influence the knitting process. Therefore, it is necessary to further take corresponding measures to reduce the hairiness.
In order to reduce the hairiness of ring yarns, various methods have been developed. Compact spinning technology is widely adopted in the market, and hairiness of single yarn more than 3mm is greatly reduced by reducing spinning triangle areas. However, the method has large equipment investment, complex mechanism and difficult reconstruction. At present, two methods for reducing yarn hairiness by adding a hairiness eliminating device on a ring spinning machine are mainly adopted, namely a method adopting rotating airflow winding. An air jet device is arranged between a front roller and a yarn guide hook, and yarn hairiness is wound on the surface of the yarn by using rotary air flow, such as a Method and a device (Method and apparatus yarn treatment) disclosed in U.S. patent publication No. 41481779 published as No. 4/10/1979, a Method and an apparatus (apparatus yarn treatment) disclosed in U.S. patent publication No. 5263311 published as No. 8/22/1989, a Method and an apparatus (Method and apparatus for modifying spun yarn performance) disclosed in U.S. patent publication No. 5263311; a composite nozzle device capable of reducing resultant yarn hairiness, which is disclosed in Chinese patent with publication number CN102926056A and publication date 2, month 13, 2013. They mainly study the difference of the elimination effect of yarn hairiness caused by the different winding effect of changing the air jet device to make the surface fiber of yarn receive the force of different directions. These methods and devices only reduce the hairiness of the yarn and do not reduce the residual torque of the yarn. The other method is to carry out heat and moisture treatment on the fiber in the spinning process, reduce the rigidity of the fiber and improve the transfer capability of the fiber in the yarn forming process, thereby reducing the generation of hairiness.
The methods mentioned above all adopt a mechanical treatment mode to reduce the hairiness of the yarn, and have certain effects, but also have certain damage to the fiber, and also have damage to the mechanical properties such as the strength of the yarn. Therefore, it is necessary to develop a spinning method which can reduce the yarn hairiness without damaging the yarn.
Disclosure of Invention
Aiming at the existing problems, the invention provides the low-hairiness vortex spinning method, which can reduce the hairiness of the yarn and can reduce the damage to the yarn in the processing process as much as possible.
In order to achieve the purpose, the technical scheme provided by the invention is as follows:
a vortex spinning method comprises the working procedures of cotton grabbing, cotton mixing, cotton opening, carding, roving, spun yarn and the like in sequence, wherein the auxiliary agent containing magnetic particles is applied to fibers in the working procedures of cotton opening and carding, fiber strands are fed into a vortex spinning drafting and twisting device to be drawn and twisted to form yarn, the yarn is output by an output roller, the yarn passes through the output roller and then passes through a rotating magnetic field device to be weakly twisted again, and a reciprocating yarn guide is wound into finished yarn.
In the carding procedure, the tooth pitch of the small cylinder and the depth of the small tooth groove are adopted.
The rotating magnetic field device comprises a circular magnetic field generator, a magnetic field frequency controller, a power supply device, an adjusting device and a permanent magnet.
The rotating magnetic field device forms a stress magnetic field in a circular magnetic field generator by using alternating current, and the stress magnetic field is adjusted into the rotating magnetic field by a magnetic field frequency controller and a magnet.
Magnetic nano particles are added into the auxiliary agent, and the magnetic nano particles are gamma-Fe2O3、Fe3O4Cobalt, nickel, or composite magnetic nanoparticles of multiple magnetic elements.
The invention has the beneficial effects that: the method comprises the steps of applying an auxiliary agent containing magnetic particles on fibers in a pretreatment process, opening and carding, and uniformly coating the magnetic particles in the auxiliary agent on the fibers, so that the single fibers can be controlled by a magnetic field, after the fibers form a strand, pre-twisting the strand by a rotating magnetic field for one time before the fibers enter a drafting and twisting device, so that the fibers in the strand are tightly attached to a strand main body, the fibers enter a drafting and twisting area in a regular mode, and further disordered and irregular movement of the fibers is avoided, and hairiness of processed yarns is reduced.
Detailed Description
A vortex spinning method comprises the working procedures of cotton grabbing, cotton mixing, cotton opening, carding, roving, spun yarn and the like in sequence, wherein the auxiliary agent containing magnetic particles is applied to fibers in the working procedures of cotton opening and carding, fiber strands are fed into a vortex spinning drafting and twisting device to be drawn and twisted to form yarn, the yarn is output by an output roller, the yarn passes through the output roller and then passes through a rotating magnetic field device to be weakly twisted again, and a reciprocating yarn guide is wound into finished yarn.
In the carding procedure, the tooth pitch of the small cylinder and the depth of the small tooth groove are adopted. The rotating magnetic field device comprises a circular magnetic field generator, a magnetic field frequency controller, a power supply device, an adjusting device and a permanent magnet. The rotating magnetic field device forms a stress magnetic field in a circular magnetic field generator by using alternating current, and the stress magnetic field is adjusted into the rotating magnetic field by a magnetic field frequency controller and a magnet. The additive is added withMagnetic nanoparticles, the magnetic nanoparticles being gamma-Fe2O3、Fe3O4Cobalt, nickel, or composite magnetic nanoparticles of multiple magnetic elements.
The above embodiments are merely illustrative of the technical concept and features of the present invention, and the present invention is not limited thereto, and equivalent changes and modifications made according to the spirit of the present invention should be covered thereby.

Claims (4)

1. A vortex spinning method is characterized by sequentially comprising the working procedures of cotton grabbing, cotton mixing, cotton opening, carding, roving and spinning, wherein the auxiliary agent containing magnetic particles is applied to fibers in the working procedures of cotton opening and carding, fiber strands are fed into a vortex spinning drafting and twisting device to be drafted and twisted to form yarns, the yarns are output by an output roller, the yarns pass through the output roller and then pass through a rotating magnetic field device to be weakly twisted again, and a reciprocating yarn guide is wound into finished yarns; the rotating magnetic field device forms a stress magnetic field in the circular magnetic field generator by using alternating current, and the stress magnetic field is adjusted into the rotating magnetic field through the magnetic field frequency controller and the permanent magnet.
2. The vortex spinning method according to claim 1, wherein in the carding process, a small cylinder pitch and a small groove depth are used.
3. The vortex spinning method according to claim 1, wherein the rotating magnetic field device comprises a circular magnetic field generator, a magnetic field frequency controller, a power supply device, an adjusting device, and a permanent magnet.
4. The vortex spinning method according to claim 1, wherein magnetic nanoparticles are added to the auxiliary, and the magnetic nanoparticles are γ -Fe2O3、Fe3O4Cobalt and nickel.
CN201610865758.0A 2016-09-30 2016-09-30 Vortex spinning method Active CN107663675B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610865758.0A CN107663675B (en) 2016-09-30 2016-09-30 Vortex spinning method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610865758.0A CN107663675B (en) 2016-09-30 2016-09-30 Vortex spinning method

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CN107663675A CN107663675A (en) 2018-02-06
CN107663675B true CN107663675B (en) 2020-06-05

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112877844A (en) * 2021-01-12 2021-06-01 泗洪天意麻纺织有限公司 High-strength antibacterial mildew-proof ramie cotton blend fiber yarn forming process

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102719938A (en) * 2012-05-31 2012-10-10 南昌凤凰纱业有限公司 Vortex spinning process
CN204608261U (en) * 2015-03-14 2015-09-02 邯郸市百连纺织品有限公司 A kind of RING SPINNING untwisting device
CN104911719A (en) * 2015-05-26 2015-09-16 青岛大学 Method for preparing conducting polymer micro-nanofibers in magnetic spinning mode

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102719938A (en) * 2012-05-31 2012-10-10 南昌凤凰纱业有限公司 Vortex spinning process
CN204608261U (en) * 2015-03-14 2015-09-02 邯郸市百连纺织品有限公司 A kind of RING SPINNING untwisting device
CN104911719A (en) * 2015-05-26 2015-09-16 青岛大学 Method for preparing conducting polymer micro-nanofibers in magnetic spinning mode

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