A kind of production method of silver filament yarn wrapped with wool fiber and spinning apparatus
Technical field
The present invention relates to production method and the spinning apparatus of a kind of spinning technique, particularly a kind of silver filament yarn wrapped with wool fiber.
Background technology
Since China reform and opening-up, national economy obtains rapid growth, has become the main flow of the present industrial development of China with " scientific and technical innovation, autonomous innovation ", and China's industry is progressively to intensive style, energy-saving and emission-reduction, the future development of low-carbon (LC).Along with socioeconomic development, electronics and IT products and household electronic products have become indispensable part in people's Working Life.Meanwhile, electromagenetic wave radiation is as a kind of new environmental pollution, and is just healthy in harm humans, become great society public hazards.The microwave of some strength can be to the human body cardio-cerebrovascular, internal system, and immune system and reproductive system function injury are subject to the people of microwave for a long time, the symptom such as neurasthenia will occur.Because people strengthen gradually to electromagnetic radiation hazards understanding, scientific and technical personnel are as far back as the eighties in last century, just successfully work out various functional radiation proofs, antistatic yarn material clothing series of products, mainly contain metal stainless steel fibre, microfilament series, coating, scrape that slurry is serial, silver ion is serial etc.But there is following technological deficiency in these products: the metal fibre blending such as (1) stainless steel fibre, because the color of metal fibre itself is darker, so can only dye some dark colors, can't dye simple and elegant and popular colour, and can cause the pruitus symptom when wearing, uncomfortable.(2) fine stainless steel wire series and other metal fibril generally all are that doubling interweaves, and metal fibril often exposes, dazzling, and can't dye affects aesthetic, can form wrinkle during arrangement behind the fabric.(3) coating, scrape the slurry fabric, can not wash and easily come off behind the water breakthrough without effect to no effect.In order to solve this difficult problem, the scientific research personnel of R﹠D institution and woollen mill utilizes modern science and technology in constantly research, exploration, although obtained technically some progress, still exists the technical barrier that not yet overcomes in practice.
Summary of the invention
The object of the invention is to overcome above deficiency, a kind of production method and spinning apparatus of silver filament yarn wrapped with wool fiber are provided, adopt single wool spinning rove and silver-plated long filament after place's cored in the middle of spinning front leather roller and the front roller, after spinning spindle twisting, make again.The spun yarn of the method has not Rose, and is not dazzling, easy dyeing, and durable attractive in appearance, widely applicable, soft comfortable, bar is done evenly, antistatic simultaneously, radiation proof, antiultraviolet has improved the wearability of fabric.On existing wool spinning frame, established angle retort stand on the crossbeam of the first column in guide ocean is installed traveller and tensioner again, and put silk device and be installed in above the air channel, two godet roller conjunctions of design and installation on the wool spinning reel cage, and carry out technological innovation.
The present invention solves the technical step that its technical problem adopts: comprise wool spinning rove and silver-plated long filament, on wool spinning frame, first through the guide ocean from the wool spinning rove that the roving bobbin unwinding is got off, entering on the wool spinning reel cage by rear roller, rear roller, medium rubber roller, middle roller, the draw zone that front leather roller and front roller form carries out drawing-off, silver-plated long filament is under the control of putting silk device, compare governing speed according to feeding, through traveller, control by tensioner, enter guide ocean unit, enter again the godet roller conjunction, place in the middle of front leather roller and front roller, the wool spinning unshaped spun yarn that silver-plated long filament is aimed at the drawing-off rotation carries out cored, again by after the spinning spindle twisting, be wound up on the silver filament yarn wrapped with wool fiber ring bobbin through steel traveler, so just silver filament yarn wrapped with wool fiber produced.
The technological process of production: wool top through Speed frames, generates spun yarn through carding, a drafting, two draftings again after fine spining machine drawing-off, twisting; First the large packing of silver-plated long filament being imported wire tray rolls, pack into and put silk device, silver-plated long filament is under the control of traveller and tensioner, enter the godet roller conjunction, silver-plated long filament and wool spinning unshaped spun yarn place in the middle of wool spinning reel cage front roller and front leather roller carries out cored, twist by spinning spindle again, be wound up on the silver filament yarn wrapped with wool fiber ring bobbin through steel traveler, make the finished product silver filament yarn wrapped with wool fiber, reel equably by bobbin winder again, through test package, can dispatch from the factory.
A kind of spinning apparatus of implementing the silver filament yarn wrapped with wool fiber of said method, comprise the first column in guide ocean, the wool spinning rove, guide ocean unit, head tree, the godet roller conjunction, silver filament yarn wrapped with wool fiber, put silk device, the silver filament yarn wrapped with wool fiber ring bobbin, spindle, the air channel, front roller, front leather roller, middle roller, medium rubber roller, the wool spinning reel cage, rear roller, rear roller, tensioner, described godet roller conjunction is provided with slot, fixing insertion, regulate the length nut, bearing, central shaft, godet roller, fixing insertion is connected with the wool spinning reel cage by slot, regulate the length nut and be connected with godet roller by central shaft, godet roller is provided with the seal wire groove; The described silk device of putting is provided with channel-section steel fixed mount, baffle plate pad, central shaft, bearing, fixed dam, silver-plated long filament, spindle nose baffle plate, wire tray and rolls, fixed dam is fixed on the channel-section steel fixed mount, wire tray is rolled and is contained on the central shaft, and the top that wire tray is rolled is provided with the spindle nose baffle plate; Described tensioner is provided with angle bar connector, tension axis, anodized aluminium wire leading pipe, spring, left tension pulley, adjustment of tonicity nut, right tension pulley, angle iron bracket, traveller, angle iron bracket is fixed on the first column in guide ocean on the wool spinning frame head tree, traveller is fixed on the angle iron bracket, one end of tension axis is fixed on the angle bar connector by nut, spring, left tension pulley, right tension pulley, anodized aluminium wire leading pipe pass the center of tension axis, left tension pulley and right tension pulley center are fixed on the anodized aluminium wire leading pipe, and the other end is being fixed by nut.
The know-why that the present invention adopts is: adopt single wool spinning rove and silver-plated long filament after place's cored in the middle of spinning front leather roller and the front roller, make after spinning spindle twisting.On existing wool spinning frame, established angle retort stand on the crossbeam of the first column in guide ocean is installed traveller and tensioner again, and put silk device and be installed in above the air channel, two godet roller conjunctions of design and installation on the wool spinning reel cage, and carry out technological innovation.Produce cladded yarn at wool spinning frame, make the silver-plated long filament of the large packing of 500 grammes per square metres into wire tray through strand winding apparatus first and roll inner wrapping, every about 100 grammes per square metres, be convenient to like this to be placed on putting on the silk device of wool spinning frame, it is little to take up room, easy to operate, easily transposing is when wire tray is rolled parcel and put thread simultaneously, own wt is light, volume is little, and pulling force and resistance are less, guarantee silver-plated long filament put the silk do not break end.Tensioner can remain required tension force with silver-plated long filament, when guaranteeing the twisting of silver-plated long filament and wool spinning fiber, silver-plated long filament is in the twisting center and keeps straight configuration, make silver-plated long filament be in all the time tight state, not lax, make not run chaotically in both sides, not drift, do not swing, guarantee the Tensity size equalization stable of silver-plated long filament.The godet roller conjunction adopts wear-resisting, anlistatig aluminum alloy materials to make, and by the accurately fixing silver-plated filaments in position of horizontal adjustment godet roller, guarantees silver-plated long filament flexible rotating in the seal wire groove, guarantees the due tension force of silver-plated long filament.The wool spinning rove that the roving bobbin unwinding is got off is through guide ocean unit, enter again the draw zone that is formed by rear roller, rear roller, medium rubber roller, middle roller, front leather roller and front roller and carry out drawing-off, regulate godet roller, place in the middle of front leather roller and front roller, silver-plated long filament is aimed at the wool spinning fiber of drawing-off rotation, with silver-plated long filament parcel tightly therebetween, adjust tension pulley tension force according to every silver-plated filament diameter thickness and pulling force, it is not swung on both sides, not left and right sides drift is really arrived the tight of benefit and fracture of wire not.By after the spinning spindle twisting, be wound up on the silver filament yarn wrapped with wool fiber ring bobbin through steel traveler again, so just silver filament yarn wrapped with wool fiber produced.
The invention has the beneficial effects as follows: adopt single wool spinning rove and silver-plated long filament after place's cored in the middle of spinning front leather roller and the front roller, after spinning spindle twisting, make again.Silver-plated long filament firmly is wrapped in the wool spinning fiber, has not Rose, and is not dazzling, easy dyeing, and durable attractive in appearance, widely applicable, soft comfortable, bar is done evenly, antistatic simultaneously, radiation proof, antiultraviolet has improved the wearability of fabric.The method concise production process, the cycle is short, and cost is low, and efficient is high.
Description of drawings
The below further describes the present invention in conjunction with the accompanying drawings and embodiments:
Fig. 1 is a kind of process chart of production method of silver filament yarn wrapped with wool fiber
Fig. 2 is a kind of structural representation of spinning apparatus of silver filament yarn wrapped with wool fiber
Fig. 3 is the structural representation of putting silk device on a kind of spinning apparatus of silver filament yarn wrapped with wool fiber
Fig. 4 is the structural representation of tensioner on a kind of spinning apparatus of silver filament yarn wrapped with wool fiber
Fig. 5 is the structural representation of godet roller conjunction on a kind of spinning apparatus of silver filament yarn wrapped with wool fiber
In the drawings: 1. the first column in guide ocean, 2. wool spinning rove, 3. the guide ocean is first, 4. head tree, 5. godet roller conjunction, 6. silver filament yarn wrapped with wool fiber, 7. put silk device, 8. silver filament yarn wrapped with wool fiber ring bobbin, 9. spindle, 10. air channel, 11. front roller, 12. front leather roller, 13. middle roller, 14. medium rubber roller, 15. wool spinning reel cage, 16. rear roller, 17. rear roller, 18. tensioner, 19. bearing, 20. fixed dam, 21. spindle nose baffle plate, 22. wire tray is rolled, 23. tension axis, 24. anodized aluminium wire leading pipe, 25. spring, 26. tension pulley, 27. adjustment of tonicity nut, 28. traveller, 29. slot, 30. central shaft, 31. godet roller.
The specific embodiment
In Fig. 2: a kind of production method of silver filament yarn wrapped with wool fiber, on wool spinning frame, the wool spinning rove 2 that gets off from the roving bobbin unwinding is through guide ocean unit 3, entering on the wool spinning reel cage 15 by rear roller 17, rear roller 16, medium rubber roller 14, middle roller 13, the draw zone that front leather roller 12 and front roller 11 form carries out drawing-off, silver-plated long filament is under the control of putting silk device 7, compare governing speed according to feeding, through traveller 28, control by tensioner 18, enter guide ocean unit 3, enter again godet roller conjunction 5, place in the middle of front leather roller 12 and front roller 11, the wool spinning unshaped spun yarn that silver-plated long filament is aimed at the drawing-off rotation carries out cored, again by after the spinning spindle twisting, be wound up on the silver filament yarn wrapped with wool fiber ring bobbin 8 through steel traveler, so just silver filament yarn wrapped with wool fiber 6 produced.
In Fig. 1: the technological process of production: wool top through Speed frames, generates spun yarn through carding, a drafting, two draftings again after fine spining machine drawing-off, twisting; First the large packing of silver-plated long filament is imported wire tray and roll 22, pack into and put silk device 7, silver-plated long filament is under the control of traveller 28 and tensioner 18, enter godet roller conjunction 5, silver-plated long filament and wool spinning unshaped spun yarn carry out cored in the place in the middle of wool spinning reel cage 15 front rollers 11 and front leather roller 12, twist by spinning spindle again, be wound up on the silver filament yarn wrapped with wool fiber ring bobbin 8 through steel traveler, make finished product silver filament yarn wrapped with wool fiber 6, reel equably by bobbin winder again, through test package, can dispatch from the factory.
At Fig. 2, Fig. 3, Fig. 4, among Fig. 5: on wool spinning frame, the wool spinning rove 2 that gets off from the roving bobbin unwinding is through guide ocean unit 3, entering on the wool spinning reel cage 15 by rear roller 17, rear roller 16, medium rubber roller 14, middle roller 13, the draw zone that front leather roller 12 and front roller 11 form carries out drawing-off, silver-plated long filament is under the control of putting silk device 7, compare governing speed according to feeding, through traveller 28, control by tensioner 18, enter guide ocean unit 3, enter again godet roller conjunction 5, place in the middle of front leather roller 12 and front roller 11, the wool spinning unshaped spun yarn that silver-plated long filament is aimed at the drawing-off rotation carries out cored, by after the spinning spindle twisting, be wound up on the silver filament yarn wrapped with wool fiber ring bobbin 8 through steel traveler again, so just silver filament yarn wrapped with wool fiber 6 produced.
A kind of spinning apparatus of silver filament yarn wrapped with wool fiber adopts single wool spinning rove 2 and silver-plated long filament after place's cored in the middle of spinning front leather roller 1212 and the front roller 11, makes after spinning spindle twisting again.On existing wool spinning frame, established angle retort stand on the crossbeam of the first column 1 in guide ocean is installed traveller 28 and tensioner 18 again, puts silk device 7 and is installed in above the air channel 10, two godet roller conjunctions 5 of design and installation on the wool spinning reel cage 15, and carry out technological innovation.Produce cladded yarn at wool spinning frame, make the silver-plated long filament of the large packing of 500 grammes per square metres into wire tray through strand winding apparatus first and roll 22 inner wrappings, every about 100 grammes per square metres, be convenient to like this to be placed on putting on the silk device 7 of wool spinning frame, it is little to take up room, easy to operate, easily transposing is when wire tray is rolled 22 parcels and put thread simultaneously, own wt is light, volume is little, and pulling force and resistance are less, guarantee silver-plated long filament put the silk do not break end.Tensioner 18 can remain required tension force with silver-plated long filament, when guaranteeing the twisting of silver-plated long filament and wool spinning fiber, silver-plated long filament is in the twisting center and keeps straight configuration, make silver-plated long filament be in all the time tensioned state, not lax, make not run chaotically in both sides, not drift, do not swing, guarantee the Tensity size equalization stable of silver-plated long filament.Godet roller conjunction 5 adopts wear-resisting, anlistatig aluminum alloy materials to make, and by horizontal adjustment godet roller 31 accurately fixing silver-plated filaments in position, guarantees silver-plated long filament flexible rotating in the seal wire groove, guarantees the due tension force of silver-plated long filament.The wool spinning rove 2 that the roving bobbin unwinding is got off is through guide ocean unit 3, enter again the draw zone that is formed by rear roller 17, rear roller 16, medium rubber roller 14, middle roller 13, front leather roller 12 and front roller 11 and carry out drawing-off, regulate godet roller 31, place in the middle of front leather roller 12 and front roller 11, silver-plated long filament is aimed at the wool spinning fiber of drawing-off rotation, with silver-plated long filament parcel tightly therebetween, adjust tension pulley 26 tension force according to every silver-plated filament diameter thickness and pulling force, it is not swung on both sides, not left and right sides drift is really arrived the tight of benefit and fracture of wire not.By after the spinning spindle twisting, be wound up on the silver filament yarn wrapped with wool fiber ring bobbin 8 through steel traveler again, so just silver filament yarn wrapped with wool fiber 6 produced.