CN107662112A - Reciprocating reinforcing fin heat exchanger tube processing and positioning device and method - Google Patents
Reciprocating reinforcing fin heat exchanger tube processing and positioning device and method Download PDFInfo
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- CN107662112A CN107662112A CN201710857439.XA CN201710857439A CN107662112A CN 107662112 A CN107662112 A CN 107662112A CN 201710857439 A CN201710857439 A CN 201710857439A CN 107662112 A CN107662112 A CN 107662112A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q37/00—Metal-working machines, or constructional combinations thereof, built-up from units designed so that at least some of the units can form parts of different machines or combinations; Units therefor in so far as the feature of interchangeability is important
- B23Q37/005—Modular base frames
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
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- Mechanical Engineering (AREA)
- Gripping On Spindles (AREA)
Abstract
The present invention discloses a kind of reciprocating reinforcing fin heat exchanger tube processing and positioning device and method, its device includes clamping device, clamp moving mechanism and clamping rotating mechanism, clamping device clamps workpiece from Workpiece periphery, clamp moving mechanism clamps workpiece from Workpiece periphery and drives workpiece to be moved horizontally, and clamping rotating mechanism clamps workpiece from Workpiece periphery and drives workpiece to be rotated.Its method includes (1) positioning workpiece, (2) plow workpiece, (3) stepping, (4) rotation, the reset of (5) clamping rotating mechanism, the reset of (6) repeat step (2) to (5), (7) clamp moving mechanism and (8) repeat step (2) to (7) successively, until work pieces process is completed.The present invention can be continuously finished the positioning, translation and rotation of workpiece, realize working continuously for finned tube processing, and can realize the processing of random length finned tube, and device is axially smaller, and structure is compacter.
Description
Technical field
The present invention relates to enhanced fin heat exchanger tube processing technique field, more particularly to a kind of reciprocating reinforcing fin heat exchanger tube
Processing and positioning device and method.
Background technology
The heat conductive efficiency of heat exchanger can be lifted by strengthening fin heat exchanger tube, so as to improve energy utilization rate.At present, it is domestic to lack
The Digit Control Machine Tool of weary work strengthening fin, and not only price is very expensive for external associated machine tool, and also structure is extremely complex, if
Standby maintenance cost is at a relatively high, and it is higher and be easy to the Digit Control Machine Tool largely processed that in the market needs a kind of cost performance badly, realizes wing
NC postprocessing, informationization and the production domesticization of piece forming machine.
And in existing heat exchanger tube process equipment, its processing and positioning device is in process by moving linearly and revolving
Turn, so as to realize the Continuous maching of heat exchanger tube, but in actual production, the maximum length that this processing mode processes copper pipe is normal
The limitation of the extreme position of clamping device is subjected to, therefore, the process equipment can not be applied to the larger copper pipe processing of length.
The content of the invention
It is an object of the invention to overcome the deficiencies of the prior art and provide a kind of reciprocating reinforcing fin heat exchanger tube processing is fixed
Position device, on the basis of the device meets its Continuous maching requirement, the processing of random length finned tube, and device axial direction can be achieved
Smaller, structure is compacter.
Another object of the present invention is to provide a kind of reciprocating reinforcing fin heat exchanger tube realized by said apparatus to add
Work localization method.
The technical scheme is that:A kind of reciprocating reinforcing fin heat exchanger tube processing and positioning device, including along workpiece spindle
To clamping device, clamp moving mechanism and the clamping rotating mechanism being sequentially distributed, clamping device clamps workpiece, folder from Workpiece periphery
Hold travel mechanism to clamp workpiece from Workpiece periphery and drive workpiece to be moved horizontally, clamping rotating mechanism clamps from Workpiece periphery
Workpiece simultaneously drives workpiece to be rotated.Wherein, clamping device is mainly used in fixing workpiece;Clamp moving mechanism can realize work simultaneously
Part clamps and translation, coordinates fin machining of the external cutterhead gradually to the axially different position of workpiece;Clamp rotating mechanism can be simultaneously
Workpiece clamping and rotation are realized, coordinates fin machining of the external cutterhead gradually to workpiece difference radial position.
The processing and positioning device also includes support frame, clamping device, clamp moving mechanism and clamping rotating mechanism difference
It is installed on support frame.Support frame mainly includes the bedplate being connected and multiple horizontal mounting plates, for supporting whole processing
Positioner, when clamping device, clamp moving mechanism and clamping rotating mechanism are installed, it is desirable to its corresponding first scroll chuck,
Second scroll chuck and the 3rd scroll chuck are co-axially mounted, so as to the installation and processing of workpiece.
The clamping device includes the first clamping stepper motor, first shaft coupling, the first scroll chuck and first flange branch
Frame, the output shaft of the first clamping stepper motor are connected by first shaft coupling with the first scroll chuck, the first scroll chuck side
It is fixed on by first flange support on support frame;First scroll chuck is coaxially disposed with workpiece.Wherein, first flange support is in
Side plate is connected the L-shaped structure to be formed with bottom plate, and the first scroll chuck is connected by bolt with the side plate of first flange support, and first
Clamp stepper motor to be connected with the bottom plate of second flange support by bolt, and pass through the behaviour on shaft coupling and the first scroll chuck
Make hole mating connection, first flange support is connected with a horizontal mounting plate in support frame, the first stepper motor external power supply.
In use, after first clamps stepper motor output power, acted by the first scroll chuck, three the first claws carried by it
Realize to Workpiece clamping, loosen or unclamp.
Three the first claws are carried on first scroll chuck, the contact surface of each first claw and workpiece is provided with first
Rubber blanket;The first film pressure sensor is additionally provided with first scroll chuck.Wherein, flexibility can be achieved in the setting of the first rubber blanket
Clamping, reduce damage of first claw to workpiece surface;The first film pressure sensor can detect the first scroll chuck in real time
Chucking power, and the control system outside processing and positioning device is fed back to, the regulation of chucking power is carried out in real time, it can be ensured that chucking power is big
It is small suitable, reduce the destruction of the fin to workpiece surface or machined shaping.
The clamp moving mechanism includes the second clamping stepper motor, second shaft coupling, the second scroll chuck, second flange
Support, mobile supporting plate, rectilinear movement platform, sliding block, screw mandrel and translation stepper motor, the output shaft of the second clamping stepper motor
It is connected by second shaft coupling with the second scroll chuck, the second scroll chuck side passes through second flange support and mobile supporting plate
Connection, for mobile supporting plate on rectilinear movement platform, rectilinear movement mesa base is provided with sliding block, and sliding block is connected with screw mandrel, puts down
The output shaft of walk stepper motor is connected with screw mandrel one end, and screw mandrel and translation stepper motor are installed on support frame;Second three-jaw card
Disk is coaxially disposed with workpiece.Wherein, second flange support is connected the L-shaped structure to be formed, the second scroll chuck with bottom plate in side plate
It is connected by bolt with the side plate of second flange support, second, which clamps stepper motor, passes through bolt and the bottom plate of second flange support
Connection, and be connected by the handle hole on shaft coupling and the second scroll chuck, second flange support passes through bolt and movement
Supporting plate is connected, and mobile supporting plate bottom is connected with rectilinear movement platform, and rectilinear movement mesa base sets the sliding block being engaged
And screw mandrel, translation stepper motor are connected by shaft coupling with the screw mandrel below rectilinear movement platform, the first stepper motor peace is moved
Stepper motor distinguishes external power supply.In use, after second clamps stepper motor output power, acted, led to by the second scroll chuck
Three second claws that it carries are crossed to realize to Workpiece clamping, loosen or unclamp;When needing polymer product, start translation step
Motor, translation stepper motor output power and drive screw rotation, make sliding block produce translation, pass through platform and the movement of moving linearly
Supporting plate drives the parts such as the second clamping stepper motor, second shaft coupling, the second scroll chuck, second flange support and workpiece to enter
Row moves horizontally.
Three the second claws are carried on second scroll chuck, the contact surface of each second claw and workpiece is provided with second
Rubber blanket;The second diaphragm pressure sensor is additionally provided with second scroll chuck.Wherein, flexibility can be achieved in the setting of the second rubber blanket
Clamping, reduce damage of second claw to workpiece surface;Second diaphragm pressure sensor can detect the second scroll chuck in real time
Chucking power, and the control system outside processing and positioning device is fed back to, the regulation of chucking power is carried out in real time, it can be ensured that chucking power is big
It is small suitable, reduce the destruction of the fin to workpiece surface or machined shaping.
The clamping rotating mechanism includes the 3rd clamping stepper motor, the 3rd shaft coupling, the 3rd scroll chuck, the 3rd flange
Support, hollow rotating platform and rotating stepper motor, the output shaft of the 3rd clamping stepper motor pass through the 3rd shaft coupling and the 3rd
Scroll chuck is connected, and the 3rd scroll chuck side is connected by the 3rd flange bracket with hollow rotating platform, hollow rotating platform
Side is connected with support frame, and the output shaft of rotating stepper motor is connected with hollow rotating platform;3rd scroll chuck and workpiece are same
Axle is set.Wherein, the 3rd flange bracket is connected the L-shaped structure to be formed with bottom plate in side plate, the 3rd scroll chuck by bolt with
The side plate connection of 3rd flange bracket, the 3rd clamping stepper motor is connected by bolt with the bottom plate of the 3rd flange bracket, and is led to
The handle hole crossed on shaft coupling and the 3rd scroll chuck is connected, and the 3rd flange bracket passes through bolt and hollow rotating platform
Rotary flange (output end) is connected, and hollow rotating platform is connected by bolt with the horizontal mounting plate on support frame, rotates stepping
The input axis connection of motor and hollow rotating platform, the 3rd stepper motor and rotating stepper motor difference external power supply.In use,
After 3rd clamps stepper motor output power, acted by the 3rd scroll chuck, three the 3rd claws realization pair carried by it
Workpiece clamping, loosen or unclamp;When needing turning of work piece, start rotating stepper motor, after rotating stepper motor exports power
Drive hollow rotating platform to rotate, and then drive the 3rd scroll chuck and workpiece to be rotated.
Three the 3rd claws are carried on 3rd scroll chuck, the contact surface of each 3rd claw and workpiece is provided with the 3rd
Rubber blanket;The 3rd diaphragm pressure sensor is additionally provided with 3rd scroll chuck.Wherein, flexibility can be achieved in the setting of the 3rd rubber blanket
Clamping, reduce damage of the 3rd claw to workpiece surface;3rd diaphragm pressure sensor can detect the 3rd scroll chuck in real time
Chucking power, and the control system outside processing and positioning device is fed back to, the regulation of chucking power is carried out in real time, it can be ensured that chucking power is big
It is small suitable, reduce the destruction of the fin to workpiece surface or machined shaping.
The present invention can realize a kind of reciprocating reinforcing fin heat exchanger tube processing positioning method by said apparatus, including following
Step:
(1) workpiece is positioned:Workpiece is installed on clamping device, clamp moving mechanism and clamping rotating mechanism, and passed through
Clamping device, clamp moving mechanism and clamping rotating mechanism clamp workpiece;During being somebody's turn to do, by clamping accordingly in each mechanism
Step motor control scroll chuck is (i.e.:First clamps the scroll chuck of step motor control first, and second clamps step motor control
Second scroll chuck, the 3rd clamps the scroll chuck of step motor control the 3rd), it is clamped workpiece and workpiece is positioned;
(2) plow workpiece:Clamping device and clamping rotating mechanism clamp workpiece respectively, and clamp moving mechanism unclamps workpiece;
Cutterhead outside processing and positioning device carries out plow operation, after treating plow, cutterhead withdrawing to workpiece feed to workpiece;
(3) stepping:Clamping device loosens workpiece, and clamp moving mechanism clamps workpiece, and clamping rotating mechanism unclamps workpiece;Press
Distance is moved horizontally according to default, clamp moving mechanism drives workpiece to be carried forward and moved horizontally;
Wherein, default horizontal range is preferably 2mm, according to the characteristic and actual size of institute's workpieces processing, its specific number
Value can be adjusted according to actual conditions;
(4) rotate:Clamping device loosens workpiece, and clamp moving mechanism unclamps workpiece, and clamping rotating mechanism clamps workpiece;Press
According to the default anglec of rotation, clamping rotating mechanism drives workpiece to be rotated;During rotation, start rotating stepper motor, in drive
The rotary flange of empty rotation platform rotates, and then drives the 3rd scroll chuck and workpiece to rotate;
Wherein, the default anglec of rotation is preferably 10 °, according to the characteristic and actual size of institute's workpieces processing, its specific number
Value can be adjusted according to actual conditions;
(5) rotating mechanism is clamped to reset:Clamping device loosens workpiece, and clamp moving mechanism clamps workpiece, clamps whirler
Structure unclamps workpiece;Clamp rotating mechanism and rotate and reset, i.e., rotating stepper motor drives the rotary flange and the of hollow rotating platform
Three scroll chucks, which rotate, to be resetted;
(6) circulation performs step (2) to step (5), until the translation distance of clamp moving mechanism reaches default maximum
Stroke or work pieces process are completed;
Wherein, default range is preferably 40mm, according to the characteristic and actual size of institute's workpieces processing, its specific number
Value can be adjusted according to actual conditions;
(7) clamp moving mechanism resets:Clamping device loosens workpiece, and clamp moving mechanism unclamps workpiece, clamps whirler
Structure clamps workpiece;Clamp moving mechanism retreats and moves to initial position;
(8) circulation perform step (2) to step (7), until complete workpiece processing, formed enhanced fin heat exchanger tube into
Product.
In above steps, when each mechanism (i.e. clamping device, clamp moving mechanism or clamping rotating mechanism) loosens workpiece,
Its state is that corresponding scroll chuck (i.e. the first scroll chuck, the second scroll chuck or the 3rd scroll chuck) is put in each mechanism
Pine, the claw on scroll chuck does not produce clamping action to workpiece, but still is contacted with workpiece, can play the role of positioning;Each mechanism pine
Go into operation part when, its state is that corresponding scroll chuck is totally released in each mechanism, and the claw on scroll chuck and workpiece are completely not
Contact, clamping action is neither produced to workpiece, is not also played the role of positioning.
The present invention has the advantages that relative to prior art:
In this reciprocating reinforcing fin heat exchanger tube processing and positioning device and method, three clamping devices are used (i.e. to workpiece
Clamping device, clamp moving mechanism or clamping rotating mechanism) interoperation, the positioning, translation and rotation of workpiece can be continuously finished,
Working continuously for finned tube processing is realized, and the processing of random length finned tube can be realized, and device is axially smaller, knot
Structure is compacter.Be embodied in it is following some:
In this reciprocating reinforcing fin heat exchanger tube processing and positioning device, clamping device, clamp moving mechanism or clamping rotation
Mechanism can be suitable for the processing of different length heat exchanger tube, without entering to equipment by setting sequentially-operating and can be moved back and forth
Row adjustment;Workpiece is positioned and clamped using scroll chuck in each mechanism, is suitable for the finned tube processing of different tube diameters.
In this reciprocating reinforcing fin heat exchanger tube processing and positioning device, pass through film corresponding to the setting on each scroll chuck
Pressure sensor, and outer connected control system, the Numeric Control Technology control of each mechanism can be achieved, the grasp of each scroll chuck is controllable,
Clamping reliability can be effectively improved.Meanwhile fed back by diaphragm pressure sensor and control chucking power size, it can be ensured that chucking power
Size is suitable, reduces the destruction of the fin to workpiece surface or machined shaping.
Brief description of the drawings
Fig. 1 is this reciprocating structural representation for strengthening fin heat exchanger tube processing and positioning device.
Fig. 2 is Fig. 1 A direction views.
Fig. 3 is Fig. 1 B direction views.
Fig. 4 is this reciprocating principle schematic for strengthening fin heat exchanger tube processing positioning method.
Embodiment
With reference to embodiment, the present invention is described in further detail, but the implementation of the present invention is not limited to this.
Embodiment 1
A kind of reciprocating reinforcing fin heat exchanger tube processing and positioning device of the present embodiment, as shown in Figure 1 or 2, including along work
Clamping device a, the clamp moving mechanism b and clamping rotating mechanism c, clamping device that part 21 is axially sequentially distributed press from both sides from Workpiece periphery
Clamping of workpieces, clamp moving mechanism clamp workpiece from Workpiece periphery and drive workpiece to be moved horizontally, and clamp rotating mechanism from work
Part periphery clamps workpiece and drives workpiece to be rotated.Wherein, clamping device is mainly used in fixing workpiece;Clamp moving mechanism can
Workpiece clamping and translation are realized simultaneously, coordinates fin machining of the external cutterhead gradually to the axially different position of workpiece;Clamping rotation
Mechanism can realize Workpiece clamping and rotation simultaneously, coordinate fin machining of the external cutterhead gradually to workpiece difference radial position.
Processing and positioning device also includes support frame, and clamping device, clamp moving mechanism and clamping rotating mechanism are installed respectively
In on support frame.Support frame mainly includes bedplate 1 and the multiple horizontal mounting plates 18 being connected, for supporting whole processing fixed
Position device, when clamping device, clamp moving mechanism and clamping rotating mechanism installation, it is desirable to its corresponding first scroll chuck, the
Two scroll chucks and the 3rd scroll chuck are co-axially mounted, so as to the installation and processing of workpiece.
Clamping device includes the first clamping stepper motor 2, first shaft coupling 3, the first scroll chuck 4 and first flange support
5, the output shaft of the first clamping stepper motor is connected by first shaft coupling with the first scroll chuck, and the first scroll chuck side leads to
First flange support is crossed to be fixed on support frame;First scroll chuck is coaxially disposed with workpiece.Wherein, first flange support is in side
Plate is connected the L-shaped structure to be formed with bottom plate, and the first scroll chuck is connected by bolt with the side plate of first flange support, the first folder
Tight stepper motor is connected by bolt with the bottom plate of second flange support, and passes through the operation on shaft coupling and the first scroll chuck
Hole is connected, and first flange support is connected with a horizontal mounting plate in support frame, the first stepper motor external power supply.Make
Used time, after first clamps stepper motor output power, acted by the first scroll chuck, three the first claws carried by it are real
Now to Workpiece clamping, loosen or unclamp.
Three the first claws are carried on first scroll chuck, the contact surface of each first claw and workpiece is provided with the first rubber
Pad;The first film pressure sensor is additionally provided with first scroll chuck.Wherein, flexible folder can be achieved in the setting of the first rubber blanket
Hold, reduce damage of first claw to workpiece surface;The first film pressure sensor can detect the folder of the first scroll chuck in real time
Holding force, and the control system outside processing and positioning device is fed back to, the regulation of chucking power is carried out in real time, it can be ensured that chucking power size
Properly, the destruction of the fin to workpiece surface or machined shaping is reduced.
Clamp moving mechanism includes the second clamping stepper motor 11, second shaft coupling 10, the second scroll chuck 9, the second method
Blue support 8, mobile supporting plate 7, rectilinear movement platform 6, sliding block 22, screw mandrel 21 and translation stepper motor 12, the second clamping stepping
The output shaft of motor is connected by second shaft coupling with the second scroll chuck, and the second scroll chuck side passes through second flange support
Be connected with mobile supporting plate, for mobile supporting plate on rectilinear movement platform, rectilinear movement mesa base is provided with sliding block, sliding block and
Screw mandrel is connected, and the output shaft of translation stepper motor is connected with screw mandrel one end, and screw mandrel and translation stepper motor are installed on support frame;
Second scroll chuck is coaxially disposed with workpiece.Wherein, second flange support is connected the L-shaped structure to be formed with bottom plate in side plate, the
Two scroll chucks are connected by bolt with the side plate of second flange support, and the second clamping stepper motor passes through bolt and second flange
The bottom plate connection of support, and be connected by the handle hole on shaft coupling and the second scroll chuck, second flange support passes through
Bolt is connected with mobile supporting plate, and mobile supporting plate bottom is connected with rectilinear movement platform, and rectilinear movement mesa base sets phase
The sliding block and screw mandrel of cooperation, translation stepper motor are connected by shaft coupling with the screw mandrel below rectilinear movement platform, the first stepping
Motor and translation stepper motor difference external power supply.In use, after second clamps stepper motor output power, by the second three-jaw card
Disk acts, and three the second claws being carried by it are realized to Workpiece clamping, loosen or unclamp;When needing polymer product, open
Dynamic translation stepper motor, translation stepper motor output power and drive screw rotation, make sliding block produce translation, pass through rectilinear movement
Platform and mobile supporting plate drive the portions such as the second clamping stepper motor, second shaft coupling, the second scroll chuck, second flange support
Part and workpiece are moved horizontally.
Three the second claws are carried on second scroll chuck, the contact surface of each second claw and workpiece is provided with the second rubber
Pad;The second diaphragm pressure sensor is additionally provided with second scroll chuck.Wherein, flexible folder can be achieved in the setting of the second rubber blanket
Hold, reduce damage of second claw to workpiece surface;Second diaphragm pressure sensor can detect the folder of the second scroll chuck in real time
Holding force, and the control system outside processing and positioning device is fed back to, the regulation of chucking power is carried out in real time, it can be ensured that chucking power size
Properly, the destruction of the fin to workpiece surface or machined shaping is reduced.
Clamping rotating mechanism includes the 3rd clamping stepper motor 20, the 3rd shaft coupling 15, the 3rd scroll chuck 13, the 3rd method
Blue support 14, hollow rotating platform 16 and rotating stepper motor 19, the output shaft of the 3rd clamping stepper motor pass through the 3rd shaft coupling
Device is connected with the 3rd scroll chuck, and the 3rd scroll chuck side is connected by the 3rd flange bracket with hollow rotating platform, hollow
Rotation platform side is connected with support frame, and the output shaft of rotating stepper motor is connected with hollow rotating platform;3rd scroll chuck
It is coaxially disposed with workpiece.Wherein, the 3rd flange bracket is connected the L-shaped structure to be formed with bottom plate in side plate, and the 3rd scroll chuck leads to
The side plate that bolt is crossed with the 3rd flange bracket is connected, and the 3rd clamps stepper motor is connected by the bottom plate of bolt and the 3rd flange bracket
Connect, and be connected by the handle hole on shaft coupling and the 3rd scroll chuck, the 3rd flange bracket passes through bolt and hollow rotation
Turning rotary flange (output end) connection of platform, hollow rotating platform is connected by bolt with the horizontal mounting plate on support frame,
The input axis connection of rotating stepper motor and hollow rotating platform, the 3rd stepper motor and rotating stepper motor distinguish external electricity
Source.In use, after the 3rd clamps stepper motor output power, acted by the 3rd scroll chuck, three the 3rd carried by it
Claw is realized to Workpiece clamping, loosens or unclamp;When needing turning of work piece, start rotating stepper motor, rotating stepper motor
Drive hollow rotating platform to rotate after exporting power, and then drive the 3rd scroll chuck and workpiece to be rotated.
Three the 3rd claws are carried on 3rd scroll chuck, the contact surface of each 3rd claw and workpiece is provided with the 3rd rubber
Pad;The 3rd diaphragm pressure sensor is additionally provided with 3rd scroll chuck.Wherein, flexible folder can be achieved in the setting of the 3rd rubber blanket
Hold, reduce damage of the 3rd claw to workpiece surface;3rd diaphragm pressure sensor can detect the folder of the 3rd scroll chuck in real time
Holding force, and the control system outside processing and positioning device is fed back to, the regulation of chucking power is carried out in real time, it can be ensured that chucking power size
Properly, the destruction of the fin to workpiece surface or machined shaping is reduced.
In said apparatus structure, the first scroll chuck, the second scroll chuck, the 3rd scroll chuck and hollow rotating platform are equal
Using market, existing corresponding mechanism is mounted directly use.
Embodiment 2
The reciprocating reinforcing fin heat exchanger tube processing positioning method that the present embodiment is realized by the described device of embodiment 1, such as
Shown in Fig. 4, comprise the following steps:
(1) workpiece is positioned:Workpiece is installed on clamping device, clamp moving mechanism and clamping rotating mechanism, and passed through
Clamping device, clamp moving mechanism and clamping rotating mechanism clamp workpiece;During being somebody's turn to do, by clamping accordingly in each mechanism
Step motor control scroll chuck is (i.e.:First clamps the scroll chuck of step motor control first, and second clamps step motor control
Second scroll chuck, the 3rd clamps the scroll chuck of step motor control the 3rd), it is clamped workpiece and workpiece is positioned;
(2) plow workpiece:Clamping device and clamping rotating mechanism clamp workpiece respectively, and clamp moving mechanism unclamps workpiece;
Cutterhead outside processing and positioning device carries out plow operation, after treating plow, cutterhead withdrawing to workpiece feed to workpiece;
(3) stepping:Clamping device loosens workpiece, and clamp moving mechanism clamps workpiece, and clamping rotating mechanism unclamps workpiece;Press
Distance is moved horizontally according to default, clamp moving mechanism drives workpiece to be carried forward and moved horizontally;
Wherein, default horizontal range is preferably 2mm, according to the characteristic and actual size of institute's workpieces processing, its specific number
Value can be adjusted according to actual conditions;
(4) rotate:Clamping device loosens workpiece, and clamp moving mechanism unclamps workpiece, and clamping rotating mechanism clamps workpiece;Press
According to the default anglec of rotation, clamping rotating mechanism drives workpiece to be rotated;During rotation, start rotating stepper motor, in drive
The rotary flange of empty rotation platform rotates, and then drives the 3rd scroll chuck and workpiece to rotate;
Wherein, the default anglec of rotation is preferably 10 °, according to the characteristic and actual size of institute's workpieces processing, its specific number
Value can be adjusted according to actual conditions;
(5) rotating mechanism is clamped to reset:Clamping device loosens workpiece, and clamp moving mechanism clamps workpiece, clamps whirler
Structure unclamps workpiece;Clamp rotating mechanism and rotate and reset, i.e., rotating stepper motor drives the rotary flange and the of hollow rotating platform
Three scroll chucks, which rotate, to be resetted;
(6) circulation performs step (2) to step (5), until the translation distance of clamp moving mechanism reaches default maximum
Stroke or work pieces process are completed;
Wherein, default range is preferably 40mm, according to the characteristic and actual size of institute's workpieces processing, its specific number
Value can be adjusted according to actual conditions;
(7) clamp moving mechanism resets:Clamping device loosens workpiece, and clamp moving mechanism unclamps workpiece, clamps whirler
Structure clamps workpiece;Clamp moving mechanism retreats and moves to initial position;
(8) circulation perform step (2) to step (7), until complete workpiece processing, formed enhanced fin heat exchanger tube into
Product.
In above steps, when each mechanism (i.e. clamping device, clamp moving mechanism or clamping rotating mechanism) loosens workpiece,
Its state is that corresponding scroll chuck (i.e. the first scroll chuck, the second scroll chuck or the 3rd scroll chuck) is put in each mechanism
Pine, the claw on scroll chuck does not produce clamping action to workpiece, but still is contacted with workpiece, can play the role of positioning;Each mechanism pine
Go into operation part when, its state is that corresponding scroll chuck is totally released in each mechanism, and the claw on scroll chuck and workpiece are completely not
Contact, clamping action is neither produced to workpiece, is not also played the role of positioning.
As described above, the present invention can be better realized, above-described embodiment is only presently preferred embodiments of the present invention, is not used
To limit the practical range of the present invention;I.e. all equivalent changes and modifications made according to present invention, all will for right of the present invention
Scope claimed is asked to be covered.
Claims (9)
1. reciprocating reinforcing fin heat exchanger tube processing and positioning device, it is characterised in that including the folder being axially sequentially distributed along workpiece
Hold mechanism, clamp moving mechanism and clamping rotating mechanism, clamping device and clamp workpiece from Workpiece periphery, clamp moving mechanism is from work
Part periphery clamps workpiece and drives workpiece to be moved horizontally, and clamping rotating mechanism clamps workpiece from Workpiece periphery and drives workpiece
Rotated.
2. reciprocating reinforcing fin heat exchanger tube processing and positioning device according to claim 1, it is characterised in that the processing is fixed
Position device also includes support frame, and clamping device, clamp moving mechanism and clamping rotating mechanism are respectively arranged on support frame.
3. reciprocating reinforcing fin heat exchanger tube processing and positioning device according to claim 2, it is characterised in that the clamping machine
Structure includes the first clamping stepper motor, first shaft coupling, the first scroll chuck and first flange support, and first clamps stepper motor
Output shaft be connected by first shaft coupling with the first scroll chuck, the first scroll chuck side is fixed by first flange support
In on support frame;First scroll chuck is coaxially disposed with workpiece.
4. reciprocating reinforcing fin heat exchanger tube processing and positioning device according to claim 3, it is characterised in that the described 1st
Three the first claws are carried on dog chuck, the contact surface of each first claw and workpiece is provided with the first rubber blanket;First three-jaw card
The first film pressure sensor is additionally provided with disk.
5. reciprocating reinforcing fin heat exchanger tube processing and positioning device according to claim 2, it is characterised in that the clamping moves
Motivation structure includes the second clamping stepper motor, second shaft coupling, the second scroll chuck, second flange support, mobile supporting plate, straight
Line mobile platform, sliding block, screw mandrel and translation stepper motor, the output shaft of the second clamping stepper motor pass through second shaft coupling and the
Two scroll chucks are connected, and the second scroll chuck side is connected by second flange support with mobile supporting plate, and mobile supporting plate is set
In on rectilinear movement platform, rectilinear movement mesa base is provided with sliding block, and sliding block is connected with screw mandrel, the output shaft of translation stepper motor
It is connected with screw mandrel one end, screw mandrel and translation stepper motor are installed on support frame;Second scroll chuck is coaxially disposed with workpiece.
6. reciprocating reinforcing fin heat exchanger tube processing and positioning device according to claim 5, it is characterised in that the described 2nd 3
Three the second claws are carried on dog chuck, the contact surface of each second claw and workpiece is provided with the second rubber blanket;Second three-jaw card
The second diaphragm pressure sensor is additionally provided with disk.
7. reciprocating reinforcing fin heat exchanger tube processing and positioning device according to claim 2, it is characterised in that the clamping rotation
Rotation mechanism includes the 3rd clamping stepper motor, the 3rd shaft coupling, the 3rd scroll chuck, the 3rd flange bracket, hollow rotating platform
And rotating stepper motor, the output shaft of the 3rd clamping stepper motor are connected by the 3rd shaft coupling with the 3rd scroll chuck, the 3rd
Scroll chuck side is connected by the 3rd flange bracket with hollow rotating platform, and hollow rotating platform side is connected with support frame,
The output shaft of rotating stepper motor is connected with hollow rotating platform;3rd scroll chuck is coaxially disposed with workpiece.
8. reciprocating reinforcing fin heat exchanger tube processing and positioning device according to claim 7, it is characterised in that the described 3rd 3
Three the 3rd claws are carried on dog chuck, the contact surface of each 3rd claw and workpiece is provided with the 3rd rubber blanket;3rd three-jaw card
The 3rd diaphragm pressure sensor is additionally provided with disk.
9. the reciprocating reinforcing fin heat exchanger tube processing positioning method realized according to any one of claim 1~8 described device, its
It is characterised by, comprises the following steps:
(1) workpiece is positioned:Workpiece is installed on clamping device, clamp moving mechanism and clamping rotating mechanism, and passes through clamping
Mechanism, clamp moving mechanism and clamping rotating mechanism clamp workpiece;
(2) plow workpiece:Clamping device and clamping rotating mechanism clamp workpiece respectively, and clamp moving mechanism unclamps workpiece;Processing
Cutterhead outside positioner carries out plow operation, after treating plow, cutterhead withdrawing to workpiece feed to workpiece;
(3) stepping:Clamping device loosens workpiece, and clamp moving mechanism clamps workpiece, and clamping rotating mechanism unclamps workpiece;According to pre-
If move horizontally distance, clamp moving mechanism drives workpiece to be carried forward and moved horizontally;
(4) rotate:Clamping device loosens workpiece, and clamp moving mechanism unclamps workpiece, and clamping rotating mechanism clamps workpiece;According to pre-
If the anglec of rotation, clamping rotating mechanism drive workpiece rotated;
(5) rotating mechanism is clamped to reset:Clamping device loosens workpiece, and clamp moving mechanism clamps workpiece, clamping rotating mechanism pine
Go into operation part;Clamp rotating mechanism and rotate and reset;
(6) circulation performs step (2) to step (5), until the translation distance of clamp moving mechanism reaches default range
Or work pieces process is completed;
(7) clamp moving mechanism resets:Clamping device loosens workpiece, and clamp moving mechanism unclamps workpiece, clamping rotating mechanism folder
Clamping of workpieces;Clamp moving mechanism retreats and moves to initial position;
(8) circulation performs step (2) to step (7), until completing the processing of workpiece, forms enhanced fin heat exchanger tube finished product.
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CN201710857439.XA CN107662112A (en) | 2017-09-21 | 2017-09-21 | Reciprocating reinforcing fin heat exchanger tube processing and positioning device and method |
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CN201710857439.XA CN107662112A (en) | 2017-09-21 | 2017-09-21 | Reciprocating reinforcing fin heat exchanger tube processing and positioning device and method |
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Cited By (1)
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CN109531034A (en) * | 2018-12-03 | 2019-03-29 | 武汉市工程科学技术研究院 | A kind of tank body clamping device for tank body welding robot |
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