CN107650730A - A kind of direct-current charging post multiple gun power distribution system - Google Patents
A kind of direct-current charging post multiple gun power distribution system Download PDFInfo
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- CN107650730A CN107650730A CN201711051848.7A CN201711051848A CN107650730A CN 107650730 A CN107650730 A CN 107650730A CN 201711051848 A CN201711051848 A CN 201711051848A CN 107650730 A CN107650730 A CN 107650730A
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- 238000007600 charging Methods 0.000 title claims abstract description 84
- 238000009826 distribution Methods 0.000 title claims abstract description 45
- 238000005070 sampling Methods 0.000 claims abstract description 11
- 238000002955 isolation Methods 0.000 claims description 19
- 230000008878 coupling Effects 0.000 claims description 13
- 238000010168 coupling process Methods 0.000 claims description 13
- 238000005859 coupling reaction Methods 0.000 claims description 13
- 230000003287 optical effect Effects 0.000 claims description 12
- 230000003750 conditioning effect Effects 0.000 claims description 9
- 230000005611 electricity Effects 0.000 claims description 5
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 3
- 238000004891 communication Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 238000005728 strengthening Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010891 electric arc Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L53/00—Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
- B60L53/10—Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles characterised by the energy transfer between the charging station and the vehicle
- B60L53/14—Conductive energy transfer
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/70—Energy storage systems for electromobility, e.g. batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/7072—Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T90/00—Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02T90/10—Technologies relating to charging of electric vehicles
- Y02T90/14—Plug-in electric vehicles
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Transportation (AREA)
- Mechanical Engineering (AREA)
- Charge And Discharge Circuits For Batteries Or The Like (AREA)
Abstract
The present invention relates to a kind of direct-current charging post multiple gun power distribution system, including multiple charging power modules, the output end of the charging power modules connects by a power distribution board, high-voltage DC contactor and charging gun respectively;The power distribution board includes control circuit and door, AC relay, MUX and protection circuit; the input with door and MUX is connected with control circuit; it is connected with the input of the output end and AC relay of door and MUX, the output end of AC relay and the input of D.C. contactor connect;Current sampling resistor R1 is in series between the negative pole and AC relay of the charging power modules, the input of the protection circuit is connected with current sampling resistor R1, and its output end is connected with control circuit.The present invention can realize a charging pile while be charged to several electric cars, replace D.C. contactor to switch as power distribution using AC relay and switch, substantially reduce system cost, reduce pile body volume.
Description
Technical field
The present invention relates to charging pile power distributing technique field, and in particular to a kind of direct-current charging post multiple gun power distribution system
System.
Background technology
With becoming increasingly conspicuous for the energy and environmental issue, the motorized of vehicle has become inexorable trend.Electric automobile is straight
Current charge stake has the advantages that charge power is big, the charging interval is short, is quickly filled suitable for needs such as electric bus, long-distance buses
Electric and big battery capacity vehicle.Because direct-current charging post cost is high, space is big, and charging process have be charged to it is floating
Fill, the process of underloading is arrived in heavy duty, in order to improve the utilization rate of charging pile, generally using direct-current charging post correspondence two, four
Or more charging guns, by intelligent power distribution mechanism, when Vehicular charging demand is enough, filled according to the difference of more cars
Electrical power requirements, are switched over by power distribution switch, are distributed a number of charging power modules to each car, are made charging
Stake is constantly in heavy duty work state, improves the utilization rate of charging pile.
Direct-current charging post includes multiple charging power modules, to realize power distribution, according to the different capacity demand of vehicle
Charging power modules are distributed, and are adjusted with the change dynamic of vehicle power demand, while ensure to be isolated from each other between vehicle, are needed
To be equipped with multigroup switching switch to each charging power modules, every group 2, one group of switching switch corresponding one charging gun, this
Sample is it can be calculated that the charging power modules quantity that the quantity of required power distribution switching switch is 2 times is multiplied by charging gun
Quantity.For example, 150kW charging pile is, it is necessary to 10 15kW charging modules, if supporting 4 chargings pipette tips, then need up to 80
Individual switching switch.Because direct-current charging post is high-voltage large current DC charging, in power distribution mechanism, switching switch is usual
Using D.C. contactor, D.C. contactor can in the case of high-voltage large current closed and disconnected, possess very strong direct current and go out
Arc ability, reliability are high.
But D.C. contactor, due to its special arc extinguishing technique, cost is high, and volume is big, and is essentially all screw
Formula installs fixed form, and bolt type electrical connection.It is previously noted that every charging pile needs large number of switching switch,
Screw-type installs fixed form, it is necessary to substantial amounts of fixing fitting, and bigger cabinet space, to install, this will largely
The hardware cost of upper increase system, increase the overall weight of rack, increase the floor space of pile body;Bolt type is electrically connected,
A large amount of extra cables, more preferable electrical isolation measure are needed, and it is the work wasted time and energy to install these cables, contactor
It is large number of, add installation error probability, reduce production capacity;Further, since contactor installation is fixed and is electrically connected
Process complexity, cause later maintenance cost also to greatly increase.
The content of the invention
It is an object of the invention to provide a kind of direct-current charging post multiple gun power distribution system, replaced using AC relay
D.C. contactor switches as power distribution to be switched, and is substantially reduced system cost, is reduced pile body volume, ensure security of system and
Reliability.
To achieve the above object, present invention employs following technical scheme:Including multiple charging power modules, power distribution
Board and high-voltage DC contactor, the output end of the charging power modules is respectively by a power distribution board and the high pressure
The input connection of D.C. contactor, the output end of the high-voltage DC contactor are connected with charging gun;The power distribution plate
Card includes control circuit, and door, AC relay, MUX and protection circuit, it is described with door and MUX it is defeated
Enter end to be connected with control circuit, be connected with the coil of the output end and AC relay of door and MUX, AC relay
Switch input terminal and the output ends of charging power modules connect, the output switching terminal of AC relay and D.C. contactor it is defeated
Enter end connection;Current sampling resistor R1, the protection are in series between the negative pole and AC relay of the charging power modules
The input of circuit is connected with current sampling resistor R1, and its output end is connected with control circuit.
Further improvement as above-mentioned technical proposal:
The protection circuit includes current sampled analogue signal conditioning circuit, excessively stream compares protection circuit and optical coupling isolation circuit,
The input of the current sampled analogue signal conditioning circuit and the output end of AC relay connect, and its output end passes through excessively stream
The input for comparing protection circuit and optical coupling isolation circuit is connected, and the output end of optical coupling isolation circuit is connected with control circuit.
The control circuit includes MUC controllers, the IO with the input of door and AC relay and MCU controllers
Mouth connection, the output end of the optical coupling isolation circuit are connected with MCU controller inputs.
The AC relay is using twin coil control magnetic freeze mode AC relay.
The protection circuit also includes being used to compare protection circuit and light to current sampled analogue signal conditioning circuit, excessively stream
The insulating power supply of coupling isolation circuit power supply.
The MCU controllers are communicated by RS485 and charging pile master controller.
The control circuit also includes the dial-up address switch being connected with MCU controllers, and the dial-up address switch is used for
By the distribution corresponding with the address of charging power modules of the address of power distribution board.
As shown from the above technical solution, direct-current charging post multiple gun power distribution system of the present invention, can realize one
Platform charging pile charges to several electric cars simultaneously, replaces D.C. contactor to be opened as power distribution switching using AC relay
Close, substantially reduce system cost, reduce pile body volume.AC relay does not have the ability that DC high voltage high current disconnects, this
Invention, which adds, disconnects protection circuit, and when the electric current for flowing through relay is more than given threshold, relay can not disconnect;Only work as stream
When crossing the electric current of relay and being less than the threshold value, relay could respond open command, it is ensured that the reliable and stable work of AC relay.
Brief description of the drawings
Fig. 1 is the circuit block diagram of the present invention;
Fig. 2 is the circuit diagram of the power distribution board of the present invention;
Fig. 3 is MCU closures control logic flow chart of the present invention;
Fig. 4 is that MCU of the present invention disconnects control logic flow chart.
Embodiment
The present invention will be further described below in conjunction with the accompanying drawings:
As shown in figure 1, the direct-current charging post multiple gun power distribution system of the present embodiment, including multiple charging power modules 1 and number
Amount the power distribution board 2 and high-voltage DC contactor 3 corresponding with charging power modules 1, the output end of charging power modules 1
It is connected respectively by a power distribution board 2 with the input of high-voltage DC contactor 3, the output end of high-voltage DC contactor 3
Charging gun connection respectively;The power distribution board 2 include control circuit, with door 22, AC relay 23, MUX 24 and
Protection circuit, it is connected with the input of door 22 and MUX 24 with control circuit, it is defeated with door 22 and MUX 24
Go out end to be connected with the coil of AC relay 23, the switch input terminal of AC relay 23 and the output end of charging power modules 1
Connection, the output switching terminal of AC relay 23 are connected with the input of D.C. contactor 3;The negative pole of charging power modules 1 with
Current sampling resistor R1 is in series between AC relay 23, the input of protection circuit is connected with current sampling resistor R1, is protected
The output end of protection circuit is connected with control circuit.
The present embodiment, protection circuit includes current sampled analogue signal conditioning circuit 25, excessively stream compares protection circuit 26,
Optical coupling isolation circuit 27 and for comparing protection circuit 26 and light-coupled isolation to current sampled analogue signal conditioning circuit 25, excessively stream
The insulating power supply 28 that circuit 27 is powered, the input of current sampled analogue signal conditioning circuit 25 and the output of AC relay 23
End connection, its output end compare protection circuit 26 by excessively stream and are connected with the input of optical coupling isolation circuit 27, light-coupled isolation electricity
The output end on road 27 is connected with control circuit.
Control circuit uses MUC controllers 21, the I/O port with the input of door 22 and AC relay 23 and MCU controllers
Connection, the output end of optical coupling isolation circuit 27 are connected with MCU controller inputs.AC relay 23 is using twin coil control magnetic
Freeze mode relay, the closed and disconnected of magnetic freeze mode relay by closure high level pulse and disconnect high level pulse control respectively
System, logic control circuit is simple, the reliability of strengthening system;Over-current signal is only used as the disconnection of the control relay of MCU controllers 21
The enable signal of signal, logic control is disconnected without directly participating in relay, be also not involved in the closure control of relay, this can be with
The interference free performance of strengthening system;Even if the unexpected power down of control system, the relay in closure state are still remained closed, disappeared
Except the situation that belt current disconnects, and relay line bag need not be powered for a long time, reduce power consumption, extend service life.
MCU controllers are communicated by RS485 and charging pile master controller, and reception charging pile main frame is opened shut-off relay and referred to
Order and the voltage x current value of corresponding charging power modules, when there is logic error, fault message is transmitted to charging pile main frame.This reality
The dial-up address switch 29 that the control circuit of example also includes being connected with MCU controllers 21 is applied, dial-up address switch 29 is used for work(
The address distribution corresponding with the address of charging power modules 1 of rate distribution board 2.
The present invention replaces D.C. contactor using AC relay 23, to realize power dividing function.Add in circuit
Protection circuit is disconnected, when the electric current of AC relay 23 is more than given threshold, AC relay 23 can not disconnect;Only work as stream
When crossing the electric current of AC relay 23 and being less than the threshold value, AC relay 23 could respond open command, so as to avoid exchange after
Electrical equipment disconnects in belt current and produces big electric arc, influences the life-span of relay and needs MCU controllers and charging pile main-machine communication,
The voltage x current value that charging pile main frame opens the instruction of shut-off relay and corresponding charging power modules is received, logic error occurs
When, transmit fault message to main frame.
As shown in figure 1, the corresponding one piece of power distribution board of each charging power modules, by address toggle switch by power
Distribute the address of board and the address of charging power modules to correspond, all power distribution boards are by RS485 buses with filling
The master controller of electric stake is connected, by sending instructions under master controller, meanwhile, the MCU controllers 21 of power distribution board be also required to
The master controller of charging pile sends status signal, controls charging gun to charge by controlling the break-make of D.C. contactor.
As shown in Fig. 2 the master controller of charging pile can learn the voltage of each charging power modules 1 by CAN communication
Current information, and these information are sent respectively to corresponding power distribution board 2.Meanwhile every piece of card of power distribution plate 2 can
Over-current state signal is collected, when the over-current state collected is low level, and corresponding power module 1 is in charged state,
Then there is voltage x current output, be considered as normal charging condition, now the normal work of AC relay 1;When the power module 1 collected
In charged state, there is voltage x current output, and when electric current is over-current state, then it represents that protection circuit has showed failure, now work(
It is closure state that MCU controllers 21 in rate distribution board 2, which control AC relay 23, and uploads fault-signal, makes main control
Plate gives corresponding charging power modules 1 to send shutdown command, after the shutdown of corresponding power module, could disconnect AC relay;If
Charging power modules 1 are closed, but over-current state is low, then protection circuit breaks down, and should upload fault-signal.
MCU controllers 21 close control logic:Main frame to each piece of power distribution board send AC relay closure with
Open command, when the instruction requirement received is closed at two group relays, or a group relay is also not turned off, and is received
The instruction of another group relay is closed, close command should not be performed, and mistake is reported to master board.MCU closes control logic
Flow chart is as shown in Figure 3.
MCU disconnects logic control:If corresponding power module is in charged state, charging power modules have voltage x current defeated
Go out, and electric current is more than protective current threshold value, but the over-current state signal inputted is false, expression flows through current divider electric current and is less than protection
Current threshold, then illustrate that failure occur in signal conditioning circuit or comparison circuit, can not now disconnect relay, and upload event
Hinder signal, allow master board to send shutdown command to corresponding power module, after the shutdown of corresponding power module, relay could be disconnected
Device.It is as shown in Figure 4 that MCU disconnects control logic flow chart.
AC relay 23 closes protection philosophy:As shown in Fig. 2 four group relays add MUX 24 so that four
Group relay can only at most have 1 group of closure, can so ensure in more cars while when charging, will not between car and the battery of car
Connect, ensure electrical isolation.When AC relay 23 is in closure charged state, the electric current for flowing through AC relay 23 will be logical
Current sampling resistor in overprotection circuit is converted into voltage, by protection circuit output overcurrent protection signal.Work as sample rate current
During more than current threshold, overcurrent protection output is high level, represents in guard mode is disconnected, after light-coupled isolation, shields
Signal is 0, will shield the disconnection control signal of all AC relays 23, now, if MCU controllers 21 are interfered, provides
The disconnection control signal of mistake, due to the presence of shielded signal, the mistake that AC relay 23 does not respond to MCU controllers 21 is broken
Instruction is opened, so can guarantee that AC relay 23 will not disconnect in the case of high current, ensures that AC relay 23 is safe and reliable
Work.When sample rate current is less than current threshold, overcurrent protection signal is in guard mode, the signal do not pass through light-coupled isolation
Afterwards, be sent in MUC controllers 21, the disconnection of AC relay 23 is controlled by MCU controllers 21, when MCU controllers 21 by
When interference provides open command, AC relay 23 disconnects, and due to being that low current disconnects, will not produce danger to AC relay 23
Evil.In the present embodiment, the circuit current sampling resistor of selection can not be too big, because needing to flow through big charging electricity when charging normal
Stream, resistance too conference cause power consumption too big;Impedance simultaneously again can not be too small, otherwise for low current rotection thresholds, sampling
Voltage can be very small, and this input offset voltage to amplifier requires too high.When control system accident power-off, and charger is normal
Work and do not have enough time shutting down, while pipette tips heavy DC contactor also do not have enough time disconnect when, the relay of closure
Due to magnetic retention performance, it can be kept closed, guarantee is not in the situation that high current disconnects.
Embodiment described above is only that the preferred embodiment of the present invention is described, not to the model of the present invention
Enclose and be defined, on the premise of design spirit of the present invention is not departed from, technical side of the those of ordinary skill in the art to the present invention
The various modifications and improvement that case is made, it all should fall into the protection domain of claims of the present invention determination.
Claims (7)
- A kind of 1. direct-current charging post multiple gun power distribution system, it is characterised in that:Including multiple charging power modules(1), power Distribute board(2)And high-voltage DC contactor(3), the charging power modules(1)Output end pass through a power distribution respectively Board(2)With the high-voltage DC contactor(3)Input connection, the high-voltage DC contactor(3)Output end with filling Electric rifle connection;The power distribution board(2)Including control circuit and door(22), AC relay(23), MUX(24)And Protection circuit, described and door(22)And MUX(24)Input be connected with control circuit, with door(22)And multichannel choosing Select device(24)Output end and AC relay(23)Coil connection, AC relay(23)Switch input terminal with charging electricity Source module(1)Output end connection, AC relay(23)Output switching terminal and D.C. contactor(3)Input connection; The charging power modules(1)Negative pole and AC relay(23)Between be in series with current sampling resistor R1, the protection electricity The input on road is connected with current sampling resistor R1, and its output end is connected with control circuit.
- 2. direct-current charging post multiple gun power distribution system according to claim 1, it is characterised in that:The protection circuit bag Include current sampled analogue signal conditioning circuit(25), excessively stream compare protection circuit(26)And optical coupling isolation circuit(27), the electricity Flow sampled analogue signals modulate circuit(25)Input and AC relay(23)Output end connection, its output end passed through Stream compares protection circuit(26)With optical coupling isolation circuit(27)Input connection, optical coupling isolation circuit(27)Output end and control Circuit connection processed.
- 3. direct-current charging post multiple gun power distribution system according to claim 1, it is characterised in that:The control circuit bag Include MUC controllers(21), described and door(22)With AC relay(23)Input be connected with the I/O port of MCU controllers, institute State optical coupling isolation circuit(27)Output end be connected with MCU controller inputs.
- 4. direct-current charging post multiple gun power distribution system according to claim 1, it is characterised in that:The AC relay (23)Magnetic freeze mode AC relay is controlled using twin coil.
- 5. direct-current charging post multiple gun power distribution system according to claim 1, it is characterised in that:The protection circuit is also Including for current sampled analogue signal conditioning circuit(25), excessively stream compare protection circuit(26)And optical coupling isolation circuit(27) The insulating power supply of power supply(28).
- 6. direct-current charging post multiple gun power distribution system according to claim 3, it is characterised in that:The MCU controllers Communicated by RS485 and charging pile master controller.
- 7. direct-current charging post multiple gun power distribution system according to claim 3, it is characterised in that:The control circuit is also Including with MCU controllers(21)The dial-up address switch of connection(29), the dial-up address switch(29)For by power distribution Board(2)Address and charging power modules(1)Address corresponding distribute.
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Cited By (19)
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CN108832673A (en) * | 2018-06-06 | 2018-11-16 | 西安特锐德智能充电科技有限公司 | The starting method for measuring charged of DC charging system, PDU and charging path |
CN109484224A (en) * | 2018-12-07 | 2019-03-19 | 广州南方电力集团科技发展有限公司 | A kind of charging device of electric automobile having power flexible distribution function |
CN109842184A (en) * | 2019-03-14 | 2019-06-04 | 深圳英飞源技术有限公司 | A kind of energy-saving control device and method of power-supply system |
CN110212624A (en) * | 2019-07-09 | 2019-09-06 | 成都智邦科技有限公司 | It is a kind of suitable for public transport or the charging equipment of electric automobile and method of logistics station |
CN110228389A (en) * | 2019-05-31 | 2019-09-13 | 重庆国翰能源发展有限公司 | A kind of power distribution system and method for direct-current charging post |
CN110435473A (en) * | 2019-08-16 | 2019-11-12 | 山东山大电力技术股份有限公司 | A kind of power switching device, team control charging system and method |
CN110893788A (en) * | 2019-11-15 | 2020-03-20 | 长园深瑞继保自动化有限公司 | Charging pile power module wide-range output control method |
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CN113147477A (en) * | 2021-05-11 | 2021-07-23 | 万帮数字能源股份有限公司 | Management system for power distribution unit of high-power direct-current charger |
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CN117162849A (en) * | 2023-10-31 | 2023-12-05 | 万帮数字能源股份有限公司 | Multi-gun simultaneous charging system, communication system thereof and charging pile |
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