CN107649709B - For containing the device of the split binding face processing of casing outside aero-engine - Google Patents
For containing the device of the split binding face processing of casing outside aero-engine Download PDFInfo
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- CN107649709B CN107649709B CN201710771919.4A CN201710771919A CN107649709B CN 107649709 B CN107649709 B CN 107649709B CN 201710771919 A CN201710771919 A CN 201710771919A CN 107649709 B CN107649709 B CN 107649709B
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- casing
- cover board
- bottom plate
- plate
- socket joint
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C3/00—Milling particular work; Special milling operations; Machines therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C2215/00—Details of workpieces
- B23C2215/04—Aircraft components
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Abstract
The present invention provides a kind of for containing the device of the split binding face processing of casing outside aero-engine, constitute includes that bearing positions the bottom plate that casing big end installs side, for compressing the cover board on positioning casing small end installation side, center connecting column for bottom plate and cover board not to be linked together rotatably, it is arranged on bottom plate for the casing big end to be installed first abutting component of the side ring face paste tightly on bottom plate positioning spigot anchor ring, it is used to support the support reinforcing component for reinforcing circumferential installation side among the casing, first for casing big end installation side end face to be pressed abd fixed on bottom plate is fixed component, it is arranged on the cover board for casing small end to be installed second abutting component of the side ring face paste tightly on cover board positioning spigot anchor ring, second for casing small end installation side end face and cover board to be fixed together is fixed group Part.The split binding face of casing is processed using device of the present invention, processing efficiency can be improved 60% or so, greatly reduce processing cost.
Description
Technical field
The present invention relates to aero-engine spare parts to fabricate field, and in particular to one kind is used for the split metal plate weldering type of thin-walled
The outer tooling device for containing casing installation side processing.
Background technique
Containing casing (hereinafter referred to as casing) outside certain model aero-engine is to opening structure, by two split semicircle casings
The revolving body casing for being combined into a standard is bolted.Its structure is sufficiently complex, constitute include two end faces installation side,
4 intermediate circumferential installations while, 5 sections of outer cover cylinders, 4 it is longitudinally mounted while and 15 mounting bases, be made up of argon arc welding welding.Machine
The weld seam being covered on casket has: 10 circular welds, 4 longitudinal seams, 15 mounting bases circular weld, weld seam overall length exceedes 30 meters
There is very big welding stress in casing body after welding fabrication in (its middle cylinder body girth joint exceedes 22 meters).Casing it is sufficiently bulky,
But the wall thickness for constituting the outer cover cylinder of casing only has 1.2mm, and cylinder nearly all has milling slot in addition at mounting base position, and
It is only 0.65mm that cylinder wall thickness is smaller at milling slot.Casing cylinder poor rigidity.The manufacture of casing is that molding two is first respectively welded
Semicircle casing is bolted and constitutes back then by the opposite fitting two-by-two of 4 longitudinally mounted sides of two semicircle casings
The casing of swivel.In order to guarantee the binding face precision fitting on 4 longitudinally mounted sides, the revolving body casing an of standard is formed, is pacified
Rim binding face needs to carry out milling finish maching.Therefore, in prefabricated semicircle casing, all there are add for longitudinally mounted side binding face
Spare time amount, after semicircle casing welding fabrication, and welding stress is released, and recycles dedicated fitting device, passes through milling
The surplus on processing removal binding face is cut, plane precision is obtained and meets design requirement binding face, makes the vertical of two semicircle casings
It is fitted closely to installation side, forms the revolving body casing an of standard.
The processing of the longitudinally mounted side binding face of the prior art two semicircle casing companions, used fitting device are primary
It is only capable of the semicircle casing of installation processing one, two semicircle casings need to be processed successively respectively, i.e., first by a semicircle
Casing is mounted on fitting device, and machine tooling program is adjusted after being installed in place, to two longitudinal peaces of a semicircle casing
Rim binding face carries out Milling Process, and after Milling Process, lathe exits Milling Process program, by the semicircle casing from dress
It sets and disassembles, then another semicircle casing companion is processed according to this.It is processed using the fitting device of the prior art
The longitudinally mounted side binding face of two semicircle casings, since each program link of process of two semicircle casings is divided equally
It carries out twice, processing efficiency is relatively low, and processing cost is high.
Summary of the invention
For the deficiency of the longitudinally mounted side binding face processing unit (plant) of casing of the prior art, the purpose of the present invention is intended to provide
A kind of device of new construction processed for containing the split binding face of casing outside aero-engine, to improve casing installation side binding face
Processing efficiency, reduce processing and manufacturing cost.
Provided by the present invention for containing the device of the split binding face processing of casing outside aero-engine, constituting includes being used for
Bearing position casing big end installation while bottom plate, for compressing position cover board when the casing small end is installed, by bottom plate
The center connecting column not being linked together rotatably with cover board is arranged on bottom plate for installing the casing big end
Tightly the array first on bottom plate annular stopper anchor ring pushes against component to side ring face paste, is used to support and reinforces circumferential direction among the casing
The array support reinforcing component for installing side, for casing big end installation side end face to be pressed abd fixed on the array on bottom plate the
One is fixed component, and setting is on the cover board for installing side ring face paste tightly in cover board annular stopper anchor ring for the casing small end
On array second push against component, for casing small end installation side end face and cover board to be fixed array together the
Two are fixed component;The two semicircle casing big ends that are used to position respectively that the back-plane design has twice to be arranged symmetrically are installed
The semicircle seam allowance in side ring face, the two semicircle casing small ends that are used to position respectively that deck design has twice to be arranged symmetrically are installed
The semi-circular shape seam allowance in side ring face, and the center of circle of the two semicircular annular stopper on bottom plate and on cover board is distance away, it should
Distance is, when carrying out Milling Process to two semicircle longitudinally mounted side binding faces of casing, milling cutter capable of being is freely accessible to opposite two
Space between binding face, bottom plate and cover board are machined with horseshoe notch at the two plate edge that two semicircular annular stopper is connected to each other,
Horseshoe notch be sized to make milling cutter enter the longitudinally mounted side binding face of casing is processed.
In the above-mentioned technical solutions, cooperation and casing small end of the casing big end installation side with annular stopper described in bottom plate
The cooperation for installing annular stopper described in side and cover board, can take to install the outer ring surface on side and the inner ring surface of the annular stopper and match
It closes, is also possible to install the outer ring surface of the inner ring surface on side and the annular stopper and cooperate.It is preferred that the former fit system, even if peace
The outer ring surface of rim is adjacent on the annular stopper inner ring surface, correspondingly, pushes against component and the second abutting group for described first
Part is designed as external pulling type and pushes against component, and structure includes the tension and compression plate being slidably matched with the sliding slot on bottom plate or cover board, passes through
Screw, which is fixed on bottom plate or cover board, draws screw, the drawing for tension and compression plate lid to be set to the tank cover plate in the sliding slot and is supported
Clamp block is " Z " type structure, is constituted by plate body and positioned at the reversed bending end at plate body both ends, and wherein one end bends end
For casing big end or small end installation side outer ring surface to be pressed on annular stopper inner ring surface described in bottom plate or cover board and compress end,
The other end bends end as to pull end head, outer end, which bends design on end, to be had and support drawing screw mates direction bottom plate or cover board outer circle
The threaded hole of anchor ring draws screw to make to the outer circle anchor ring for compressing end and resisting bottom plate or cover board for drawing screw, band by rotating to support
Dynamic tension and compression plate is displaced outwardly, thus by casing big end or the outer ring on small end installation side under the action of tension and compression plate compresses end
Face, which compresses, to be adjacent on the annular stopper inner ring surface described in bottom plate or cover board.
In the above-mentioned technical solutions, the support reinforcing component decision design is to be used to support to reinforce casing big end second
The support reinforcing component on circumferential direction installation side, constituting includes that the heel post that is fixed on bottom plate, Support Position are adjustably secured
Support rod on heel post is fixed on supporting plate on support rod for holding in the palm branch second circumferential direction installation side and by bolt by second
Road circumferential direction installation side is pressed abd fixed on the pressing plate on supporting plate.For each semicircle casing, there are two groups of support reinforcing components point
It is not arranged on bottom plate close to the position of two horseshoe notch sides, supports the second ring close to longitudinally mounted side for reinforcing
To installation side, remaining support reinforcing component is evenly distributed the position being arranged between two groups of support reinforcing components.
In the above-mentioned technical solutions, it described first is fixed component and second and is fixed component by pressing plate and passes through
The bolt being threadedly secured on bottom plate or cover board is constituted.
In the above-mentioned technical solutions, the center connecting column and bottom plate couple, and may be designed to by under the connecting column of center
The insertion of portion's socket joint section be fixed in the connection flange of bottom plate central location in the matched socket joint hole of the socket joint section and axial lock
Center connecting column is fixed on bottom plate by tight screw thread pair, the socket joint of center connecting column lower part socket joint section and mounting flange socket joint hole
Mating surface is non-rotatable non-straight cylindrical surfaces;The socket joint mating surface may be designed to by symmetrical two sections straight planes and connection two
Two sections of straight cylindrical surfaces of the straight plane of section are constituted;The axial locking screw thread pair can be coupled by passing through the bolt of bottom plate and being located at center
Pole bottom end upper screwed hole is constituted.
In the above-mentioned technical solutions, the center connecting column and cover board couple, and may be designed to by the connecting column of center
Socket joint section insertion in portion's is connected in one through positioned at cover board center and the matched socket joint hole of the socket joint section and axial locking screw thread pair
It rises, the socket joint mating surface in center connecting column top socket joint section and cover board socket joint hole is non-rotatable non-straight cylindrical surfaces, is preferentially set
It counts into and is made of two sections of straight cylindrical surfaces of two sections of straight planes of symmetrical two sections straight planes and connection;The axial locking screw thread pair can
It is made of the threaded end of center connection top end and matching nut.Further decision design, will be in the cover board
The straight plane direction of the two of heart socket joint connection holes is consistent with two horseshoe notch directions on cover board wheel rim.
In the above-mentioned technical solutions, the cover board preferentially uses the cover board of spoke architecture;The bottom plate is preferentially using design
There is the bottom plate of lightening hole.
It is carried out using the fitting device provided by the invention to the longitudinally mounted side binding face of casing is contained outside aero-engine
Processing, can be by once mounting, primary adjustment Milling Process program with regard to the achievable longitudinally mounted side to two semicircle casings
The processing of binding face overcomes original fitting device and is once only capable of the semicircle casing of installation one and installs binding face progress in side to it
Processing, two semicircle casings need to successively be respectively completed installation processing, and processing efficiency is greatly improved, and is contained outside Milling Process
The process time of the longitudinally mounted side binding face process of casing was reduced to 32 hours or so by 80 hours, and processing efficiency improves 60%
Left and right, greatly reduces production cost, improves economic benefit, has larger practical value.
Detailed description of the invention
Fig. 1 is device schematic cross-sectional view of the present invention.
Fig. 2 be in Fig. 1 A-A to structural schematic diagram.
Fig. 3 is B-B direction structural schematic diagram in Fig. 1.
Fig. 4 is the enlarged diagram of partial structurtes I in Fig. 1.
Fig. 5 be in Fig. 4 C to structural schematic diagram.
Fig. 6 is the enlarged diagram of partial structurtes II in Fig. 1.
Fig. 7 be in Fig. 6 D to structural schematic diagram.
The object of each shown by reference numeral mark is respectively as follows: 1- bottom plate, 2- cover board, the center 3- connecting column, 4- in above-mentioned attached drawing
Heel post, 5- connection flange, 6- supporting plate, 7- tension and compression plate, 8- tension and compression plate, 9- tank cover plate, 10- pressing plate, 11- pressing plate, 12- slot
Cover board, 13- pressing plate, 14- support rod, 15-, which is supported, draws screw.
Specific embodiment
The embodiment of the present invention is provided with reference to the accompanying drawing, and the present invention is specifically described by embodiment, and having must
Wanting indicated herein is, embodiment is served only for that the present invention is further illustrated, should not be understood as to the scope of the present invention
Limitation, person skilled in art can be made with content according to the present invention some nonessential modifications and adaptations carry out it is specific
Implement, but such specific implementation should still fall within protection scope of the present invention.
It is further to note that the dimensional orientation arrived mentioned in character express, as before and after top to bottom, left and right, front and rear, it is inside and outside
Deng being all based in face of the orientation that attached drawing is regarded.
Embodiment
For containing the device of the split binding face processing of casing, structure such as attached drawing 1 outside aero-engine described in the present embodiment
Containing the split longitudinally mounted side binding face of casing shown in~7, outside aero-engine to be processed, there are 3mm surplus, the structures of device
At including positioning casing big end installation side design for supporting and having the bottom plate 1 of lightening hole, position the casing for compressing
The cover board 2 of small end installation side spoke architecture, the center connecting column 3 for not being linked together bottom plate and cover board rotatably,
Eight for being adjacent to casing big end installation side outer ring surface on bottom plate semi-circular shape seam allowance inner ring surface on bottom plate are set
Group first pushes against component, is used to support eight groups of support reinforcing components for reinforcing casing big end second circumferential direction installation side, uses
It is fixed component in eight group first that casing big end installation side end face is pressed abd fixed on bottom plate, setting is on the cover board
For casing small end installation side outer ring surface to be adjacent to eight group of second abutting group on cover board semi-circular shape seam allowance inner ring surface
Part, six group second for casing small end installation side end face and cover board to be fixed together is fixed component;Institute
The semi-circular shape that stating back-plane design has twice to be arranged symmetrically for positioning two semicircle casing big end installation side ring faces respectively is stopped
Mouthful, the semi-circular shape that deck design has twice to be arranged symmetrically for positioning two semicircle casing small end installation side ring faces respectively is stopped
Mouthful, and the center of circle of the two semicircular annular stopper on bottom plate and on cover board, at a distance of 25mm, which is to two semicircle casings
When longitudinally mounted side binding face carries out Milling Process, milling cutter capable of being is freely accessible to the space between two opposite binding faces, bottom plate and
Cover board is machined with horseshoe notch at the two plate edge that two semicircular annular stopper is connected to each other, and being sized to make of horseshoe notch mills
Knife, which enters, processes the longitudinally mounted side binding face of casing.
Described for being adjacent to casing big end installation side outer ring surface on the annular stopper inner ring surface described in bottom plate
One abutting component and for casing small end installation side outer ring surface being adjacent on the annular stopper inner ring surface described in cover board the
Two push against components, be external pulling type push against component, first push against component and second push against component, by on bottom plate 1 or cover board 2
The tension and compression plate 7,8 that is slidably matched of sliding slot, be fixed by screws on bottom plate or cover board for setting tension and compression plate lid in institute
Stating the tank cover plate 12,9 in sliding slot and supporting draws screw 15 to constitute, and the tension and compression plate is " Z " type structure, by plate body and is located at plate
The reversed bending end at block both ends is constituted, wherein being located at the end that the inside is folded upward at is that casing big end or small end are installed side
Outer ring surface is pressed on annular stopper inner ring surface described in bottom plate or cover board and compresses end, another end bent downward be to
Pull end head has to design on pull end head and supports the threaded hole for drawing screw mates to be directed toward bottom plate or cover board outer circle anchor ring, passes through rotation
To drawing screw to make to drive tension and compression plate to be displaced outwardly to the outer rim anchor ring for drawing the end of screw to resist bottom plate or cover board, in tension and compression plate
Block, which compresses to compress the outer circle anchor ring of casing big end or small end installation side under the effect of end, is adjacent to the annular described in bottom plate or cover board
On seam allowance inner ring surface.
It is used to support the support reinforcing component for reinforcing two semicircle casing big end second circumferential direction installation sides, by being fixed on
Support rod 14 that heel post 4, lower end on bottom plate are fixedly mounted in heel post threaded mounting hole by screw thread pair is fixed on branch
On strut for hold in the palm branch second circumferential direction installation while supporting plate 6 and by bolt by second circumferential direction install while be pressed abd fixed on support
Pressing plate 10 on plate is constituted.It is used to support the support reinforcing for reinforcing two semicircle casing big end second circumferential direction installation sides
Component shares eight groups, has two groups of support reinforcing components to be respectively set on bottom plate close to two horseshoes each semicircle casing
The position of notch side, remaining support reinforcing component are evenly distributed the position being arranged between two groups of support reinforcing components
It sets.
First for casing big end installation side end face to be pressed abd fixed on bottom plate is fixed component, by pressing plate
13 are constituted with bottom plate upper fastening bolt is threadedly secured to;It is solid for compressing casing small end installation side end face and cover board
It is scheduled on second being fixed component by pressing plate 11 and and being threadedly secured to cover board upper fastening bolt and constitute together.First pressure
Fasten component and second be fixed component and have four groups be fixed component be positioned proximate on bottom plate and cover board two it is symmetrical
Horseshoe gap position, remaining be evenly distributed on this side close to horseshoe notch two group is fixed between component.
The center connecting column 3 is to be fixedly connected with bottom plate 1, is fixed on by the insertion of center connecting column lower part socket joint section
In the connection flange of bottom plate central location and in the matched socket joint hole of the socket joint section and axial locking screw thread pair, center is coupled
Column is fixed on bottom plate, the socket joint mating surface that center connecting column lower part socket joint section matches with mounting flange socket joint hole, by right
Two sections of right cylinder faces of the two sections of straight planes of two sections of straight planes and connection claimed are constituted;The axial locking screw thread pair is by passing through bottom plate
Bolt and the threaded hole at the connection pole bottom end center of center are constituted.The center connecting column couples with cover board, is logical
The insertion of center connecting column top socket joint section is crossed to be linked together through positioned at cover board center socket joint hole and axial locking screw thread pair, in
Heart connecting column top socket joint section by symmetrical two sections straight planes and connect two sections of straight planes with the socket joint mating surface in cover board socket joint hole
Two sections of straight cylindrical surfaces constitute;The axial locking screw thread pair is coupled the bolt head and matching nut of top end by center
It constitutes.The straight plane direction of the two of cover plate central socket joint hole is consistent with two horseshoe notch directions on cover board wheel rim.
Claims (9)
1. a kind of for containing the device of the split binding face processing of casing outside aero-engine, which is characterized in that including for supporting
The bottom plate (1) for positioning casing big end installation side, for compressing the cover board (2) for positioning casing small end installation side, the bottom of by
The center connecting column (3) that plate and cover board are not linked together rotatably is arranged on bottom plate for the casing is big
Tightly the array first on bottom plate annular stopper anchor ring pushes against component to end installation side ring face paste, is used to support and reinforces in the casing
Between circumferential installation side array support reinforcing component, for casing big end installation side end face to be pressed abd fixed on bottom plate
Array first is fixed component, and setting in cover board annular on the cover board for tightly stopping casing small end installation side ring face paste
Array second on choma face pushes against component, for casing small end installation side end face and cover board to be fixed together
Array second is fixed component;The back-plane design has twice to be arranged symmetrically for positioning two semicircle casing big ends respectively
The semi-circular shape seam allowance in side ring face is installed, deck design there are twice to be arranged symmetrically for positioning two semicircle casing small ends respectively
Install side ring face semi-circular shape seam allowance, and on bottom plate and cover board on two semi-circular shape seam allowances the center of circle at a distance of it is certain away from
From the distance is when carrying out Milling Process to two semicircle longitudinally mounted side binding faces of casing, and milling cutter capable of being is freely accessible to phase
Pair two binding faces between space, bottom plate and cover board are machined with horse at the two plate edge that two semi-circular shape seam allowances are connected to each other
Hoof notch, the size of horseshoe notch can be such that milling cutter enters to casing longitudinally mounted side binding face progress Milling Process;The casing
Big end installation side is adjacent on the annular stopper inner ring surface described in bottom plate with outer ring surface, and casing small end installation side is pasted with outer ring surface
Tightly on the annular stopper inner ring surface described in cover board;The first abutting component and the second abutting component are external pulling type abutting group
Part, composition include the tension and compression plate being slidably matched with the sliding slot on bottom plate or cover board, are fixed by screws in bottom plate or cover board
On for tension and compression plate lid to be set to tank cover plate in the sliding slot and is supported draw screw, the tension and compression plate is " Z " type structure, by
It plate body and is constituted positioned at the reversed bending end at plate body both ends, wherein bending end in inner end is to pacify casing big end or small end
Rim outer ring surface is pressed on the end that compresses on annular stopper inner ring surface described in bottom plate or cover board, and it is to pull end that outer end, which bends end,
Head, outer end, which bends design on end, to be had and supports the threaded hole for drawing screw mates direction bottom plate or cover board outer circle anchor ring, passes through rotation
To drawing screw to make to the outer circle anchor ring for compressing end and resisting bottom plate or cover board for drawing screw, drive tension and compression plate is integrally moved out
It is dynamic, the outer ring surface of casing big end or small end installation side is compressed under the action of tension and compression plate compresses end and is adjacent in bottom plate or lid
On annular stopper inner ring surface described in plate.
2. according to claim 1 for containing the device of the split binding face processing of casing outside aero-engine, feature exists
In the support reinforcing component is the support reinforcing component that support reinforcing casing big end second circumferential direction installs side, and composition includes
The heel post (4) that is fixed on bottom plate, Support Position are adjustably secured support rod (14) on heel post, are fixed on support
On bar for hold in the palm branch second circumferential direction installation while supporting plate (6) and by bolt by second circumferential direction install while be pressed abd fixed on support
Pressing plate (10) on plate.
3. according to claim 2 for containing the device of the split binding face processing of casing outside aero-engine, feature exists
In, it is used to support and reinforces the support reinforcing component that two semicircle casing big end second circumferential directions install sides, each semicircle
Shape casing has two groups of support reinforcing components to be respectively set on bottom plate close to the position of two horseshoe notch sides, remaining support
Stiffener assembly is evenly distributed the position being arranged between two groups of support reinforcing components.
4. according to claim 1 to the device for being used to outside aero-engine contain casing split binding face processing described in one of 3,
It is characterized in that, described first, which is fixed component and second, is fixed component by pressing plate (13,11) and is threadably secured
Fastening bolt on bottom plate or cover board is constituted.
5. according to claim 1 to the device for being used to outside aero-engine contain casing split binding face processing described in one of 3,
It is characterized in that, the center connecting column (3) is fixed in the connection flange (5) of bottom plate central location by the insertion of lower part socket joint section
Be fixed on bottom plate in the matched socket joint hole of the socket joint section with axial locking screw thread pair, center connecting column lower part socket joint section with
The socket joint mating surface in connection flange socket joint hole is non-rotatable non-straight cylindrical surfaces.
6. according to claim 5 for containing the device of the split binding face processing of casing outside aero-engine, feature exists
In the socket joint mating surface is made of two sections of right cylinder faces of two sections of straight planes of symmetrical two sections straight planes and connection.
7. according to claim 1 to the device for being used to outside aero-engine contain casing split binding face processing described in one of 3,
It is characterized in that, the center connecting column (3) and cover board (2) are penetrated by the insertion of center connecting column top socket joint section and are located in cover board
Centre is linked together with the matched socket joint hole of the socket joint section and axial locking screw thread pair, center connecting column top socket joint section and lid
The socket joint mating surface that plate socket joint hole is constituted is made of two sections of right cylinder faces of two sections of straight planes of symmetrical two sections straight planes and connection.
8. according to claim 7 for containing the device of the split binding face processing of casing outside aero-engine, feature exists
In the straight plane direction of the two of cover plate central socket joint hole is consistent with two horseshoe notch directions on cover board wheel rim.
9. according to claim 7 for containing the device of the split binding face processing of casing outside aero-engine, feature exists
In the cover board (2) is the cover board of spoke architecture.
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CN201710771919.4A CN107649709B (en) | 2017-08-31 | 2017-08-31 | For containing the device of the split binding face processing of casing outside aero-engine |
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CN201710771919.4A CN107649709B (en) | 2017-08-31 | 2017-08-31 | For containing the device of the split binding face processing of casing outside aero-engine |
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Address after: 610041 Cheng Fa Industrial Park, Shu long road, Xindu District, Chengdu, Sichuan Applicant after: China Hangfa aviation Polytron Technologies Inc Address before: 610041 No. 9, 1 building, 150 Tianyun Road, Chengdu High-tech Zone, Sichuan, China. Applicant before: China Hangfa aviation Polytron Technologies Inc |
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