CN107642767A - L ED heat dissipation substrate surface adhesive-free super-heat-conduction composite coating, L ED heat dissipation substrate and preparation method thereof - Google Patents

L ED heat dissipation substrate surface adhesive-free super-heat-conduction composite coating, L ED heat dissipation substrate and preparation method thereof Download PDF

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Publication number
CN107642767A
CN107642767A CN201710889868.5A CN201710889868A CN107642767A CN 107642767 A CN107642767 A CN 107642767A CN 201710889868 A CN201710889868 A CN 201710889868A CN 107642767 A CN107642767 A CN 107642767A
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layer
composite coating
heat
led heat
diamond
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李洪涛
汪帆
蒋百铃
邵文婷
张新宇
彭志楠
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Nanjing Tech University
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Nanjing Tech University
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Abstract

The invention discloses a L ED heat dissipation substrate surface adhesive-free superconductive heat composite coating, a L ED heat dissipation substrate and a preparation method thereof, wherein the composite coating comprises a diamond-like carbon film layer covered on a substrate layer and a pure copper layer covered on the diamond-like carbon film layer, the L ED heat dissipation substrate comprises a substrate layer and an adhesive-free superconductive heat composite coating covered on the substrate layer, and the preparation method comprises the following steps of (1) taking a carbon target as an evaporation source, taking mixed gas of argon and alkane gas as working gas, and depositing the diamond-like carbon film layer on the surface of the substrate layer by adopting an ion plating process, and (2) taking a copper target as the evaporation source, and taking argon as the working gas, and depositing the pure copper layer on the surface of the diamond-like carbon film layer by adopting the ion plating process.

Description

LED heat radiating materials surface without viscose glue heat superconducting composite coating, LED heat radiation substrate and its Preparation method
Technical field
The invention belongs to material manufacture technical field, and in particular to be answered without viscose glue heat superconducting on a kind of LED heat radiating materials surface Close coating, great power LED heat-radiating substrate and preparation method thereof.
Background technology
LED light source heat dispersion within the long life serve phase is most important.The good gold of usual heat-radiating substrate heat dispersion Category substrate, play the insulating barrier of bonding and insulating heat-conductive function and high current can be carried and be easy to the line of device assembling and connection Road floor this three parts composition.Because common aluminium alloy has good a thermal conductivity and machining property, in usual LED industry with Based on aluminium base.Currently, mainly comprising aluminium alloy plate base material, an insulation in the cross section structure of the radiator aluminium base plate in LED industry About hundred microns of thickness of heat conduction and bonding effect simultaneously adulterate the insulation adhesive-layer of thermal conductive metal particle and can carry high current and easy In the rolling layers of copper three parts composition that device assembles and connects.
Currently, develop with the high-power development trend of LED industry, the military service performance for heat-radiating substrate proposes more Harsh requirement.About hundred microns of thickness of insulating heat-conductive and bonding effect are played in traditional aluminium base and adulterate the exhausted of thermal conductive metal particle Edge adhesive-layer because glue brush, apply technique limit without the decline space on thickness;But the thickness is exactly that LED light source heat sheds Necessary passage.Therefore, exploitation is a kind of alternative or surmounts when front insulation layer acts on, and be greatly reduced thickness of insulating layer, can It is particularly important suitable for the New LED aluminium base used in great power LED cooling.
The content of the invention
The technical problem to be solved in the present invention is overcome the deficiencies in the prior art, there is provided it is a kind of without insulating cement, heat transfer away from From LED heat radiation substrate short, that thermal conductivity factor is high, heat-sinking capability is strong, correspondingly provide that a kind of production procedure is short, process costs are low The preparation method of above-mentioned LED heat radiation substrate.
In order to solve the above technical problems, the present invention uses following technical scheme:
A kind of LED heat radiating materials surface is without viscose glue heat superconducting composite coating, including the heat conductive insulating being covered on substrate layer Layer and the circuit layer that is covered in thermally conductive insulating layer, it is characterised in that the thermally conductive insulating layer is diamond-like-carbon film layer, institute It is pure copper layer to state circuit layer.
Preferably, the thickness of the diamond-like-carbon film layer is 15 μm~50 μm, and the thickness of the pure copper layer is 15 μ M~40 μm.
Preferably, the pure copper layer all standing in diamond-like-carbon film surface or local complexity in diamond-like-carbon film layer Surface.
The inventive concept total as one, the present invention also provide a kind of LED heat radiation substrate, including substrate layer and covering Above-mentioned LED heat radiating materials surface on substrate layer is without viscose glue heat superconducting composite coating.
Preferably, the substrate layer is metal-based layer.
Preferably, the metal-based layer is aluminum base layer, and the aluminum base layer material is 1000 systems, 5000 systems and 6000 are that aluminium closes One kind in gold.
The inventive concept total as one, the present invention also provide a kind of preparation method of above-mentioned LED heat radiation substrate, including Following steps:
(1) using carbon target material as evaporation source, using the mixed gas of argon gas and alkanes gas as working gas, in vacuum condition It is lower that one layer of diamond-like-carbon film layer is deposited in base material layer surface using ion plating;
(2) using copper target material as evaporation source, using argon gas as working gas, under vacuum using ion plating in eka-gold Diamond carbon film layer surface deposits one layer of pure copper layer.
Preferably, in the step (1), operating air pressure is 1.0 × 10-1Pa~9.5 × 10-1Pa, the alkanes gas Partial pressure≤80%.
Preferably, in the step (1), the power density of carbon target material is 0.005A/cm2~0.5A/cm2, sedimentation time is 60min~300min.
Preferably, in the step (2), operating air pressure is 1.0 × 10-1Pa~9.5 × 10-1Pa, the power of copper target material are close Degree regulation and control are in 0.1A/cm2~0.5A/cm2, sedimentation time is 20min~120min.
Preferably, before plated film, the basic unit being fixed on machine frame is delivered to the vacuum of ion plating equipment by drive device In chamber;The machine frame keeps the linear motion that speed is 1mm/min~500mm/min in coating process, controls frock The distance between base material and each target are 20mm~120mm on frame;The background vacuum of the vacuum chamber no more than 6.0 × 10-3Pa。
Compared with prior art, the advantage of the invention is that:
The LED heat radiation substrate of the present invention, relatively thin diamond-like is deposited in aluminium base layer surface using physical gas-phase deposite method Stone carbon film (DLC) layer, to substitute original insulation adhesive-layer, no viscose glue shaping LED heat radiation substrate is realized, is not dropped in insulating properties While low, the capacity of heat transmission of this layer can be greatly improved and significantly shorten heat-transfer path;And use physical gas-phase deposite method system Standby pure copper layer substitutes original current-carrying heat conduction rolling layers of copper, and production cost can be also reduced while simplifying production technology.Therefore, originally Aluminium base has without insulating cement after inventive method processing, production procedure is short, preparation cost is low, heat transfer distances are short, thermal conductivity factor The characteristic high, heat-sinking capability is strong etc., can meet the requirement of great power LED long life serve phase.
Brief description of the drawings
Fig. 1 is the cross-section morphology figure of LED heat radiation substrate prepared by embodiment 5.
Embodiment
Below in conjunction with specific preferred embodiment, the invention will be further described, but not thereby limiting the invention Protection domain.
The filming equipment that embodiment 1~6 uses is continous way ion plating equipment, and the vacuum chamber of the ion plating equipment includes At least two working vacuum chambers and the multiple auxiliary vacuum chambers for being connected to the working vacuum chamber both sides, it is described two High purity solid carbon target material and copper target material are respectively arranged with working vacuum chamber and all kinds of working gas can be passed through, insertion is whole true Plenum chamber is horizontally disposed machine frame, and drive device is connected with the machine frame.
Embodiment 1:
The preparation method of great power LED heat-radiating substrate of the present invention, by ion plating in substrate surface deposition without viscous Glue heat superconducting composite coating, specifically includes following steps:
Step 1:It is aluminium base base material to choose 1000 line aluminium alloys, cleaning treatment before being carried out to base material;
Step 2:Cleaned base material before step 1 is positioned on machine frame, delivered to base material by drive device In the vacuum chamber of ion plating equipment;The machine frame keeps the speed to be in without viscose glue heat superconducting composite coating preparation process 10mm/min linear motion, it is 30mm to control the distance between matrix and each target on machine frame;To whole vacuum chamber Vacuumized, the background vacuum of working vacuum chamber is not more than 6.0 × 10-3Pa。
Step 3:In LED DLC insulating barriers are deposited with aluminium base plate surface
Argon gas and alkanes (CH will be continually fed into working vacuum chamber4) mixed gas, wherein, alkanes gas point Press as 80%, and ensure that the operating air pressure of working vacuum chamber is 1.0 × 10-1Pa;
The power density of carbon target material is regulated and controled in 0.45A/cm2In the range of, sedimentation time 270min.
Step 4:Fine copper current-carrying heat-conducting layer is deposited in DLC surface of insulating layer
Argon gas is continually fed into as working gas using in working vacuum chamber, and ensures the operating air pressure of working vacuum chamber For 1.0 × 10-1Pa;Plasma electrical source is then turned on after base material synchronization radical occlusion device is first enabled in this step, to realize that DLC insulate The local copper-plating technique of layer surface.
The power density of copper target material is regulated and controled in 0.4A/cm2In the range of, sedimentation time 120min.
Aluminium base surface manufactured in the present embodiment without viscose glue heat superconducting composite coating (DLC insulating barriers+fine copper current-carrying heat conduction Layer) gross thickness be 88 μm, wherein DLC thickness of insulating layer be 48 μm, fine copper current-carrying heat-conducting layer thickness be 40 μm.
Embodiment 2:
The preparation method of great power LED heat-radiating substrate of the present invention, by ion plating in substrate surface deposition without viscous Glue heat superconducting composite coating, specifically includes following steps:
Step 1:It is aluminium base base material to choose 1000 line aluminium alloys, cleaning treatment before being carried out to base material;
Step 2:Cleaned base material before step 1 is positioned on machine frame, delivered to base material by drive device In the vacuum chamber of ion plating equipment;The machine frame keeps the speed to be in without viscose glue heat superconducting composite coating preparation process 80mm/min linear motion, it is 45mm to control the distance between matrix and each target on machine frame;To whole vacuum chamber Vacuumized, the background vacuum of working vacuum chamber is not more than 6.0 × 10-3Pa。
Step 3:In LED DLC insulating barriers are deposited with aluminium base plate surface
Argon gas and alkanes (C will be continually fed into working vacuum chamber2H6) mixed gas, wherein, alkanes gas point Press as 20%, and ensure that the operating air pressure of working vacuum chamber is 1.8 × 10-1Pa;
The power density of carbon target material is regulated and controled in 0.35A/cm2In the range of, sedimentation time 220min.
Step 4:Fine copper current-carrying heat-conducting layer is deposited in DLC surface of insulating layer
Argon gas is continually fed into as working gas using in working vacuum chamber, and ensures the operating air pressure of working vacuum chamber For 1.8 × 10-1Pa;
The power density of copper target material is regulated and controled in 0.5A/cm2In the range of, sedimentation time 80min.
Aluminium base surface manufactured in the present embodiment without viscose glue heat superconducting composite coating (DLC insulating barriers+fine copper current-carrying heat conduction Layer) gross thickness be 69 μm, wherein DLC thickness of insulating layer be 31 μm, fine copper current-carrying heat-conducting layer thickness be 38 μm.
Embodiment 3:
The preparation method of great power LED heat-radiating substrate of the present invention, by ion plating in substrate surface deposition without viscous Glue heat superconducting composite coating, specifically includes following steps:
Step 1:It is aluminium base base material to choose 5000 line aluminium alloys, cleaning treatment before being carried out to base material;
Step 2:Cleaned base material before step 1 is positioned on machine frame, delivered to base material by drive device In the vacuum chamber of ion plating equipment;The machine frame keeps the speed to be in without viscose glue heat superconducting composite coating preparation process 200mm/min linear motion, it is 55mm to control the distance between matrix and each target on machine frame;To whole vacuum chamber Vacuumized, the background vacuum of working vacuum chamber is not more than 6.0 × 10-3Pa。
Step 3:In LED DLC insulating barriers are deposited with aluminium base plate surface
Argon gas and alkanes (C will be continually fed into working vacuum chamber3H8) mixed gas, wherein, alkanes gas point Press as 35%, and ensure that the operating air pressure of working vacuum chamber is 9.0 × 10-1Pa;
The power density of carbon target material is regulated and controled in 0.15A/cm2In the range of, sedimentation time 220min.
Step 4:Fine copper current-carrying heat-conducting layer is deposited in DLC surface of insulating layer
Argon gas is continually fed into as working gas using in working vacuum chamber, and ensures the operating air pressure of working vacuum chamber For 9.0 × 10-1Pa;Plasma electrical source is then turned on after base material synchronization radical occlusion device is first enabled in this step, to realize that DLC insulate The local copper-plating technique of layer surface.
The power density of copper target material is regulated and controled in 0.1A/cm2In the range of, sedimentation time 110min.
Aluminium base surface manufactured in the present embodiment without viscose glue heat superconducting composite coating (DLC insulating barriers+fine copper current-carrying heat conduction Layer) gross thickness be 52 μm, wherein DLC thickness of insulating layer be 28 μm, fine copper current-carrying heat-conducting layer thickness be 24 μm.
Embodiment 4:
The preparation method of great power LED heat-radiating substrate of the present invention, by ion plating in substrate surface deposition without viscous Glue heat superconducting composite coating, specifically includes following steps:
Step 1:It is aluminium base base material to choose 5000 line aluminium alloys, cleaning treatment before being carried out to base material;
Step 2:Cleaned base material before step 1 is positioned on machine frame, delivered to base material by drive device In the vacuum chamber of ion plating equipment;The machine frame keeps the speed to be in without viscose glue heat superconducting composite coating preparation process 200mm/min linear motion, it is 65mm to control the distance between matrix and each target on machine frame;To whole vacuum chamber Vacuumized, the background vacuum of working vacuum chamber is not more than 6.0 × 10-3Pa。
Step 3:In LED DLC insulating barriers are deposited with aluminium base plate surface
Argon gas and alkanes (C will be continually fed into working vacuum chamber3H8) mixed gas, wherein, alkanes gas point Press as 40%, and ensure that the operating air pressure of working vacuum chamber is 3.0 × 10-1Pa;
The power density of carbon target material is regulated and controled in 0.35A/cm2In the range of, sedimentation time 150min.
Step 4:Fine copper current-carrying heat-conducting layer is deposited in DLC surface of insulating layer
Argon gas is continually fed into as working gas using in working vacuum chamber, and ensures the operating air pressure of working vacuum chamber For 3.0 × 10-1Pa;
The power density of copper target material is regulated and controled in 0.15A/cm2In the range of, sedimentation time 60min.
Aluminium base surface manufactured in the present embodiment without viscose glue heat superconducting composite coating (DLC insulating barriers+fine copper current-carrying heat conduction Layer) gross thickness be 43 μm, wherein DLC thickness of insulating layer be 22 μm, fine copper current-carrying heat-conducting layer thickness be 21 μm.
Embodiment 5:
The preparation method of great power LED heat-radiating substrate of the present invention, by ion plating in substrate surface deposition without viscous Glue heat superconducting composite coating, specifically includes following steps:
Step 1:It is aluminium base base material to choose 6000 line aluminium alloys, cleaning treatment before being carried out to base material;
Step 2:Cleaned base material before step 1 is positioned on machine frame, delivered to base material by drive device In the vacuum chamber of ion plating equipment;The machine frame keeps the speed to be in without viscose glue heat superconducting composite coating preparation process 400mm/min linear motion, it is 120mm to control the distance between matrix and each target on machine frame;To whole vacuum chamber Room is vacuumized, and the background vacuum of working vacuum chamber is not more than 6.0 × 10-3Pa。
Step 3:In LED DLC insulating barriers are deposited with aluminium base plate surface
Argon gas and alkanes (C will be continually fed into working vacuum chamber2H6) mixed gas, wherein, alkanes gas point Press as 50%, and ensure that the operating air pressure of working vacuum chamber is 4.0 × 10-1Pa;
The power density of carbon target material is regulated and controled in 0.33A/cm2In the range of, sedimentation time 90min.
Step 4:Fine copper current-carrying heat-conducting layer is deposited in DLC surface of insulating layer
Argon gas is continually fed into as working gas using in working vacuum chamber, and ensures the operating air pressure of working vacuum chamber For 4.0 × 10-1Pa;Plasma electrical source is then turned on after base material synchronization radical occlusion device is first enabled in this step, to realize that DLC insulate The local copper-plating technique of layer surface.
The power density of copper target material is regulated and controled in 0.25A/cm2In the range of, sedimentation time 40min.
Aluminium base surface manufactured in the present embodiment without viscose glue heat superconducting composite coating (DLC insulating barriers+fine copper current-carrying heat conduction Layer) gross thickness be 31 μm, wherein DLC thickness of insulating layer be 16 μm, fine copper current-carrying heat-conducting layer thickness be 15 μm.
The Cross Section Morphology without viscose glue heat superconducting composite coating on aluminium base surface manufactured in the present embodiment as shown in figure 1, from It can be seen that in the figure, the composite coating is made up of DLC insulating barriers and fine copper current-carrying heat-conducting layer two parts, and composite coating gross thickness is 31μm;Composite coating Cross Section Morphology is overall fine and close, the defects of not seeing hole, while coating is well combined with matrix.
Embodiment 6:
The preparation method of great power LED heat-radiating substrate of the present invention, by ion plating in substrate surface deposition without viscous Glue heat superconducting composite coating, specifically includes following steps:
Step 1:It is aluminium base base material to choose 6000 line aluminium alloys, cleaning treatment before being carried out to base material;
Step 2:Cleaned base material before step 1 is positioned on machine frame, delivered to base material by drive device In the vacuum chamber of ion plating equipment;The machine frame keeps the speed to be in without viscose glue heat superconducting composite coating preparation process 480mm/min linear motion, it is 95mm to control the distance between matrix and each target on machine frame;To whole vacuum chamber Vacuumized, the background vacuum of working vacuum chamber is not more than 6.0 × 10-3Pa。
Step 3:In LED DLC insulating barriers are deposited with aluminium base surface
Argon gas and alkanes (CH will be continually fed into working vacuum chamber4) mixed gas, wherein, alkanes gas point Press as 60%, and ensure that the operating air pressure of working vacuum chamber is 4.8 × 10-1Pa;
The power density of carbon target material is regulated and controled in 0.28A/cm2In the range of, sedimentation time 110min.
Step 4:Fine copper current-carrying heat-conducting layer is deposited in DLC surface of insulating layer
Argon gas is continually fed into as working gas using in working vacuum chamber, and ensures the operating air pressure of working vacuum chamber For 4.8 × 10-1Pa;
The power density of copper target material is regulated and controled in 0.16A/cm2In the range of, sedimentation time 55min.
Aluminium base surface manufactured in the present embodiment without viscose glue heat superconducting composite coating (DLC insulating barriers+fine copper current-carrying heat conduction Layer) gross thickness be 35 μm, wherein DLC thickness of insulating layer be 17 μm, fine copper current-carrying heat-conducting layer thickness be 18 μm.
LED heat radiation substrate prepared by the present invention has without insulating cement, production procedure is short, preparation cost is low, heat transfer distances The characteristic short, thermal conductivity factor is high, heat-sinking capability is strong etc., can meet the requirement of great power LED long life serve phase.
It is described above, only it is several embodiments of the application, any type of limitation is not done to the application, although this Shen Please with preferred embodiment disclose as above, but and be not used to limit the application, any person skilled in the art, do not taking off In the range of technical scheme, make a little variation using the technology contents of the disclosure above or modification is equal to Case study on implementation is imitated, is belonged in the range of technical scheme.

Claims (10)

1. a kind of LED heat radiating materials surface is without viscose glue heat superconducting composite coating, including the thermally conductive insulating layer being covered on substrate layer And it is covered in the circuit layer in thermally conductive insulating layer, it is characterised in that the thermally conductive insulating layer is diamond-like-carbon film layer, described Circuit layer is pure copper layer.
2. LED heat radiating materials surface according to claim 1 is without viscose glue heat superconducting composite coating, it is characterised in that described The thickness of the diamond-like-carbon film layer is 15 μm~50 μm, and the thickness of the pure copper layer is 15 μm~40 μm.
3. LED heat radiating materials surface according to claim 2 is without viscose glue heat superconducting composite coating, it is characterised in that described Pure copper layer all standing is in diamond-like-carbon film surface or local complexity in diamond-like-carbon film surface.
4. a kind of LED heat radiation substrate, including substrate layer and be covered on substrate layer as described in any one of claims 1 to 3 LED heat radiating materials surface without viscose glue heat superconducting composite coating.
5. LED heat radiation substrate according to claim 4, it is characterised in that the substrate layer is metal-based layer.
6. LED heat radiation substrate according to claim 5, it is characterised in that the metal-based layer is aluminum base layer, the aluminium base Layer material is one kind in 1000 systems, 5000 systems and 6000 line aluminium alloys.
7. a kind of preparation method of LED heat radiation substrate as described in claim 4 or 5, comprises the following steps:
(1) using carbon target material as evaporation source, using the mixed gas of argon gas and alkanes gas as working gas, adopt under vacuum With ion plating one layer of diamond-like-carbon film layer is deposited in base material layer surface;
(2) using copper target material as evaporation source, using argon gas as working gas, under vacuum using ion plating in DLC Carbon film layer surface deposits one layer of pure copper layer.
8. the preparation method of LED heat radiation substrate according to claim 7, it is characterised in that in the step (1), work Air pressure is 1.0 × 10-1Pa~9.5 × 10-1Pa, alkanes partial pressure≤80%.
9. the preparation method of LED heat radiation substrate according to claim 8, it is characterised in that in the step (1), carbon target The power density of material is 0.005A/cm2~0.5A/cm2, sedimentation time is 60min~300min.
10. the preparation method of the LED heat radiation substrate according to any one of claim 7~9, it is characterised in that the step (2) in, operating air pressure is 1.0 × 10-1Pa~9.5 × 10-1Pa, the power density of copper target material regulate and control in 0.1A/cm2~0.5A/ cm2, sedimentation time is 20min~120min.
CN201710889868.5A 2017-09-27 2017-09-27 L ED heat dissipation substrate surface adhesive-free super-heat-conduction composite coating, L ED heat dissipation substrate and preparation method thereof Pending CN107642767A (en)

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CN109611702A (en) * 2019-01-16 2019-04-12 上海大学 A kind of underwater illuminating device
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Application publication date: 20180130