CN107632574A - A kind of distribution line automation process line control system and method - Google Patents

A kind of distribution line automation process line control system and method Download PDF

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Publication number
CN107632574A
CN107632574A CN201710953058.1A CN201710953058A CN107632574A CN 107632574 A CN107632574 A CN 107632574A CN 201710953058 A CN201710953058 A CN 201710953058A CN 107632574 A CN107632574 A CN 107632574A
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China
Prior art keywords
control system
wire
peeling
plc
control
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Granted
Application number
CN201710953058.1A
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Chinese (zh)
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CN107632574B (en
Inventor
王海磊
戚晖
刘伟生
赵玉良
阮鹏程
刘继志
许玮
慕世友
李超英
傅孟潮
李建祥
赵金龙
郭锐
吴观斌
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State Grid Intelligent Technology Co Ltd
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State Grid Corp of China SGCC
Electric Power Research Institute of State Grid Shandong Electric Power Co Ltd
Shandong Luneng Intelligence Technology Co Ltd
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Priority to CN201710953058.1A priority Critical patent/CN107632574B/en
Publication of CN107632574A publication Critical patent/CN107632574A/en
Application granted granted Critical
Publication of CN107632574B publication Critical patent/CN107632574B/en
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Abstract

The invention discloses distribution line automation process line control system and method.Wherein the system includes:Process line, separate wire pull-in control system, wire cutting-off controlling system, wire peeling control system, conductor compression jointing control system and wire bending control system are disposed with according to manufacturing procedure thereon;Wire pull-in control system, wire cutting-off controlling system, wire peeling control system, conductor compression jointing control system and wire bending control system are connected with master control dispatching system respectively.

Description

A kind of distribution line automation process line control system and method
Technical field
The invention belongs to process line control field, more particularly to a kind of automation process line control of distribution line System and method.
Background technology
Distribution line (English:Distribution circuit) refer to be sent to distribution transformer from step-down substation electric power The electric power of distribution substation is sent to the circuit with electric unit by device.Distribution circuit electric voltage is 3.6kV~40.5kV, claims high pressure to match somebody with somebody Electric line;Distribution voltage is no more than 1kV, frequency is no more than 1000Hz, direct current is no more than 1500V, claims low-voltage distributing line.Distribution The construction requirements of circuit are safe and reliable, keep power supply continuity, reduce line loss, improve power transmission efficiency, ensure the quality of power supply Well.
At present, the batch production processing of distribution line is widely used, and core work is processed for lead wire, master operation Have:Wire traction, wire cut-out, wire peeling, conductor compression jointing and wire bending.The processing of above-mentioned each process is still with craft Based on operation, operating personnel's quantity is more, efficiency is low, operating type is original.The research and development of distribution line automatically processing device into For the active demand of production unit.
The content of the invention
In order to solve the deficiencies in the prior art, the first object of the present invention is to provide a kind of distribution line automation processing stream Waterline control system, the system use pipeline system, and whole process automatically completes, and can reduce working strength, section About human cost.
A kind of distribution line automation process line control system of the present invention, including:Process line, the processing Be disposed with streamline according to manufacturing procedure separate wire pull-in control system, wire cutting-off controlling system, Wire peeling control system, conductor compression jointing control system and wire bending control system;
Wire pull-in control system, wire cutting-off controlling system, wire peeling control system, conductor compression jointing control system and Wire bending control system is connected with master control dispatching system respectively;The master control dispatching system, is configured as:
Set wire pull-in control system, wire cutting-off controlling system, wire peeling control system, conductor compression jointing control system The order of work and relevant parameter of system and wire bending control system;
According to the order of work and relevant parameter of setting, send control instruction to each control system successively and add to realize Work flowing water task;Meanwhile during corresponding control system is run, the running state information of corresponding control system is received, and Relatively judge whether corresponding control system breaks down to respective normal operating condition, if so, then according to current operating conditions Carry out failure judgement type and transfer the corresponding failure processing strategy to prestore to carry out handling failure;Otherwise, processing flowing water is continued executing with Task.
Further, the wire pull-in control system includes the first PLC, and first PLC is with compiling Code device and wire traction electric machine driver are respectively connected with, and the wire traction electric machine driver is connected with wire traction electric machine.
Further, the wire cutting-off controlling system includes the second PLC, and second PLC is with cutting Disconnected hydraulic cylinder servo-driver is connected, and the cut-out hydraulic cylinder servo-driver is connected with cut-out hydraulic cylinder.
Further, the wire peeling control system includes the 3rd PLC, the 3rd PLC and pressure Cutter mechanism motor driver, peeling procedure motor driver and feed mechanism motor driver are respectively connected with, the press cutter mechanism Motor driver, peeling procedure motor driver and feed mechanism motor driver respectively with press cutter mechanism motor, peeling procedure Motor corresponds to feed mechanism motor to be connected.
Further, the conductor compression jointing control system includes the 4th PLC, the 4th PLC and pressure Force snesor and crimping hydraulic cylinder servo-driver are respectively connected with, and the crimping hydraulic cylinder servo-driver is with crimping hydraulic cylinder phase Even.
Further, the wire bending control system includes the 5th PLC, and the 5th PLC passes through Magnetic valve and bending cylinders.
Further, the master control dispatching system is cut off by EtherCAT buses and wire pull-in control system, wire Control system, wire peeling control system, conductor compression jointing control system and wire bending control system are respectively connected with.
Further, the wire pull-in control system, wire cutting-off controlling system, wire peeling control system, wire There is single power module to be powered for corresponding control system respectively for crimping control system and wire bending control system.
The second object of the present invention is to provide a kind of control method of distribution line automation process line control system.
The control method of the distribution line automation process line control system of the present invention, including:
Master control dispatching system setting wire pull-in control system, wire cutting-off controlling system, wire peeling control system, lead The order of work and relevant parameter of wire crimp control system and wire bending control system;
According to the order of work and relevant parameter of setting, master control dispatching system sends control to each control system successively Instruction processes flowing water task to realize;Meanwhile during corresponding control system is run, receive the operation of corresponding control system Status information, and relatively judge whether corresponding control system breaks down to respective normal operating condition, if so, then according to working as Preceding running status carrys out failure judgement type and transfers the corresponding failure processing strategy to prestore to carry out handling failure;Otherwise, continue to hold Row processing flowing water task.
Further, wire pull-in control system, wire cutting-off controlling system, wire peeling control system, conductor compression jointing The running state information of control system and wire bending control system is sent to master control dispatching system by EtherCAT buses.
Compared with prior art, the beneficial effects of the invention are as follows:
(1) present invention uses pipeline system, and whole process automatically completes, and reduces working strength, saves Human cost.
(2) present invention is designed and developed based on EtherCAT bussing techniques, and data transfer is stable, strong antijamming capability.
(3) present invention uses high-precision positional information measurement sensor, improves the accuracy of position sampling, realizes Accurate control.
(4) present invention uses PLC, and PLC control program was controlled within 1ms, carried by optimization, scan period The high response speed of system, ensures system steady operation.
Brief description of the drawings
The Figure of description for forming the part of the application is used for providing further understanding of the present application, and the application's shows Meaning property embodiment and its illustrate be used for explain the application, do not form the improper restriction to the application.
Fig. 1 is a kind of distribution line automation process line control system;
Fig. 2 is master control dispatching system composition;
Fig. 3 is wire pull-in control system composition;
Fig. 4 is wire cutting-off controlling system composition;
Fig. 5 is wire peeling control system composition;
Fig. 6 is conductor compression jointing control system composition;
Fig. 7 is wire bending control system composition;
Fig. 8 is the control method flow chart of distribution line automation process line control system.
Embodiment
It is noted that described further below is all exemplary, it is intended to provides further instruction to the application.It is unless another Indicate, all technologies used herein and scientific terminology are with usual with the application person of an ordinary skill in the technical field The identical meanings of understanding.
It should be noted that term used herein above is merely to describe embodiment, and be not intended to restricted root According to the illustrative embodiments of the application.As used herein, unless the context clearly indicates otherwise, otherwise singulative It is also intended to include plural form, additionally, it should be understood that, when in this manual using term "comprising" and/or " bag Include " when, it indicates existing characteristics, step, operation, device, component and/or combinations thereof.
Fig. 1 is a kind of distribution line automation process line control system.
As shown in figure 1, a kind of distribution line automation process line control system of the present invention, including:Process flowing water Line, separate wire pull-in control system is disposed with according to manufacturing procedure on the process line, wire is cut Disconnected control system, wire peeling control system, conductor compression jointing control system and wire bending control system;
Wire pull-in control system, wire cutting-off controlling system, wire peeling control system, conductor compression jointing control system and Wire bending control system is connected with master control dispatching system respectively;The master control dispatching system, is configured as:
Set wire pull-in control system, wire cutting-off controlling system, wire peeling control system, conductor compression jointing control system The order of work and relevant parameter of system and wire bending control system;
According to the order of work and relevant parameter of setting, send control instruction to each control system successively and add to realize Work flowing water task;Meanwhile during corresponding control system is run, the running state information of corresponding control system is received, and Relatively judge whether corresponding control system breaks down to respective normal operating condition, if so, then according to current operating conditions Carry out failure judgement type and transfer the corresponding failure processing strategy to prestore to carry out handling failure;Otherwise, processing flowing water is continued executing with Task.
In specific implementation, as shown in Fig. 2 master control dispatching system includes total PLC, total PLC with Display module is connected.
Wherein, display module can be realized using touch-screen.
As shown in figure 3, the wire pull-in control system includes the first PLC, first PLC is with compiling Code device and wire traction electric machine driver are respectively connected with, and the wire traction electric machine driver is connected with wire traction electric machine.
Wherein, encoder can be realized using incremental encoder.
It should be noted that wire pull-in control system can also be realized using hydraulic unit driver and hydraulic cylinder.
As shown in figure 4, the wire cutting-off controlling system includes the second PLC, second PLC is with cutting Disconnected hydraulic cylinder servo-driver is connected, and the cut-out hydraulic cylinder servo-driver is connected with cut-out hydraulic cylinder.
It should be noted that wire cutting-off controlling system can also be realized using motor driver and corresponding motor.
As shown in figure 5, the wire peeling control system includes the 3rd PLC, the 3rd PLC and pressure Cutter mechanism motor driver, peeling procedure motor driver and feed mechanism motor driver are respectively connected with, the press cutter mechanism Motor driver, peeling procedure motor driver and feed mechanism motor driver respectively with press cutter mechanism motor, peeling procedure Motor corresponds to feed mechanism motor to be connected.
It should be noted that wire peeling control system can also be realized using hydraulic unit driver and hydraulic cylinder.
As shown in fig. 6, the conductor compression jointing control system includes the 4th PLC, the 4th PLC and pressure Force snesor and crimping hydraulic cylinder servo-driver are respectively connected with, and the crimping hydraulic cylinder servo-driver is with crimping hydraulic cylinder phase Even.
It should be noted that conductor compression jointing control system can also be realized using motor driver and corresponding motor.
As shown in fig. 7, the wire bending control system includes the 5th PLC, the 5th PLC passes through Magnetic valve and bending cylinders.
It should be noted that wire bending control system, which can also use, states the 5th PLC and corresponding motor mechanism phase Even.
In specific implementation, the master control dispatching system passes through EtherCAT buses and wire pull-in control system, wire Cutting-off controlling system, wire peeling control system, conductor compression jointing control system and wire bending control system are respectively connected with.
And the wire pull-in control system, wire cutting-off controlling system, wire peeling control system, conductor compression jointing control There is single power module to be powered for corresponding control system respectively for system processed and wire bending control system.
Fig. 8 is the control method flow chart of distribution line automation process line control system.
As shown in figure 8, the control method of the distribution line automation process line control system of the present invention, including:
Master control dispatching system setting wire pull-in control system, wire cutting-off controlling system, wire peeling control system, lead The order of work and relevant parameter of wire crimp control system and wire bending control system;
According to the order of work and relevant parameter of setting, master control dispatching system sends control to each control system successively Instruction processes flowing water task to realize;Meanwhile during corresponding control system is run, receive the operation of corresponding control system Status information, and relatively judge whether corresponding control system breaks down to respective normal operating condition, if so, then according to working as Preceding running status carrys out failure judgement type and transfers the corresponding failure processing strategy to prestore to carry out handling failure;Otherwise, continue to hold Row processing flowing water task.
Wherein, wire pull-in control system, wire cutting-off controlling system, wire peeling control system, conductor compression jointing control The running state information of system and wire bending control system is sent to master control dispatching system by EtherCAT buses.
In the present invention, master control dispatching system is responsible for calculating the operational factor of each system, monitoring streamline running status And handle the bug of streamline.Master control dispatching system obtains arrange parameter by touch-screen, calculates and sets wire to draw The wire diameter of control system, drawing length, hauling speed, the wire diameter of wire cutting-off controlling system, cut-off velocity, wire The wire diameter of peeling control system, peeling mode, peeling length, the wire diameter of conductor compression jointing control system, terminal types, The parameter such as maximum crimp force, the bending speed of wire bending control system, bending set time.
After master control dispatching system calculates and sets up the parameter of above-mentioned each system, by EtherCAT buses by flowing water Linear system system is arranged to start-up mode, and wire pull-in control system completes wire traction work according to the parameter of setting;Then will be complete Wire cutting-off controlling system is sent into signal;Wire cutting-off controlling system completes wire cut-out work according to the parameter of setting, Then complete signal and be sent to wire peeling control system, wire peeling control system completes rosser according to the parameter of setting Make, then will complete signal and be sent to conductor compression jointing control system;Conductor compression jointing control system is completed to lead according to the parameter of setting Wire crimp works, and then will complete signal and is sent to wire bending control system;Wire bending control system is according to arrange parameter Complete wire bending work.Above-mentioned each system by operational factor all by EtherCAT bus transfers to master control dispatching system, Master control dispatching system is monitored according to transmission data to each system.
(1) wire pull-in control system returns to master control dispatching system abnormal failure and includes wire traction electric machine excessively stream, leads The failures such as line traction electric machine driver is under-voltage, incremental encoder broken string.
For wire traction electric machine over current fault, master control dispatching system can send reduction current-order and give wire traction control System, when reduce current-order it is invalid when, master control dispatching system, which can be sent, closes the instruction of traction electric machine driver power supply to leading Line pull-in control system, and fault message is shown on the touchscreen;For wire traction electric machine driver under-voltage fault, master control is adjusted Degree system, which can be sent, restarts power module instruction, repeats aforesaid operations 3 times, if total failure still suffers from, control scheduling system can be sent out Send and close power module instruction, and show fault message on the touchscreen;For incremental encoder disconnection fault, master control scheduling System can close power module instruction, and show fault message on the touchscreen.
(2) wire cutting-off controlling system, which returns to master control dispatching system abnormal failure, includes cut-out hydraulic cylinder overload fault.
For disconnected hydraulic cylinder overload fault, master control dispatching system can send raising pressure instruction, if there are still cut-out Hydraulic cylinder overload fault, master control dispatching system can send closing cut-out hydraulic cylinder servo-driver instruction, and show on the touchscreen Show fault message.
(3) wire peeling control system, which returns to master control dispatching system abnormal failure, includes press cutter mechanism over current of motor, stripping Skin mechanism motor excessively stream, feed mechanism over current of motor, press cutter mechanism motor driver is under-voltage, peeling procedure motor driver is owed Pressure, the failure such as feed mechanism motor driver is under-voltage.
For press cutter mechanism over current of motor, peeling procedure over current of motor, feed mechanism over current of motor failure, master control scheduling system System can send reduction current-order and give wire peeling control system, and when reduction current-order is invalid, master control dispatching system can be sent out Send the instruction of the invalid motor driver power supply of out code to give wire peeling control system, and show that failure is believed on the touchscreen Breath;For press cutter mechanism motor driver is under-voltage, peeling procedure motor driver is under-voltage, feed mechanism motor driver is under-voltage, Master control dispatching system, which can be sent, restarts power module instruction, repeats aforesaid operations 3 times, if total failure still suffers from, control scheduling system System, which can be sent, closes power module instruction, and shows fault message on the touchscreen.
(4) conductor compression jointing control system, which returns to master control dispatching system abnormal failure, includes crimping cylinder pressure overload fault.
For crimping cylinder pressure overload fault, master control dispatching system can send raising pressure instruction, if there are still crimping Cylinder pressure overload fault, master control dispatching system can send closing cut-out hydraulic cylinder servo-driver instruction, and show on the touchscreen Fault message.
(5) wire bending control system return to master control dispatching system abnormal failure include magnetic valve attonity, cylinder without The failures such as action, air pressure deficiency.
For magnetic valve attonity failure, master control dispatching system, which can be sent, restarts the instruction of wire bending control system, if There are still magnetic valve attonity failure, master control dispatching system, which can be sent, closes power module instruction, and shows on the touchscreen Fault message;For cylinder attonity, air pressure deficiency failure, master control dispatching system, which can be sent, improves atmospheric pressure instruction, if There are still cylinder attonity, air pressure deficiency failure, master control dispatching system, which can be sent, closes power module instruction, and in touch-screen Upper display fault message.
Although above-mentioned the embodiment of the present invention is described with reference to accompanying drawing, model not is protected to the present invention The limitation enclosed, one of ordinary skill in the art should be understood that on the basis of technical scheme those skilled in the art are not Need to pay various modifications or deformation that creative work can make still within protection scope of the present invention.

Claims (10)

1. a kind of distribution line automates process line control system, it is characterised in that including:Process line, it is described to add Separate wire pull-in control system, wire cutting-off controlling system are disposed with work streamline according to manufacturing procedure System, wire peeling control system, conductor compression jointing control system and wire bending control system;
Wire pull-in control system, wire cutting-off controlling system, wire peeling control system, conductor compression jointing control system and wire Bending control system is connected with master control dispatching system respectively;The master control dispatching system, is configured as:
Set wire pull-in control system, wire cutting-off controlling system, wire peeling control system, conductor compression jointing control system and The order of work and relevant parameter of wire bending control system;
According to the order of work and relevant parameter of setting, control instruction is sent to each control system to realize processing stream successively Water task;Meanwhile during corresponding control system is run, receive the running state information of corresponding control system, and with it is each Relatively judge whether corresponding control system breaks down from normal operating condition, if so, then sentence according to current operating conditions Disconnected fault type simultaneously transfers the corresponding failure processing strategy progress handling failure to prestore;Otherwise, processing flowing water task is continued executing with.
2. a kind of distribution line automation process line control system as claimed in claim 1, it is characterised in that described to lead Line pull-in control system includes the first PLC, first PLC and encoder and wire traction electric machine driver It is respectively connected with, the wire traction electric machine driver is connected with wire traction electric machine.
3. a kind of distribution line automation process line control system as claimed in claim 1, it is characterised in that described to lead Line cutting-off controlling system includes the second PLC, and second PLC is connected with cut-out hydraulic cylinder servo-driver, The cut-out hydraulic cylinder servo-driver is connected with cut-out hydraulic cylinder.
4. a kind of distribution line automation process line control system as claimed in claim 1, it is characterised in that described to lead Line peeling control system includes the 3rd PLC, the 3rd PLC and press cutter mechanism motor driver, peeling machine Structure motor driver and feed mechanism motor driver are respectively connected with, the press cutter mechanism motor driver, peeling procedure motor Driver and feed mechanism motor driver phase corresponding with press cutter mechanism motor, peeling procedure motor and feed mechanism motor respectively Even.
5. a kind of distribution line automation process line control system as claimed in claim 1, it is characterised in that described to lead Wire crimp control system includes the 4th PLC, the 4th PLC and pressure sensor and crimps hydraulic cylinder servo Driver is respectively connected with, and the crimping hydraulic cylinder servo-driver is connected with crimping hydraulic cylinder.
6. a kind of distribution line automation process line control system as claimed in claim 1, it is characterised in that described to lead Line bending control system includes the 5th PLC, and the 5th PLC passes through magnetic valve and bending cylinders.
7. a kind of distribution line automation process line control system as claimed in claim 1, it is characterised in that described total Control scheduling system is by EtherCAT buses and wire pull-in control system, wire cutting-off controlling system, wire peeling control System, conductor compression jointing control system and wire bending control system are respectively connected with.
8. a kind of distribution line automation process line control system as claimed in claim 1, it is characterised in that described to lead Line pull-in control system, wire cutting-off controlling system, wire peeling control system, conductor compression jointing control system and wire bending control There is system processed single power module to be powered for corresponding control system respectively.
A kind of 9. controlling party of distribution line automation process line control system as any one of claim 1-8 Method, it is characterised in that including:
Master control dispatching system setting wire pull-in control system, wire cutting-off controlling system, wire peeling control system, wire pressure The order of work and relevant parameter of connected control system and wire bending control system;
According to the order of work and relevant parameter of setting, master control dispatching system sends control instruction to each control system successively To realize processing flowing water task;Meanwhile during corresponding control system is run, receive the running status of corresponding control system Information, and relatively judge whether corresponding control system breaks down to respective normal operating condition, if so, then according to current fortune Row state carrys out failure judgement type and transfers the corresponding failure processing strategy to prestore to carry out handling failure;Otherwise, continue executing with and add Work flowing water task.
10. the control method of distribution line automation process line control system as claimed in claim 9, its feature exist In wire pull-in control system, wire cutting-off controlling system, wire peeling control system, conductor compression jointing control system and wire The running state information of bending control system is sent to master control dispatching system by EtherCAT buses.
CN201710953058.1A 2017-10-13 2017-10-13 Automatic processing assembly line control system and method for distribution line Active CN107632574B (en)

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Application Number Priority Date Filing Date Title
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CN111558670A (en) * 2020-04-03 2020-08-21 国网浙江嘉善县供电有限公司 Automatic processing control system for electric lead

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