CN107630552A - A kind of light construction aluminum alloy mould plate - Google Patents
A kind of light construction aluminum alloy mould plate Download PDFInfo
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- CN107630552A CN107630552A CN201710991362.5A CN201710991362A CN107630552A CN 107630552 A CN107630552 A CN 107630552A CN 201710991362 A CN201710991362 A CN 201710991362A CN 107630552 A CN107630552 A CN 107630552A
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- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 14
- 238000010276 construction Methods 0.000 title claims description 12
- 238000009415 formwork Methods 0.000 claims abstract description 38
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 23
- 239000000758 substrate Substances 0.000 claims abstract description 17
- 238000009434 installation Methods 0.000 claims description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 abstract description 9
- 229910052782 aluminium Inorganic materials 0.000 abstract description 9
- 238000003466 welding Methods 0.000 abstract description 4
- 238000004140 cleaning Methods 0.000 abstract description 2
- 238000001125 extrusion Methods 0.000 abstract description 2
- 238000009419 refurbishment Methods 0.000 abstract description 2
- 230000002787 reinforcement Effects 0.000 abstract description 2
- 239000002023 wood Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009435 building construction Methods 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
本发明公开了一种轻型建筑铝合金模板,包括有面板,所述面板的左右两侧均设有侧板,所述面板设有上端板、下端板,所述面板包括有两片以上的基板,所有基板自下而上地堆叠起来,两两相邻的基板之间设有加强筋,所述基板与加强筋与侧板一体成型。本发明通过将面板设计成由多块基板和侧板构成,基板与基板之间均设置了多块加强筋板用来连接支撑加固,面板整体通过一体挤压拉伸成型,可以最大程度减少焊接加强筋,在保证铝模板强度的同时,进一步减轻了模板的重量,同时减少了焊接用量,提高了生产率,而且加强筋板设置在面板内部,即基板与基板之间,可以方便模板使用过后的后期清理,便于模板的翻新重复利用,降低运营成本。
The invention discloses a light-duty building aluminum alloy template, which includes a panel, the left and right sides of the panel are provided with side panels, the panel is provided with an upper end panel and a lower end panel, and the panel includes more than two substrates , all the substrates are stacked from bottom to top, reinforcing ribs are provided between two adjacent substrates, and the substrates, reinforcing ribs and side plates are integrally formed. In the present invention, the panel is designed to be composed of multiple base plates and side plates, and multiple rib plates are arranged between the base plate and the base plate for connection, support and reinforcement. The entire panel is formed by integral extrusion and stretching, which can minimize welding The ribs, while ensuring the strength of the aluminum formwork, further reduce the weight of the formwork, reduce the amount of welding, and improve productivity, and the ribs are arranged inside the panel, that is, between the base plate and the base plate, which can facilitate the use of the formwork. Post-cleaning facilitates the refurbishment and reuse of the formwork and reduces operating costs.
Description
技术领域technical field
本发明专利涉及建筑的技术领域,具体涉及一种铝合金的模板。The patent of the present invention relates to the technical field of construction, in particular to an aluminum alloy formwork.
背景技术Background technique
建筑模板是一种临时性支护结构,按设计要求制作,使混凝土结构、构件按规定的位置、几何尺寸成形,保持其正确位置,并承受建筑模板自重及作用在其上的外部荷载。进行模板工程的目的,是保证混凝土工程质量与施工安全、加快施工进度和降低工程成本。传统建筑模板都是使用木模板或者钢木模板、塑料模板等制作而成。使用木板既容易损坏又不防火,而且木材料易腐烂,重复使用率低,需要消耗木材资源,不利于环境保护;而用钢质则在遇水、水泥等碱性物质时容易生锈变形;而塑料模板的刚性差,易变形,且成本高。以上的种种因素都可能导致施工的不安全,同时,这类模板的使用寿命短,重量重,组装复杂,不方便操作。The building formwork is a temporary support structure, which is manufactured according to the design requirements, so that the concrete structure and components are formed according to the specified position and geometric size, maintain their correct position, and bear the self-weight of the building formwork and the external load acting on it. The purpose of formwork engineering is to ensure the quality of concrete engineering and construction safety, speed up the construction progress and reduce engineering costs. Traditional building formwork is made of wood formwork, steel-wood formwork, plastic formwork, etc. The use of wooden boards is easy to damage and not fireproof, and the wood material is perishable and has a low reuse rate, which consumes wood resources and is not conducive to environmental protection; while steel is easy to rust and deform when it encounters alkaline substances such as water and cement; However, the rigidity of the plastic formwork is poor, easily deformed, and the cost is high. All the above factors may lead to unsafe construction. At the same time, this type of formwork has short service life, heavy weight, complicated assembly and inconvenient operation.
而如今铝模板也被广泛地运用于建筑施工中,但其面板结构简单,机械性能低,受力变形大,且由于刚性问题,而需大量增加横向肋筋进行配合,同时需要加厚面板的厚度,以保证铝模板的机械强度。但是厚度越大的铝模板会导致铝模板材料成本、加工成本、运输和施工成本较高,阻碍了铝模板体系的推广应用。Nowadays, aluminum formwork is also widely used in building construction, but its panel structure is simple, its mechanical properties are low, its force deformation is large, and due to the rigidity problem, it needs a large number of transverse ribs to cooperate, and at the same time, it needs to thicken the panel. thickness to ensure the mechanical strength of the aluminum formwork. However, aluminum formwork with greater thickness will lead to higher cost of aluminum formwork materials, processing costs, transportation and construction costs, which hinders the promotion and application of aluminum formwork systems.
发明内容Contents of the invention
本发明要解决的技术问题是:提供一种强度高而且重量轻的建筑用铝合金模板结构。The technical problem to be solved by the present invention is to provide a high-strength and light-weight aluminum alloy formwork structure for construction.
本发明解决其技术问题的解决方案是:一种轻型建筑铝合金模板,包括有面板,所述面板的左右两侧均设有侧板,所述面板的上侧设有上端板、下侧设有下端板,所述上端板与下端板互为镜像对称;所述侧板与面板一体成型,所述上端板、下端板均与面板焊接成型,所述面板包括有两片以上的基板,所有基板自下而上地堆叠起来,两两相邻的基板之间设有加强筋,所述基板与加强筋与侧板一体成型。The solution of the present invention to solve the technical problem is: a light-duty building aluminum alloy formwork, including a panel, the left and right sides of the panel are provided with side panels, the upper side of the panel is provided with an upper end plate, and the lower side is provided with a There is a lower end plate, the upper end plate and the lower end plate are mirror images of each other; the side plate is integrally formed with the panel, the upper end plate and the lower end plate are welded with the panel, and the panel includes more than two substrates, all The substrates are stacked from bottom to top, and reinforcing ribs are provided between two adjacent substrates, and the substrates, reinforcing ribs and side plates are integrally formed.
作为上述技术方案的进一步改进,所述加强筋为三角形或蜂窝形或圆弧型、曲线型。As a further improvement of the above technical solution, the reinforcing ribs are triangular, honeycomb, circular, or curved.
作为上述技术方案的进一步改进,所述面板上设有螺杆孔,所述螺杆孔贯穿所有的基板,所述螺杆孔中设有加强管,所述加强管的外径与螺杆孔的内径相同,所述加强管的长度与面板的厚度相同。As a further improvement of the above technical solution, the panel is provided with a screw hole, the screw hole runs through all the substrates, a reinforcing tube is provided in the screw hole, the outer diameter of the reinforcing tube is the same as the inner diameter of the screw hole, The length of the reinforcing tube is the same as the thickness of the panel.
作为上述技术方案的进一步改进,所述侧板上设有多个安装孔。As a further improvement of the above technical solution, multiple installation holes are provided on the side plate.
作为上述技术方案的进一步改进,所述侧板上还设有多个拉片槽,所述拉片槽中设有安装孔。As a further improvement of the above technical solution, the side plate is further provided with a plurality of pull-tab grooves, and installation holes are arranged in the pull-tab grooves.
作为上述技术方案的进一步改进,所述拉片槽的长度等于侧板的高度。As a further improvement of the above technical solution, the length of the handle groove is equal to the height of the side plate.
作为上述技术方案的进一步改进,所述上端板的外端面上还设有避空结构,所述避空结构包括有V形槽与梯形槽,所述梯形槽设置在上端板的上部。As a further improvement of the above technical solution, an avoidance structure is provided on the outer end surface of the upper end plate, and the avoidance structure includes a V-shaped groove and a trapezoidal groove, and the trapezoidal groove is arranged on the upper part of the upper end plate.
本发明的有益效果是:本发明通过将面板设计成由多块基板和侧板构成,多块基板采用堆叠的形式,基板与基板之间均设置了多块加强筋板用来连接支撑加固,面板整体通过一体挤压拉伸成型,可以最大程度减少焊接加强筋,在保证铝模板强度的同时,进一步减轻了模板的重量,同时减少了焊接用量,提高了生产率,而且加强筋板设置在面板内部,即基板与基板之间,可以方便模板使用过后的后期清理,便于模板的翻新重复利用,降低运营成本。The beneficial effects of the present invention are: the present invention designs the panel to be composed of multiple base plates and side plates, the multiple base plates are stacked, and multiple rib plates are arranged between the base plate and the base plate for connection, support and reinforcement. The entire panel is formed by one-piece extrusion and stretching, which can minimize the welding ribs. While ensuring the strength of the aluminum formwork, it further reduces the weight of the formwork, reduces the amount of welding, and improves productivity. The interior, that is, between the substrate and the substrate, can facilitate the later cleaning of the formwork after use, facilitate the refurbishment and reuse of the formwork, and reduce operating costs.
附图说明Description of drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单说明。显然,所描述的附图只是本发明的一部分实施例,而不是全部实施例,本领域的技术人员在不付出创造性劳动的前提下,还可以根据这些附图获得其他设计方案和附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly describe the drawings that need to be used in the description of the embodiments. Apparently, the described drawings are only some embodiments of the present invention, not all embodiments, and those skilled in the art can obtain other designs and drawings based on these drawings without creative work.
图1是本发明的立体示意图;Fig. 1 is a schematic perspective view of the present invention;
图2是本发明的剖视图。Fig. 2 is a cross-sectional view of the present invention.
具体实施方式detailed description
以下将结合实施例和附图对本发明的构思、具体结构及产生的技术效果进行清楚、完整地描述,以充分地理解本发明的目的、特征和效果。显然,所描述的实施例只是本发明的一部分实施例,而不是全部实施例,基于本发明的实施例,本领域的技术人员在不付出创造性劳动的前提下所获得的其他实施例,均属于本发明保护的范围。另外,文中所提到的所有联接/连接关系,并非单指构件直接相接,而是指可根据具体实施情况,通过添加或减少联接辅件,来组成更优的联接结构。本发明创造中的各个技术特征,在不互相矛盾冲突的前提下可以交互组合。The idea, specific structure and technical effects of the present invention will be clearly and completely described below in conjunction with the embodiments and accompanying drawings, so as to fully understand the purpose, features and effects of the present invention. Apparently, the described embodiments are only some of the embodiments of the present invention, rather than all of them. Based on the embodiments of the present invention, other embodiments obtained by those skilled in the art without creative efforts belong to The protection scope of the present invention. In addition, all the connection/connection relationships mentioned in this article do not refer to the direct connection of components, but mean that a better connection structure can be formed by adding or reducing connection accessories according to specific implementation conditions. The various technical features in the invention can be combined interactively on the premise of not conflicting with each other.
参照图1~图2,一种轻型建筑铝合金模板,包括有面板1,所述面板1的左右两侧均设有侧板2,所述面板1的上侧设有上端板31、下侧设有下端板32,所述上端板31与下端板32互为镜像对称;所述侧板2与面板1一体成型,所述上端板31、下端板32均与面板1焊接成型,所述面板1包括有两片以上的基板11,所有基板11自下而上地堆叠起来,两两相邻的基板11之间设有加强筋12,所述基板11与加强筋12与侧板2一体成型。本发明的模板,通过改善面板的结构,利用基板与加强筋形成中空的结构,使得在保证强度的情况下,重量更轻。Referring to Figures 1 to 2, a light-duty building aluminum alloy formwork includes a panel 1, side panels 2 are provided on the left and right sides of the panel 1, an upper end panel 31 is provided on the upper side of the panel 1, and an upper end panel 31 is provided on the lower side of the panel 1. A lower end plate 32 is provided, and the upper end plate 31 and the lower end plate 32 are mirror images of each other; the side plate 2 is integrally formed with the panel 1, and the upper end plate 31 and the lower end plate 32 are welded with the panel 1, and the panel 1 Consists of more than two substrates 11, all substrates 11 are stacked from bottom to top, and reinforcing ribs 12 are provided between two adjacent substrates 11, and the substrates 11, reinforcing ribs 12 and side panels 2 are integrally formed . The formwork of the present invention improves the structure of the panel and utilizes the base plate and the reinforcing rib to form a hollow structure, so that the weight is lighter while ensuring the strength.
进一步作为优选的实施方式,所述加强筋12为三角形或蜂窝形或圆弧型、曲线型。通过改进加强筋的横截面形状,可以提高铝合金模板的强度。具体的截面形状,可以根据实际的受力情况进行改善。As a further preferred embodiment, the reinforcing rib 12 is triangular, honeycomb, circular, or curved. The strength of the aluminum alloy template can be improved by improving the cross-sectional shape of the rib. The specific cross-sectional shape can be improved according to the actual stress situation.
进一步作为优选的实施方式,所述面板1上设有螺杆孔13,所述螺杆孔13贯穿所有的基板11,所述螺杆孔13中设有加强管4,所述加强管4的外径与螺杆孔13的内径相同,所述加强管4的长度与面板1的厚度相同。该模板结构用于螺杆式铝模板系统时,可以在面板上设置螺杆孔,用来安装对拉螺杆,开螺杆孔的方式是:在面板中部的薄板及加强筋板上贯通开孔,然后在该孔处加上加强管,再焊接固定。利用加强管,不仅可以提高强度,而且可以避免在施工过程中,泥浆从螺杆孔进入到面板的内部,从而破坏面板。Further as a preferred embodiment, the panel 1 is provided with a screw hole 13, the screw hole 13 runs through all the base plates 11, the screw hole 13 is provided with a reinforcing tube 4, and the outer diameter of the reinforcing tube 4 is the same as The inner diameters of the screw holes 13 are the same, and the length of the reinforcing tube 4 is the same as the thickness of the panel 1 . When the formwork structure is used in the screw-type aluminum formwork system, screw holes can be set on the panel to install the pull screw. The way to open the screw hole is: open the hole through the thin plate and the rib plate in the middle of the panel, and then in the Add a reinforcing tube to the hole, and then weld and fix it. Utilizing the reinforcing pipe can not only improve the strength, but also prevent the mud from entering the inside of the panel from the screw hole during construction, thereby damaging the panel.
进一步作为优选的实施方式,所述侧板2上设有多个安装孔21。As a further preferred embodiment, the side plate 2 is provided with a plurality of installation holes 21 .
进一步作为优选的实施方式,所述侧板2上还设有多个拉片槽22,所述拉片槽22中设有安装孔21。当该模板结构用于拉片式铝模板系统时,可以在侧板外侧加工拉片槽,用来安装拉片。As a further preferred embodiment, the side plate 2 is further provided with a plurality of pull-tab grooves 22 , and the pull-tab grooves 22 are provided with installation holes 21 . When the formwork structure is used in the pull-tab aluminum formwork system, the pull-tab slots can be processed on the outside of the side panels to install the pull-tabs.
进一步作为优选的实施方式,所述拉片槽22的长度等于侧板2的高度。Further as a preferred embodiment, the length of the handle groove 22 is equal to the height of the side plate 2 .
进一步作为优选的实施方式,所述上端板31的外端面上还设有避空结构,所述避空结构包括有V形槽与梯形槽,所述梯形槽设置在上端板31的上部。利用避空结构,可以使得上端板在与外部连接的时候更容易拆装。As a further preferred embodiment, the outer end surface of the upper end plate 31 is further provided with a space-avoiding structure, and the space-avoiding structure includes a V-shaped groove and a trapezoidal groove, and the trapezoidal groove is arranged on the upper part of the upper end plate 31 . Utilizing the space-avoiding structure can make the upper end plate easier to disassemble when connecting with the outside.
以上对本发明的较佳实施方式进行了具体说明,但本发明创造并不限于所述实施例,熟悉本领域的技术人员在不违背本发明精神的前提下还可作出种种的等同变型或替换,这些等同的变型或替换均包含在本申请权利要求所限定的范围内。The preferred embodiments of the present invention have been described in detail above, but the invention is not limited to the described embodiments, and those skilled in the art can also make various equivalent modifications or replacements without violating the spirit of the present invention. These equivalent modifications or replacements are all within the scope defined by the claims of the present application.
Claims (7)
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| CN110886484A (en) * | 2019-12-10 | 2020-03-17 | 吉林建筑大学 | Aluminum alloy hollow template and construction method |
| CN111173259A (en) * | 2020-01-22 | 2020-05-19 | 广东亚旺模架技术有限公司 | Composite aluminum template for building |
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| CN109138405A (en) * | 2018-11-02 | 2019-01-04 | 上海杰事杰新材料(集团)股份有限公司 | A kind of building template |
| WO2020087703A1 (en) * | 2018-11-02 | 2020-05-07 | 上海杰事杰新材料(集团)股份有限公司 | Building formwork |
| CN110886484A (en) * | 2019-12-10 | 2020-03-17 | 吉林建筑大学 | Aluminum alloy hollow template and construction method |
| CN111173259A (en) * | 2020-01-22 | 2020-05-19 | 广东亚旺模架技术有限公司 | Composite aluminum template for building |
| CN114482522A (en) * | 2022-01-06 | 2022-05-13 | 陕西首铝模架科技有限公司 | Novel standard wallboard of four-groove aluminum die pull sheet system |
| CN114922411A (en) * | 2022-05-20 | 2022-08-19 | 陕西首铝模架科技有限公司 | Standard plate of galvanized steel template top plate of opposite pulling sheet system |
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Application publication date: 20180126 |