CN107461026A - A kind of new aluminum alloy pattern plate and manufacture method - Google Patents
A kind of new aluminum alloy pattern plate and manufacture method Download PDFInfo
- Publication number
- CN107461026A CN107461026A CN201710725872.8A CN201710725872A CN107461026A CN 107461026 A CN107461026 A CN 107461026A CN 201710725872 A CN201710725872 A CN 201710725872A CN 107461026 A CN107461026 A CN 107461026A
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- China
- Prior art keywords
- plate
- panel
- aluminum alloy
- alloy pattern
- side plate
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G9/00—Forming or shuttering elements for general use
- E04G9/02—Forming boards or similar elements
- E04G9/06—Forming boards or similar elements the form surface being of metal
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Floor Finish (AREA)
Abstract
The invention discloses a kind of new aluminum alloy pattern plate, include panel, side plate is equipped with left and right sides of the panel, the panel upper head plate, deep floor is additionally provided with the panel, the centre of the panel includes boss, and side reinforcing plate is also included between the panel and side plate, and the deep floor, boss, side plate, side reinforcing plate are integrally formed with panel；The end plate and panel welding fabrication.Invention further provides a kind of manufacture method for realizing new aluminum alloy pattern plate, comprise the following steps：A, by extruder, by material extruding into template bar；B, fixed length cutting is carried out to template bar using molding cutter and processes mounting groove simultaneously；C, by two end plates together with panel welding.The present invention improves the service life of aluminum alloy pattern plate, and improves the bulk strength of template, the bonding strength of panel and side plate can be improved by side reinforcing plate；Manufacture method of the present invention simultaneously, processing efficiency is improved, reduce financial cost.
Description
Technical field
Patent of the present invention is related to the technical field of building, and in particular to a kind of template of aluminium alloy.
Background technology
Building template is a kind of temporary supporting structure, is made by design requirement, makes concrete structure, component by defined
Position, physical dimension shaping, keep its correct position, and bear building template deadweight and act on external loads thereon.Enter
The purpose of row form work engineering, it is to ensure concrete engineering quality and construction safety, accelerating construction progress and reduction engineering cost.Pass
Construction in a systematic way building mould is made using plank sheathing or Steel-wood forming board, plastic formwork etc..Not only be easily damaged using plank but also
Do not prevent fires, and wood material is perishable, repeat usage is low, it is necessary to consume timber resources, is unfavorable for environmental protection；And use steel
Then get rusty easily deformation when meeting the alkaline matters such as water, cement；And the poor rigidity of plastic formwork, it is yielding, and cost is high.More than
A variety of factors may all cause the dangerous of construction, meanwhile, the service life of this class template is short, weight weight, and assembling is complicated, no
Convenient operation.
Now aluminum alloy pattern plate is also widely deployed in construction, but its panel construction is simple, and mechanical performance is low, by
Force deformation is big, and due to stiff problem, and horizontal rib need to be rolled up and coordinated, while 4~5 are also arranged on panel
Back cord is to resist the pressure of concrete.And in process of production, it is necessary to use welding procedure on a large scale, after weld formation
Aluminum alloy pattern plate easily causes stress and excessively concentrates and produce gross distortion, or because weld porosity, slag inclusion, lack of penetration etc. lack
Fall into, cause welding metal cracking or material loose, had a strong impact on product quality and performance.Further, welding also greatly increases aluminium
Template post-production re-shaping exercise amount, while at the scene in complicated construction environment, weld is easier to sealing-off situation occur, causes to pour
Build mass defect.In addition, existing aluminum alloy pattern plate material cost, processing cost, transport and construction cost are higher, aluminum dipping form plate body is hindered
The popularization and application of system.
The content of the invention
The technical problem to be solved in the present invention is：A kind of convenient, reliable aluminum alloy mould plate product is provided.
The present invention solve its technical problem solution be：A kind of new aluminum alloy pattern plate, include panel, the panel
The left and right sides is equipped with side plate, and the upside of the panel is provided with bottom plate, the upper head plate and bottom plate provided with upper head plate, downside
Specular each other；Deep floor is additionally provided with the panel, the deep floor and side plate are parallel to each other, the deep floor
Have more than two panels, the centre of the panel includes boss, and the boss is strip, the deep floor and boss up and down
Two end faces all abut with upper head plate with bottom plate respectively, and the boss is provided with multiple screw holes, the panel and side plate it
Between also include side reinforcing plate, the deep floor, boss, side plate, side reinforcing plate are integrally formed with panel；The panel
Upper and lower both sides are provided with mounting groove, and the mounting groove runs through panel and side plate, and the upper head plate 31, bottom plate pass through mounting groove and face
Plate weld is molded.
As the further improvement of above-mentioned technical proposal, the side reinforcing plate is located at the bottom of side plate, the side reinforcing plate
Cross section be straight panel shape or arc-shaped either polyline shaped.
As the further improvement of above-mentioned technical proposal, the cross section of the side reinforcing plate is straight panel shape, and the side is strengthened
The angle of plate and side plate is 30-60 °.
As the further improvement of above-mentioned technical proposal, the side plate is provided with multiple mounting holes, the outer end of the side plate
Clearance structure is additionally provided with face, the clearance structure includes V-shaped groove and dovetail groove, and the V-shaped groove is distributed in the side of mounting hole
Side, the dovetail groove are arranged on the top of side plate.
As the further improvement of above-mentioned technical proposal, the cross section of the deep floor is " people " font.
As the further improvement of above-mentioned technical proposal, the cross section of the deep floor includes body portion and two legs
Portion, the leg is curved, and the body portion is positioned at the upper end of two legs.
As the further improvement of above-mentioned technical proposal, include handle, the handle between two deep floors
Bottom surface leave described panel.
Invention further provides a kind of manufacture method for realizing new aluminum alloy pattern plate, comprise the following steps：A, by extruder,
Material extruding is drawn into the template bar of strip；B, fixed length cutting is carried out to template bar using molding cutter and processed simultaneously
Mounting groove；C, upper and lower two end plates are shelved on mounting groove, then by upper and lower end plate together with panel welding.
The beneficial effects of the invention are as follows：The present invention is by the way that panel, side plate, side reinforcing plate and deep floor are integrally drawn into
Type, reduce unnecessary welding, largely reduce use and the machining period of welding tooling, that improves aluminum alloy pattern plate uses the longevity
Order, and can improve the bulk strength of template well using deep floor and boss, can be improved by side reinforcing plate
The bonding strength of panel and side plate；Manufacture method of the present invention simultaneously, is carried out down using the length of saw blade as requested
Material processing, panel is made, so complete also to have milled out the integral channel at side plate both ends while blanking, milling is compared using sawing
Processing can improve processing efficiency, reduce financial cost.
Brief description of the drawings
Technical scheme in order to illustrate the embodiments of the present invention more clearly, make required in being described below to embodiment
Accompanying drawing is briefly described.Obviously, described accompanying drawing is the part of the embodiment of the present invention, rather than is all implemented
Example, those skilled in the art on the premise of not paying creative work, can also obtain other designs according to these accompanying drawings
Scheme and accompanying drawing.
Fig. 1 is the schematic perspective view of the present invention；
Fig. 2 is the side sectional view of the present invention；
Fig. 3 is the panel of the present invention and the scheme of installation of end plate.
Embodiment
Carried out below with reference to the design of embodiment and accompanying drawing to the present invention, concrete structure and caused technique effect clear
Chu, it is fully described by, to be completely understood by the purpose of the present invention, feature and effect.Obviously, described embodiment is this hair
Bright part of the embodiment, rather than whole embodiments, based on embodiments of the invention, those skilled in the art is not paying
The other embodiment obtained on the premise of creative work, belongs to the scope of protection of the invention.In addition, be previously mentioned in text
All connection/annexations, not singly refer to component and directly connect, and refer to be added deduct by adding according to specific implementation situation
Few couple auxiliary, to form more excellent draw bail.Each technical characteristic in the invention, in not conflicting conflict
Under the premise of can be with combination of interactions.
1~Fig. 3 of reference picture, a kind of new aluminum alloy pattern plate include panel 1, and the left and right sides of the panel 1 is equipped with side plate
2, the upside of the panel 1 is provided with upper head plate 31, downside is provided with bottom plate 32, the upper head plate 31 and bottom plate 32 mirror image each other
Symmetrically；Deep floor 11 is additionally provided with the panel 1, the deep floor 11 and side plate 2 are parallel to each other, the deep floor 11
Have more than two panels, the centre of the panel 1 includes boss 12, and the boss 12 is strip, the deep floor 11 with it is convex
Two end faces up and down of platform 12 all abut with upper head plate 31 with bottom plate 32 respectively, and the boss 12 is provided with multiple screw holes
13, side reinforcing plate 4, the deep floor 11, boss 12, side plate 2, side reinforcing plate are also included between the panel 1 and side plate 2
4 are integrally formed with panel 1；The both sides up and down of the panel 1 are provided with mounting groove 13, and the mounting groove runs through panel 1 and side plate
2, the upper head plate 31, bottom plate 32 pass through mounting groove 13 and the welding fabrication of panel 1.In traditional template, upper and lower end plate is weldering
It is connected between two side plates, which adds the difficulty of processing and installation.And in the present invention, by the way that mounting groove 13 is run through into face
Plate and side plate, then make it that end plate covers two side plates and panel simultaneously up and down, this, simplifies the installation of end plate, improve
The production efficiency of template.Described end plate up and down is arranged on the upper and lower ends of panel, end plate three parts with panel respectively：Add
Strong floor, two side plates, panels are welded and fixed.There is provided boss between in the panel to be thickeied, the length of boss and face
Plate equal length, is disposed with screw hole on support panel intermediate lands, described screw hole be for installing screw rod through walls,
When progress cement pours in engineering, panel stress deformation can be prevented by installing screw rod through walls, and be increased between side plate and panel
One side reinforcing plate 4, play a part of a support using side reinforcing plate, while cause when being integrally formed, shaping
Better quality.
Preferred embodiment is further used as, the side reinforcing plate 4 is located at the bottom of side plate 2, the side reinforcing plate 4
Cross section is straight panel shape or arc-shaped either polyline shaped.The shape of cross section of side reinforcing plate can be according to the shape of actual product
Structure and determine.
It is further used as preferred embodiment, the cross section of the side reinforcing plate 4 is straight panel shape, the side reinforcing plate 4
Angle with side plate 2 is 30-60 °.Preferably, your angle is 45 ° to side reinforcing plate with side board support frame, and the size of angle can root
Selection is designed according to the length of side plate and the width of panel.
Preferred embodiment is further used as, the side plate 2 is provided with multiple mounting holes, the outer face of the side plate 2
On be additionally provided with clearance structure, the clearance structure includes V-shaped groove and dovetail groove, and the V-shaped groove is distributed in the side of mounting hole,
The dovetail groove is arranged on the top of side plate 2.Longitudinal direction is provided with many places " V " shape groove and dovetail groove on the outside of side plate, passes through the knot of empty avoiding
Structure is designed, and the contact area of side between the adjacent two pieces of aluminum alloy pattern plates in left and right is reduced in the aluminum alloy pattern plate assembling process of Practical Project,
So that aluminum alloy pattern plate plate is easier to assemble, efficiency of assembling is improved, while save material.
Preferred embodiment is further used as, the cross section of the deep floor 11 is " people " font.Added by improving
The cross sectional shape of strong floor, the bulk strength of template can be improved.
Preferred embodiment is further used as, the cross section of the deep floor 11 includes body portion and two legs,
The leg is curved, and the body portion is positioned at the upper end of two legs.Preferably, using the shape and structure, template can be caused
Compression strength it is higher.
Preferred embodiment is further used as, includes handle between two deep floors 11, the handle
Leave described panel 1 in bottom surface.Of course, handle can also be arranged between deep floor and side plate, by by the two of handle
End is welded with side plate or deep floor respectively, and it is empty that certain holding is ergonomically left between the downside of handle and support panel
Gap, quantity and the weldering of handle are reduced while ensure that intensity of the aluminum alloy pattern plate in construction, rigidity and convey in sections and facilitate
Connect dosage.
Invention further provides a kind of manufacture method for realizing novel aluminum alloy template, comprise the following steps：A, by squeezing
Go out machine, material extruding is drawn into the template bar of strip；B, fixed length cutting and simultaneously is carried out to template bar using molding cutter
Process mounting groove；C, upper and lower two end plates are shelved on mounting groove, then by upper and lower end plate together with panel welding.
Compared to aluminum alloy mould plate processing method of the prior art, this method be exactly first by side plate, panel and
Accessory structure (such as deep floor, boss, side reinforcing plate etc.) integral extrusion forming above, what is formed out is a strip
The section bar of shape, fixed length cutting then is carried out to section bar, mounting groove is processed while cutting, facilitates follow-up weldering
Connect.
In the prior art, all can be in panel after fixed length cutting is carried out to section bar, and in order to ensure that end plate can firmly install
Upper surface process a groove, but existing groove be all between the inner surface of side plate, so as to cause processing groove when
Wait cumbersome, it is necessary to multiple feed.But in processing method of the invention, utilize the molding cutter of speciality so that cutting
Mounting groove is settled at one go processing when section bar automatically, improves production efficiency.Described molding cutter can be with rank
The cutter of scalariform, ensure when cutting knife is carried out, mounting groove can be gone out in the Surface Machining of section bar simultaneously.
The better embodiment of the present invention is illustrated above, but the invention is not limited to the implementation
Example, those skilled in the art can also make a variety of equivalent modifications on the premise of without prejudice to spirit of the invention or replace
Change, these equivalent modifications or replacement are all contained in the application claim limited range.
Claims (8)
- A kind of 1. new aluminum alloy pattern plate, it is characterised in that：Include panel (1), side plate is equipped with left and right sides of the panel (1) (2), the upside of the panel (1) is provided with upper head plate (31), downside is provided with bottom plate (32), the upper head plate (31) and bottom plate (32) specular each other；Deep floor (11) is additionally provided with the panel (1), the deep floor (11) is mutual with side plate (2) Parallel, the deep floor (11) has more than two panels, and the centre of the panel (1) includes boss (12), the boss (12) be strip, two end faces up and down of the deep floor (11) and boss (12) all respectively with upper head plate (31) and lower end Plate (32) abuts, and the boss (12) is provided with multiple screw holes (13), also included between the panel (1) and side plate (2) Side reinforcing plate (4), the deep floor (11), boss (12), side plate (2), side reinforcing plate (4) are integrally formed with panel (1)； The both sides up and down of the panel (1) are provided with mounting groove, and the mounting groove is through panel (1) and side plate (2), the upper head plate (31), bottom plate (32) passes through mounting groove and panel (1) welding fabrication.
- A kind of 2. new aluminum alloy pattern plate according to claim 1, it is characterised in that：The side reinforcing plate (4) is located at side plate (2) Bottom, the cross section of the side reinforcing plate (4) is straight panel shape or arc-shaped either polyline shaped.
- A kind of 3. new aluminum alloy pattern plate according to claim 2, it is characterised in that：The cross section of the side reinforcing plate (4) is Straight panel shape, the side reinforcing plate (4) and the angle of side plate (2) are 30-60 °.
- 4. new aluminum alloy pattern plate according to claim 1, it is characterised in that：The side plate (2) is provided with multiple mounting holes, institute State and clearance structure is additionally provided with the outer face of side plate (2), the clearance structure includes V-shaped groove and dovetail groove, the V-shaped groove point Cloth is arranged on the top of side plate (2) in the side of mounting hole, the dovetail groove.
- 5. new aluminum alloy pattern plate according to claim 1, it is characterised in that：The cross section of the deep floor (11) is " people " Font.
- 6. new aluminum alloy pattern plate according to claim 5, it is characterised in that：The cross section of the deep floor (11) includes Body portion and two legs, the leg is curved, and the body portion is positioned at the upper end of two legs.
- 7. new aluminum alloy pattern plate according to claim 1, it is characterised in that：Include between two deep floors (11) Described panel (1) is left in handle, the bottom surface of the handle.
- A kind of 8. manufacture method for realizing the new aluminum alloy pattern plate as described in above-mentioned claim 1-7 any one, it is characterised in that： Comprise the following steps：A, by extruder, material extruding is drawn into the template bar of strip；B, fixed length cutting is carried out to template bar using molding cutter and processes mounting groove simultaneously；C, upper and lower two end plates are shelved on mounting groove, then by upper and lower end plate together with panel welding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710725872.8A CN107461026A (en) | 2017-08-22 | 2017-08-22 | A kind of new aluminum alloy pattern plate and manufacture method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710725872.8A CN107461026A (en) | 2017-08-22 | 2017-08-22 | A kind of new aluminum alloy pattern plate and manufacture method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107461026A true CN107461026A (en) | 2017-12-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710725872.8A Pending CN107461026A (en) | 2017-08-22 | 2017-08-22 | A kind of new aluminum alloy pattern plate and manufacture method |
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| Country | Link |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108637698A (en) * | 2018-05-14 | 2018-10-12 | 广东斯丹诺机械有限公司 | A kind of Automatic production line of aluminum template |
| CN109551184A (en) * | 2018-12-25 | 2019-04-02 | 厦门航天思尔特机器人系统股份公司 | A kind of aluminum dipping form board production technology |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20020117603A1 (en) * | 2001-02-23 | 2002-08-29 | Mccracken Robert | Bearing block for alignment and handling of concrete forms |
| CN202500324U (en) * | 2012-03-13 | 2012-10-24 | 黄国威 | Aluminum alloy template |
| CN206110650U (en) * | 2016-09-13 | 2017-04-19 | 中铁建设集团有限公司 | Assembled aluminum alloy compound template |
| CN206397115U (en) * | 2016-12-25 | 2017-08-11 | 江西志特新材料股份有限公司 | A kind of aluminum alloy mould plate carries the positioning section bar of double T words reinforcements plus screw rod |
| CN207314821U (en) * | 2017-08-22 | 2018-05-04 | 南方风机股份有限公司 | A kind of new aluminum alloy pattern plate |
-
2017
- 2017-08-22 CN CN201710725872.8A patent/CN107461026A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20020117603A1 (en) * | 2001-02-23 | 2002-08-29 | Mccracken Robert | Bearing block for alignment and handling of concrete forms |
| CN202500324U (en) * | 2012-03-13 | 2012-10-24 | 黄国威 | Aluminum alloy template |
| CN206110650U (en) * | 2016-09-13 | 2017-04-19 | 中铁建设集团有限公司 | Assembled aluminum alloy compound template |
| CN206397115U (en) * | 2016-12-25 | 2017-08-11 | 江西志特新材料股份有限公司 | A kind of aluminum alloy mould plate carries the positioning section bar of double T words reinforcements plus screw rod |
| CN207314821U (en) * | 2017-08-22 | 2018-05-04 | 南方风机股份有限公司 | A kind of new aluminum alloy pattern plate |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108637698A (en) * | 2018-05-14 | 2018-10-12 | 广东斯丹诺机械有限公司 | A kind of Automatic production line of aluminum template |
| CN109551184A (en) * | 2018-12-25 | 2019-04-02 | 厦门航天思尔特机器人系统股份公司 | A kind of aluminum dipping form board production technology |
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