CN107626752A - Correction method for roll pass station - Google Patents
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Abstract
本发明涉及一种轧辊孔型站校正方法。包括如下步骤:将孔型验头的4个平面用划针刻画出中心线,清洗、检查各部件,检测并调整标准机架;重复测量、调整,直至定位块与滑轨之间间隙≤0.02mm,标准机架镗孔轴线方向水平度≤0.02mm/m;对标准机架与轧辊孔型站中心线的重合度误差X、Y测量,若满足下式:即为合格,反之计算滑轨与定位块底下调整垫片厚度;用绘图软件在图面上直接地、精确地标注出需要加减垫片的厚度,依据结果,在滑轨与定位板下方加减垫片;重复上述步骤,直至精度到达要求。省去了测量计算中的繁琐步骤,提高了轧辊孔型站校正的工作效率,提高了轧辊机架的精度,从而提高了无缝钢管的产品质量。
The invention relates to a roll pass station calibration method. It includes the following steps: draw the center line of the four planes of the hole type inspection head with a stylus, clean and check each part, detect and adjust the standard frame; repeat the measurement and adjustment until the gap between the positioning block and the slide rail is ≤0.02 mm, the levelness of the bore axis of the standard rack is ≤0.02mm/m; when measuring the coincidence error X and Y of the center line of the standard rack and the roll pass station, if the following formula is satisfied: It is qualified, otherwise calculate the thickness of the gasket under the slide rail and the positioning block; use the drawing software to directly and accurately mark the thickness of the gasket that needs to be added or subtracted on the drawing, and add or subtract the thickness of the gasket under the slide rail and the positioning plate according to the result. Subtract the shim; repeat the above steps until the accuracy meets the requirements. The cumbersome steps in the measurement and calculation are omitted, the work efficiency of the roll pass station correction is improved, the accuracy of the roll stand is improved, and the product quality of the seamless steel pipe is improved.
Description
技术领域technical field
本发明涉及轧机校正方法领域,尤其涉及一种轧辊孔型站校正方法The invention relates to the field of rolling mill calibration methods, in particular to a roll pass station calibration method
背景技术Background technique
PQF连轧机是三辊连续式热轧无缝钢管轧机,轧辊孔型站是一台用来检测连轧辊机架上的三个轧辊封闭的孔型是否满足轧制工艺要求的专用检测设备。连轧辊机架孔型精度的优劣直接影响无缝钢管的产品质量,而轧辊孔型站是检验连轧辊机架的轧制孔型是否合格的关键设备,因此轧辊孔型站的精度精确与否决定无缝钢管产品质量的优劣。固生产工艺规定每月对轧辊孔型站进行一次校正,以保证轧辊孔型站精度合格、性能可靠。The PQF continuous rolling mill is a three-roller continuous hot-rolled seamless steel pipe mill. The roll pass station is a special testing equipment used to detect whether the closed passes of the three rolls on the continuous roll stand meet the requirements of the rolling process. The quality of the pass accuracy of the continuous roll stand directly affects the product quality of the seamless steel pipe, and the roll pass station is the key equipment for testing whether the rolling pass of the continuous roll stand is qualified. Therefore, the accuracy of the roll pass station is the same as Whether to determine the quality of seamless steel pipe products. The solid production process stipulates that the roll pass station should be calibrated once a month to ensure that the roll pass station has qualified accuracy and reliable performance.
对轧辊孔型站进行测量校正就是以标准机架作为基准量具测量出轧辊孔型站中心线误差,再通过调整轧辊孔型站的两条滑轨和四个定位板底部调整垫片的厚度使标准机架和轧辊孔型站中心线相互重合或重合度误差δ≤±0.02mm的测量调整过程。目前轧辊孔型站校正方法简介:The measurement and correction of the roll pass station is to use the standard frame as a reference measuring tool to measure the error of the center line of the roll pass station, and then adjust the thickness of the shims at the bottom of the two slide rails of the roll pass station and the bottom of the four positioning plates. The process of measuring and adjusting the center line of the standard rack and the roll pass station coincides with each other or the coincidence degree error δ≤±0.02mm. Brief introduction of the current roll pass station calibration method:
1、安装孔型验头,孔型验头需用水平仪调平避免产生测量误差;1. Install the hole type inspection head, and the hole type inspection head needs to be leveled with a level to avoid measurement errors;
2、将标准机架吊进移动小车,开动小车到测量工作位置;2. Hoist the standard rack into the mobile trolley, and drive the trolley to the measurement working position;
3、用内径千分尺按图示测量标准机架中心镗孔孔壁与孔型验头侧面与平面之间的水平距离X1、X2,垂直距离Y1、Y2;3. Measure the horizontal distance X1, X2 and the vertical distance Y1, Y2 between the wall of the bore hole in the center of the standard frame and the side surface of the hole type inspection head and the plane with an inner micrometer according to the diagram;
4、计算使标准机架中心线和轧辊孔型站中心线重合时,所需移动小车内滑板及定位块的调整垫片厚度U1、U24. Calculate the thicknesses U1 and U2 of the adjustment gaskets of the sliding plate and positioning block in the moving trolley when the centerline of the standard rack and the centerline of the roll pass station coincide.
由x1、x2、y1、y2可算出L1、L2L1, L2 can be calculated from x1, x2, y1, y2
5、根据U1,U2调整移动小车的垫板厚度,使标准机架中心线和轧辊孔型站中心线重合。5. Adjust the backing plate thickness of the mobile trolley according to U1 and U2, so that the center line of the standard rack coincides with the center line of the roll pass station.
存在如下不足:1、经几次校正标定后的轧辊孔型站检验数据不稳定,轧辊机架轧制效果不好,其表象最终反映在连轧机轧制的钢管壁厚不均,产生废品。2、计算调整垫片厚度程序繁琐,费时、费力。3、计算过程中容易产生笔下误而导致校正失败。总之原轧辊孔型站校对方法粗陋、步骤繁琐,特别是忽略了一些关键的检验步骤和技术手段,因而增加了钢管的废品率,造成巨大的经济损失。There are following deficiencies: 1. The roll pass station inspection data after several calibrations is unstable, and the rolling effect of the roll stand is not good, and its appearance is finally reflected in the uneven wall thickness of the steel pipe rolled by the continuous rolling mill, resulting in waste products. 2. The procedure for calculating and adjusting the thickness of gaskets is cumbersome, time-consuming and labor-intensive. 3. It is easy to make typos in the calculation process and cause the calibration to fail. In short, the calibration method of the original roll pass station is rough and the steps are cumbersome, especially some key inspection steps and technical means are ignored, thus increasing the reject rate of steel pipes and causing huge economic losses.
发明内容Contents of the invention
为了解决现有技术的不足,本发明提供一种快捷、精准、可靠的轧辊孔型站测量校正方法,提高轧辊孔型站检测精度,提高无缝钢管产品质量。In order to solve the deficiencies of the prior art, the present invention provides a fast, accurate and reliable method for measuring and correcting the roll pass station, which improves the detection accuracy of the roll pass station and improves the quality of seamless steel pipe products.
为了达到上述目的,本发明采用以下技术方案实现:In order to achieve the above object, the present invention adopts the following technical solutions to realize:
一种轧辊孔型站的校正方法,具体包括如下步骤:A method for correcting a roll pass station, specifically comprising the following steps:
(1)校正准备:将孔型验头的4个平面用划针刻画出中心线,清洗、检查各部件,检测并调整标准机架,使其尺寸、位置精度达到图纸要求;(1) Calibration preparation: draw the center line of the 4 planes of the hole type inspection head with a stylus, clean and check each part, detect and adjust the standard frame, so that its size and position accuracy meet the requirements of the drawing;
(2)重复测量、调整,直至标准机架定位块与移动小车定位块以及标准机架滑轨与移动小车滑轨之间间隙≤0.02mm,标准机架镗孔轴线方向的水平度在0.02mm/m以内为止;(2) Repeat the measurement and adjustment until the gap between the positioning block of the standard rack and the positioning block of the mobile trolley and the slide rail of the standard rack and the slide rail of the mobile trolley is ≤0.02mm, and the levelness of the axis direction of the boring hole of the standard rack is 0.02mm within /m;
(3)对标准机架与轧辊孔型站中心线的重合度进行测量,若重合度误差X、Y满足下式:即为合格,反之计算滑轨与定位块底下调整垫片厚度;(3) Measure the coincidence degree between the standard frame and the center line of the roll pass station, if the coincidence degree error X, Y satisfy the following formula: It is qualified, otherwise calculate the thickness of the adjustment gasket under the slide rail and the positioning block;
(4)用绘图软件在图面上直接地、精确地标注出滑轨与定位板下方需要加减垫片的厚度;(4) Use the drawing software to directly and accurately mark the thickness of the gasket that needs to be added or subtracted under the slide rail and the positioning plate on the drawing;
(5)依据步骤4的结果,在滑轨与定位板下方加减垫片;(5) According to the result of step 4, add or subtract spacers under the slide rail and positioning plate;
(6)重复步骤3-5对标准机架与轧辊孔型站中心线的重合度进行测量,若重合度误差X、Y满足步骤3所示公式即为合格,反之需重复上述步骤对轧辊孔型站测量校正,直至精度到达要求。(6) Repeat steps 3-5 to measure the coincidence degree of the standard frame and the center line of the roll pass station. If the coincidence degree error X, Y meet the formula shown in step 3, it is qualified, otherwise, repeat the above steps to correct the roll hole The type station measures and corrects until the accuracy meets the requirements.
所述步骤(1)对标准机架上的滑轨、定位块、压下板、镗孔部位进行清洗、检查,发现磕痕、凸点要用细目油石清除掉;对移动小车内的滑轨、定位块、部位进行清洗、检查,发现磕痕、凸点要用油石清除掉。采用三维坐标测量仪对标准机架测量并采用调整垫片方法将其调整至标准机架工程图的设计尺寸、位置精度要求。Described step (1) slide rail on the standard frame, positioning block, hold down plate, boring Clean and inspect the parts, and remove the dents and bumps with a fine oil stone; clean and inspect the slide rails, positioning blocks, and parts in the moving trolley, and remove the dents and bumps with the oil stone. The standard frame is measured by a three-dimensional coordinate measuring instrument and adjusted to the design size and position accuracy requirements of the engineering drawing of the standard frame by adjusting the shim method.
所述步骤(2)包括如下步骤:a将校孔型验头安装在轧辊孔型站上并利用水平仪和孔型验头上的平面将孔型验头找平,水平度控制在0.02mm/m;b将移动小车内上部2个定位块拆除;c将标准机架吊进移动小车放置平稳,用塞尺测量标准机架与移动小车滑轨,标准机架与移动小车定位块之间间隙,并记录测量数据;d再将水平仪放在标准机架镗孔内测量标准机架镗孔轴线方向的水平度,并记录测量数据;e将标准机架从移动小车内吊出,根据步骤c、d所测量数据综合考虑采用加减移动车滑轨和定位块下面调整垫片的方法将标准机架(镗孔轴线方向)调平;f将移动小车内下部2个定位块及2根滑轨接触表面涂抹显示剂;g再次将标准机架吊进移动小车放置平稳,重复步骤c、d测量标准机架与移动小车滑轨,标准机架与移动小车定位块之间间隙,标准机架镗孔轴线方向水平度并记录数据;h将标准机架从移动小车内吊出,根据显示剂痕迹和步骤7的测量数据判断标准机架定位块和移动小车内定位块以及零位机架滑轨与移动小车内滑轨接触状态,计算出移动小车内定位块及滑轨底部调整垫片厚度并对其进行精调;i安装移动小车内上部2个定位块;j将标准机架装入移动小车,测量出标准机架与移动小车内上部定位块间隙,吊出标准机架采用加减调整垫片方法将4个定位块调平;k再次将标准机架吊进移动小车放置平稳,重复上述步骤进行测量、调整,直至达到标准机架定位块与移动小车定位块以及标准机架滑轨与移动小车滑轨之间间隙≤0.02mm,标准机架镗孔轴线方向的水平度在0.02mm/m以内为止。Said step (2) comprises the following steps: a. Install the hole-checking head on the roll pass station and use the level meter and the plane on the pass-checking head to level the pass-checking head, and the levelness is controlled at 0.02mm/m; b. Remove the two positioning blocks on the upper part of the mobile trolley; c. Hoist the standard frame into the mobile trolley and place it stably. Record the measurement data; d place the spirit level in the bore hole of the standard rack to measure the levelness of the axis of the bore hole of the standard rack, and record the measurement data; Taking the measured data into consideration, use the method of adding and subtracting the sliding rail of the moving car and the adjusting gasket under the positioning block to level the standard frame (in the direction of the axis of the boring hole); Apply display agent on the surface; g hoist the standard rack into the mobile trolley again and place it stably, repeat steps c and d to measure the slide rail between the standard rack and the mobile trolley, the gap between the standard rack and the positioning block of the mobile trolley, and bore the standard rack Level the axis direction and record the data; h Lift the standard rack out of the mobile trolley, judge the positioning block of the standard rack and the positioning block in the mobile trolley, and the zero rack slide rail and The contact state of the slide rail in the mobile trolley, calculate the thickness of the positioning block in the mobile trolley and the adjustment gasket at the bottom of the slide rail, and fine-tune it; i install the two positioning blocks in the upper part of the mobile trolley; j install the standard rack into the mobile trolley , measure the gap between the standard frame and the upper positioning block inside the mobile trolley, lift out the standard frame and level the 4 positioning blocks by adding and subtracting the adjustment gasket; k hoist the standard frame into the mobile trolley again and place it stably, repeat the above Measure and adjust step by step until the gap between the positioning block of the standard rack and the positioning block of the moving trolley and the sliding rail of the standard rack and the sliding rail of the moving trolley is ≤0.02mm, and the levelness of the boring axis of the standard rack is 0.02mm/ within m.
所述步骤(3)启动推拉液压缸将移动小车连同标准机架一起移动到检验位置;用内径千分尺测量效验头的4个平面到位机架镗孔孔壁的水平距离X1、X2和Y1、Y2若X1、X2和Y1、2满足下式:标准机架和轧辊孔型站中心线的重合度即为合格,反之要对移动小车中的滑轨和定位块底下的调整垫片厚度U1、U2进行计算。The step (3) starts the push-pull hydraulic cylinder to move the mobile trolley to the inspection position together with the standard frame; measure the 4 planes in place frame of the effect head with an inner diameter micrometer The horizontal distance X1, X2 and Y1, Y2 of the boring hole wall if X1, X2 and Y1, 2 satisfy the following formula: The coincidence degree of the standard frame and the center line of the roll pass station is qualified, otherwise, the thickness U1 and U2 of the adjusting gasket under the slide rail in the moving trolley and the positioning block should be calculated.
所述步骤(4)首先根据步骤(3)中测量出来的数据X1、X2、Y1、Y2计算出标准机架与轧辊孔型站中心线之间的偏移量X、Y,然后按以下步骤在绘图软件界面上作图:a在绘图软件界面上作边长为1mm其中一个边与X轴成30°角的正方形;b在绘图软件界面上复制步骤1中绘制的正方形并水平移动正方形移动距离为X;c在绘图软件界面上复制步骤2中绘制的正方形并垂直移动正方形移动距离为Y;d在绘图软件界面上标注出调整标准机架和轧辊孔型站中心线的重合度所需的移动小车中滑轨和定位块下面的调整垫片厚度U1、U2。Said step (4) first calculates the offset X, Y between the standard frame and the center line of the roll pass station according to the data X1, X2, Y1, Y2 measured in the step (3), then follow the steps below Drawing on the drawing software interface: a. On the drawing software interface, make a square with a side length of 1 mm and one of its sides forming an angle of 30° with the X axis; b. Copy the square drawn in step 1 on the drawing software interface and move the square horizontally. The distance is X; c copy the square drawn in step 2 on the drawing software interface and move the square vertically. Adjust the gasket thickness U1, U2 under the slide rail and the positioning block in the mobile trolley.
所述步骤(5)启动推拉液压缸将移动小车连同标准机架一起移出检验位置,吊出标准机架;根据所求得的U1、U2在移动小车内滑轨与定位板下面加入相应厚度的调整垫片。The step (5) starts the push-pull hydraulic cylinder to move the mobile trolley out of the inspection position together with the standard frame, and hangs out the standard frame; according to the obtained U1 and U2, add the corresponding thickness of the sliding rail and the positioning plate in the mobile trolley Adjusting washer.
所述步骤(6)重复步骤3-5对标准机架和轧辊孔型站中心线的重合度进行测量,如重合度误差X、Y满足下式:Described step (6) repeats step 3-5 to measure the coincidence degree of standard frame and roll pass station center line, as coincidence degree error X, Y satisfies following formula:
即为合格。反之需重复上述步骤对轧辊孔型站测量校正,直至精度到达要求为止。That is qualified. Otherwise, the above steps need to be repeated to measure and correct the roll pass station until the accuracy meets the requirements.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
1)经过对轧辊孔型站测量校正方法改进,提高了轧辊孔型站测量校正作业效率;1) After improving the measurement and correction method of the roll pass station, the efficiency of the measurement and correction operation of the roll pass station is improved;
2)经过对轧辊孔型站测量校正步骤的细化,使轧辊孔型站检测精度明显提高,工艺性能更加可靠;从而使得轧辊机架精度明显提高。避免了钢管壁厚不均、轧折等废品产生。提高了无缝钢管成材率和吨钢利润。2) Through the refinement of the measurement and correction steps of the roll pass station, the detection accuracy of the roll pass station is significantly improved, and the process performance is more reliable; thus the accuracy of the roll stand is significantly improved. It avoids the generation of waste products such as uneven wall thickness and rolling and folding of steel pipes. The yield of seamless steel pipes and the profit per ton of steel have been improved.
附图说明Description of drawings
图1为本发明轧辊孔型站结构原理示意图;Fig. 1 is the structural principle schematic diagram of roll pass station of the present invention;
图2为本发明轧辊机架装入移动小车示意图;Fig. 2 is the schematic diagram that roll frame of the present invention is loaded into mobile dolly;
图3为本发明标准机架滑轨、定位块部位、结构示意图;Fig. 3 is the standard frame slide rail of the present invention, positioning block position, structural schematic diagram;
图4为本发明轧辊孔型站滑板、定位块布置示意图;Fig. 4 is a schematic diagram of the layout of the roller pass station slide plate and positioning block of the present invention;
图5为本发明标准机架工程图;Fig. 5 is a standard rack engineering drawing of the present invention;
图6为本发明测量液压缸位置分布图;Fig. 6 is a position distribution diagram of the measuring hydraulic cylinder of the present invention;
图7为本发明孔型验头找平示意图;Fig. 7 is a schematic diagram of the leveling of the hole type inspection head of the present invention;
图8为本发明测量标准机架镗孔轴线方向的水平度示意图;Fig. 8 is a schematic diagram of the levelness of the measuring standard rack boring axis direction according to the present invention;
图9为本发明计算调整垫片厚度示意图;Fig. 9 is a schematic diagram of calculating and adjusting the thickness of gaskets in the present invention;
图10-图13为本发明利用计算机AutoCAD计算垫片厚度示意图;Fig. 10-Fig. 13 is that the present invention utilizes computer AutoCAD to calculate gasket thickness schematic diagram;
图14为本发明轧辊孔型站校正示意图;Fig. 14 is a schematic diagram of the correction of the roll pass station of the present invention;
图15为本发明轧辊孔型站检测连辊机架示意图。Fig. 15 is a schematic diagram of the detection continuous roll frame of the roll pass station of the present invention.
图中:1-测量液压缸 2-活塞杆及滚轮 3-零位机架 4-支撑座 5-环形框架 6-移动小车 7-孔型验头 8-小车导轨 9-标准机架中心 10-轧辊孔型站中心 11-轧辊机架与小车滑轨塞尺测量部位 12-轧辊机架与小车定位块塞尺测量部位 13-三个轧辊封闭的轧制孔型 14-压下板 15-镗孔 16-定位块 17-滑轨 18-调整垫片 19-零位机架中心 20-零位探头中心及孔型检测中心 21-零位探头 22-零位机架中心镗孔 23-中心线 24-定位板25-轧辊机架In the figure: 1-Measuring hydraulic cylinder 2-Piston rod and roller 3-Zero frame 4-Support seat 5-Ring frame 6-Moving trolley 7-Hole type inspection head 8-Trolley guide rail 9-Standard frame center 10- Center of roll pass station 11-Roll frame and trolley slide rail feeler gauge measurement part 12-Roll frame and trolley positioning block feeler gauge measurement part 13-Three roll closed rolling pass 14-Dress plate 15-Boring Hole 16-Positioning Block 17-Slide Rail 18-Adjusting Gasket 19-Zero Rack Center 20-Zero Probe Center and Hole Type Inspection Center 21-Zero Probe 22-Zero Rack Center Boring 23-Center Line 24-Positioning plate 25-Roll stand
具体实施方式detailed description
下面结合附图对本发明的具体实施方式做详细说明:The specific embodiment of the present invention is described in detail below in conjunction with accompanying drawing:
如图1-2所示,PQF连轧机是鞍钢无缝钢管厂从德国引进的6架3辊连续式热轧无缝钢管轧机,轧辊孔型站是随机带来的一台用来检测连轧辊机架上的三个轧辊封闭的轧制孔型13是否满足轧制工艺要求的专用检测设备。As shown in Figure 1-2, the PQF continuous rolling mill is a 6-stand 3-high continuous hot-rolled seamless steel pipe mill imported from Germany by Angang Steel Seamless Steel Tube Factory. The roll pass station is a random one for testing continuous rolling rolls. The special testing equipment for whether the closed rolling pass 13 of the three rolls on the stand meets the requirements of the rolling process.
轧辊孔型站结构形式及工作原理:轧辊孔型站主要由:支撑座4、环形框架5、移动小车6、推拉移动小车的液压缸、小车导轨8、测位液压缸1(6个液压缸按60°分布在环形框架5上,每个液压缸内部装有位移编码器,6个测量液压缸1分布位置见图示6)等组成。检验时将轧辊机架25吊放在孔型站的移动小车6内,并靠自重使机架上的定位块16、滑轨17与移动小车内的定位块16、滑轨17紧密接触。因此设置移动小车6内的滑轨17与地面呈30°角;定位块16与地面呈60°角。轧辊孔型站是用来检测连轧辊机架轧制孔型精度和轧制中心线位置精度的重要设备。其检测步骤是将连轧辊机架25用吊车装入移动小车6,启动推拉液压缸将移动小车6拉入孔型站环形框架5内(待测量位置)。启动测量液压缸1#、3#、5#或2#、4#、6#活塞杆伸出,当杆端滚轮与连轧辊机架25的压下板14接触将机架上的3个摆臂连同轧辊压向孔型验头7并达到设定压力时,通过液压缸内部磁尺及电气信号传输到显示器精确地显示连轧辊机架三个轧辊封闭的轧制孔型13的位置误差和形状误差。The structure and working principle of the roll pass station: the roll pass station is mainly composed of: support seat 4, ring frame 5, mobile trolley 6, hydraulic cylinder of the push-pull mobile trolley, trolley guide rail 8, positioning hydraulic cylinder 1 (6 hydraulic cylinders Distributed on the ring frame 5 according to 60°, each hydraulic cylinder is equipped with a displacement encoder, and the distribution positions of 6 measuring hydraulic cylinders 1 are shown in Figure 6). During the inspection, hang the roll frame 25 in the mobile trolley 6 of the pass station, and make the positioning block 16 and slide rail 17 on the frame closely contact with the positioning block 16 and slide rail 17 in the mobile trolley by its own weight. Therefore the slide rail 17 in the mobile dolly 6 is set at an angle of 30° with the ground; the positioning block 16 is at an angle of 60° with the ground. The roll pass station is an important equipment used to detect the rolling pass accuracy of the continuous roll stand and the position accuracy of the rolling center line. Its detection step is to load the continuous roll frame 25 into the mobile trolley 6 with a crane, and start the push-pull hydraulic cylinder to pull the mobile trolley 6 into the annular frame 5 of the pass station (the position to be measured). Start measuring hydraulic cylinders 1#, 3#, 5# or 2#, 4#, 6# piston rods stretch out, when the rod end rollers contact the pressing plate 14 of the continuous roll frame 25, the 3 pendulums on the frame will When the arm and the rolls press against the pass inspection head 7 and reach the set pressure, the magnetic scale inside the hydraulic cylinder and the electrical signal are transmitted to the display to accurately display the position error and the rolling pass 13 of the three rolls in the continuous roll stand shape error.
如图3-15所示,轧辊孔型站校正方法,具体包括如下步骤:As shown in Figure 3-15, the roll pass station calibration method specifically includes the following steps:
一、轧辊孔型站校正前准备:1. Preparation before calibration of roll pass station:
1、如图7所示,为了降低测量误差先将孔型验头7的4个平面用划针刻画出中心线23。1. As shown in Figure 7, in order to reduce the measurement error, first draw the center line 23 on the four planes of the hole type inspection head 7 with a stylus.
2、对标准机架上的滑轨17、定位块16、压下板14、镗孔15,部位进行清洗、检查,发现磕痕、凸点等要用细目油石清除掉;对移动小车6内的滑轨17、定位块16、部位进行清洗、检查,发现磕痕、凸点等要用油石清除掉。2. For the slide rail 17, the positioning block 16, the pressing plate 14, and the boring hole 15 on the standard frame, Clean and inspect the parts, and if any scratches and bumps are found, use a fine oil stone to remove them; clean and inspect the slide rail 17, positioning block 16, and parts in the moving trolley 6, and use an oil stone if you find scratches and bumps. Clear away.
3、采用三维坐标测量仪对标准机架测量并采用调整垫片18方法将其调整至标准机架工程图的设计尺寸、位置精度要求。3. Use a three-dimensional coordinate measuring instrument to measure the standard frame and use the method of adjusting gasket 18 to adjust it to the design size and position accuracy requirements of the standard frame engineering drawing.
检测和调整项目如下:The detection and adjustment items are as follows:
(1)4个定位块16相对于标准机架中心镗孔15位置精度符合1035±0.025mm;(1) The positional accuracy of the four positioning blocks 16 relative to the center bore 15 of the standard rack is 1035±0.025mm;
(2)两根滑轨17相对对于标准机架中心镗孔15位置精度符合1080±0.052mm;(2) The position accuracy of the two slide rails 17 relative to the center bore 15 of the standard rack is 1080±0.052mm;
(3)6个压下板14相对对于标准机架中心镗孔15位置精度符合2040±0.02mm且与标准机架中心9镗孔15同轴度误差≤0.02mm。(3) The positioning accuracy of the 6 pressing plates 14 relative to the center bore hole 15 of the standard frame is 2040±0.02mm, and the coaxiality error with the center bore hole 15 of the standard frame 9 is ≤0.02mm.
二、轧辊孔型站测量校正方法及步骤:2. The method and steps of measuring and correcting the roll pass station:
1、如图7所示,将校孔型验头7安装在轧辊孔型站上并利用水平仪和孔型验头7上的平面将孔型验头7找平,水平度控制在0.02mm/m以内。1. As shown in Figure 7, install the pass inspection head 7 on the roll pass station and level the pass inspection head 7 with the level meter and the plane on the pass inspection head 7, and the levelness is controlled within 0.02mm/m .
2、将移动小车6内上部2个定位块16拆除。2. Remove the two positioning blocks 16 on the upper part of the mobile trolley 6.
3、如图2所示,将标准机架吊进移动小车6放置平稳,用塞尺测量标准机架与移动小车6滑轨17,标准机架与移动小车6定位块16之间间隙,并记录测量数据。3. As shown in Figure 2, hoist the standard rack into the mobile trolley 6 and place it stably, measure the gap between the standard rack and the mobile trolley 6 slide rail 17, the standard rack and the mobile trolley 6 positioning block 16 with a feeler gauge, and Record the measurement data.
4、如图8所示,再将水平仪放在标准机架镗孔15内测量标准机架镗孔15轴线方向的水平度,并记录测量数据。4. As shown in Fig. 8, place the spirit level in the standard rack bore hole 15 to measure the levelness in the axial direction of the standard rack bore hole 15, and record the measurement data.
5、如图8所示,将标准机架从移动小车6内吊出,根据步骤3、4所测量数据综合考虑采用加减移动车滑轨17和定位块16下面调整垫片18的方法将标准机架(镗孔轴线方向)调平。5. As shown in Figure 8, lift the standard rack out of the mobile trolley 6, and use the method of adding and subtracting the sliding rail 17 of the mobile trolley and adjusting the gasket 18 under the positioning block 16 according to the measured data in steps 3 and 4. Standard frame (boring axis direction) leveling.
6、将移动小车6内下部2个定位块16及2根滑轨17接触表面涂抹显示剂。6. Apply the display agent to the contact surfaces of the two positioning blocks 16 and the two slide rails 17 in the lower part of the mobile trolley 6.
7、再次将标准机架吊进移动小车6放置平稳,重复步骤3、4测量标准机架与移动小7. Hoist the standard rack into the mobile trolley again 6 place it stably, repeat steps 3 and 4 to measure the standard rack and the mobile trolley
车6滑轨17,标准机架与移动小车6定位块16之间间隙,标准机架镗孔15轴线方向Car 6 slide rail 17, gap between standard frame and mobile car 6 positioning block 16, standard frame boring 15 axis direction
水平度并记录数据。level and record the data.
8、将标准机架从移动小车6内吊出,根据显示剂痕迹和步骤7的测量数据判断标准机8. Lift the standard rack out of the mobile trolley 6, and judge the standard machine according to the traces of the display agent and the measurement data in step 7
架定位块16和移动小车6内定位块16以及零位机架滑轨17与移动小车内滑轨17接The frame positioning block 16 and the positioning block 16 in the mobile trolley 6 and the zero frame slide rail 17 are connected with the sliding rail 17 in the mobile trolley.
触状态。计算出移动小车内定位块16及滑轨17底部调整垫片18厚度并对其进行精调。touch state. Calculate the thickness of the positioning block 16 in the mobile trolley and the bottom adjustment pad 18 of the slide rail 17 and fine-tune it.
9、安装移动小车6内上部2个定位块16(注意:不要安装底部调整垫)。9. Install the two positioning blocks 16 on the upper part of the mobile trolley 6 (note: do not install the bottom adjustment pad).
10、将标准机架装入移动小车6,测量出标准机架与移动小车6内上部定位块16间隙。吊出标准机架采用加减调整垫片18方法将4个定位块16调平。10. Put the standard rack into the mobile trolley 6, and measure the gap between the standard rack and the upper positioning block 16 inside the mobile trolley 6. Hang out the standard frame and use the method of adding and subtracting the adjusting gasket 18 to level the 4 positioning blocks 16.
11、再次将标准机架吊进移动小车6放置平稳,重复上述步骤进行测量、调整。直至达到标准机架定位块16和移动小车定位块16以及标准机架滑轨17与移动小车滑轨17之间间隙≤0.02mm,标准机架镗孔15轴线方向的水平度在0.02mm/m以内为止。11. Hoist the standard frame into the mobile trolley again and place it stably, repeat the above steps for measurement and adjustment. Until the gap between the positioning block 16 of the standard rack and the positioning block 16 of the moving trolley and the sliding rail 17 of the standard rack and the sliding rail of the moving trolley is ≤0.02mm, the levelness of the boring hole 15 of the standard rack in the axial direction is 0.02mm/m within.
12、如图9所示,启动推拉液压缸将移动小车6连同标准机架一起移动到检验位置,用内径千分尺测量效验头的4个平面到位机架镗孔15孔壁的水平距离X1、X2和Y1、Y2若X1、X2和Y1、Y2满足下式:标准机架和轧辊孔型站中心线的重合度即为合格。反之要对移动小车中的滑轨17和定位块16底下的调整垫片18厚度U1、U2进行计算。测量时内径千分尺触头要依次顶在4个平面中心线处以降低测量误差。12. As shown in Figure 9, start the push-pull hydraulic cylinder to move the mobile trolley 6 together with the standard frame to the inspection position, and measure the four planes in place of the test head with an inner micrometer The horizontal distances X1, X2 and Y1, Y2 of the 15-hole wall of the boring hole if X1, X2 and Y1, Y2 satisfy the following formula: The coincidence degree between the standard frame and the center line of the roll pass station is qualified. On the contrary, it is necessary to calculate the thickness U1, U2 of the adjustment spacer 18 under the slide rail 17 in the dolly and the positioning block 16. When measuring, the inner diameter micrometer contact should be pressed against the centerlines of the four planes in order to reduce the measurement error.
13、计算调整标准机架和轧辊孔型站中心线重合时所需的移动小车6中滑轨17和定位块16下面的调整垫片18厚度U1、U2。采用AutoCAD绘图方法在图面上直接地、精确地标注出滑轨17下和定位板24下需要加减垫片的厚度。13. Calculate and adjust the thicknesses U1 and U2 of the slide rail 17 in the moving trolley 6 and the thicknesses U1 and U2 of the adjustment shims 18 under the positioning block 16 required when the center line of the standard frame and the roll pass station coincide. The AutoCAD drawing method is used to directly and accurately mark the thickness of the gasket that needs to be added or subtracted under the slide rail 17 and under the positioning plate 24 on the drawing.
首先根据步骤5中测量出的数据X1、X2、Y1、Y2计算出标准机架和轧辊孔型站中心线之间的偏移量 First, calculate the offset between the standard rack and the center line of the roll pass station based on the data X1, X2, Y1, and Y2 measured in step 5
然后按以下步骤在计算机AutoCAD界面上作图:Then follow the steps below to draw on the computer AutoCAD interface:
(1)如图10所示,在计算机AutoCAD界面上作边长为1mm其中一个边与X轴成30°角的正方形。(1) As shown in Figure 10, on the computer AutoCAD interface, make a square with a side length of 1 mm and one side forming an angle of 30° with the X axis.
(2)如图11所示,在计算机AutoCAD界面上复制步骤1中绘制的正方形,将线型改为虚线,并水平移动X。(2) As shown in Figure 11, copy the square drawn in step 1 on the AutoCAD interface of the computer, change the line type to a dotted line, and move X horizontally.
(3)如图12所示,在计算机AutoCAD界面上复制步骤2中绘制的正方形,将线型改为双点划线,并水平移动Y。(3) As shown in Figure 12, copy the square drawn in step 2 on the AutoCAD interface of the computer, change the line type to double-dot dash line, and move Y horizontally.
(4)如图13所示,在计算机AutoCAD界面上标注出调整标准机架和轧辊孔型站中心线的重合度所需的,移动小车中滑轨17和定位块16下面的调整垫片18厚度U1、U2。(4) As shown in Figure 13, on the computer AutoCAD interface, mark out the adjustment spacer 18 below the slide rail 17 and the positioning block 16 required for adjusting the coincidence degree of the center line of the standard frame and the roll pass station Thickness U1, U2.
上述方法的优点一是所求出的U1、U2数值精确。(AutoCAD可精确到小数点后6位)二是避免了繁琐计算程序和计算过程中容易产生笔下误而导致校正失败。The first advantage of the above method is that the obtained values of U1 and U2 are accurate. (AutoCAD can be accurate to 6 decimal places) The second is to avoid the cumbersome calculation procedures and easy typos in the calculation process that lead to calibration failure.
14、启动推拉液压缸将移动小车连同标准机架一起移出检验位置,吊出标准机架。14. Start the push-pull hydraulic cylinder to move the mobile trolley and the standard frame out of the inspection position, and lift out the standard frame.
15、根据所求得的U1、U2在移动小车内滑轨17和定位板16下面加入相应调整垫片18的厚度。15. According to the obtained U1 and U2, add corresponding adjustment pads 18 under the slide rail 17 and positioning plate 16 in the moving trolley.
16、重复步骤2-6对标准机架和轧辊孔型站中心线的重合度进行测量,如重合度误差X、Y满足下式:即为合格,反之需重复上述步骤对轧辊孔型站测量校正,直至精度达到生产工艺要求。16. Repeat steps 2-6 to measure the coincidence degree of the center line of the standard frame and the roll pass station, such as the coincidence degree error X, Y satisfy the following formula: It is qualified, otherwise, the above steps need to be repeated to measure and correct the roll pass station until the accuracy meets the production process requirements.
采用新的轧辊孔型站校正方法,省去了测量计算中的繁琐步骤,提高了轧辊孔型站校正的工作效率。提高了轧辊机架的精度,从而提高了无缝钢管的产品质量。Adopting a new roll pass station correction method saves the cumbersome steps in measurement and calculation and improves the work efficiency of roll pass station correction. The precision of the roll stand is improved, thereby improving the product quality of the seamless steel pipe.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, any person familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention Any equivalent replacement or change of the inventive concepts thereof shall fall within the protection scope of the present invention.
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CN114632822B (en) * | 2022-02-21 | 2024-06-28 | 包头钢铁(集团)有限责任公司 | Adjusted 159-PQF rack calibration process |
CN116571575A (en) * | 2023-03-30 | 2023-08-11 | 靖江特殊钢有限公司 | Accurate calibration structure and calibration method of PQF continuous rolling mill stand calibration station |
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