CN108020315A - A kind of portable sensor installation assistance platform for measuring contour curved surface sound intensity level - Google Patents

A kind of portable sensor installation assistance platform for measuring contour curved surface sound intensity level Download PDF

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Publication number
CN108020315A
CN108020315A CN201711452510.2A CN201711452510A CN108020315A CN 108020315 A CN108020315 A CN 108020315A CN 201711452510 A CN201711452510 A CN 201711452510A CN 108020315 A CN108020315 A CN 108020315A
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sound intensity
guide rail
intensity level
sensor installation
working plate
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宾光富
黄源
郭帅平
廖子豪
李鸿光
王钢
李学军
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Hunan University of Science and Technology
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Hunan University of Science and Technology
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01HMEASUREMENT OF MECHANICAL VIBRATIONS OR ULTRASONIC, SONIC OR INFRASONIC WAVES
    • G01H11/00Measuring mechanical vibrations or ultrasonic, sonic or infrasonic waves by detecting changes in electric or magnetic properties
    • G01H11/06Measuring mechanical vibrations or ultrasonic, sonic or infrasonic waves by detecting changes in electric or magnetic properties by electric means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16MFRAMES, CASINGS OR BEDS OF ENGINES, MACHINES OR APPARATUS, NOT SPECIFIC TO ENGINES, MACHINES OR APPARATUS PROVIDED FOR ELSEWHERE; STANDS; SUPPORTS
    • F16M11/00Stands or trestles as supports for apparatus or articles placed thereon ; Stands for scientific apparatus such as gravitational force meters
    • F16M11/20Undercarriages with or without wheels
    • F16M11/24Undercarriages with or without wheels changeable in height or length of legs, also for transport only, e.g. by means of tubes screwed into each other

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Measurement Of Mechanical Vibrations Or Ultrasonic Waves (AREA)

Abstract

本发明公开了一种移动式测量等高曲面声强级的传感器安装辅助平台,包括底板、工作平板、两导轨及悬臂梁;所述的底板上设有两平行设置的导向槽,导轨的两端设有滚轮,导轨两端的滚轮置于分别置于两个导向槽内;所述的工作平板的两端分别通过滑块置于两导轨上,滑块和导轨之间设有定位装置;所述的悬臂梁的高度可以调节,悬臂梁的端部设有卡紧头,卡紧头连接有声强探头,声强探头位于工作平板上方。本发明能够进行X、Y、Z三个方向独立移动,实现不同表面形状被测物体等高曲面声强级的精确测量,该声强级测量辅助平台结构简单、制作成本低、使用方便、测量精度高。

The invention discloses a mobile sensor installation auxiliary platform for measuring the sound intensity level of a contour surface, which includes a base plate, a working plate, two guide rails and a cantilever beam; the base plate is provided with two guide grooves arranged in parallel, and the two guide rails There are rollers at both ends of the guide rail, and the rollers at both ends of the guide rail are respectively placed in two guide grooves; the two ends of the working plate are respectively placed on the two guide rails through sliders, and a positioning device is provided between the slider and the guide rails; The height of the above cantilever beam can be adjusted, the end of the cantilever beam is provided with a clamping head, the clamping head is connected with a sound intensity probe, and the sound intensity probe is located above the working plate. The invention can independently move in three directions of X, Y, and Z, and realize accurate measurement of sound intensity levels on high curved surfaces such as objects with different surface shapes. The sound intensity level measurement auxiliary platform has simple structure, low manufacturing cost, convenient use, High precision.

Description

一种移动式测量等高曲面声强级的传感器安装辅助平台A mobile sensor installation auxiliary platform for measuring the sound intensity level of contoured surfaces

技术领域technical field

本发明属于声强级检测设备技术领域,具体是涉及一种移动式测量等高曲面声强级的传感器安装辅助平台。The invention belongs to the technical field of sound intensity level detection equipment, and in particular relates to a mobile sensor installation auxiliary platform for measuring the sound intensity level of a contoured surface.

背景技术Background technique

对于现代机械制造企业来说,生产电机等旋转机械零部件产品,由于其结构或装配原因往往会产生较大的噪音,严重影响产品质量,造成运行环境噪声污染。为了降低运行噪声,提升产品的品质,需通过对其产品结构每个部位进行声强级测试,以得到声强级的分布云图,找出噪声的分布规律,从而有针对性的对结构进行改进优化,已达到减少噪音的目的。他们往往通过在产品的表面安装多个声强探头来进行测量,其中声强探头包括放大器、间隔器、传声器,但由于声强探头价格昂贵,加上有些产品结构表面复杂,如电机表明往往为曲面形状,要得到准确等距曲面声强测量很难。For modern machinery manufacturing enterprises, the production of rotating machinery parts such as motors often produces large noise due to their structure or assembly, which seriously affects product quality and causes noise pollution in the operating environment. In order to reduce the operating noise and improve the quality of the product, it is necessary to test the sound intensity level of each part of the product structure to obtain the distribution cloud map of the sound intensity level and find out the distribution law of the noise, so as to improve the structure in a targeted manner Optimization has achieved the purpose of reducing noise. They often measure by installing multiple sound intensity probes on the surface of the product. The sound intensity probes include amplifiers, spacers, and microphones. It is difficult to obtain accurate equidistant surface sound intensity measurements due to the shape of the curved surface.

目前对声强级的测量大多数都是采用手动扫描法,手动扫描法就是通过手柄连接单个声强探头来进行测量。然而用单个声强探头通过手动扫描机器表面的方式来进行测量,而这种方式虽然结构简单、成本较低,但是不能实现传声器与机器表面恒定距离的测量。因此,设计一种可移动式测量等高曲面声强级的传感器安装辅助平台,对采集被测物的声强级数据以及掌握其噪音分布规律显得尤为重要。At present, most of the measurement of the sound intensity level adopts the manual scanning method, and the manual scanning method is to measure by connecting a single sound intensity probe through the handle. However, a single sound intensity probe is used to manually scan the machine surface for measurement. Although this method has a simple structure and low cost, it cannot measure the constant distance between the microphone and the machine surface. Therefore, it is particularly important to design a movable sensor installation auxiliary platform for measuring the sound intensity level of the contoured surface to collect the sound intensity level data of the measured object and grasp its noise distribution law.

发明内容Contents of the invention

为了解决上述技术问题,本发明提供一种结构简单,操作方便,能够对复杂的被测物表面在X、Y平面对被测物体实现恒定距离移动测量,并且能够对平动的位移实现定量化测量的移动式测量等高曲面声强级的传感器安装辅助平台。In order to solve the above technical problems, the present invention provides a device with simple structure and convenient operation, capable of moving the measured object at a constant distance on the complex surface of the measured object in the X and Y planes, and capable of quantifying the translational displacement. The mobile sensor installation auxiliary platform for measuring the sound intensity level of contoured surfaces is measured.

本发明解决上述问题采用的技术方案是:一种移动式测量等高曲面声强级的传感器安装辅助平台,包括底板、工作平板、两导轨及悬臂梁;所述的底板上设有两平行设置的导向槽,导轨的两端设有滚轮,导轨两端的滚轮置于分别置于两个导向槽内;所述的工作平板的两端分别通过滑块置于两导轨上,滑块和导轨之间设有定位装置;所述的悬臂梁的高度可以调节,悬臂梁的端部设有卡紧头,卡紧头连接有声强探头,声强探头位于工作平板上方。The technical solution adopted by the present invention to solve the above problems is: a mobile sensor installation auxiliary platform for measuring the sound intensity level of a contoured surface, including a base plate, a working plate, two guide rails and a cantilever beam; the base plate is provided with two parallel devices. The two ends of the guide rail are provided with rollers, and the rollers at both ends of the guide rail are placed in the two guide grooves respectively; There is a positioning device between them; the height of the cantilever beam can be adjusted, the end of the cantilever beam is provided with a clamping head, and the clamping head is connected with a sound intensity probe, and the sound intensity probe is located above the working plate.

上述的移动式测量等高曲面声强级的传感器安装辅助平台中,所述的底板上设有垂直于底板的两立柱,两立柱相对的侧面上设有导向槽,所述的两立柱之间设有滑块,滑块两端嵌装在两立柱的导向槽内;所述的悬臂梁与滑块固定连接;滑块上设有螺纹孔,螺纹孔内设有限位螺栓Ⅰ,限位螺栓Ⅰ能够使得滑块相对于立柱固定。In the above-mentioned mobile sensor installation auxiliary platform for measuring the sound intensity level of contoured surfaces, the base plate is provided with two columns perpendicular to the base plate, and guide grooves are provided on the opposite sides of the two columns. There is a slider, and the two ends of the slider are embedded in the guide grooves of the two columns; the cantilever beam is fixedly connected with the slider; the slider is provided with a threaded hole, and a limit bolt I is arranged in the threaded hole, and the limit bolt Ⅰ enables the slider to be fixed relative to the upright.

上述的移动式测量等高曲面声强级的传感器安装辅助平台中,所述的导轨上设有长直孔;工作平板两端的滑块嵌装在长直孔内,两滑块上分别设有螺纹孔,两滑块的螺纹孔内分别安装有限位螺栓Ⅱ、限位螺栓Ⅳ,限位螺栓Ⅱ、限位螺栓Ⅳ能够使得滑块相对于导轨固定。In the above-mentioned mobile sensor installation auxiliary platform for measuring the sound intensity level of the contour surface, the guide rail is provided with a long straight hole; the sliders at both ends of the working plate are embedded in the long straight hole, and the two sliders are respectively provided with In the threaded holes of the two sliders, limit bolts II and IV are respectively installed in the threaded holes, and the limit bolts II and IV can fix the slider relative to the guide rail.

上述的移动式测量等高曲面声强级的传感器安装辅助平台中,所述的工作平板上设有手动推杆。In the above-mentioned mobile sensor installation auxiliary platform for measuring the sound intensity level of contoured surfaces, the working plate is provided with a manual push rod.

上述的移动式测量等高曲面声强级的传感器安装辅助平台中,两导轨中一导轨上设有刻度Ⅱ,工作平板上对应于该导轨上的刻度Ⅱ设有指针Ⅰ;另一导轨的一端设有限位螺栓Ⅲ,限位螺栓Ⅲ能够使得工作平板相对于底板固定。In the above-mentioned mobile sensor installation auxiliary platform for measuring the sound intensity level of the contoured surface, a scale II is provided on one of the two guide rails, and a pointer I is provided on the working plate corresponding to the scale II on the guide rail; one end of the other guide rail A limit bolt III is provided, and the limit bolt III can fix the working plate relative to the bottom plate.

上述的移动式测量等高曲面声强级的传感器安装辅助平台中,两立柱之一上设有刻度Ⅰ;底板上靠近一导向槽设有刻度Ⅲ,导轨上朝向刻度的一端设有指针Ⅱ。In the above-mentioned mobile sensor installation auxiliary platform for measuring the sound intensity level of contoured surfaces, a scale I is provided on one of the two columns; a scale III is provided on the bottom plate near a guide groove, and a pointer II is provided on the end of the guide rail facing the scale.

上述的移动式测量等高曲面声强级的传感器安装辅助平台中,所述的声强探头包括放大器、间隔器及传声器Ⅱ、传声器Ⅰ;放大器安装在卡紧头上,传声器Ⅱ、传声器Ⅰ分别与放大器连接;间隔器位于传声器Ⅱ和传声器Ⅰ之间,传声器Ⅱ置于工作平板上方。In the above-mentioned mobile sensor installation auxiliary platform for measuring the sound intensity level of contoured surfaces, the sound intensity probe includes an amplifier, a spacer, microphone II, and microphone I; the amplifier is installed on the clamping head, and microphone II and microphone I are respectively Connect with the amplifier; the spacer is located between the microphone II and the microphone I, and the microphone II is placed above the working plate.

与现有技术相比,本发明的有益效果在于:Compared with prior art, the beneficial effect of the present invention is:

1、本发明采用纯机械式的结构特点,其结构简单、操作方便,工艺性好且便于安装,传动所产生的噪音极小,对测量结果产生误差小,并且制作材料可用塑料代替合金钢,生产成本低。1. The present invention adopts purely mechanical structural features, which are simple in structure, easy to operate, good in manufacturability and easy to install. The noise generated by the transmission is extremely small, and the error in the measurement results is small, and the production material can be replaced by plastic alloy steel. Low production cost.

2、本发明能够进行X、Y、Z三个方向独立移动,实现不同表面形状被测物体等高曲面声强级的精确测量。2. The present invention can independently move in three directions of X, Y, and Z, and realize accurate measurement of sound intensity levels of high curved surfaces such as objects with different surface shapes.

附图说明Description of drawings

图1为本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.

图2为本发明的主视图。Fig. 2 is a front view of the present invention.

图3为本发明的俯视图。Figure 3 is a top view of the present invention.

图4为本发明的侧视图。Figure 4 is a side view of the present invention.

图5为本发明的工作平板的结构示意图。Fig. 5 is a schematic structural view of the working plate of the present invention.

图6为本发明的导轨的结构示意图。Fig. 6 is a schematic structural view of the guide rail of the present invention.

图7为本发明的与悬臂梁连接的滑块的结构图。Fig. 7 is a structural diagram of a slider connected with a cantilever beam according to the present invention.

图中:底板1、导轨2、立柱3、刻度Ⅰ4、滑块5、限位螺栓Ⅰ6、悬臂梁7、滚轮8、限位螺栓Ⅱ9、限位螺栓Ⅲ10、手动推杆11、工作平板12、被测物体13、刻度Ⅱ14、刻度指针Ⅰ15、刻度指针Ⅱ16、刻度Ⅲ17、限位螺栓Ⅳ18、卡紧头19、放大器20、传声器21、传声器Ⅰ22、间隔器23。In the figure: bottom plate 1, guide rail 2, column 3, scale Ⅰ4, slider 5, limit bolt Ⅰ6, cantilever beam 7, roller 8, limit bolt Ⅱ9, limit bolt Ⅲ10, manual push rod 11, working plate 12, Measured object 13, scale II 14, scale pointer I 15, scale pointer II 16, scale III 17, limit bolt IV 18, clamping head 19, amplifier 20, microphone 21, microphone I 22, spacer 23.

具体实施方式Detailed ways

下面结合附图对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.

如图1-图4所示,本发明包括底板1、工作平板12、两导轨2及悬臂梁7;所述的底板1上设有两平行设置的导向槽1-1,导轨2的两端设有滚轮8,导轨2两端的滚轮8置于分别置于两个导向槽1-1内。底板1上靠近一导向槽1-1设有刻度Ⅱ14,两导轨2中一导轨上对应于刻度Ⅱ14设有指针Ⅰ15,另一导轨上一端设有限位螺栓Ⅲ10,用于实现导轨2相对于底板1的固定。As shown in Figures 1-4, the present invention includes a base plate 1, a working plate 12, two guide rails 2 and a cantilever beam 7; Rollers 8 are provided, and the rollers 8 at both ends of the guide rail 2 are placed in the two guide grooves 1-1 respectively. The base plate 1 is provided with a scale II14 close to a guide groove 1-1, one of the two guide rails 2 is provided with a pointer I15 corresponding to the scale II14, and the other end of the guide rail is provided with a limit bolt III10, which is used to realize that the guide rail 2 is relative to the base plate. 1 fixed.

所述的导轨2上设有长直孔,工作平板12两端的滑块嵌装在长直孔内,两滑块上分别设有螺纹孔,两滑块的螺纹孔内安装有限位螺栓Ⅱ9、限位螺栓Ⅳ18,限位螺栓Ⅱ9、限位螺栓Ⅳ18能够使得工作平板12相对于导轨2固定。两导轨中一导轨上靠近长直孔设有刻度Ⅲ17,工作平板12上对应于刻度Ⅲ17设有指针Ⅱ16。工作平板12的一端设有手动推杆11,便于工作平板12沿着导轨2移动。The guide rail 2 is provided with a long straight hole, and the sliders at both ends of the working plate 12 are embedded in the long straight hole. The two sliders are respectively provided with threaded holes, and limit bolts II9, The limit bolt IV18, the limit bolt II9 and the limit bolt IV18 can fix the working plate 12 relative to the guide rail 2 . One of the two guide rails is provided with a scale III17 near the long straight hole, and the working plate 12 is provided with a pointer II16 corresponding to the scale III17. One end of the working plate 12 is provided with a manual push rod 11 to facilitate the movement of the working plate 12 along the guide rail 2 .

所述的底板1上设有垂直于底板1的两立柱3,两立柱3相对的侧面上设有导向槽3-1,所述的两立柱3之间设有滑块5,滑块5两端嵌装在两立柱的导向槽3-1内。所述的悬臂梁7的一端与滑块固定连接,另一端设有卡紧头19,卡紧头19连接有声强探头,声强探头位于工作平板12的上方。滑块5上设有螺纹孔,螺纹孔内设有限位螺栓Ⅰ6,限位螺栓Ⅰ6能够使得滑块5相对于立柱3固定。所述的一立柱上设有刻度Ⅰ4,用于定量的测量悬臂梁7的上下移动量。The base plate 1 is provided with two columns 3 perpendicular to the base plate 1, guide grooves 3-1 are provided on the opposite sides of the two columns 3, and a slide block 5 is arranged between the two columns 3, and the slide block 5 has two sides. The ends are embedded in the guide grooves 3-1 of the two columns. One end of the cantilever beam 7 is fixedly connected to the slider, and the other end is provided with a clamping head 19 connected with a sound intensity probe, which is located above the working plate 12 . The slider 5 is provided with a threaded hole, and a limit bolt I6 is arranged in the threaded hole, and the limit bolt I6 can fix the slider 5 relative to the column 3 . A scale I4 is provided on the column for quantitatively measuring the up and down movement of the cantilever beam 7 .

所述的声强探头包括放大器20、间隔器23及传声器Ⅱ21、传声器Ⅰ22;放大器20安装在卡紧头19上,传声器Ⅱ21、传声器Ⅰ22分别与放大器20连接;间隔器23位于传声器Ⅱ21和传声器Ⅰ22之间,传声器Ⅱ21置于被测物13上方,对被测物体13进行声强级的测量。被测物13置于工作平板12的上表面上。The sound intensity probe includes an amplifier 20, a spacer 23, a microphone II 21, and a microphone I 22; the amplifier 20 is installed on the clamping head 19, and the microphone II 21 and the microphone I 22 are respectively connected to the amplifier 20; the spacer 23 is located at the microphone II 21 and the microphone I 22 Between, the microphone II 21 is placed above the measured object 13 to measure the sound intensity level of the measured object 13 . The object to be measured 13 is placed on the upper surface of the working plate 12 .

本发明在对X、Y平面被测物进行测量时,移动手动推杆11使得工作平板12沿底板1的滑槽方向移动到某部位时,旋紧限位螺栓Ⅲ10,使限位螺栓Ⅲ10的内端面与底板1的一端面接触进行限位卡紧,通过刻度指针Ⅱ14测量移动的精准距离。移动手动推杆11使得工作平板12沿着带滑槽的导轨2内滑槽方向移动到某个部位时,旋紧限位螺栓Ⅳ18、限位螺栓Ⅱ9, 使工作平板12相对于导轨2固定,通过刻度指针Ⅱ16测量移动的精准的距离。在Z方向上,滑块5前后表面打螺纹孔,限位螺栓Ⅰ6与滑块5的螺纹孔连接,限位螺栓Ⅰ6的内端面与立柱3的后端面接触,当两端带凸台的滑块5在Z方向上平动到某一位置时,限位螺栓Ⅰ6的内端面与立柱3的后端面进行限位卡紧,通过刻度Ⅰ4测量移动的精准距离。In the present invention, when measuring the measured object in the X and Y planes, when moving the manual push rod 11 so that the working plate 12 moves to a certain position along the direction of the chute of the bottom plate 1, tighten the limit bolt III10 so that the limit bolt III10 The inner end surface is in contact with one end surface of the bottom plate 1 for limit clamping, and the precise moving distance is measured by the scale pointer II14. When moving the manual push rod 11 so that the working plate 12 moves to a certain position along the direction of the inner chute of the guide rail 2 with chute, tighten the limit bolt IV18 and limit bolt II9 to fix the working plate 12 relative to the guide rail 2, Measure the precise distance moved by the scale pointer II16. In the Z direction, threaded holes are drilled on the front and rear surfaces of the slider 5, and the limit bolt I6 is connected to the threaded hole of the slider 5, and the inner end surface of the limit bolt I6 contacts the rear end surface of the column 3. When the block 5 moves to a certain position in the Z direction, the inner end surface of the limit bolt I6 and the rear end surface of the column 3 are limited and clamped, and the precise distance of movement is measured by the scale I4.

Claims (7)

  1. A kind of 1. portable sensor installation assistance platform for measuring contour curved surface sound intensity level, it is characterised in that:Including bottom plate, work Make tablet, two guide rails and cantilever beam;The bottom plate is equipped with two guide grooves being arranged in parallel, and the both ends of guide rail are equipped with roller, The roller at guide rail both ends, which is placed in, to be respectively placed in two guide grooves;The both ends of the working plate are placed in two by sliding block respectively On guide rail, positioner is equipped between sliding block and guide rail;The cantilever depth of beam can be adjusted, and the end of cantilever beam is equipped with Clamping head, clamping head are connected with sound intensity probe, and sound intensity probe is located above working plate.
  2. 2. the portable sensor installation assistance platform for measuring contour curved surface sound intensity level according to claim 1, its feature It is:The bottom plate is equipped with two columns perpendicular to bottom plate, and the opposite side of two columns is equipped with guide groove, and described two Sliding block is equipped between column, sliding block both ends are inlaid in the guide groove of two columns;The cantilever beam is fixedly connected with a slide block;It is sliding Block is equipped with threaded hole, is equipped with caging bolt I in threaded hole, caging bolt I enables to sliding block to be fixed relative to column.
  3. 3. the portable sensor installation assistance platform for measuring contour curved surface sound intensity level according to claim 1, its feature It is:The guide rail is equipped with long straight hole;The sliding block at working plate both ends is inlaid in long straight hole, is respectively equipped with two sliding blocks Threaded hole, is separately installed with caging bolt II, caging bolt IV, caging bolt II, caging bolt IV in the threaded hole of two sliding blocks Sliding block is enabled to be fixed relative to guide rail.
  4. 4. the portable sensor installation assistance platform for measuring contour curved surface sound intensity level according to claim 1, its feature It is:The working plate is equipped with hand push rod.
  5. 5. the portable sensor installation assistance platform for measuring contour curved surface sound intensity level according to claim 1, its feature It is:A guide rail is equipped with scale II in two guide rails, and the scale II corresponded on working plate on the guide rail is equipped with pointer I;Separately One end of one guide rail is equipped with caging bolt III, and caging bolt III enables to working plate to be fixed relative to bottom plate.
  6. 6. the portable sensor installation assistance platform for measuring contour curved surface sound intensity level according to claim 1, its feature It is:One of two columns are equipped with scale I;Scale III is equipped with close to a guide groove, on bottom plate towards one end of scale on guide rail Equipped with pointer II.
  7. 7. the portable sensor installation assistance platform for measuring contour curved surface sound intensity level according to claim 1, its feature It is:The sound intensity probe includes amplifier, spacer and microphone II, microphone I;Amplifier is installed on clamping head, Microphone II, microphone I are connected with amplifier respectively;Between microphone II and microphone I, microphone II is placed in spacer Above working plate.
CN201711452510.2A 2017-12-28 2017-12-28 A kind of portable sensor installation assistance platform for measuring contour curved surface sound intensity level Pending CN108020315A (en)

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CN109030632A (en) * 2018-08-23 2018-12-18 华南理工大学 A kind of sound intensity semi-automatic measuring bracket and its measurement method
CN115824046A (en) * 2022-11-23 2023-03-21 国家电投集团贵州金元威宁能源股份有限公司象鼻岭水电站 Adjustable centering device

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Application publication date: 20180511