CN100540167C - Seamless tube tandem mill roller deviation detection device and detection method - Google Patents
Seamless tube tandem mill roller deviation detection device and detection method Download PDFInfo
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- CN100540167C CN100540167C CNB200710012216XA CN200710012216A CN100540167C CN 100540167 C CN100540167 C CN 100540167C CN B200710012216X A CNB200710012216X A CN B200710012216XA CN 200710012216 A CN200710012216 A CN 200710012216A CN 100540167 C CN100540167 C CN 100540167C
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- bearing housing
- hydraulic cylinder
- displacement transducer
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- 238000001514 detection method Methods 0.000 title abstract description 14
- 238000006073 displacement reaction Methods 0.000 claims abstract description 25
- 238000005096 rolling process Methods 0.000 claims description 19
- 238000000691 measurement method Methods 0.000 claims description 7
- 238000006243 chemical reaction Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 5
- 230000001737 promoting effect Effects 0.000 claims description 3
- 238000005259 measurement Methods 0.000 abstract description 9
- 229910000831 Steel Inorganic materials 0.000 description 6
- 239000010959 steel Substances 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000004364 calculation method Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000001934 delay Effects 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000009785 tube rolling Methods 0.000 description 1
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Abstract
The invention relates to a seamless tube tandem mill roller deviation detection device and a detection method, wherein a lifting hydraulic cylinder and a pushing hydraulic cylinder which are fixed on a detection frame body and provided with displacement sensors are respectively connected with a computer through cables, and are simultaneously communicated with a hydraulic pump station. Mounting the roller and the bearing box on a detection frame body, and pressing a roller collar of the roller against a sliding plate by a propelling hydraulic cylinder; and the displacement sensor inputs the measured values into a computer respectively and converts and arranges the values to obtain the actual deviation value of the working surface of the top socket of the bearing box from the central line of the roller. The lifting hydraulic cylinder enables the hole pattern sample plate to be tightly attached to the roll hole pattern, and the displacement sensor inputs the measured numerical value into the computer for arrangement to obtain the actual deviation value of the working surface of the bearing box cushion block from the center of the roll hole pattern. By adopting the invention, various mechanical gaps are eliminated, human errors are eliminated, potential safety hazards are eliminated, the measurement precision is improved by 2-3 times compared with the numerical value measured manually, and the detection time can be shortened by 5 hours.
Description
Technical field
The invention belongs to seamless-tube rolling mill roll detection technique field, relate to a kind of roll centering navigation system deviation measurement mechanism and bias measurement method thereof of seamless steel pipe rolling mill specifically.
Background technology
The seamless pipe tandem mill comprises that five frame dual roll type seamless pipe tandem mills are seamless steel pipe production more advanced in the world today.Its equipment precision is higher, and mill speed is very fast, especially takes the mode of tandem rolling, and is also very accurate for the requirement of the linear velocity of every rolling mill and metal mass flow, and any point error all may form the heap steel or draw the steel accident, causes irretrievable loss.Therefore, the breaker roll center support system is that the accurate measurement of the every deviation of roll just seems particularly important.And the pass of continuous rolling mill roller is the prerequisite that guarantees the production direct motion apart from the accuracy of alignment at the rolling center of the reality important parameter of tandem mill especially, also is to guarantee rolling accuracy, produces the basic assurance of quality product.
But the metering system of leveling ruler and micrometer is but still continued to use manually, used to the method for present domestic measurement seamless pipe continuous rolling mill roller heap center support system deviation.The subject matter that this mode exists: the one, surveying work is loaded down with trivial details, and it is long to measure preparation and Measuring Time, delays production; The 2nd, influence factor is many, can't eliminate each zero, the gap that exists between the parts, make measured value and actual deviation value have big gap, need artificially adjustment by rule of thumb; The 3rd, human factor is big, measures the accurate amount of deflection by operating personnel with simple and crude instrument, is difficult to guarantee certainty of measurement.Particularly with the amount of deflection that manually can't measure bearing housing cushion block installment work identity distance roll pass center.The method of manual measurement also exists defectives such as various unsafe factors, so can't satisfy the quality requirement of actual production and Geng Gao in addition.
By retrieval and consult pertinent literature, the effective ways that Shang Weijian addresses this problem and relevant report.
Summary of the invention
Technical problem at above-mentioned existence, purpose of the present invention is exactly in order to provide a kind of Measuring Time short, the detection efficiency height, influence factor is few, the measuring point is many, safe and reliable, and can increase substantially accuracy of detection, satisfy the error measuring device of weldless pipe continuous rolling mill roller and the detection method of production and quality requirement.
For this reason, the present invention has taked following technical solution:
Error measuring device of weldless pipe continuous rolling mill roller of the present invention comprises roll and bearing housing, is made up of control conversion system and testing agency's two parts; The control conversion system comprises computer, hydraulic power unit and displacement transducer, and testing agency contains lifting hydraulic cylinder, PF cylinder pressure and detects support body; Be fixed on and detect lifting hydraulic cylinder and the PF cylinder pressure that displacement transducer is housed on the support body, be connected with computer respectively, lead to hydraulic power unit again simultaneously by cable.
Testing agency comprises a lifting hydraulic cylinder, two PF cylinder pressures and detects support body, detects support body and be made of memorial archway, ring flange, slide plate, push rod, slide bar, pass model, axle sleeve and bolt.
Two PF cylinder pressures of testing agency are anchored on a side of memorial archway up and down with the bolt along continuous straight runs, and the depression bar head is equipped with ring flange respectively; A lifting hydraulic cylinder vertically is anchored on another termination of memorial archway with bolt, and the hydraulic stem head is connected to push rod; The slide bar middle part that push rod other end and level are contained in the axle sleeve links together, and the end that slide bar inserts memorial archway and slide plate is equipped with the pass model; The middle perforate of slide plate also is fixed by bolts on the inwall of memorial archway.
Seamless pipe continuous rolling mill roller deviation detecting method of the present invention comprises that the work holdup of bearing housing top does that the deviation of identity distance roll center line is measured and bearing housing is installed the cushion block working face and measured apart from the deviation at roll pass center.The bias measurement method that identity distance roll center line is made in the work holdup of bearing housing top is:
Roll that assembling is complete and bearing housing are installed to and detect on the support body.The hydraulic power unit oil supply starts two PF cylinder pressures that displacement transducer is housed, and makes the ring flange of PF cylinder pressure hydraulic stem head withstand top nest on the bearing housing, and applies certain pretightning force, the roll collars tightly is pressed against on the slide plate on PF cylinder pressure opposite; Displacement transducer on two PF cylinder pressures is imported computer respectively with the numerical value that records, and after machine converts arrangement as calculated, draws the actual deviation value that identity distance roll center line is made in the work holdup of bearing housing top;
Bearing housing is installed the bias measurement method of cushion block working face apart from the roll pass center: start be equipped with displacement transducer and pass model lifting hydraulic cylinder, adjust the upper-lower position of pass model; Promoting slide bar makes the pass model be adjacent to roll pass fully; Displacement transducer after the arrangement that converts, obtains the actual deviation value of bearing housing cushion block working face apart from the roll pass center with the numerical value input computer that records.
Adopt the present invention, eliminated between roll and the bearing housing and each zero, the gap between the parts, got rid of the error component that artificial measurement brought, make measuring basis more definite, detecting the position increases, and has removed potential safety hazard, certainty of measurement obviously improves, improve more than 2～3 times with the accuracy of manually comparing the numerical value of surveying, and can shorten 5 hours each detection time, for condition has been created in the raising of output of steel tube.Simultaneously, because the raising of roll deviation certainty of measurement has also effectively guaranteed the steel pipe rolling quality.
Description of drawings
Fig. 1 constitutes and schematic flow sheet for error measuring device of weldless pipe continuous rolling mill roller of the present invention.
Fig. 2 is seamless pipe continuous rolling mill roller deviation of the present invention testing agency front view.
Fig. 3 is the seamless pipe continuous rolling mill roller deviation A-A of a testing agency profile of the present invention.
Fig. 4 is seamless pipe continuous rolling mill roller deviation of the present invention testing agency vertical view.
Among the figure: 1 is the PF cylinder pressure, and 2 is displacement transducer, and 3 is bolt, and 4 is ring flange, and 5 is that memorial archway 6 is lifting hydraulic cylinder, and 7 is push rod, and 8 is holding screw, and 9 is slide bar, and 10 is axle sleeve, and 11 is the pass model, and 12 is slide plate, and 13 is the slide plate perforate.
The specific embodiment
In conjunction with the accompanying drawings the present invention is further described.
Error measuring device of weldless pipe continuous rolling mill roller of the present invention detects mainly that the deviation of identity distance roll center line is made in the work holdup of bearing housing top and bearing housing is installed the deviation of cushion block working face apart from the roll pass center.Formed by control conversion system and testing agency's two parts.The control conversion system comprises computer, hydraulic power unit and is installed in displacement transducer on the hydraulic cylinder; Testing agency mainly is made up of lifting hydraulic cylinder, PF cylinder pressure and detection support body.
The data that the displacement transducer conveying is come that are equipped with computer convert and are processed into the software for calculation of the amount of deflection.Computer is connected with displacement transducer on being installed in each hydraulic cylinder by cable.Displacement transducer is responsible for receiving and carrying signal.
The outside is provided with hydraulic power unit, is connected with hydraulic cylinder respectively to provide pressure, the action of control hydraulic cylinder.
Testing agency comprises a lifting hydraulic cylinder 6, two PF cylinder pressures 1 and detects support body, detects support body and be made up of memorial archway 5, ring flange 4, slide plate 12, push rod 7, slide bar 9, pass model 11, axle sleeve 10 and bolt 3, holding screw 8.
Two PF cylinder pressures, 1 usefulness bolt, 3 along continuous straight runs of testing agency are anchored on a side of memorial archway 5 one on the other.A displacement transducer 2 is housed respectively on two PF cylinder pressures 1, and other end hydraulic stem head is equipped with ring flange 4.Lifting hydraulic cylinder 6 usefulness holding screws 8 vertically are anchored on another upper end of memorial archway 5, and the hydraulic stem head is connected to push rod 7.Slide bar 9 middle parts that push rod 7 other ends and level are contained in the axle sleeve 10 link together.Making lifting hydraulic cylinder 6 can drive slide bar 9 by push rod 7 moves up and down.Slide bar 9 is contained in the axle sleeve 10 simultaneously, therefore can make horizontal direction along axle sleeve 10 and slide.And slide bar 9 is equipped with the perforate 13 that an end of pass model 11 passes the preformed hole and the slide plate 12 of memorial archway 5, stretches in the memorial archway, so that contact with roll pass.12 on slide plate is fixed on bolt 14 on the inwall of memorial archway 5.
Seamless pipe continuous rolling mill roller deviation detecting method of the present invention comprises that the work holdup of bearing housing top does that the deviation of identity distance roll center line is measured and bearing housing is installed the cushion block working face and measured apart from the deviation at roll pass center.
The bias measurement method that identity distance roll center line is made in the work holdup of bearing housing top is:
Roll that assembling is complete and bearing housing are installed to and detect on the support body; The hydraulic power unit oil supply starts two PF cylinder pressures 1 that displacement transducer is housed then, make the ring flange 4 of PF cylinder pressure 1 hydraulic stem head withstand nest position, top on the bearing housing, and apply certain pretightning force, the roll collars tightly is pressed against on the slide plate 12 on PF cylinder pressure opposite; Displacement transducer 2 on two PF cylinder pressures 1 is imported computer respectively with the numerical value that records, and after machine converts arrangement as calculated, draws the actual deviation value that identity distance roll center line is made in the work holdup of bearing housing top;
Bearing housing is installed the bias measurement method of cushion block working face apart from the roll pass center: start the lifting hydraulic cylinder 6 that displacement transducer and pass model 11 are housed, adjust the upper-lower position of pass model 11; Promoting slide bar 9 makes pass model 11 be adjacent to roll pass fully; Displacement transducer after the arrangement that converts, obtains the actual deviation value of bearing housing cushion block working face apart from the roll pass center with the numerical value input computer that records.
Claims (2)
1, a kind of error measuring device of weldless pipe continuous rolling mill roller is characterized in that, is made up of control conversion system and testing agency's two parts; The control conversion system comprises computer, hydraulic power unit and is installed in displacement transducer on the hydraulic cylinder that testing agency comprises a lifting hydraulic cylinder, two PF cylinder pressures and detects support body; Detecting support body is made of memorial archway, ring flange, slide plate, push rod, slide bar, pass model, axle sleeve and bolt; Two PF cylinder pressures that the hydraulic stem head is separately installed with ring flange are anchored on a side of memorial archway up and down with the bolt along continuous straight runs; The lifting hydraulic cylinder that hydraulic stem head is connected to push rod vertically is anchored on another termination of memorial archway with bolt, the slide bar middle part that push rod other end and level are contained in the axle sleeve links together, the end that slide bar inserts memorial archway and slide plate is equipped with the pass model, and the middle perforate of slide plate also is fixed by bolts on the inwall of memorial archway; Be fixed on and detect lifting hydraulic cylinder and the PF cylinder pressure that displacement transducer is housed on the support body, be connected with computer respectively, lead to hydraulic power unit again simultaneously by cable.
2, a kind of seamless pipe continuous rolling mill roller deviation detecting method, it is characterized in that, comprise that the work holdup of bearing housing top does that the deviation of identity distance roll center line is measured and bearing housing is installed the cushion block working face and measured apart from the deviation at roll pass center, the bias measurement method that identity distance roll center line is made in the work holdup of bearing housing top is:
Roll that assembling is complete and bearing housing are installed to and detect on the support body; The hydraulic power unit oil supply starts two PF cylinder pressures that displacement transducer is housed then, make the ring flange of PF cylinder pressure hydraulic stem head withstand nest position, top on the bearing housing, and apply certain pretightning force, the roll collars tightly is pressed against on the slide plate on PF cylinder pressure opposite; Displacement transducer on two PF cylinder pressures is imported computer respectively with the numerical value that records, and after machine converts arrangement as calculated, draws the actual deviation value that identity distance roll center line is made in the work holdup of bearing housing top;
Bearing housing is installed the bias measurement method of cushion block working face apart from the roll pass center: start be equipped with displacement transducer and pass model lifting hydraulic cylinder, adjust the upper-lower position of pass model; Promoting slide bar makes the pass model be adjacent to roll pass fully; Displacement transducer after the arrangement that converts, obtains the actual deviation value of bearing housing cushion block working face apart from the roll pass center with the numerical value input computer that records.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB200710012216XA CN100540167C (en) | 2007-07-23 | 2007-07-23 | Seamless tube tandem mill roller deviation detection device and detection method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB200710012216XA CN100540167C (en) | 2007-07-23 | 2007-07-23 | Seamless tube tandem mill roller deviation detection device and detection method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101108397A CN101108397A (en) | 2008-01-23 |
| CN100540167C true CN100540167C (en) | 2009-09-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CNB200710012216XA Expired - Fee Related CN100540167C (en) | 2007-07-23 | 2007-07-23 | Seamless tube tandem mill roller deviation detection device and detection method |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107309279B (en) * | 2017-08-16 | 2019-01-15 | 上海鼎艺冶金科技有限公司 | A kind of mill gap supporting remote dynamic management system |
| CN108580562B (en) * | 2018-06-22 | 2024-01-26 | 山西创奇实业有限公司 | Roller dynamic detector and oblique rolling perforating machine |
| CN109013716B (en) * | 2018-07-27 | 2020-01-21 | 北京科技大学 | Method, system and storage medium for online detection of position change of central axis of roller |
| CN115301741A (en) * | 2022-07-30 | 2022-11-08 | 江苏沙钢集团有限公司 | Wire rod rough and medium rolling mill roller-staggering inspection clamping plate and adjusting method |
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