CN107611745A - A kind of radio frequency co-axial cable subassembly assembling reason braiding device - Google Patents
A kind of radio frequency co-axial cable subassembly assembling reason braiding device Download PDFInfo
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- CN107611745A CN107611745A CN201710802027.6A CN201710802027A CN107611745A CN 107611745 A CN107611745 A CN 107611745A CN 201710802027 A CN201710802027 A CN 201710802027A CN 107611745 A CN107611745 A CN 107611745A
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- braiding
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- clamping jaw
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Abstract
The present invention provides a kind of radio frequency co-axial cable subassembly assembling reason braiding device, what the reason braiding device included successively setting be used for by scattered braiding device that woven shield radially departs from from insulator and for by the woven shield of partial-length along cable axial turning and be covered in wire clamp radial outside turn over braiding device.Radio frequency co-axial cable subassembly assembling Automatic Production System comprising the reason braiding device can guarantee that the uniformity and overall quality of each assembling product, and the trackability of product.The system can substitute Traditional Man onerous toil operation, and production efficiency greatly improves and can better ensure that the yield and quality of product.Scattered braiding device has successively been used in resonable braiding device of the invention and has turned over braiding device so that numerous and diverse manual operations becomes unified neat and efficient mechanically actuated.The braiding of turning over used in braiding device is turned over to brush and efficiently the braiding layer axial turning of partial-length can be covered in high texture into wire clamp radial outside.
Description
Technical field
The present invention relates to radio frequency co-axial cable subassembly to assemble field, and in particular to a kind of radio frequency co-axial cable subassembly assembling is used
Reason braiding device.
Background technology
Radio frequency co-axial cable subassembly is assembled by the radio frequency coaxial-cable 02 of two radio frequency (RF) coaxial connectors 01 and certain length
Form, specifically at the both ends of radio frequency coaxial-cable 02, respectively one radio frequency (RF) coaxial connector 01 of connection is completed to RF coaxial electricity
The assembling of cable assembly.Fig. 1 is the exploded perspective view of radio frequency co-axial cable subassembly, and Fig. 2 is at radio frequency co-axial cable subassembly connector
Schematic cross-sectional view, Fig. 3 be radio frequency coaxial-cable 02 structural representation, from Fig. 1~3, the radio frequency (RF) coaxial connector
01 includes nut 011, wire clamp 012, bushing 013, insulating trip 014 and swivel nut 015, the radio frequency coaxial-cable 02 include by outer and
Interior crust 021, woven shield 022, insulator 023 and core 024.The radio frequency co-axial cable subassembly typically will also include
The heat-shrink tube that the nut 011 and radio frequency coaxial-cable 02 are wrapped up (not shown in Fig. 1~3).
The assembling of radio frequency co-axial cable subassembly is the various work of complex procedures, a process, it is necessary to which RF coaxial is electric
The crust 021 of cable 02, which is cut, to be spilt the screen layer 022 of parcel and cuts SI semi-insulation 023 again and spill core 024, and by core 024
Chamfering and the component part of itself and radio frequency (RF) coaxial connector 01 is combined together by one part of matching requirements it is combined into radio frequency
Co-axial cable component.Traditional operating type almost all is completed by people worker's operation:Manually upper heat-shrink tube and locking nut
011st, the artificial material crust 021 that bursts at the seams, people's frock hold the outer wire guide shape woven shield 022 of wire clamp 012, manual sorting wire rod, people tightly
Frock neck bush 013, artificial excision inner insulator 023, manually to core chamfering 024, artificial load joint (including insulating trip
014 and swivel nut 015), artificial urgent nut 011 and swivel nut 015.Specifically, it is logical during the artificial material crust 021 that bursts at the seams
Cross cutting equipment cutting and remove crust, but need the two ends of man-hour manually hand-held cable to be aligned with cutting equipment, the crust cut is in
Cylindrical toroidal drops.Because the screen layer 022 is that proof copper-wire braided reticulates structure, the other layers of thickness ratio of screen layer 022 will
Much thinner, insulator 023 are the soft materials of form of foam, and screen layer 022 is embedded the radial outside in insulator 023, manually
During arranging the outer wire guide shape woven shield 022 of wire rod, screen layer 022 is rubbed with the hands from insulator 023 with the frictional force of finger,
Again with finger by woven shield 022 along cable axial turning so that part woven shield 022 is located at the radial direction of wire clamp 012
Inner side, and another part woven shield 022 is wrapped in the radial outside of wire clamp 012 after overturning.After people's frock neck bush 013
The inwall of bushing contacts with insulator 023, and the outer wall of bushing contacts with screen layer 022.During insulator is cut off, cut
Insulator be also to be dropped in cylindrical toroidal.
The whole process of above-mentioned traditional work mode is very cumbersome, expends a large amount of manual labors, and every assembling
The circulation time of product output is longer, and the uniformity of product quality is poor, and assembles the relatively difficult control of overall quality of product.Cause
This, this area needs a kind of radio frequency co-axial cable subassembly assembling Automatic Production System to solve the above problems.Especially above-mentioned step
The manual operations of the outer step of wire guide shape woven shield 022 of manual sorting wire rod in rapid is especially cumbersome.Therefore, this area needs
A kind of radio frequency co-axial cable subassembly assembling acts on behalf of hand labour with reason braiding device with efficient high texture.
The content of the invention
Therefore, the present invention provides a kind of radio frequency co-axial cable subassembly assembling reason braiding device, the reason braiding device bag
Include successively set for the scattered braiding device that radially departs from woven shield from insulator and for by partial-length
What woven shield was covered in wire clamp radial outside along cable axial turning turns over braiding device.
In a kind of specific embodiment, the scattered braiding device (31) includes being used for clamping cables end crust
(021) the first clamping part (311), the loose wire clamping jaw of the woven shield exposed for sandwiched cable end (022)
(313), for controlling the switching mechanisms (315) of loose wire clamping jaw (313) opening and closing, pressed from both sides for loose wire clamping jaw (313)
It is located at the first rotating mechanism (314) for driving the loose wire clamping jaw (313) to be rotated in a circumferential direction along cable when on woven shield (022)
And for driving the loose wire clamping jaw (313) and the first rotating mechanism (314) to advance along the first of cable axially reciprocating
Mechanism (312).
In a kind of specific embodiment, first clamping part (311) includes clamping cylinder and clamps clamping jaw, institute
It is rotary cylinder to state the first rotating mechanism (314), and first advancement mechanism (312) is preceding stepper motor, the switching mechanism
(315) it is opening and closing cylinder.
In a kind of specific embodiment, the loose wire clamping jaw (313) includes the clamping jaw block A and clamping jaw block being oppositely arranged
B, clamping jaw block A and clamping jaw block B is relative when dissipating braiding is folded on the periphery of woven shield (022), first whirler
Structure (314) is such that loose wire clamping jaw (313) is in 90 ° of reciprocating rotaries in the circumferential.
In a kind of specific embodiment, the braiding device (32) that turns over includes being used for clamping cables end crust
(021) the second clamping part (321), for directly contacting woven shield (022) and by its partial-length along cable axial direction
Two pieces for overturning and being covered in wire clamp (012) radial outside turn over braiding brush (322), closed for controlling two pieces to turn over braiding brush (322)
Close or open open-and-close mechanism (325), for turn over braiding brush (322) depart from woven shield (022) when drive described in turn over
Braiding brush (322) the second rotating mechanism (323) for being rotated in a circumferential direction along cable and described turn over braiding brush (322) for driving, open
Close the second advancement mechanism (324) of mechanism (325) and the second rotating mechanism (323) along cable axially reciprocating.
In a kind of specific embodiment, second clamping part (321) includes clamping cylinder and clamps clamping jaw, institute
It is rotary cylinder to state the second rotating mechanism (323), and second advancement mechanism (324) is preceding stepper motor, the open-and-close mechanism
(325) it is folding cylinder.
In a kind of specific embodiment, second rotating mechanism (323) to turn over braiding brush (322) in the circumferential
In 90 ° of reciprocating rotaries.
In a kind of specific embodiment, the described two pieces bristles for turning over braiding brush (322) are oppositely arranged, and turn over braiding brush
(322) bristle holder plate (322a) containing multiple pores (322c) and the bristle (322b) being installed in pore are included, preferably
The bristle is vertically installed in pore.
In a kind of specific embodiment, the braiding brush (322) that turns over is steel wire of the steel wire line footpath in 0.1~0.4mm
Brush, the length of bristle is 10~20mm.
In a kind of specific embodiment, described two pieces are turned over braiding brush (322) and are controlled synchronously by same rotating mechanism
Rotation, and it is vertical with the cross section holding of cable always to turn over braiding brush plate face of its bristle holder plate in rotary course.
Beneficial effect:
1st, the radio frequency co-axial cable subassembly assembling Automatic Production System comprising reason braiding device of the present invention, which realizes, penetrates
The fully-automatic production process that high frequency coaxial cable and connector device are matched somebody with somebody, ensure the uniformity and overall quality of each assembling product, and
Ensure the trackability of each assembling product.The Automatic Production System can substitute Traditional Man onerous toil operation, production
Efficiency greatly improves and can better ensure that the yield and quality of product.
2nd, scattered braiding device has successively been used in the resonable braiding device of the present invention and has turned over braiding device so that numerous and diverse hand
Work operation becomes unified neat and efficient mechanically actuated.Turn over the braiding of turning over used in braiding device and brush the efficient high texture of energy by portion
The braiding layer axial turning of point length and be covered in wire clamp radial outside.
Brief description of the drawings
Fig. 1 is the exploded perspective view of radio frequency co-axial cable subassembly.
Fig. 2 is the schematic cross-sectional view at radio frequency co-axial cable subassembly connector.
Fig. 3 is the structural representation of radio frequency coaxial-cable.
Fig. 4 is that radio frequency co-axial cable subassembly assembles automatic operation system structure schematic diagram, and wherein Fig. 4 a are schematic perspective view,
Fig. 4 b are its schematic top plan view.
Fig. 5 is carrier structure schematic diagram.
Fig. 6 is the overall structure diagram of top nut device.
Fig. 7 is the partial structural diagram of top nut device described in Fig. 6.
Fig. 8 is another partial structural diagram of top nut device described in Fig. 6.
Fig. 9 is guide block structure schematic diagram.
Figure 10 is the structural representation of positioning clamping jaw.
Figure 11 is the dimensional structure diagram for the front viewing angle for dissipating braiding device.
Figure 12 is the dimensional structure diagram for the posterior view point for dissipating braiding device.
Figure 13 is the dimensional structure diagram for the front viewing angle for turning over braiding device.
Figure 14 is the dimensional structure diagram for the posterior view point for turning over braiding device.
Figure 15 is the structural representation for turning over braiding brush.
Figure 16 weaves part-structure schematic diagram in brush to turn over.
Figure 17 is the structural representation for turning over another part in braiding brush.
Figure 18 is the overall structure diagram of nut swivel nut device for screwing up.
Figure 19 is the part-structure schematic diagram of nut swivel nut device for screwing up.
Figure 20 is nut swivel nut device for screwing up split shed tube-in-tube structure schematic diagram.
Figure 21 is the structural representation of swivel nut guide-localization mechanism in nut swivel nut device for screwing up.
Figure 22 is the structural representation of the swivel nut guide-localization mechanism of posterior view point.
Figure 23 is the dimensional structure diagram of blanking device of the present invention.
Embodiment
Fig. 1~3 are the structural representation of radio frequency co-axial cable subassembly.Whether manual assembly in the prior art, is still adopted
It is consistent with the Automatic Production System of the present invention, the structure of the qualified products obtained after assembling.
Fig. 4 is that radio frequency co-axial cable subassembly assembles automatic operation system structure schematic diagram.High order end is upper carrier in Fig. 4 a
Lift, manually radio frequency coaxial-cable 02 is fixed on carrier after carrier rising, carrier passes through to the right one with streamline
Individual assembling board, the lower carrier lift and from right to left in blanking device to unloaded tool after assembling product blanking by low order end
Carrier return wire flow back into carrier lift be used for next radio frequency co-axial cable subassembly assembling.
From Fig. 4 b, each device of radio frequency co-axial cable subassembly assembling Automatic Production System is corresponding with a carrier
Carry cable and carry out assembly work.
The course of work of radio frequency co-axial cable subassembly assembling automatic assembly line is probably in the present invention:Manually will be to be assembled
Radio frequency coaxial-cable 02 is fitted into carrier 9, and carrier moves to top nut device 1 with streamline, and wire rod both ends load nut 011,
The crust of wire rod is cut off simultaneously, and after completing this action, wire rod still is moved forward to reach the standard grade and clamped on carrier with streamline
Put 2, wire rod both ends put into wire clamp 012, after the completion of wire rod still on carrier with streamline forward move to respectively reason braiding
Device 3, cut insulator arrangement, upper bushing device 4, core facing attachment, upper insulation sheet devices 5, upper swivel nut device, nut swivel nut
Device for screwing up 6 and detection means 7 complete the assembling and detection of radio frequency co-axial cable subassembly, assemble and detect until blanking completion
Overall process.
Fig. 4 a and Fig. 4 b are seen, before the carrier for carrying cable reaches top nut device 1, it is also necessary to first pass through on artificial
Radio frequency coaxial-cable 02, i.e., be manually fixed on carrier 9 by material.
First, feed mechanism
Specifically, in this embodiment, the external diameter of radio frequency coaxial-cable 02 is 10.13mm, and its length is according to specification
Difference is common the variety classeses such as 2m, 3m, 6m and 10m.The thickness of woven shield 022 only 0.1mm, the external diameter of insulator 023
For 7.6mm, the external diameter of core 024 is 2.47mm.As shown in figure 5, carrier 9 includes bottom plate 91, for blocking radio frequency coaxial-cable
Both ends and cut cable is exposed into the stationary jaw 92 of certain length and for spacing to carrying out in the middle part of radio frequency coaxial-cable
Limiting component 93.In a kind of specific embodiment, after the stationary jaw 92 clamps cable both ends, both ends are exposed independent from 95mm
It is long.The cut cable exposed needs to cut crust 021 and remove 15mm length later, and the axial length of wire clamp is 7~8mm, manages braiding
During turn over braiding and cause woven shield 022 cover wire clamp 012 length be 6.5~7mm, remove when cutting insulator 023
5mm grows.The spacing middle part for causing cable of the limiting component 93 forms loop coil on bottom plate 91, and cable both ends are being consolidated
Preferably in parallel shape so as to cable both ends while assembly connection device 01 after the clamping of clamp pawl 92.Before artificial loading mechanism, institute
Heat-shrink tube is stated by being manually located on cable.
Specifically, the present invention also provides a kind of radio frequency co-axial cable subassembly assembling carrier, the carrier is penetrated for carrying
High frequency coaxial cable (02) causes cable and radio frequency by multiple devices in radio frequency co-axial cable subassembly assembling Automatic Production System
Each component in coaxial connector (01) assembles successively, and the carrier (9) includes bottom plate (91), for blocking RF coaxial electricity
Cable-end portion and cut cable is exposed into the stationary jaw (92) of certain length and for spacing to carrying out in the middle part of radio frequency coaxial-cable
Limiting component (93).In a kind of specific embodiment, the carrier (9) also includes being used to limit radio frequency (RF) coaxial connector
(01) the nut neck (94) of nut (011) position in.In a kind of specific embodiment, the stationary jaw (92) and spiral shell
Master card groove (94) is two and is symmetrical arranged so that two free ends of the cable being fixed on carrier are exposed in parallel.In one kind
In specific embodiment, the stationary jaw (92) includes the fixing clip A and geometrical clamp that left and right is set in the horizontal direction
The fixing clips of block B two, two fixing clips are used to the periphery of sandwiched cable.It is described solid in a kind of specific embodiment
Clamp block A is fixedly installed on bottom plate (91), fixing clip B can between fixed and movable switching state, i.e. fixing clip B can
It is fixedly installed on bottom plate (91), fixing clip B also can be in the horizontal plane along the direction vertical with cable axis away from fixed
Fixture block A and unclamp the cable.
The motion flow of artificial loading mechanism includes successively:Carrier senses in place, jacking cylinder jacks up carrier, front and rear gas
Stationary jaw cylinder is pushed out to stationary jaw position, stationary jaw cylinder so that stationary jaw 92 opens, artificial loading, stepped on by cylinder
Lower ride closes stationary jaw 92, completes feeding flow.
2nd, top nut device
In the present invention, because the nut 011, wire clamp 012, bushing 013, insulating trip 014 and swivel nut 015 are ring-shaped article,
Thus the top nut device 1, upper line clamping device 2, upper bushing device 4, upper insulation sheet devices 5 and upper swivel nut device belong to one
Kind radio frequency coaxial-cable upper annular part device.
Vibrating disk (11) that the radio frequency coaxial-cable upper annular part device includes being used to house multiple ring-shaped articles, for solid
Surely a ring-shaped article to be threaded and carry the ring-shaped article and advance along the direction vertical with streamline direction i.e. X axis i.e. Y-axis
Travel mechanism (12), the positioning clamping jaw (13) for clamping cable end and for the line end for radio frequency coaxial-cable (02)
The guiding mechanism (14) being oriented to, the guiding mechanism (14) include driving two retractable guide pads (141) by external force,
The guide through hole for being oriented to for cable is formed after two guide pad closures, the guide through hole includes round platform section (142) and circle
Shell of column (143), the cable wear successively the bigger diameter end of round platform section, round platform section miner diameter end and cylindrical section after expose one section and be used for
The ring-shaped article is worn thereon.
In a kind of specific embodiment, the space according to shared by the size of above-mentioned each ring-shaped article and its related device is big
It is small, typically accommodating more than 300 individual nuts in the vibrating disk in top nut device 1, typically hold in the vibrating disk in upper line clamping device 2
Put individual wire clamp more than 400, typically accommodating more than 600 individual bushings in the vibrating disk in upper bushing device 4, in upper insulation sheet devices 5
Thousands of insulating trips are typically housed in vibrating disk, and more than 100 individual swivel nuts are typically housed in the vibrating disk in upper swivel nut device, because
Typically can the more than two vibrating disks of relative set in swivel nut device on this.Vibrating disk is used to vibrate marshalling to each ring-shaped article
And the ring-shaped article vibration of foremost one is arrived in travel mechanism (12).The positioning clamping jaw 13 clamps the position of cable than on carrier
The cable position that clamps of stationary jaw 92 closer to cable end, in general, in top nut device, the positioning clamping jaw
The position of 13 clamping cables is at 45~60mm of cable end.
In a kind of specific embodiment, the radio frequency coaxial-cable upper annular part device is top nut device, described
Top nut device also includes dnockout cylinder (16) and cut-off cylinder (17), and the guiding mechanism (14) also includes being used to drive two
The guide cylinder (144) of guide pad (141) folding.In top nut device, its length direction exists when two guide pads (141) close
Vertical direction be arranged in parallel, and its lower end rotates up and causes the length side of two guide pads (141) when two guide pads (141) are opened
To turning in same horizontal line.After guide cylinder drives two guide pads closure, it is oriented to for the cable, nut is located in cable
End, afterwards guide cylinder drive two guide pads open to horizontal level so that guiding mechanism will not interfere with next step dnockout
The action of cylinder, afterwards dnockout cylinder the nut being located on cable is pushed into the position closer in the middle part of cable.The cut-off
Cylinder be used for one wait the nut worn in place afterwards separate the motion of next nut.
In the top nut device, the external diameter of cable described in the aperture ratio of the cylindrical section (143) is big by 0.02~
0.3mm, preferably big 0.05~0.2mm, the diameter of the miner diameter end of the round platform section (142) is identical with cylindrical section diameter, round platform section
(142) diameter of bigger diameter end is bigger 3~10mm than cylindrical section diameter, preferably big 4~8mm, and the axial height of the round platform section is 1
~10mm, preferably 2~5mm.In a kind of specific embodiment, the aperture of the cylindrical section (143) is 10.23mm, round platform
A diameter of 16mm of the bigger diameter end of section (142), the axial height of the round platform section is 3mm, and the axial height of the cylindrical section is
10mm。
Fig. 6 is the overall structure diagram of top nut device.151 be X axis translation mechanism in figure, and for example, X axis is led
Rail, 152 be Y-axis translation mechanism, for example, Y-axis guide rail.The travel mechanism 12 is arranged on X axis translation mechanism 151,
Travel mechanism 12 and X axis translation mechanism 151 and guiding mechanism 14 can integrally along Y-axis translation mechanism in Y-motion,
And the position of the vibrating disk 11 and positioning clamping jaw 13 is not moved.
Show that travel mechanism 12 includes splicing groove 121 and sensor 122 in Fig. 8, holly strip 171 is connected to cut-off cylinder
17 piston rod end enters the splicing groove 121 for separating next nut, and the sensor 122 is experiencing nut
Start cut-off cylinder 17 in time after into splicing groove 121 and holly strip 171 separates next nut.
Figure 10 is the structural representation of positioning clamping jaw.And 131 it is used to block and sets the end of cable 02 at the card line of positioning clamping jaw 13
Portion.As seen from Figure 10, clamping jaw 13 is positioned with the mode of the folding of guide pad 141 in top nut device on the contrary, at cylinder driving card line
One end during the two fixture blocks closure of 131 both sides for clamping cables, cylinder drive two fixture blocks top outwardly and downwardly Unscrew,
Such as can open to horizontal level, now position clamping jaw 13 and discharge cable 02.
Beneficial effect:In the present invention, because cable 02 is flexible product, cut cable head flexibility is inconsistent, and cable
Gap very little between material outer end diameter and the internal diameter of ring-shaped article, thus must strictly be aligned and ring-shaped article could be located in cable
On, the positioning clamping jaw in device can only clamp cable end, and the precision clamped is inadequate, is not enough to correcting cable.It is and of the invention
The design of guiding mechanism can coaxially set curved cable end correcting, guide pad middle cylindrical section through hole with the through hole in ring-shaped article
Put, so that the success rate of upper annular part reaches 100%.
Motion flow:Vibrating disk, which is opened, is sent into ring-shaped article (such as nut) in splicing groove, and material splitting cylinder action prevents next
Material enters, and work is retracted along X axis translation mechanism 151 by cut-off cylinder cut-off material, the travel mechanism 12 for carrying ring-shaped article
Position (closer to the position of Y-axis guide rail), carry travel mechanism 12, X axis translation mechanism 151 and the guiding of ring-shaped article
Mechanism 14 is overall to be translated along Y-axis translation mechanism 152 and ring-shaped article is penetrated into wire rod (wherein guide pad and ring-shaped article synchronization direction
Cable movement is that cable is oriented to and ring-shaped article is located on cable), guide cylinder is opened, and nut is shifted in the action of dnockout cylinder onto
Cable more leans on the position in stage casing, i.e., shifts nut in the nut neck 94 on carrier onto, cylinder retracts splicing state one by one.Now
Nut carries cable 02 and nut 011 continues to move forward to next station with streamline through on wire rod on carrier.
3rd, leather jacket is put over
Be in the prior art man-hour manually hand-held cable two ends successively be aligned respectively with cutting equipment, cut in cylindrical toroidal
The crust to drop.And two terminations of the same root cable being integrally fixed in the present invention on carrier 9 are cut by cutting equipment simultaneously
The crust of cylindrical toroidal.The process of man-hour manually hand-held cable is simply instead of in the present invention with the carrier on streamline, and uses this
The crust at cable both ends can disposably be cut by inventing the carrier, improve the efficiency for cutting crust.
4th, upper line clamping device
As previously described, upper line clamping device 2 of the present invention and a kind of radio frequency coaxial-cable upper annular part device, thus
Its structure has many same or similar parts with top nut device 1.
The length direction of two guide pads 141 is in level side when guiding mechanism 14 in the upper line clamping device 2 closes
To the free end of two guide pads 141 forms the guide through hole in left end closing, and two guide pads are using its right-hand member as the center of circle
Make it that two guide pad free ends rotate up and down respectively and open the guiding mechanism in vertical plane internal rotation, two are oriented to
The free end of block is used to be formed the guide through hole separately down and upwards for cable guiding when circling round.In the guiding mechanism 14
In, a diameter of 13mm of bigger diameter end of round platform section, the aperture of cylindrical section is 7.8mm (insulator external diameter is 7.6mm).Round platform section height
2mm, cylindrical section height 10mm.
In the present invention, woven shield 022 is exposed in the termination for cutting away the cable after crust, because woven shield is by very thin
The network structure that small copper wire is formed, thus have after cable cuts away crust it is certain scatter, i.e. woven shield 022 and insulation
The fitting of son 023 is not necessarily close, when the guide pad containing guide through hole causes cable socket to pass through round platform section along Y-motion
When, the structure of round platform section can collapse woven shield automatically, ensure that woven shield passes through the guide through hole and line
Folder 012, and because cable wire is flexible product, there is certain uncertainty in the direction of supplied materials, and the design of guiding mechanism can incite somebody to action
Curved cable wire correcting, so that upper wire clamp success rate reaches 100%.
5th, braiding device is dissipated
Figure 11 and 12 is the structural representation for dissipating braiding device.
What the reason braiding device (3) in the present invention included successively setting is used for woven shield (022) from insulator
(023) the scattered braiding device (31) that radially departs from and for the woven shield (022) of partial-length axially to be turned over along cable
Then it is covered in turning over for wire clamp (012) radial outside and weaves device (32).
Wherein, the scattered braiding device (31) includes the first clamping part for clamping cables end crust (021)
(311), the loose wire clamping jaw (313) of the woven shield exposed for sandwiched cable end (022), for controlling the loose wire to press from both sides
The switching mechanism (315) of pawl (313) opening and closing, drives when being folded in for loose wire clamping jaw (313) on woven shield (022)
Move the first rotating mechanism (314) for being rotated in a circumferential direction along cable of the loose wire clamping jaw (313) and for driving the loose wire clamping jaw
And first advancement mechanism (312) of the first rotating mechanism (314) along cable axially reciprocating (313).
Specifically, at the cable end sheath of the first clamping part (311) sandwiched from being with a distance from cable socket
50mm。
In a kind of specific embodiment, first clamping part (311) includes clamping cylinder and clamps clamping jaw, institute
It is rotary cylinder to state the first rotating mechanism (314), and first advancement mechanism (312) is preceding stepper motor.The switching mechanism
(315) it is opening and closing cylinder.
Preferably, first rotating mechanism (314) is such that loose wire clamping jaw (313) is in 90 ° of reciprocating rotaries in the circumferential.
Because the crust of cable (021), insulator (023) and core (024) are clamped and nothing by the first clamping part (311)
Method is rotating in a circumferential direction, and woven shield (022) under the clamping and turning effort of loose wire clamping jaw (313) with insulator (023)
Diametrically depart from, be easy to turn over the process of braiding in next step.Typically it is not required to dissipate braiding during the manual reason braiding of prior art,
And directly woven shield (022) is peeled off it after insulator (023) along cable axial turning.
Specifically, the motion flow of the scattered braiding includes:Carrier jacks jack-up in place;First clamping part (311) presss from both sides
At tight cable end sheath;First advancement mechanism (312) drives loose wire clamping jaw (313) axially forward to cable end, loose wire folder
Pawl is located at the radial outside of woven shield (022);Switching mechanism (315) causes loose wire clamping jaw (313) closure clamping cables
Woven shield;First rotating mechanism (314) drives loose wire clamping jaw (313) 90 ° of circulation rotatings in cable circumference;Switching mechanism
(315) cause loose wire clamping jaw (313) opens to decontrol woven shield (022);Remaining part and mechanism Aligning control.Now dissipate braiding
Action is completed, and carrier continues to travel forward with streamline.
6th, braiding device is turned over
Figure 13 and 14 is the structural representation for turning over braiding device.Figure 15~Figure 17 is the structural representation for turning over braiding brush.
The braiding device (32) that turns over includes the second clamping part (321) for clamping cables end crust (021), used
In directly contact woven shield (022) and by its partial-length along cable axial turning and to be covered in wire clamp (012) footpath outside
Two pieces of side turn over braiding brush (322), for controlling two pieces to turn over braiding brush (322) closure or the open-and-close mechanism (325) opened, being used for
Braiding brush (322) rotates in a circumferential direction along cable the is turned over described in driving when turning over braiding brush (322) and woven shield (022) and departing from
Two rotating mechanisms (323) and described turn over braiding brush (322), open-and-close mechanism (325) and the second rotating mechanism (323) for driving
Along the second advancement mechanism (324) of cable axially reciprocating.
Specifically, at the cable end sheath of the second clamping part (321) sandwiched from being with a distance from cable socket
50mm。
In a kind of specific embodiment, second clamping part (321) includes clamping cylinder and clamps clamping jaw, institute
It is rotary cylinder to state the second rotating mechanism (323), and second advancement mechanism (324) is preceding stepper motor.The open-and-close mechanism
(325) it is folding cylinder.
Preferably, second rotating mechanism (323) is such that it is in 90 ° of reciprocating rotaries in the circumferential to turn over braiding brush (322).
In a kind of specific embodiment, the described two pieces bristles for turning over braiding brush (322) are oppositely arranged, and turn over braiding brush
(322) bristle holder plate (322a) containing multiple pores (322c) and the bristle (322b) being vertically installed in pore are included.
In a kind of specific embodiment, the braiding brush (322) that turns over is wire brush.It is preferred that the line footpath of the steel wire is 0.2mm left
It is right.
In a kind of specific embodiment, described two pieces are turned over braiding brush (322) and are controlled synchronously by same rotating mechanism
Rotation, and it is vertical with the cross section holding of cable always to turn over braiding brush plate face of its bristle holder plate in rotary course.
Specifically, the size of the bristle holder plate is 37mm × 27mm, thickness 5mm, and the bristle is fixed in bristle
Distribution area on plate is 22mm × 22mm, and the neighboring area of bristle holder plate is not provided with pore, the length of bristle for 10~
20mm, for example, 15mm.
Two are driven to turn over braiding brush (322) forward close to cable end motion after in place again in the second advancement mechanism (324)
During, described two pieces are turned over braiding brush (322) and clamped, i.e., the two pieces opposite closings of bristle for turning over braiding brush, cable end is axially pricked
Enter general 20mm length, this length in steel wire bristle and be longer than twice of the 7~8mm of length for turning over braiding.After turning over braiding once, second
Advancement mechanism (324) drives two pieces controlling and opening via open-and-close mechanism (325) to turn over braiding brush (322) and retreated and remote electricity
Cable-end portion.Then the second rotating mechanism (323) controls two pieces to turn over braiding brush (322) and is rotated by 90 ° in cable circumference, and by folding
Mechanism (325) controls two pieces to turn over braiding brush (322) and closed again, and two pieces of the closure of the second advancement mechanism (324) driving afterwards turn over
Braiding brush (322) moves towards cable end and that woven shield (022) axial turning is covered in into wire clamp (012) footpath is outside
Side.Once once can be by the woven shield axial direction of cable with brush up and down to cable end or so brush by the braiding brush that turns over
Upset is in place.
Without obvious hole in bristle after new wire brush closure, but can brushed after wire brush processing multi-cable
Hole corresponding with cable dimension is formed in hair, thus probably just needs are timely after 3000 cables are processed for each pair wire brush
Change.
In a kind of specific embodiment, the open-and-close mechanism (325) controls two pieces to turn over braiding brush (322) closure or beat
Bristle holder plate both when opening is parallel, and the distance between two pieces of bristle holder plates become big and cause two pieces and turn over volume when simply opening
Knit and do not contact between the bristle of brush.Specifically in fig.15, up in upper wire brush and under wire brush is descending can be by two
Wire brush is opened.
Specifically, the motion flow for turning over braiding process includes:Carrier jacks jack-up in place;Second clamping part
(321) end of clamping cables, is specifically folded on the crust of end;Stepper motor proceeds to before second advancement mechanism (324)
(turning over braiding to prepare) fixed position;Open-and-close mechanism (325) controls two pieces to turn over braiding brush (322) closure;Second advance machine
Structure (324), which advances, to be contacted with woven shield (022) and axially brushes a woven shield along cable in left and right directions;Opening-closing machine
Structure (325) controls two pieces to turn over, and braiding brush (322) is opened and the second advancement mechanism (324) controls it to retract and remote cable end;
Second rotating mechanism (323) controls two pieces to turn over braiding brush (322) and rotated in a circumferential direction 90 ° in cable;Open-and-close mechanism (325) controls two pieces
Turn over braiding brush (322) closure;Second advancement mechanism (324), which is advanced, to be contacted with woven shield (022) and in above-below direction edge electricity
Cable axially brushes a woven shield again;Open-and-close mechanism (325) controls two pieces to turn over braiding brush (322) opening and the second advancement mechanism
(324) its axial direction is controlled to retract and remote cable end;Such circulation respectively once turns over brush altogether with left and right up and down twice can be effective
Dig braiding layer.Braid movement completion is now turned over, carrier continues to travel forward with streamline.
7th, insulating barrier 023 and upper bushing 013 are cut
Insulating barrier 023 is cut in the present invention to prescind except insulation with cable socket is delivered into cutting machine incision by hand in the prior art
The mode of son 023 has no much differences.The purpose for cutting insulating barrier is to expose core 024.
Upper bushing device and top nut device above and upper line clamping device are all upper annular part device in the present invention, thus
Its apparatus structure and the two devices are similar.
It should be noted that manual operation is first upper bushing 013 in the prior art, certain length is cut further along gasket end
Insulating barrier, and the insulating barrier using the first fixed excision certain length of machine is preferably changed in the present invention, then upper bushing.The present invention
In the insulating barrier of certain length can be automatically and accurately cut away by machine, and no longer need to refer to bushing come quantitative cleavage insulation
Layer.Certainly, the present invention in still can first upper bushing cut insulator again, this do not interfere with yet the present invention implementation.
8th, the facing attachment of core 024
The chamfering of core 024 is with core termination to be delivered to the mode processed under beveler simultaneously by hand in the prior art in the present invention
Without much differences.The purpose of the chamfering of core 024 be in order to which insulating trip 014 and swivel nut 015 are arranged on core 024 by next step,
Its end forms frustum cone structure after core chamfering.
9th, upper insulation sheet devices
Upper insulation sheet devices and top nut device above and upper line clamping device are all upper annular part device in the present invention, because
And its apparatus structure and the two devices are similar.
Tenth, upper swivel nut device
Upper swivel nut device and top nut device above and upper line clamping device are all upper annular part device in the present invention, thus
Its apparatus structure and the two devices are similar.
11, nut swivel nut device for screwing up
Figure 18~Figure 22 is nut swivel nut device for screwing up structural representation in the present invention.
The nut swivel nut device for screwing up (6) is included in the coarse positioning for being used to clamp cable end sheath before swivel nut is fixed
Clamping jaw (61), cause swivel nut (015) positioning and the fixed swivel nut guide-localization mechanism of swivel nut is kept in rundown process
(62), it is pushed to the push nut mechanism (63) of cable end, for driving for the position by nut (011) from cable by middle part
Nut rotation and axial advancement cause its tightening mechanism (64) being tightened on fixed swivel nut, for tightening mechanism (64)
The jacking mechanism (65) of lifting, act on tightening mechanism (64) so that nut rotation is tightened motor (66) and acted on stubborn
Cause the front and rear motor (67) of nut axial advancement in tight mechanism (64).
Specifically, the coarse positioning clamping jaw (61) clamps the position from cable socket 50mm.
In a kind of specific embodiment, matched in the tightening mechanism (64) comprising interior chamber size with nut (011)
Open sleeve (641), the nut (011) is fixedly installed in open sleeve (641) when tightening, the open sleeve
(641) can be in rotation under tightening the drive of motor (66) and can be under the drive of front and rear motor (67) along before cable axial direction
OK.
Because needing remains stationary between nut (011) and open sleeve (641), and in the case where swivel nut (015) is fixed, spiral shell
Mother except needing to rotate, it is also necessary to axially moved towards swivel nut, thus by front and rear motor (67) drive open sleeve (641) with
Nut (011) is advanced towards swivel nut together.
In a kind of specific embodiment, the open sleeve includes axially extending bore and radial opening, the opening sleeve
Cylinder (641) it is opening up, when jacking mechanism (65) jacks up open sleeve (641), cable falls into opening sleeve from opening
In cylinder (641).
In a kind of specific embodiment, the outer radial periphery of the open sleeve is provided with rotary teeth, and open sleeve
It is connected with tightening motor (66) by one or more gears.
In a kind of specific embodiment, the swivel nut guide-localization mechanism (62) includes swivel nut guide pad (621), led
To block pusher cylinder (622), swivel nut clamping cylinder (623) and spiral shell for keeping being pushed into by push nut mechanism (63) cable end
Mother is with being positioned the nut positioning cylinder (624) that the swivel nut of clamping is coaxially disposed.
The motion flow of nut swivel nut device for screwing up (6) of the present invention includes:Carrier jacks jack-up in place;Coarse positioning presss from both sides
Cable is clamped in pawl (61) action;Swivel nut guide-localization mechanism (62) advance fine positioning swivel nut (swivel nut enters V-type guide pad), wherein
Including the use of swivel nut guide pad (621) and guide pad pusher cylinder (622);Swivel nut clamping cylinder (623) action clamps swivel nut;Slightly
Position clamping jaw (61) releases cable;Push nut mechanism (63) completes push nut process, specifically includes the gas up and down of push nut mechanism
Cylinder declines, and the Y type blocks of push nut mechanism block nut, and the front and rear cylinder of push nut mechanism, which acts, shifts nut onto swivel nut position,
The upper and lower air cylinders of push nut mechanism rise.Jacking mechanism (65) jacks up tightening mechanism (64) afterwards;Tighten motor (66) rotation
Moved with front and rear motor (67), the two works and nut is screwed on swivel nut simultaneously;Tightening mechanism (64) is in front and rear motor (67)
Drive under retract origin (i.e. open sleeve Aligning control, ensure breach upward);Tightening mechanism (64) is in jacking mechanism (65)
Moved downward under effect;Origin is retracted by swivel nut guide-localization mechanism (62);Remaining Aligning control.Now nut swivel nut, which is tightened, has acted
Into carrier continues to travel forward with streamline.
In detailed process during coarse positioning clamping jaw (61) releases cable, via swivel nut clamping cylinder (623) clamp swivel nut because
And cable end is fixed indirectly, it is to subsequently smoothly promote nut extremely by push nut mechanism (63) that coarse positioning clamping jaw (61), which unclamps,
The end of cable, in order to avoid interfered during push nut by coarse positioning clamping jaw (61).In detailed process, first swivel nut is positioned and fixed, then
It is coaxially disposed by the nut being arranged on nut positioning cylinder (624) soft cable with swivel nut.
It is specifically that swivel nut is fastened on a fixture to tighten nut swivel nut in the prior art, reuses open-end wrench manpower
Turn nut and tighten the two, another hand holds the position that cable leans on stage casing when turning.
12, detection means
Except the cable assembled is other contents and phase in the prior art on fixture in addition to automatic censorship in the present invention
Together.
Specific motion flow includes:Carrier jacks in place;Locating clip claw clip is tight;Front and rear cylinder, which advances, inserts test splice
On the joint of wire rod assembling;Tester is tested;Positioning clamping jaw opens after having tested;Aligning control.Now test action is completed, and is carried
Tool continues to travel forward with streamline.
13, blanking device
Figure 23 is the dimensional structure diagram of blanking device of the present invention.
The present invention provides a kind of radio frequency co-axial cable subassembly assembling blanking device, and the blanking device (8) includes carrying line
Module and moved integrally for carrying line module along the direction vertical with the streamline direction of radio frequency co-axial cable subassembly assembly system
Y-axis mobile platform (85), it is described carry line module include be used for by carrier stationary jaw (92) unclamp and discharge cable
Carrier clamping jaw cylinder (82) is pushed away, the pusher-bar booster structure (81) of carrier clamping jaw cylinder (82) up and down motion is pushed away for controlling, is used for
Gripping is lifted by the thread clamping mechanism (84) of the cable of carrier release and the wire clamp to be moved up and down for thread clamping mechanism (84)
Mechanism (83).
In a kind of specific embodiment, the pusher-bar booster structure (81) is push rod lifting cylinder, the wire holding machine
Structure (84) includes clamp cylinder, and the wire clamp hoisting mechanism (83) is wire clamp lifting cylinder.
In a kind of specific embodiment, same carrier and same root cable are correspondingly arranged on two wire clamp elevators
Structure (83) and four thread clamping mechanisms (84).
The motion flow of radio frequency co-axial cable subassembly assembling blanking device of the present invention includes:Carrier jacks in place
Rise;Y-axis mobile platform will carry line module and be moved to above carrier;General who has surrendered pushes away carrier clamping jaw cylinder under pusher-bar booster structure (81)
(82) it is moved to stationary jaw (92) place of carrier;Push away carrier clamping jaw cylinder (82) and stationary jaw (92) is opened into release cable;
Four thread clamping mechanisms (84) of general who has surrendered are moved at cable under wire clamp hoisting mechanism (83);Four thread clamping mechanism (84) crawls have filled
The radio frequency co-axial cable subassembly product prepared;Wire clamp hoisting mechanism (83), which rises, lifts product;Push away carrier clamping jaw cylinder (82)
Close up;Pusher-bar booster structure (81), which drives, pushes away carrier clamping jaw cylinder (82) rising;Four thread clamping mechanisms (84) clamp product with Y-axis
Mobile platform discharges CA cable assembly after product is moved into target location.Now radio frequency co-axial cable subassembly assembling is completed all dynamic
Make, empty carrier continues to move forward to carrier lift station with streamline, and being back to initial position with lift, (feeding fills
Put place).
The preferred embodiments of the present invention are the foregoing is only, are not intended to limit the invention, for the skill of this area
For art personnel, the present invention can have various modifications and variations.Within the spirit and principles of the invention, that is made any repaiies
Change, equivalent substitution, improvement etc., should be included in the scope of the protection.
Claims (10)
1. a kind of radio frequency co-axial cable subassembly assembling reason braiding device, the reason braiding device (3) include the use successively set
In the scattered braiding device (31) for radially departing from woven shield (022) from insulator (023) and for by partial-length
Woven shield (022) is covered in turning over for wire clamp (012) radial outside and weaves device (32) along cable axial turning.
2. reason braiding device according to claim 1, it is characterised in that the scattered braiding device (31) includes being used to clamp
The first clamping part (311) of cable end sheath (021), the woven shield exposed for sandwiched cable end (022)
Loose wire clamping jaw (313), the switching mechanism (315) for controlling loose wire clamping jaw (313) opening and closing, for loose wire clamping jaw
(313) it is folded in the first whirler for driving the loose wire clamping jaw (313) to be rotated in a circumferential direction along cable when on woven shield (022)
Structure (314) and for driving the loose wire clamping jaw (313) and the first rotating mechanism (314) along the of cable axially reciprocating
One advancement mechanism (312).
3. reason braiding device according to claim 2, it is characterised in that first clamping part (311) includes clamping
Cylinder and clamping clamping jaw, first rotating mechanism (314) is rotary cylinder, and first advancement mechanism (312) is the electricity that advances
Machine, the switching mechanism (315) are opening and closing cylinder.
4. reason braiding device according to claim 2, it is characterised in that the loose wire clamping jaw (313) includes being oppositely arranged
Clamping jaw block A and clamping jaw block B, the clamping jaw block A and clamping jaw block B relative peripheries for being folded in woven shield (022) when dissipating braiding
On, first rotating mechanism (314) is such that loose wire clamping jaw (313) is in 90 ° of reciprocating rotaries in the circumferential.
5. reason braiding device according to claim 1, it is characterised in that the braiding device (32) that turns over includes being used to clamp
The second clamping part (321) of cable end sheath (021), (022) and its part is grown for directly contacting woven shield
Degree is covered in two pieces of wire clamp (012) radial outside and turns over braiding brush (322), turns over volume for controlling two pieces along cable axial turning
Knit brush (322) closure or the open-and-close mechanism (325) opened, for when turning over braiding brush (322) and woven shield (022) departs from
Braiding brush (322) the second rotating mechanism (323) for being rotated in a circumferential direction along cable is turned over described in driving and described turns over braiding for driving
Brush the second advancement mechanism of (322), open-and-close mechanism (325) and the second rotating mechanism (323) along cable axially reciprocating
(324)。
6. reason braiding device according to claim 5, it is characterised in that second clamping part (321) includes clamping
Cylinder and clamping clamping jaw, second rotating mechanism (323) is rotary cylinder, and second advancement mechanism (324) is the electricity that advances
Machine, the open-and-close mechanism (325) are folding cylinder.
7. reason braiding device according to claim 5, it is characterised in that second rotating mechanism (323) to turn over volume
It is in 90 ° of reciprocating rotaries in the circumferential to knit brush (322).
8. reason braiding device according to claim 5, it is characterised in that the described two pieces bristle phases for turning over braiding brush (322)
To setting, and braiding brush (322) is turned over including the bristle holder plate (322a) containing multiple pores (322c) and is installed in pore
Bristle (322b), preferably described bristle is vertically installed in pore.
9. reason braiding device according to claim 8, it is characterised in that the braiding brush (322) that turns over is that steel wire line footpath exists
0.1~0.4mm wire brush, the length of bristle is 10~20mm.
10. reason braiding device according to claim 8, it is characterised in that described two pieces are turned over braiding brush (322) by same
Rotating mechanism controls synchronous rotary, and it is transversal with cable always to turn over braiding brush plate face of its bristle holder plate in rotary course
Face keeps vertical.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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