CN107609775A - A kind of active safety production risk apparatus for evaluating and method - Google Patents
A kind of active safety production risk apparatus for evaluating and method Download PDFInfo
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- CN107609775A CN107609775A CN201710818530.0A CN201710818530A CN107609775A CN 107609775 A CN107609775 A CN 107609775A CN 201710818530 A CN201710818530 A CN 201710818530A CN 107609775 A CN107609775 A CN 107609775A
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Abstract
The present invention discloses a kind of active safety production risk apparatus for evaluating and method, including data acquisition unit, data storage cell, data analysis unit and data outputting unit；Data acquisition unit is used for collector's real-time positioning information, real-time image information, equipment health real time information, personnel's health real time information, and is sent to data analysis unit；Data storage cell has safety management data message and evaluation method information, and safety management data message and evaluation method information are sent into data analysis unit, and analytic unit draws safety in production information by analysis and is sent to data outputting unit；Data outputting unit is used for will safety in production information output.Safety Risk in Production is assessed managerial skills and brings up to new height by the present invention.Casualty accident is reduced more than 95%；Equipment operation and maintenance expenses reduce by 30%；Extend the overhaul life of main frame；Lift physically and mentally healthy appreciable levels.The energy consumption index and environment protection emission index of equipment can also be greatly lowered.
Description
Technical field
The present invention relates to safety in production field, especially a kind of active safety production risk apparatus for evaluating and method.
Background technology
The more flourishing country of the industry such as 20-50 ages in 20th century, American and Britain, method, day, lotus, starts safety legislation one after another.
Establish the safety management scientific research institution for being intended to prevent casualty accident and occupational disease.Into in the 1950s, some are industrialized
Country, safety in production laws and regulations System Construction is further enhanced, in terms of safety in production, puts into substantial amounts of fund carry out section
Learn research.Strengthen the institutional construction of enterprise's production safety management, generate principle, the Accident-causing of some production safety managements
Theoretical and accident prevention principle equivalent risk management theory.Using system safety theory as the modern safety management method of core, pattern,
Thought, theory, are basically formed.The intercontinental missile in the early 1960s, U.S. begins one's study, system safety engineering is developed and has been
How system safety management, research are eliminated accident potential among the design and research of product, and trouble free service is advanced to one
The new stage.
Modern security management theory, method and pattern, is to be passed to China from the 1950s.20th century 60-70
In the age, China begins one's study, and study of Accident-Causing Theories, accident prevention be theoretical and modern safety production management theory.20th century 80-90
Age, the country begin one's study enterprise safety operation risk assessment, identification of dangerous source and monitoring, some company managers of China, taste
Try the practice of Safety Risk in Production management.To 20 end of the centurys, China is almost synchronous with world industry country, studies and carries out
OHSMS.Since 21 century, China proposes the reason of systematization enterprise safety operation risk management
By.The theory, it is believed that enterprise safety operation management is risk management, and the content of management includes：Risk identification, analysis and evaluation, wind
Danger classification, Risk-warning, risk control, being connected of risk management and control and other work, supervision and management, the theory, by Modern Risk Leading
Management has been fully immersed among production safety management.
With the fast development of economy and technology, China's Automation of Electric Systems development is gradually improved, and especially exists
In terms of the safety management of power-generating enterprise, advanced computer technology, multimode mechanics of communication and image recognition are widely used
The technologies such as processing, implement such as personnel positioning, image recognition, intelligent Guard etc..
The subsystem that thermal power plant's safe production management system is covered at present is numerous, composition system include video monitoring engineering,
Gateway control system, parking base management system, intrusion alarm system, electronic polling system etc..It is fiery to part according to my company
The investigation of power plant and exchanged with designing institute, it is found that most of thermal power plants are only deployed with video monitoring system, intrusion alarm system
System, gate control system (part for gateway control system) and patrol point detection system etc..
In summary, there is problems with existing method：
1) existing safety monitoring system utilization rate is low, and intelligence degree is not high；
2) various safety monitoring systems function realization on each divide the work, be generally required to install configuration software and
Software is operated, causes the redundancy of computer room software and hardware；
3) power plant does not have intelligent integral safety management system, can not realize people, equipment, environment, the unified supervision of management,
Add system O＆M cost and potential safety hazard；
4) without unified database, information sharing, and unified management and the dimension of system data can not internally be realized
Shield；
5) system interlink majority is confined to hardware linkage, can not realize with being interacted under line on line, and implements to answer with what is safeguarded
It is miscellaneous；
6) some task progress can not be tracked, realizes the service optimization under the unified platform；
7) system manager need to be familiar with a variety of different-styles, the management client of different control logics, easily cause business
Not smart or work careless omission；
8) fortune inspection information is not unified to an information platform, is easily delayed the optimization process opportunity of defect or failure, causes
Causality loss expands；Repair and maintenance strategy falls behind management mode still in correction maintenance, does not reach Continuous optimization maintenance strategy, excellent
Change the purpose of maintenance；
9) utilization rate of equipment and installations is relatively low, and reliability, economy cannot fully ensure that, operation and maintenance expenses are lasting, it is high repeatedly to occupy
Under not；
10) industrial circle is still the management mode investigated afterwards at present；
11) reliability of equipment can not be effectively ensured；
12) assessed in fact when personnel psychology state can not be carried out, it is impossible to judge personnel if appropriate for work at present.
The content of the invention
It is an object of the invention to provide a kind of active safety production risk apparatus for evaluating and method, passes through online and offline system
The production safety management method of one management, passes through docking for live threedimensional model and secure data, personal security information and video
Linkage, management and control work on the spot situation is understood in real time；By establishing personnel health+mood+personality database, produced with reference to personnel
Behavior state is assessed in O＆M, rational scheduling and the field operation of management and control personnel, is reduced or is prevented human factor to giving birth to safely
The influence of production；Set by the organic combination to " transport, examine, tie up, repair " big data, comprehensive analysis equipment health status, dialectical improvement
The difficult and complicated cases of standby health, it is ensured that the reliability of equipment is all in grasp.By the physical and mental health of operation maintenance personnel and safety and equipment
Reliably with safety, double shield is given.
To achieve the above object, the invention provides following scheme：
A kind of active safety production risk apparatus for evaluating, including data acquisition unit, data storage cell, data analysis list
Member and data outputting unit；Data acquisition unit is used for collector's real-time positioning information, and real-time image information, equipment health is in fact
When information, personnel's health real time information, and be sent to data analysis unit；Data storage cell has safety management data
Information and evaluation method information, and safety management data message and evaluation method information are sent to data analysis unit, data
Analytic unit draws safety in production information by analysis and is sent to data outputting unit；Data outputting unit is used to give birth to safety
Produce information output.
Optionally, data acquisition unit includes signal by positioner collector's real-time positioning information, positioner
Base station transmitter, miniature label, battery, charger, Microspeaker, circuit board and housing, circuit board, Microspeaker and electricity
Pond is arranged in housing, and label integrates installed in the side of safety cap, chest card or with access card.
Optionally, the real-time image information of data acquisition unit collection, mainly situ time monitoring and intelligent decision are disobeyed
Zhang Hangwei.
Optionally, the equipment health real time information of data acquisition unit collection includes " transport, examine, tieing up, repairing " data of equipment.
Optionally, data acquisition unit passes through mobile phone or wearable device collector's health real time information.
A kind of active safety production risk appraisal procedure, including step：
(1) collector's real-time positioning information, real-time image information, equipment health real time information, personnel's health are real
When information, and be sent to data analysis unit；
(2) safety management data message and evaluation method information are sent to data analysis unit；
(3) analytic unit draws safety in production information by analysis and is sent to data outputting unit；
(4) data outputting unit will safety in production information output.
Optionally, analytic unit show that safety in production information uses logical method by analysis in step (3)：
R=L × E × C × P × D；Wherein：The possibility size of accident occurs for L expressions, and E represents Human body package in this danger
Frequent degree in dangerous environment, C represent that P represents the influence degree of environment, D tables once loss consequence caused by accident meeting occurs
Show the not detectable number of degrees, B represents basic data sophistication, and PE represents physically and mentally healthy weight coefficient.
According to specific embodiment provided by the invention, the invention discloses following technique effect：
Safety Risk in Production is assessed managerial skills and brings up to new height by the present invention.The Related product researched and developed in this approach
Average casualty accident is reduced more than 95%；The first three years, average equipment operation and maintenance expenses are used, reduce by 30%；Extend main frame
Overhaul life；Reduce and average non-stop number.Essential lifting physical and mental health appreciable levels.At the same time it can also significantly
Reduce the energy consumption index and environment protection emission index of equipment.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to institute in embodiment
The accompanying drawing needed to use is briefly described, it should be apparent that, drawings in the following description are only some implementations of the present invention
Example, for those of ordinary skill in the art, without having to pay creative labor, can also be according to these accompanying drawings
Obtain other accompanying drawings.
Fig. 1 is a kind of structural representation of active safety production risk apparatus for evaluating of the present invention；
In figure, 1- data acquisition units, 2- data storage cells, 3- data analysis units, 4- data outputting units.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other under the premise of creative work is not made
Embodiment, belong to the scope of protection of the invention.
The mesh of the present invention is to provide a kind of wearable device and combined with software, the safety in production with being managed collectively offline online
Management method, by docking for live threedimensional model and secure data, personal security information and video interlink, management and control is understood in real time
Work on the spot situation；By establishing personnel health+mood+personality database, with reference to personnel, behavior state is commented in O＆M is produced
Estimate, rational scheduling and the field operation of management and control personnel, reduce or prevent influence of the human factor to safety in production；By right
The organic combination of " transport, examine, tieing up, repairing " big data, comprehensive analysis equipment health status, dialectical abatement equipment health it is difficult miscellaneous
Disease, it is ensured that the reliability of equipment is all in grasp.By the physical and mental health of operation maintenance personnel and safety and equipment it is reliable with it is safe, give
Double shield.
In order to facilitate the understanding of the purposes, features and advantages of the present invention, it is below in conjunction with the accompanying drawings and specific real
Applying mode, the present invention is further detailed explanation.
Embodiment：
As shown in figure 1, a kind of active safety production risk apparatus for evaluating, including data acquisition unit (1), data storage list
First (2), data analysis unit (3) and data outputting unit (4)；Data acquisition unit (1) positions letter in real time for collector
Breath, real-time image information, equipment health real time information, personnel's health real time information, and it is sent to data analysis unit
(3)；Data storage cell (2) has a safety management data message and evaluation method information, and by safety management data message and
Evaluation method information is sent to data analysis unit (3), and data analysis unit (3) show that safety in production information is concurrent by analysis
It is sent to data outputting unit (4)；Data outputting unit (4) is used for will safety in production information output.
Data acquisition unit (1) includes signal base station by positioner collector's real-time positioning information, positioner
Transmitter, miniature label, battery, charger, Microspeaker, circuit board and housing, circuit board, Microspeaker and battery are set
Put in housing, label integrates installed in the side of safety cap, chest card or with access card.
The real-time image information of data acquisition unit (3) collection, mainly to situ time monitoring and intelligent decision row violating the regulations
For.
The equipment health real time information of data acquisition unit (3) collection includes " transport, examine, tieing up, repairing " data of equipment.
Data acquisition unit (4) passes through mobile phone or wearable device collector's health real time information.
A kind of active safety production risk appraisal procedure, including step：
(1) collector's real-time positioning information, real-time image information, equipment health real time information, personnel's health are real
When information, and be sent to data analysis unit；
(2) safety management data message and evaluation method information are sent to data analysis unit；
(3) analytic unit draws safety in production information by analysis and is sent to data outputting unit；
(4) data outputting unit will safety in production information output.
Data analysis unit show that safety in production information uses logical method by analysis in step (3)：
R=L × E × C × P × D；Wherein：The possibility size of accident occurs for L expressions, and E represents Human body package in this danger
Frequent degree in dangerous environment, C represent that P represents the influence degree of environment, D tables once loss consequence caused by accident meeting occurs
Show the not detectable number of degrees, B represents basic data sophistication, and PE represents physically and mentally healthy weight coefficient.
It is an object of the invention to provide a kind of wearable device to be combined with software, online the safety life with being managed collectively offline
Management method is produced, by docking for live threedimensional model and secure data, personal security information and video interlink, understands pipe in real time
Control work on the spot situation；By establishing personnel health+mood+personality database, with reference to personnel in O＆M is produced behavior state
Assess, rational scheduling and the field operation of management and control personnel, reduce or prevent influence of the human factor to safety in production；By right
The organic combination of " transport, examine, tieing up, repairing " big data, comprehensive analysis equipment health status, dialectical abatement equipment health it is difficult miscellaneous
Disease, it is ensured that the reliability of equipment is all in grasp.By the physical and mental health of operation maintenance personnel and safety and equipment it is reliable with it is safe, give
Double shield.
The key data collection of the present invention is real-time by personnel's real time positioning data, image recognition real time data, equipment health
The basic datas such as data, personnel's health real time data form, and coordinate existing safety management data and evaluation method, will pacify
Full creation data is unified under a network platform to circulate, and coordinates communication of mobile terminal using onsite alarming, timely and effectively
Security incident is handled, carries out active security management.
The present invention, it is related to personnel real time positioning device, by signal base station transmitter, miniature label, battery, charger, electricity
Road plate and housing composition, circuit board, Microspeaker and battery are arranged in label housing, and positioning label can be arranged on safety cap
Side, chest card or integrated with access card, indoor position accuracy can reach 30cm；Image recognition technology should industrial circle
With mainly to the real-time monitoring of scene progress and intelligent decision act of violating regulations；Equipment health control, it " will transport, examine, tie up, repair " progress
Organically blend, show the multidimensional data of surrounding capital equipment " transport, examine, tieing up, repairing " in the three-dimensional model by location technology, will be from
Line and online data are combined, automatic management, analysis and the diagnosis for carrying out equipment state trend.According to equipment health status, wind
The diagnosis of dangerous state and service life state, optimize equipment Maintenance Policy, it is ensured that the reliability and life of equipment；Utilize hand
Machine is measured or wearable device is come the health and fitness information collecting and collect operation maintenance personnel, and personalized health risk assessment is provided for it
With healthy solution (diet, motion) database；Pass through the data to the behavioural characteristic of operation maintenance personnel, mood and character trait
Collection, statistics, analysis, establish the mood and personality model database of operation maintenance personnel.According to operation maintenance personnel " Health database+
Mood and personality model database ", rational scheduling and the field operation of management and control personnel, reduce or prevent human factor to safety
The influence of production.
By the arrangement to data above, with the analysis method of science, and analytical conclusions are provided, prevent industrial accident
Generation.
System logic method：
R=L × E × C × P × D
The possibility size of L-occur accident
Frequent degree of the E-Human body package in this hazardous environment
Once C-loss consequence caused by accident meeting occurs
The influence degree of P-environment
D-not detectable the number of degrees
B--- basic data sophistications
PE-physically and mentally healthy weight coefficient
(1) the possibility size of L-occur accident
L value reference
(2) frequent degree of the E-Human body package in this hazardous environment
E value reference
| Fractional value | Exposed to the frequent degree of hazardous environment |
| 10 | Continuous exposure |
| 6 | Exposure in the daily working time |
| 3 | Once in a week, or adventitious exposure |
| 2 | Monthly expose |
| 1 | Expose several times every year |
| 0.5 | Very rare exposure |
(3) once C-occur accident can caused by loss consequence
C value reference table
(4) influence degree of P-environment
P value reference
| Fractional value | The degree of danger of environment |
| 10 | Substantial risk |
| 6 | Grave danger |
| 3 | Local danger |
| 2 | It is slight dangerous |
| 1 | It is safe from danger |
(5) B-basic data degree of perfection：The degree of perfection of basic data in terms of safety in production is defined as shadow by us
One of the reason for ringing power plant safety production risk.Basic data refer to Equipment Foundations data, engineering foundation data, contractor or
Contractor's information etc..The degree of perfection of different information is drawn by 5 grades and divided.Data information is more perfect, and we are considered as in base
Risk factors in terms of plinth data sophistication are minimum.
Basic data degree of perfection (B) opinion rating table
| Fractional value | Assessment criteria |
| 5 | There is no related data |
| 4 | Extremely lack related data |
| 3 | Lack data |
| 2 | Lack fraction data |
| 1 | All information |
(6) D-not detectable number of degrees：It is the possibility that incipient fault reason/pattern is detected using existing control method
Evaluation index, be divided into 5 grades, significant degree is higher, and lower grade.
Not detectable degree (D) opinion rating table
(7) P-personnel's physical and mental health weight：When body and mind and spirit that field personnel is collected into by wearable device
Status data, the state for reacting staff using data are divided into 5 grades, significant degree is higher, and grade is got over as standard bonus point or deduction
It is low.
Personnel's physical and mental health weight (P) opinion rating table
(b) division of harmful grade is carried out to the risk evaluation results of equipment
Dangerous grade classification
According to broad sense risk assessment technology principle, it is believed that the risk probability of safety in production and the possibility that accident occurs
Frequent degree in this hazardous environment of size, Human body package, once accident meeting occurs caused by loss consequence, the shadow of environment
The factors such as the degree of sound, the not detectable number of degrees, basic data sophistication, physically and mentally healthy weight coefficient are related.Various factors is passed through
The algorithm of science carries out unification, integrated.According to the fraction finally drawn, degree of risk existing for evaluation current safety production.
Specific case used herein is set forth to the principle and embodiment of the present invention, and above example is said
It is bright to be only intended to help the method and its core concept for understanding the present invention；Meanwhile for those of ordinary skill in the art, foundation
The thought of the present invention, in specific embodiments and applications there will be changes.In summary, this specification content is not
It is interpreted as limitation of the present invention.
Claims (7)
- A kind of 1. active safety production risk apparatus for evaluating, it is characterised in that including data acquisition unit, data storage cell, Data analysis unit and data outputting unit；The data acquisition unit is used for collector's real-time positioning information, realtime graphic Information, equipment health real time information, personnel's health real time information, and it is sent to the data analysis unit；The data Memory cell has a safety management data message and evaluation method information, and by the safety management data message and the examination Method information is sent to the data analysis unit, and the data analysis unit draws safety in production information by analysis and sent To the data outputting unit；The data outputting unit is used for the safety in production information output.
- A kind of 2. active safety production risk apparatus for evaluating according to claim 1, it is characterised in that the data acquisition list Member includes signal base station transmitter, miniature label, electricity by positioner collector's real-time positioning information, the positioner Pond, charger, Microspeaker, circuit board and housing, the circuit board, the Microspeaker and the battery are arranged on institute State in housing, the label integrates installed in the side of safety cap, chest card or with access card.
- A kind of 3. active safety production risk apparatus for evaluating according to claim 1, it is characterised in that the data acquisition list The real-time image information of member collection, mainly to situ time monitoring and intelligent decision act of violating regulations.
- A kind of 4. active safety production risk apparatus for evaluating according to claim 1, it is characterised in that the data acquisition list The equipment health real time information of member collection includes " transport, examine, tieing up, repairing " data of equipment.
- A kind of 5. active safety production risk apparatus for evaluating according to claim 1, it is characterised in that the data acquisition list Member passes through mobile phone or wearable device collector's health real time information.
- 6. a kind of active safety production risk appraisal procedure, it is characterised in that including step：(1) collector's real-time positioning information, real-time image information, equipment health real time information, personnel's health are believed in real time Breath, and it is sent to data analysis unit；(2) safety management data message and evaluation method information are sent to data analysis unit；(3) analytic unit draws safety in production information by analysis and is sent to data outputting unit；(4) data outputting unit exports the safety in production information.
- A kind of 7. active safety production risk appraisal procedure according to claim 6, it is characterised in that the step (3) Middle analytic unit show that safety in production information uses logical method by analysis：R=L × E × C × P × D；Wherein：The possibility size of accident occurs for L expressions, and E represents Human body package in this hazards loops Frequent degree in border, C represent that P represents the influence degree of environment, and D is represented not once loss consequence caused by accident meeting occurs The detectable number of degrees, B represent basic data sophistication, and PE represents physically and mentally healthy weight coefficient.
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| CN201710818530.0A CN107609775A (en) | 2017-09-12 | 2017-09-12 | A kind of active safety production risk apparatus for evaluating and method |
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| CN108809706A (en) * | 2018-05-29 | 2018-11-13 | 深圳凯达通光电科技有限公司 | A kind of network risks monitoring system of substation |
| CN110286658A (en) * | 2019-06-11 | 2019-09-27 | 张家港优赛电子商务有限公司 | A kind of thermal power generation unit three-dimensional visualization control platform |
| CN110717676A (en) * | 2019-10-10 | 2020-01-21 | 广西电网有限责任公司 | Method and system for managing and controlling performance risk |
| CN117132438A (en) * | 2023-10-27 | 2023-11-28 | 江西三叉数信息科技有限公司 | Safety production management method, system and equipment |
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