CN107600313A - A kind of body section robot derusting and spray painting detail design system - Google Patents
A kind of body section robot derusting and spray painting detail design system Download PDFInfo
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- CN107600313A CN107600313A CN201710610314.7A CN201710610314A CN107600313A CN 107600313 A CN107600313 A CN 107600313A CN 201710610314 A CN201710610314 A CN 201710610314A CN 107600313 A CN107600313 A CN 107600313A
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- robot
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Abstract
The present invention discloses a kind of body section robot derusting and spray painting detail design system, inputs derusting of section application CAD diagram by network connection segment painting design system, completes robot car XYZ mobile route planning and designing;Further according to robot car XYZ mobile routes blue print and database from suitable segmentation paint robot path platform Fixture Design, robot path platform Fixture Design figure is completed;Segmentation application scaffold part design drawing is completed according to segmentation Painting Shop actual conditions, the requirement of segmentation coating decoration and according to scaffold part picture library, design assembly scaffold;Segmentation paint robot path platform frock making and installation, and segmentation application scaffold combination installation are finally completed according to robot car XYZ mobile routes blue print, robot path platform Fixture Design figure and segmentation application scaffold part design drawing.The present invention improves spray efficiency and reduces the harm of the material to workmen such as spray painting to a certain extent.
Description
Technical field
The present invention relates to body section application CAD/CAM (Computer Aided Design/Computer Aided
Manufacturing, computer aided design/computer aided machine) field, more particularly, to a kind of body section machine
Device people derusts and spray painting detail design system.
Background technology
Ship and marine engineering equipment manufacture, it is exactly to need to its body section and extra large work mould to have a critically important process
Block carries out etch-proof painting work.Same steel structure bridge, steel building, large-size chemical machinery and large scale hoisting machinery etc.
Heavy-duty machinery manufacture is also required to carry out etch-proof painting work.Painting work mainly sprays shot derusting and spray antifouling paint.
To reach good antiseptic effect, the body section and extra large work module of ship and marine engineering equipment manufacture are required in an envelope
Painting work is carried out in the Painting Shop closed.
At present, the painting work in Painting Shop mainly carries out spraying shot derusting and spray antiseptic oil by manual operation
Paint.Due to producing substantial amounts of harmful dust when spraying shot derusting, and the coating cloud being pernicious to people can be also produced in spray paint
With organic solvent smell, so painter, which wants whole body to wear, labour protection clothes and puts on abundant protective mask.Therefore exist
Worked under this arduous and rugged environment, be ready that the people for doing this painter is fewer and fewer.
In addition, because shot peening and the robot of spray painting typically now rely primarily on teaching programming, it is most of to be
Using solid mechanical hand and frock clamp, deflection machine etc. are used, is applied on the product manufacturing produced in enormous quantities in few kind, so
The industry such as the light industry household electrical appliances of the primary structural components such as five metalworkings, motorcycle, automobile processing and automobile making uses more.Due to ship and
Marine engineering equipment manufacturing, and the weight such as steel structure bridge, steel building, large-size chemical machinery and large scale hoisting machinery
Type machine industry is all small lot multi items, and one is that product design is complicated, and outer surface has plenty of irregular
Complicated bend face, internal structure have plenty of semiclosed or totally enclosed cabin spaces labyrinth;Second, product structure profile chi
It is very little big, weight weight.So make the application of robot seldom.
Further, since body section and extra large work inside modules structure have plenty of semiclosed or totally enclosed cabin spaces complexity
Structure, some rib plate of ship body or wall panel structure are only out a manhole, and people will bend over just to pass through over across leg.This semiclosed or
It is very arduous work that application worker, which will carry out shot peening and spray painting, in totally enclosed spatial complex structure, and existing spray
Ball derusts and paint-spray robot does not apply to, and to develop the robot of this height intelligence and height human simulation, first, not having also
Have, can not be afforded second, development cost is also this manufacturing.Therefore need for this semiclosed or totally enclosed
A kind of not only simple but also practical, not high intelligent paint robot system of cost of spatial complex mechanical development, and body section machine
People derusts and spray painting detail design system is the key of body section intelligence paint robot system.
The content of the invention
The present invention is to overcome at least one defect described in above-mentioned prior art, there is provided a kind of body section robot derusting
With spray painting detail design system, solve current shipbuilding, ocean engineering, bridge steel structure, steel building, chemical machinery and lifting
The problem of application of the heavy-duty machinery manufacturing such as machinery is rarely employed or can not apply derusting and paint-spray robot.It is characterized in creating
It is new to propose body section derusting and spray painting intelligent robot system, utilize body section derusting and intelligent Robotic Car fortune of painting
Dynamic path XYZ coordinate information and motion path platform frock, using the unmanned body section Painting Shop system of intelligent robot,
By its computer general control system, according to body section derusting and the intelligent Robotic Car motion path XYZ coordinate that paints, control
Needs derusting is moved in motion path platform frock for body section derusting processed and spray painting intelligent Robotic Car or position of painting
Put, then body section derusting and spray painting are completed by visual spatial attention robot movement.
In order to solve the above technical problems, technical scheme is as follows:
A kind of body section robot derusting and spray painting detail design system, including body section paint robot dolly XYZ are moved
Dynamic path planning design, the design of segmentation coating decoration scaffold, segmentation paint robot motion path platform Fixture Design, data
Storehouse and segmentation paint robot path platform frock system peace;Described database include segmentation application scaffold part picture library and
It is segmented paint robot path platform frock picture library;Described segmentation paint robot path platform frock system peace includes robot
The platform frock installation of dolly XYZ paths, the manufacture of robot path platform Fixture Design and the scaffold design of segmentation coating decoration
Manufacture;Derusting of section application CAD diagram is inputted by network connection segment painting design system, completes robot car XYZ
Mobile route planning and designing;Further according to robot car XYZ mobile routes blue print and database from suitable point
Section paint robot path platform Fixture Design, completes robot path platform Fixture Design figure;It is real according to segmentation Painting Shop
Border situation, segmentation coating decoration require and complete segmentation application pin hand according to scaffold part picture library, design assembly scaffold
Frame part design drawing;Finally according to robot car XYZ mobile routes blue print, robot path platform Fixture Design figure
Segmentation paint robot path platform frock making and installation are completed with segmentation application scaffold part design drawing, and segmentation applies
Fill scaffold combination installation.
In a kind of preferable scheme, the design of described robot car XYZ trajectory path plannings is according to body section
Structure situation, the requirement of segmentation coating decoration and robot construction requirement planning and designing, it is therefore an objective to which planning robot's dolly XYZ is transported
Dynamic route, completes robot car XYZ trajectory path planning design drawings.
Compared with prior art, the beneficial effect of technical solution of the present invention is:A kind of derusting of body section robot and spray
Detail design system is painted, derusting of section application CAD diagram is inputted by network connection segment painting design system, completes machine
People's dolly XYZ mobile route planning and designing;Selected further according to robot car XYZ mobile routes blue print and database
Suitable segmentation paint robot path platform Fixture Design, completes robot path platform Fixture Design figure;Applied according to segmentation
Actual conditions, segmentation coating decoration require and complete segmentation according to scaffold part picture library, design assembly scaffold between entrucking
Application scaffold part design drawing;Finally according to robot car XYZ mobile routes blue print, robot path platform work
Fill design drawing and segmentation application scaffold part design drawing completes segmentation paint robot path platform frock making and installation, with
And segmentation application scaffold combination installation.The body section robot derusting of the present invention and spray painting detail design system are hulls point
The key of Duan Zhineng paint robot systems, a kind of not only simple but also practical, not high intelligent paint robot of cost of auxiliary development
System, improve spray efficiency and reduce the harm of the material to workmen such as spray painting to a certain extent.
Brief description of the drawings
Fig. 1 is the derusting of body section robot and the spray painting detail design system flow chart of the embodiment of the present invention 1.
Fig. 2 is the installation of robot path platform frock making and the scaffold part combination installation side of the embodiment of the present invention 1
View.
Fig. 3 is that the robot path platform frock making installation of the embodiment of the present invention 1 and the installation of scaffold part combination are bowed
Depending on.
Wherein:1st, conventional platform frock;2nd, can automatic lifting platform frock;3rd, can sidesway platform frock 4, intelligence
Robot car;5th, manhole;6th, partition wall;7th, sidewall paneling;8th, base altitude or perforate height;9th, bottom plate;10th, angle steel.
Embodiment
Accompanying drawing being given for example only property explanation, it is impossible to be interpreted as the limitation to this patent;
In order to more preferably illustrate the present embodiment, some parts of accompanying drawing have omission, zoomed in or out, and do not represent the chi of actual product
It is very little;
To those skilled in the art, some known features and its explanation may be omitted and will be understood by accompanying drawing.
Technical scheme is described further with reference to the accompanying drawings and examples.
Embodiment 1
According to Fig. 1, a kind of body section robot derusting and spray painting detail design system, including body section application machine
The planning and designing of people's dolly XYZ mobile routes, the design of segmentation coating decoration scaffold, segmentation paint robot motion path platform work
Installing meter, database and segmentation paint robot path platform frock system peace;Described database includes segmentation application pin hand
Frame part picture library and segmentation paint robot path platform frock picture library;Described segmentation paint robot path platform frock system
Peace includes the platform frock installation of robot car XYZ paths, the manufacture of robot path platform Fixture Design and segmentation application and applied
Work scaffold manufactures and designs;Derusting of section application CAD diagram is inputted by network connection segment painting design system, completes machine
Device people's dolly XYZ mobile route planning and designing;Selected further according to robot car XYZ mobile routes blue print and database
With suitable segmentation paint robot path platform Fixture Design, robot path platform Fixture Design figure is completed;According to segmentation
Painting Shop actual conditions, segmentation coating decoration require and complete to divide according to scaffold part picture library, design assembly scaffold
Section application scaffold part design drawing;Finally according to robot car XYZ mobile routes blue print, robot path platform
Fixture Design figure and segmentation application scaffold part design drawing complete segmentation paint robot path platform frock making and installation,
And segmentation application scaffold combination installation.
In specific implementation process, the design of described robot car XYZ trajectory path plannings is according to body section knot
Structure situation, the requirement of segmentation coating decoration and robot construction requirement planning and designing, it is therefore an objective to which planning robot's dolly XYZ is moved
Route, complete robot car XYZ trajectory path planning design drawings.
As shown in Fig. 2 ~ 3, platform frock is divided into three kinds, including conventional platform frock 1, can automatic lifting platform frock
2 and can sidesway platform frock 3;Auxiliary construction personnel are according to motion path platform tooling CAD figure and XYZ coordinate information point
Open and set up.Based on the platform frock 1 of routine, first determine that base altitude 8 is set up;Base altitude 8 is usually with machine
People's dolly passes through perforate height 8 as reference.Can automatic lifting platform frock 2 be need to be lifted according to application intelligent robot or
Drop to certain altitude coating specification to set up.Can the platform frock 3 of sidesway be to need sidesway requirement according to application intelligent robot
Set up.
In specific implementation process, the described conventional height of platform frock 1 can be adjusted manually, in coating decoration process
Highly keep constant;It is described can automatic lifting the height of platform frock 2 can automatic lifting, coating decoration process height by
Computer system control automatic lifting;It is described can sidesway platform frock 3 can leftward or rightward sidesway, in coating decoration mistake
Journey is by computer system control leftward or rightward sidesway automatically;Wherein, intelligent Robotic Car 4 is transported in described platform frock
It is dynamic;Described platform frock bottom is fixed close to bottom plate 9 by angle steel 10;Partition wall 6 is connected with sidewall paneling 7, and partition wall 7
In be provided with manhole 5 and enter construction platform for workmen.
Same or analogous label corresponds to same or analogous part;
Term the being given for example only property explanation of position relationship described in accompanying drawing, it is impossible to be interpreted as the limitation to this patent;
Obviously, the above embodiment of the present invention is only intended to clearly illustrate example of the present invention, and is not to this hair
The restriction of bright embodiment.For those of ordinary skill in the field, can also do on the basis of the above description
Go out other various forms of changes or variation.There is no necessity and possibility to exhaust all the enbodiments.It is all in the present invention
Spirit and principle within all any modification, equivalent and improvement made etc., should be included in the guarantor of the claims in the present invention
Within the scope of shield.
Claims (2)
1. a kind of body section robot derusting and spray painting detail design system, it is characterised in that including body section coating machine
The planning and designing of device people's dolly XYZ mobile routes, the design of segmentation coating decoration scaffold, segmentation paint robot motion path platform
Fixture Design, database and segmentation paint robot path platform frock system peace;Described database includes segmentation application pin
Hand cradle part picture library and segmentation paint robot path platform frock picture library;Described segmentation paint robot path platform frock
System peace includes the platform frock installation of robot car XYZ paths, the manufacture of robot path platform Fixture Design and segmentation application
Construction scaffolding manufactures and designs;Derusting of section application CAD diagram is inputted by network connection segment painting design system, completed
Robot car XYZ mobile route planning and designing;Further according to robot car XYZ mobile routes blue print and database
From suitable segmentation paint robot path platform Fixture Design, robot path platform Fixture Design figure is completed;According to point
Section Painting Shop actual conditions, segmentation coating decoration are required and completed according to scaffold part picture library, design assembly scaffold
It is segmented application scaffold part design drawing;Finally put down according to robot car XYZ mobile routes blue print, robot path
Platform Fixture Design figure and segmentation application scaffold part design drawing complete segmentation paint robot path platform frock making and peace
Dress, and segmentation application scaffold combination installation.
2. body section robot derusting according to claim 1 and spray painting detail design system, it is characterised in that described
The design of robot car XYZ trajectory path plannings be according to body section structure situation, segmentation coating decoration requirement and machine
People's construction requirement planning and designing, it is therefore an objective to planning robot's dolly XYZ moving lines, complete robot car XYZ motions road
Footpath blue print.
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CN201710610314.7A CN107600313A (en) | 2017-07-25 | 2017-07-25 | A kind of body section robot derusting and spray painting detail design system |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110841850A (en) * | 2019-11-13 | 2020-02-28 | 徐州普瑞赛思物联网科技有限公司 | Intelligent robot unmanned ship body segmented coating workshop system |
CN111013882A (en) * | 2018-10-09 | 2020-04-17 | 上海交通大学 | Automatic truss type spraying system for ship body segmentation |
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CN1296897A (en) * | 1999-11-23 | 2001-05-30 | 视觉伊斯特公司 | Computerized method and device for hull trimming and coating with paint |
CN101412008A (en) * | 2007-10-18 | 2009-04-22 | 山东科技大学 | Special type rust-cleaning spraying robot for building cabin of shipping |
WO2012038806A2 (en) * | 2010-09-21 | 2012-03-29 | Vincenzo Rina | Apparatus and method for the painting of hulls of boats or the like |
TWM501948U (en) * | 2015-02-17 | 2015-06-01 | Create Spint Technical Consultant Ltd | Transmission module applicable to 3D printer |
CN104816764A (en) * | 2015-05-08 | 2015-08-05 | 浙江海洋学院 | Automatic de-rusting machine for hull outer plate |
KR20150115133A (en) * | 2014-04-02 | 2015-10-14 | 현대중공업 주식회사 | Painting robot |
CN205926133U (en) * | 2016-06-07 | 2017-02-08 | 周帆 | Naval vessel application operation intelligence machine |
CN106391366A (en) * | 2016-11-23 | 2017-02-15 | 清华大学 | Automatic coating system for large component of civil aircraft |
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Patent Citations (8)
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CN1296897A (en) * | 1999-11-23 | 2001-05-30 | 视觉伊斯特公司 | Computerized method and device for hull trimming and coating with paint |
CN101412008A (en) * | 2007-10-18 | 2009-04-22 | 山东科技大学 | Special type rust-cleaning spraying robot for building cabin of shipping |
WO2012038806A2 (en) * | 2010-09-21 | 2012-03-29 | Vincenzo Rina | Apparatus and method for the painting of hulls of boats or the like |
KR20150115133A (en) * | 2014-04-02 | 2015-10-14 | 현대중공업 주식회사 | Painting robot |
TWM501948U (en) * | 2015-02-17 | 2015-06-01 | Create Spint Technical Consultant Ltd | Transmission module applicable to 3D printer |
CN104816764A (en) * | 2015-05-08 | 2015-08-05 | 浙江海洋学院 | Automatic de-rusting machine for hull outer plate |
CN205926133U (en) * | 2016-06-07 | 2017-02-08 | 周帆 | Naval vessel application operation intelligence machine |
CN106391366A (en) * | 2016-11-23 | 2017-02-15 | 清华大学 | Automatic coating system for large component of civil aircraft |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111013882A (en) * | 2018-10-09 | 2020-04-17 | 上海交通大学 | Automatic truss type spraying system for ship body segmentation |
CN110841850A (en) * | 2019-11-13 | 2020-02-28 | 徐州普瑞赛思物联网科技有限公司 | Intelligent robot unmanned ship body segmented coating workshop system |
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Application publication date: 20180119 |