CN107599649A - A kind of high-precision chain pipeline system based on automatic code-spraying cylindrical battery - Google Patents
A kind of high-precision chain pipeline system based on automatic code-spraying cylindrical battery Download PDFInfo
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- CN107599649A CN107599649A CN201710943166.0A CN201710943166A CN107599649A CN 107599649 A CN107599649 A CN 107599649A CN 201710943166 A CN201710943166 A CN 201710943166A CN 107599649 A CN107599649 A CN 107599649A
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Abstract
The embodiment of the invention discloses a kind of high-precision chain pipeline system based on automatic code-spraying cylindrical battery, and photoelectric sensor is set in chain-type conveyer belt, and main control computer reads photo-sensor signal by IO control cards, and control stepper motor rotates；Main control computer measurement data corresponding to inquiry battery serial code, is sent to ink jet printer and Quick Response Code is printed into battery surface by LAN and server communication；As a result of photoelectric sensor, IO control cards read photo-sensor signal, main control computer triggers interrupt service routine by external interrupt triggering mode, stepper motor is controlled to rotate and stop, drive the movement and stopping of chain, pass through software and hardware combining mode, to be realized with a low cost control chain movement precise positioning, the error of stepper motor and chain in itself, which can be ignored, to be influenceed, also accumulated error will not be produced because of the longtime running of streamline, and all errors can eliminate by adjusting the nozzle position of ink jet printer.
Description
Technical field
The present invention relates to automatic code-spraying pipelining equipment field, more particularly to it is a kind of based on automatic code-spraying cylindrical battery
High-precision chain pipeline system.
Background technology
Coding pipelining equipment of the prior art is generally adopted by chain-type conveyer belt, and traditional chain-type transmits
Band is usually to receive how many individual pulses by driving stepper motor, stepper motor, and corresponding stepper motor just rotates corresponding angle,
So as to drive chain motion certain distance.
But the pulse of stepper motor has step-out error, the precision of chain movement is also influenceed by the accuracy of manufacture of chain, long
Phase operation can also add up error, under the influence of stepper motor is not considered, chain movement distance also by the gap error of chain
The factors such as uneven distribution, long-term use of abrasion and elongation influence, it is seen then that conventional chains formula transmission belt is difficult to meet high-precision spray
The positioning requirements of code stream waterline.
For the battery of coding cylinder, because the surface of coding is the face of cylinder, therefore how chain is reduced
Bar is driven displacement error, to ensure the coding position of cylindrical battery and coding effect, could be improved and perfect.
The content of the invention
For above-mentioned technical problem, the embodiments of the invention provide a kind of high accuracy based on automatic code-spraying cylindrical battery
Chain pipeline system, can low cost control chain-type transmission Tape movement and precise positioning.
The embodiment of the present invention provides a kind of high-precision chain pipeline system based on automatic code-spraying cylindrical battery, bag
Include：Main control computer, server, IO control cards, chain-type conveyer belt and ink jet printer；The server and ink jet printer are equal
Communicated to connect by LAN and main control computer, the IO control cards connect with main control computer control, the chain-type conveyer belt
It is connected with IO controls card control；
A photoelectric sensor is provided with chain-type conveyer belt, the main control computer reads chain-type by IO control cards
The photo-sensor signal of conveyer belt, and control the stepper motor of chain-type conveyer belt to rotate；
The main control computer by with server communication, inquire about battery serial code corresponding to measurement data, and be sent to spray
Quick Response Code is printed to battery surface by code printer, control ink jet printer when battery is moved to coding station.
Alternatively, multiple battery carriers are installed on the chain-type conveyer belt, are both provided with each battery carrier
One shield element；The photoelectric sensor is connected with the triggering leg signal of IO control card external interrupts, for positioning streamline
On battery carrier shift position；Moved with the chain of chain-type conveyer belt so that the shield element of battery carrier is blocked
The photoelectric sensor and produce signal saltus step and trigger the main control computer and produce external interrupt, the main control computer passes through in outside
The stepper motor that disconnected triggering mode triggers the interrupt service routine stopping chain-type conveyer belt of its control software rotates.
Alternatively, each battery carrier includes battery load seat and one carries seat substrate, and the load seat substrate is fixed on chain
On the chain of formula conveyer belt, the battery carries seat and is fixed on load seat substrate, and the battery carries and adaptation carrying is provided with seat
One arc cylinder groove of cylindrical battery；The shield element is fixed on the bottom for carrying seat substrate.
Alternatively, a battery serial code code reader is further fixed in the specified station of the chain-type conveyer belt, it is described
The installation station of battery serial code code reader is arranged on before the installation station of ink jet printer；The battery serial code code reader
Control and connect with main control computer, for reading the battery serial code of the station battery and sending main control computer to, by main control computer
Battery testing data corresponding with the battery serial code on server are inquired about by LAN, and establish chained list, are moved in the battery
When moving on the coding station of ink jet printer, battery testing data are sent by LAN by the main control computer and beaten to coding
Print machine carries out coding in the cylindrical surface of battery.
Alternatively, the battery serial code code reader carries a battery rotating mechanism, and barcode scanning station is moved to for holding
On battery, and make its rotation, in order to which battery serial code code reader reads the battery serial code on battery.
Alternatively, if the battery serial code code reader, which fails scanning, arrives battery serial code, the master control electricity is fed back to
Brain, the battery of current barcode scanning station is denoted as defective work by the control software of main control computer, when the defective work battery moves
Without coding when moving on the coding station of ink jet printer.
Alternatively, if the battery serial code code reader successfully reads battery serial code, and the main control computer passes through office
During the net inquiry server of domain, it can not find battery testing data corresponding with the battery serial code, then it is soft by the control of main control computer
The battery of current barcode scanning station is denoted as defective work by part, when the defective work battery is moved to the coding work of ink jet printer
Without coding when on position.
Alternatively, a cell feed device, the battery are further fixed in the specified station of the chain-type conveyer belt
The installation station of feed arrangement is arranged on before the installation station of battery serial code code reader；The cell feed device is used for will
Single battery is fallen into each battery carrier.
Alternatively, a non-defective unit sorting mechanism, the non-defective unit are further fixed in the specified station of the chain-type conveyer belt
The installation station of sorting mechanism is arranged on after the coding station of ink jet printer；The non-defective unit sorting mechanism and IO control controls
System connection, for when be denoted as defective work battery reach non-defective unit sorting mechanism sorting station when, the main control computer
The cylinder for controlling card control non-defective unit sorting mechanism by IO acts, and shifts the battery onto defective products runner.
Alternatively, non-defective unit fetching device is further fixed in the specified station of the chain-type conveyer belt, the non-defective unit takes
The installation station of laying mechanism is arranged on after the sorting station of non-defective unit sorting mechanism；The non-defective unit fetching device and IO control controls
System connection, for as non-defective unit battery when the picking and placeing station of non-defective unit fetching device of arrival for not being labeled defective work, the master
Control computer controls card control non-defective unit fetching device to draw the battery and is transferred out of streamline by IO, is put into non-defective unit runner.
In technical scheme provided in an embodiment of the present invention, due to employing photoelectric sensor, IO in chain-type conveyer belt
Control card reads the photo-sensor signal of chain-type conveyer belt, and main control computer is triggered by external interrupt triggering mode and interrupts clothes
Business program, and control the stepper motor of chain-type conveyer belt to rotate and stop, so as to drive the movement of chain and stopping, by soft
The mode of combination of hardware, control chain movement precise positioning is realized in a manner of inexpensive, therefore relative to spray of the prior art
Code pipelining equipment, a kind of high-precision chain pipeline system based on automatic code-spraying cylindrical battery of the embodiment of the present invention,
The error of stepper motor and chain in itself, which can be ignored, to be influenceed, and accumulation will not be also produced because of the longtime running of streamline and is missed
Difference, and all errors can be eliminated by adjusting the nozzle position of ink jet printer.
Brief description of the drawings
Fig. 1 is the system frame of the high-precision chain pipeline system embodiment of the invention based on automatic code-spraying cylindrical battery
Figure；
Fig. 2 is the main knot of the high-precision chain pipeline system embodiment of the invention based on automatic code-spraying cylindrical battery
Structure schematic diagram.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.It is based on
Embodiment in the present invention, the every other implementation that those skilled in the art are obtained under the premise of creative work is not made
Example, belongs to the scope of protection of the invention.
Implement referring to Fig. 1, Fig. 1 is high-precision chain pipeline system of the present invention based on automatic code-spraying cylindrical battery
The system block diagram of example, the cylindrical battery automatic code-spraying streamline of the embodiment of the present invention, including：Main control computer 110, server
120th, IO control cards 130, battery serial code code reader 140, ink jet printer 150, cell feed device 160, chain-type transmission
Band 170, non-defective unit sorting mechanism 180, non-defective unit fetching device 190；Wherein, the server 120 and ink jet printer 150 pass through
LAN communicates to connect with main control computer 110, and the IO control cards 130 and battery serial code code reader 140 are and main control computer
110 control connections, the cell feed device 160, chain-type conveyer belt 170, non-defective unit sorting mechanism 180 and non-defective unit fetching device
190 control connection with IO control cards 130.
The main control computer 110 controls the stepper motor of chain-type conveyer belt 170 to slowly run by IO control cards 130,
Chain is set to stop after moving a certain distance, to ensure that the position that stops every time is all the axis line position of each battery, error
Will also be within 0.1mm.
Therefore, the high-precision chain pipeline system embodiment of the invention based on automatic code-spraying cylindrical battery is in the master
Corresponding control software is installed in control computer 110, and human-computer interaction interface is additionally provided with main control computer 110, the master control electricity
Brain 110 reads the photoelectric sensing signal of chain-type conveyer belt 170 by IO control cards 130, and receives human-computer interaction interface
Key switch signal, the stepper motor of control chain-type conveyer belt 170 rotate, and control non-defective unit sorting mechanism 180 and non-defective unit
The movement cylinder of fetching device 190；The main control computer 110 is communicated by LAN with server 120, inquires about battery serial code
Corresponding measurement data, and ink jet printer 150 is sent to, when battery is moved to coding station, control ink jet printer 150
Quick Response Code is printed into battery surface.
Above only to the high-precision chain pipeline system based on automatic code-spraying cylindrical battery in the embodiment of the present invention
Summarized, below by the high-precision chain flowing water linear system based on automatic code-spraying cylindrical battery in the embodiment of the present invention
System is described in detail.
Fig. 2 is referred to incorporated by reference to Fig. 1, Fig. 2 is the high-precision chain streamline of the invention based on automatic code-spraying cylindrical battery
The primary structure schematic diagram of system embodiment, cylindrical battery automatic code-spraying streamline of the embodiment of the present invention is by multiple battery carriers
173 are arranged on chain-type conveyer belt 170, and a shield element 174 is both provided with each battery carrier 170；In whole flowing water
The fixed position of line is provided with a photoelectric sensor 175, and the photoelectric sensor 175 is signally attached to the (Fig. 2 of IO control cards 130
It is not shown, similarly hereinafter) the triggering pin of external interrupt, for positioning the shift position of the battery carrier 170 on streamline；With chain
The chain movement of bar formula conveyer belt 170 so that the shield element 174 of battery carrier 170 blocks the photoelectric sensor 175, and then
Produce signal saltus step and trigger main control computer 110 (Fig. 2 is not shown, similarly hereinafter) the generation external interrupt, main control computer 110 is by outer
The stepper motor that portion's down trigger mode triggers the interrupt service routine stopping chain-type conveyer belt 170 of its control software rotates,
Thus the distance of chain movement is controlled, with the position of precise positioning battery carrier.
Coding pipelining equipment in compared with prior art, the embodiment of the present invention based on automatic code-spraying cylindrical battery
High-precision chain pipeline system, which can ignore the error of stepper motor and chain in itself, to be influenceed, also will not be because of the length of streamline
Phase is run and produces accumulated error, and all errors can be eliminated by adjusting the nozzle position of ink jet printer 150
Fall.
Specifically, each battery carrier 170 being fixed on the chain-type conveyer belt 170 all include a battery carry seat and
One carries seat substrate, and the load seat substrate is fixed on the chain of chain-type conveyer belt 170, and the battery carries seat and is fixed on load seat base
On plate, and the battery carries the arc cylinder groove that adaptation carrying cylindrical battery 100 is provided with seat；The cell feed
Device 160 is used to fall into single battery in the arc cylinder groove of each battery carrier；The shield element 174 is fixed on load
The bottom of seat substrate, for being blocked when being moved to above photoelectric sensor 175 to it, to produce skip signal triggering institute
The external interrupt service routine controlled motor of main control computer 110 is stated to stop operating.
The scale error of the battery carrier done using metal material, the sensing delay of photoelectric sensor, external interrupt service
The process cycle of program and signal transmission delay etc. can all cause the shift position of battery 100 that deviation occurs；For example, photoelectric transfer
The sensing delay of sensor is 0.1 millisecond, if if the chain translational speed of chain-type conveyer belt 170 is the 10mm/ seconds, because of photoelectricity
Error caused by the sensing delay of sensor is 0.01mm；And for example, because the machining accuracy of the battery carrier of metal can reach
0.01mm, thus the scale error of the midline position of battery carrier to edge also should be 0.01mm, it is seen that all these errors are all
Than requiring small an order of magnitude and being to determine, in addition all these errors can't be because of the long-term fortune of chain-type streamline
Row and add up, will not also be influenceed by the error of chain and stepper motor in itself, and the error of all these determinations be all can
To be eliminated by adjusting the nozzle position of ink jet printer 150.
Specifically, the battery serial code code reader 140 and ink jet printer 150 are separately fixed at chain-type conveyer belt
In 170 specified station, and the installation station of the battery serial code code reader 140 is in the installation station of ink jet printer 150
Before, but it is all located at after the installation station of cell feed device 160；The main control computer 110 is controlled by IO control cards 130
Stop after the chain stepping certain distance of chain-type conveyer belt 170, a certain battery carrier on chain-type conveyer belt 170
173 stop on the barcode scanning station of battery serial code code reader 140, the battery rotating mechanism of the battery serial code code reader 140
The cylindrical battery 100 in battery carrier 173 is held, and makes its rotation, to read the battery serial code on battery；Successfully reading
After taking, the battery serial code code reader 140 sends the battery serial code of reading to main control computer 110, by main control computer
110 inquire about battery testing data corresponding with the battery serial code on server 120 (Fig. 2 is not shown, similarly hereinafter) by LAN,
And chained list is established, then when the battery is moved on the coding station of ink jet printer 150, led to by the main control computer 110
Cross LAN transmission battery testing data and coding is carried out to the cylindrical surface of battery to ink jet printer 150.
If it is preferred that the battery serial code code reader 140, which fails scanning, arrives battery serial code, the master is fed back to
Computer 110 is controlled, the battery of current barcode scanning station is denoted as defective work by the control software of main control computer 110, when this does not conform to
Without coding when lattice product battery is moved on the coding station of ink jet printer 150.
If it is preferred that the battery serial code code reader 140 successfully reads battery serial code, but the main control computer
110 by LAN inquire about server 120 when, battery testing data corresponding with the battery serial code are can not find, also by master control
The battery of current barcode scanning station is denoted as defective work by the control software of computer 110, when the defective work battery is moved to spray
Also without coding when on the coding station of code printer 150.
Specifically, the installation station of the non-defective unit sorting mechanism 180 be arranged on ink jet printer 150 coding station it
Afterwards, when the battery for being denoted as defective work reaches the sorting station of non-defective unit sorting mechanism 180, the main control computer 110 is logical
The cylinder action that IO control cards 130 control non-defective unit sorting mechanism 180 is crossed, shifts the battery onto defective products runner 181.
Specifically, the installation station of the non-defective unit fetching device 190 (Fig. 2 is not shown, similarly hereinafter) is arranged on non-defective unit separator
After the sorting station of structure 180, work is picked and placeed when the non-defective unit battery arrival non-defective unit fetching device 190 for not being labeled defective work
During position, the main control computer 110 controls non-defective unit fetching device 190 to draw the battery and is transferred out of flowing water by IO control cards 130
Line, it is put into non-defective unit runner 191.
The above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations；Although with reference to the foregoing embodiments
The present invention is described in detail, it will be understood by those within the art that：It still can be to foregoing each implementation
Technical scheme described in example is modified, or carries out equivalent substitution to which part technical characteristic, such as used herein
" mechanism ", namely " component " or " part " etc.；And these modifications or replacement, do not make the essence disengaging of appropriate technical solution
The spirit and scope of various embodiments of the present invention technical scheme.
Claims (10)
- A kind of 1. high-precision chain pipeline system based on automatic code-spraying cylindrical battery, it is characterised in that including：Master control electricity Brain, server, IO control cards, chain-type conveyer belt and ink jet printer；The server and ink jet printer pass through local Net communicates to connect with main control computer, and the IO control cards connect with main control computer control, and the chain-type conveyer belt controls with IO Card control connects；A photoelectric sensor is provided with chain-type conveyer belt, the main control computer reads chain-type by IO control cards and transmitted The photo-sensor signal of band, and control the stepper motor of chain-type conveyer belt to rotate；The main control computer by with server communication, inquire about battery serial code corresponding to measurement data, and be sent to coding and beat Quick Response Code is printed to battery surface by print machine, control ink jet printer when battery is moved to coding station.
- 2. the high-precision chain pipeline system according to claim 1 based on automatic code-spraying cylindrical battery, its feature It is：Multiple battery carriers are installed on the chain-type conveyer belt, a shield element is both provided with each battery carrier； The photoelectric sensor is connected with the triggering leg signal of IO control card external interrupts, for positioning the battery carrier on streamline Shift position；Moved with the chain of chain-type conveyer belt so that the shield element of battery carrier blocks the photoelectric sensor And produce signal saltus step and trigger the main control computer generation external interrupt, the main control computer is touched by external interrupt triggering mode The interrupt service routine for sending out its control software stops the stepper motor rotation of chain-type conveyer belt.
- 3. the high-precision chain pipeline system according to claim 2 based on automatic code-spraying cylindrical battery, its feature It is：Each battery carrier includes a battery and carries seat and a load seat substrate, and the load seat substrate is fixed on chain-type conveyer belt On chain, the battery carries seat and is fixed on load seat substrate, and the battery carries and adaptation carrying cylindrical battery is provided with seat An arc cylinder groove；The shield element is fixed on the bottom for carrying seat substrate.
- 4. the high-precision chain pipeline system according to claim 1 based on automatic code-spraying cylindrical battery, its feature It is：A battery serial code code reader, the battery serial code are further fixed in the specified station of the chain-type conveyer belt The installation station of code reader is arranged on before the installation station of ink jet printer；The battery serial code code reader and main control computer Control connection, for reading the battery serial code of the station battery and sending main control computer to, passes through LAN by main control computer Battery testing data corresponding with the battery serial code on server are inquired about, and establish chained list, being moved to coding in the battery beats When on the coding station of print machine, battery testing data are sent to ink jet printer in battery by LAN by the main control computer Cylindrical surface carry out coding.
- 5. the high-precision chain pipeline system according to claim 4 based on automatic code-spraying cylindrical battery, its feature It is：The battery serial code code reader carries a battery rotating mechanism, for holding the battery being moved on barcode scanning station, and Make its rotation, in order to which battery serial code code reader reads the battery serial code on battery.
- 6. the high-precision chain pipeline system according to claim 4 based on automatic code-spraying cylindrical battery, its feature It is：If the battery serial code code reader, which fails scanning, arrives battery serial code, the main control computer is fed back to, by master control electricity The battery of current barcode scanning station is denoted as defective work by the control software of brain, when the defective work battery is moved to coding printing Without coding when on the coding station of machine.
- 7. the high-precision chain pipeline system according to claim 4 based on automatic code-spraying cylindrical battery, its feature It is：If the battery serial code code reader successfully reads battery serial code, and the main control computer is inquired about by LAN and taken During business device, battery testing data corresponding with the battery serial code are can not find, then the control software by main control computer will currently be swept The battery of code station is denoted as defective work, does not enter when the defective work battery is moved on the coding station of ink jet printer Row coding.
- 8. the high-precision chain pipeline system according to claim 4 based on automatic code-spraying cylindrical battery, its feature It is：A cell feed device is further fixed in the specified station of the chain-type conveyer belt, the cell feed device Installation station is arranged on before the installation station of battery serial code code reader；The cell feed device is used to fall single battery Enter in each battery carrier.
- 9. the high-precision chain pipeline system according to claim 1 based on automatic code-spraying cylindrical battery, its feature It is：A non-defective unit sorting mechanism is further fixed in the specified station of the chain-type conveyer belt, the non-defective unit sorting mechanism Installation station is arranged on after the coding station of ink jet printer；The non-defective unit sorting mechanism is connected with IO controls card control, is used In when the battery for being denoted as defective work reaches the sorting station of non-defective unit sorting mechanism, the main control computer is controlled by IO The cylinder action of card control non-defective unit sorting mechanism, shifts the battery onto defective products runner.
- 10. the high-precision chain pipeline system according to claim 9 based on automatic code-spraying cylindrical battery, its feature It is：Non-defective unit fetching device, the peace of the non-defective unit fetching device are further fixed in the specified station of the chain-type conveyer belt Dress station is arranged on after the sorting station of non-defective unit sorting mechanism；The non-defective unit fetching device is connected with IO controls card control, is used In reaching when picking and placeing station of non-defective unit fetching device when the non-defective unit battery for not being labeled defective work, the main control computer passes through IO control card control non-defective unit fetching devices draw the battery and are transferred out of streamline, are put into non-defective unit runner.
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| CN114192443A (en) * | 2021-12-03 | 2022-03-18 | 惠州市德赛电池有限公司 | Battery code spraying and sorting integrated system and method |
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| CN116160112A (en) * | 2023-03-16 | 2023-05-26 | 深圳市百耐信科技有限公司 | Laser welding and assembly production line for manufacturing large cylindrical lithium battery |
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| CN206812617U (en) * | 2017-06-14 | 2017-12-29 | 深圳市优斯科智能科技有限公司 | A kind of cylindrical battery automatic code-spraying pipelining equipment |
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Application publication date: 20180119 |