CN107585596A - Carloader and loading system - Google Patents

Carloader and loading system Download PDF

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Publication number
CN107585596A
CN107585596A CN201710865752.8A CN201710865752A CN107585596A CN 107585596 A CN107585596 A CN 107585596A CN 201710865752 A CN201710865752 A CN 201710865752A CN 107585596 A CN107585596 A CN 107585596A
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CN
China
Prior art keywords
transport mechanism
level
feeding
carloader
level transport
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CN201710865752.8A
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Chinese (zh)
Inventor
张道于
任龙
孟琳山
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CRRC Qingdao Sifang Rolling Stock Research Institute Co Ltd
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CRRC Qingdao Sifang Rolling Stock Research Institute Co Ltd
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Priority to CN201710865752.8A priority Critical patent/CN107585596A/en
Publication of CN107585596A publication Critical patent/CN107585596A/en
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Abstract

Carloader, including the one-level transport mechanism being obliquely installed, and, it is in the two level transport mechanism that angle is obliquely installed with one-level transport mechanism;Direction of transfer of the one-level transport mechanism with two level transport mechanism in the horizontal direction is opposite;Further comprise the material transferring mechanism for material to be transferred between one-level transport mechanism and two level transport mechanism, the feeding end of material transferring mechanism is relative with the delivery end of one-level transport mechanism, and the delivery end of material transferring mechanism is relative with two level transport mechanism.The invention provides the design for this special site condition and large conveying quantity entrucking requirement, that is the large conveying quantity movement loading system of Zigzag type twin-stage trailer structure, material is conveyed to twin-stage trailer structure movable track loader by ground belt conveyer, realized by electric control system and arrange automatic continuous entrucking entirely, it is ensured that train loads accurately, rapidly, continuously, safely.

Description

Carloader and loading system
Technical field
The present invention relates to equipment technology field is loaded, it is related to a kind of carloader and loading system.
Background technology
The portable bulk cargo continuous loading system that China is used for bulk cargo shipment at present mainly has two kinds of equipment, and one kind is application Single arm support movable track loader on non-electrified railway, such as disclosed in Publication No. CN204490061U Chinese patent " can across station track bulk cargo loading mechanism ";A kind of is the shifting for applying the double telescopic frame structure under the conditions of electrification railway contact net Dynamic carloader, such as " double telescopic frame movable track loader " disclosed in Publication No. CN103569691B Chinese patent.This Two kinds of equipment can be realized the loading permutation railway freight-car of bulk material continuous and quantitative.Both movable track loaders convey coal Typically in 1500-2500t/h, difference in height is not present suitable for live movable track loader rail level and railway rail level in charcoal freight volume, or high The less site condition of degree difference.
The conveying of large conveying quantity coal requires in the range of, and live place movable track loader rail level exists with railway rail level , it is necessary to which the vertical height of carloader integral goods delivery is big in the case of big difference in height.Loading environment as shown in Figure 1, it is one Kind electric railway loads environment.It is contact power network 23 that lorry, which parks the top of track 21, in order to avoid loading system is to contact Power network 23 impacts, and generally, entrucking track 22 is designed as parking track 21 less than lorry.Using 2500-4000t/h freight volumes as There is big difference in height in example, electric railway scene place movable track loader rail level, railway rail level fills than mobile with railway rail level Vehicle device rail level difference in height can reach 8 meters, and the material conveying in this vertical height transmits by driving belt.Publication No. CN103569691B discloses a kind of transmission mode, if using conventional both arms frame movable track loader structure, on the one hand needs Increase belt width, trailer width, raise carloader height of landing leg, on the other hand to ensure the ramp angle of coal, can cause Trailer design length doubles, and movable track loader entire length reaches more than 100 meters, serious occupied ground area.
Movable track loader of the prior art can not meet loading condition.
The content of the invention
It is an object of the invention to the particular field of larger difference in height for railway rail level and carloader rail level being present situation Under large conveying quantity entrucking problem, there is provided a kind of floor space is small, has the carloader and loading system of large conveying quantity delivered payload capability.
In order to realize the above object the offer following technical scheme of the present invention:
Carloader, including the one-level transport mechanism being obliquely installed, and, it is obliquely installed with one-level transport mechanism in angle Two level transport mechanism;Direction of transfer of the one-level transport mechanism with two level transport mechanism in the horizontal direction is opposite;Further comprise For the material transferring mechanism for transferring material between one-level transport mechanism and two level transport mechanism, the feeding end of material transferring mechanism and one The delivery end of level transport mechanism is relative, and the delivery end of material transferring mechanism is relative with two level transport mechanism.
As preferred:The carloader is used to by lower hoist goods transmission, further comprises the transmission of one-level feeding Band, and one-level feeding transport mechanism mounting platform;Longitudinal low side of one-level feeding transport mechanism is feeding end, and longitudinal direction is high-end to be Delivery end, feeding end, delivery end and the mounting platform of the one-level feeding conveyer belt along one-level transport mechanism unroll into one Closure transmission loop.
As preferred:The feeding conveyer belt is located at the part of the mounting platform, and a part extends to one-level feeding biography Send the rear of mechanism delivery end.
As preferred:Revolution roller, the one-level feeding conveyer belt warp are provided with immediately below one-level feeding transport mechanism After one-level feeding transport mechanism delivery end, revolution coils through revolution roller, and extends to one-level feeding transport mechanism delivery end Rear.
As preferred:The material transferring mechanism is separatory funnel, has a pan feeding port and two discharging ports, wherein one Individual discharging port is relative with two level transport mechanism, and a discharging port extends to one-level feeding transport mechanism with feeding conveyer belt and unloaded Expect that the part at the rear at end is relative.
As preferred:The one-level feeding conveyer belt part extends to the front at one-level feeding transport mechanism feeding end; Its part extended in front of one-level feeding transport mechanism feeding end is provided with shots, extends to one-level feeding transport mechanism and unloads The part at material end rear is provided with rejected material recovery point.
As preferred:Further comprise the telescopic jib for receiving two level transport mechanism discharging, including main body frame and Arm support.
As preferred:Parallel in the main body frame to be provided with two telescopic jibs, the discharging of two level transport mechanism is brought out It is provided with material to be offloaded to the separatory funnel of telescopic jib, the feeding mouth of separatory funnel and the discharging of two level transport mechanism End is relative, and two discharging openings are relative with two telescopic jibs respectively.
As preferred:The rear that separatory funnel extends to one-level feeding transport mechanism delivery end with feeding conveyer belt is relative Discharging port Longitudinal extending is provided with transfer drum.
As preferred:The main body frame includes the first framework and the second framework of longitudinally spaced setting, and the arm support can It is mobile to be arranged in the clearance space of the first framework and the second framework;The telescopic jib further comprises feed belt, described Feed belt is grown along the first lengths of frame direction, arm support upper surface length direction, arm support lower surface length direction and the second framework Spend direction closure winding.
Loading system, including carloader, and further comprise being provided with walking rail on ground, the one-level transport mechanism, Two level transport mechanism and main body frame are provided with road wheel, and road wheel is arranged on walking rail.
Beneficial effects of the present invention are:
(1) the invention provides the design for this special site condition and large conveying quantity entrucking requirement, i.e. Zigzag type The large conveying quantity movement loading system of twin-stage trailer structure, conveys material by ground belt conveyer and moves entrucking to twin-stage trailer structure Machine, realized by electric control system and arrange automatic continuous entrucking entirely, it is ensured that train loads accurately, rapidly, continuously, safely.The dress Car system can realize that coal freight volume scope is in 2500-4000t/ by bulk material continuous, quantitative loading truck compartment h.The movement loading system is applied to electric railway, can be adapted in safety work under electrified contacting netses and be located in mountain area and answer The coal transporting something containerized in miscellaneous area.
(2) Zigzag type twin-stage trailer design is solved because movable track loader track with truck rail plane differs too big The problem of causing to use single trailer length oversize, reduce land occupation area.Meet electrified and non-electrified railway yard, Transporting something containerized station and the mobile entrucking at harbour.
(3) invention further provides a kind of novel telescopic arm support structure, in the case where meeting identical load function, Novel telescopic arm support length greatly shortens than the length of telescopic jib in the prior art, for example, original telescopic jib length is about In the case of 25 meters, novel telescopic arm support length is only 15 meters.Due to contraction in length, the stability of telescopic jib can be improved.
(4) reduction of telescopic jib length also saves the materials of production telescopic jib, so as to save telescopic jib Weight.For example, the weight of original telescopic jib is 24.5 tons, it is only 16.5 that the novel telescopic of identical delivered payload capability, which compares weight, Ton.
Brief description of the drawings
Fig. 1 is that electrified lorry parks track and the signal of entrucking track structure;
Fig. 2 is carloader structural representation;
Fig. 3 is loading system structural representation;
Fig. 4 is that arm support stretches out pre-structure schematic diagram;
Fig. 5 is structural representation after arm support stretches out;
Fig. 6 is mobile entrucking process structural scheme of mechanism;
Fig. 7 is telescopic jib structural representation;
Fig. 8 is jib structure schematic diagram;
Fig. 9 a are jib structure schematic diagram;
Fig. 9 b are jib structure schematic diagram;
Figure 10 is arm support and the first framework fit structure schematic diagram;
Figure 11 is arm support and the first framework fit structure schematic diagram;
Figure 12 is telescopic jib retracted mode structural representation (band belt);
Figure 13 is that telescopic jib stretches out status architecture schematic diagram (band belt);
Figure 14 is telescopic jib retracted mode belt winding arrangement schematic diagram;
Figure 15 is that telescopic jib stretches out state belt winding arrangement schematic diagram;
Figure 16 is telescopic jib structural representation.
Wherein:Wherein:1- arm supports, 101- road wheels, 102- walking racks, 103- arm support beams, 104- live-rollers, 105- rows Walk rail directive wheel, 106- buffer stoppers, the frameworks of 2- first, 201- walking wheel tracks, 202- crossbeams, 203- stop blocks, the frameworks of 3- second, 301- disk rollers, 302- crossbeams, 303- brackets, 304- support rollers, 305- roller frames, 4- feed belts, the reverse wheels of 501- first, The reverse wheels of 502- second, the reverse wheels of 503- the 3rd, the reverse wheels of 504- the 4th, the reverse wheels of 505- the 5th, 6- telescopic jibs driving electricity Machine, 7- one-level transport mechanisms, 701- feedings end, 702- delivery ends, 8- two level transport mechanisms, 801- feedings end, 802- delivery ends, 9- one-level feeding conveyer belts, 10- mounting platforms, the upper shots of 11-, 12- rejected materials recovery point, 13- separatory funnels, 1301- transfer drums, 14- revolution rollers, 15- separatory funnels, 16- strainers, 17- belt/rollers, 18- walking rails, 19- road wheels, 20- compartments, 21- lorries park track, 22- entrucking tracks, 23- contact power networks, 24- load wagons
Embodiment
The embodiment of the present invention is clearly fully described by below with reference to accompanying drawing.Obviously, it is embodied The part of the embodiment of the embodiment only present invention described by mode, rather than whole embodiments.Based in the present invention Embodiment, the every other embodiment that those of ordinary skill in the art are obtained on the premise of creative work is not made, Belong to protection scope of the present invention.
It should be noted that the direction described in the present embodiment is based on the direction shown in Figure of description, material transmission Direction refers to the direction along one-level transport mechanism and the rising of two level transport mechanism, arm support, the first framework, the length side of the second framework To for " transverse direction ", in addition, term " first ", " second ", " one-level ", " two level " are only used for describing purpose, and it is not intended that referring to Show or imply relative importance.
With reference to figure 2, carloader, including the one-level transport mechanism 7 being obliquely installed, and, it is in angle with one-level transport mechanism 7 The two level transport mechanism 8 being obliquely installed;Direction of transfer phase of the one-level transport mechanism 7 with two level transport mechanism 8 in the horizontal direction Instead.The tilt angles that one-level transport mechanism 7 and two level transport mechanism 8 are set, and the angle of angle regards specifically therebetween Entrucking demand and design, depend primarily on and material and treat the stroke and difference in height at loading.One-level transport mechanism 7 transmits with two level Mechanism 8 forms a kind of transfer structure of Zigzag type, coordinates and material is hoisted by lower or transmitted from high to low.Example Such as, if using the low spot of one-level transport mechanism 7 as feeding end, the high point of two level transport mechanism 8 is as delivery end, then carloader can To complete the transmission of material from low to high;If using the high point of two level transport mechanism 8 as feeding end, one-level transport mechanism 7 it is low Point is used as delivery end, then carloader can complete the transmission of material from high to low.One-level transport mechanism 7 and two level transport mechanism 8 Accordingly configurable feed belt, or transmission chain etc., concrete configuration is depending on article difference to be sent.
In order to realize switching of the material between two-stage transport mechanism, carloader further comprise being used for by material from The material transferring mechanism of the transfer of one-level transport mechanism 7 and two level transport mechanism 8, feeding end and the one-level transport mechanism 7 of material transferring mechanism Delivery end it is relative, the delivery end of material transferring mechanism is relative with two level transport mechanism 8, and material enters through one-level transport mechanism 7 turns material Mechanism, then the delivery end through material transferring mechanism reach two level transport mechanism 8.Material transferring mechanism can use separatory funnel or transmission rail The diversified forms such as road.
Specific to the present embodiment at that time, the carloader is used to by lower hoist goods transmission, i.e., transmits one-level The low spot of mechanism 7 is as feeding end, and the high point of two level transport mechanism 8 is as delivery end, for the materials such as ore, coal to be loaded To railway car.
With specific reference to Fig. 3, in order to realize material transmission, one-level feeding conveyer belt 9 is further designed, and for installing one The mounting platform 10 of level feeding transport mechanism 7;Longitudinal low side of one-level feeding transport mechanism 7 is its feeding end 701, and longitudinal direction is high-end For its delivery end 702, the one-level feeding conveyer belt 9 is along the feeding end 701 of one-level transport mechanism, delivery end 702 and the peace Assembling platform 10 unrolls into a closure transmission loop.Specifically, at least at the feeding end 701 of one-level feeding transport mechanism, unload Expect to set belt/roller 17 on end 702, and mounting platform 10, one-level feeding conveyer belt 9 is set around belt/roller 17.Portion Belt/roller 17 is divided to connect drive mechanism, as active roll tube, so that feeding conveyer belt 9 is movable.
Because the calculating of each entrucking process actual weight of load can have hysteresis, compartment useful load in front end has reached will To ask, also have material in the feeding transport mechanism of rear end transmits again, and this partial material is no longer to need to load compartment, because This will solve the problems, such as the recovery of this partial material.Based on this, following structure is designed.
One-level feeding conveyer belt 9 is located at the part of the mounting platform 10, and a part extends to one-level feeding transport mechanism The rear of delivery end 702, some extends to the front at one-level feeding transport mechanism feeding end 701.It extends to one-level The part in the front of feeding transport mechanism feeding end 701 is provided with shots 11, treats that the material of entrucking is placed in shots 11;It prolongs The part for reaching the rear of one-level feeding transport mechanism delivery end 702 is provided with rejected material recovery point 12 (rejected material described herein is not Undesirable material, but no longer need further to be loaded into the material in compartment), it is not necessary to the rejected material of loading can pass through Load wagon 24 transports, and treats to load use next time.Upper shots 11 and rejected material recovery point 12 set head room and tail room respectively, and one Individual to be used as upper shots, one is used as rejected material recovery point, the control reclaimed for feeding and rejected material.
In the present embodiment, material transferring mechanism is separatory funnel 13, and separatory funnel 13 is a kind of conventional thing of carloader system Expect the switching mechanism of transport path, its structure is prior art, and here is omitted.Separatory funnel 13 has a feeding end Mouth and two discharging ports, the same time, pan feeding and a discharging port discharging can only be realized.One discharging of separatory funnel 13 Port is relative with two level transport mechanism 8, and when separatory funnel, which is switched to, to be communicated with this discharging port, material is through one-level conveyer Structure 7 enters two level transport mechanism 8, and this one end is the feeding end 801 of two level transport mechanism 8;Another discharging of separatory funnel 13 Port is relative with the part at the rear that feeding conveyer belt extends to one-level feeding transport mechanism delivery end, when delivery track is switched to When being communicated with this discharging port, it is no longer necessary to which the material of entrucking is transported to rejected material recovery point through one-level transport mechanism 7.
The underface of one-level feeding transport mechanism 7 is provided with revolution roller 14, and one-level feeding conveyer belt passes through one-level feeding After sending mechanism delivery end, revolution coils through revolution roller, and extends to the rear of one-level feeding transport mechanism delivery end.If Rejected material will be dropped to directly on belt from the delivery end 702 of one-level feeding transport mechanism, easily causes airborne dust.Based on this, enter one Walk and the rear of one-level feeding transport mechanism delivery end 702 is extended in separatory funnel 13 and one-level feeding 9 bands of transmission relative unload Material port Longitudinal extending is provided with transfer drum 1301, and the discharging opening of transfer drum 1301 presses close to conveyer belt, avoids producing airborne dust.
As the functional structure of auxiliary, one-level feeding conveyer belt 9 is equipped with strainer 16, to adjust conveyer belt It is elastic.
This structure can realize feeding, the switching of separatory funnel and the recovery of rejected material in order, ensure carloader work Sustainability.
Material can be Jing Guo two level transport mechanism 8 delivery end 802 be transferred directly to freight compartment, this requires whole one Level transport mechanism 7 and two level transport mechanism 8 are relatively orthogonal to compartment setting, and space-consuming is big.Further it is designed to reception two The telescopic jib of the level discharging of transport mechanism 8, whole one-level transport mechanism 7 and two level transport mechanism 8 are relative to be set parallel to compartment, Telescopic jib can be set perpendicular to compartment.Because the length of telescopic jib is compared with one-level transport mechanism 7 and two level transport mechanism 8 Length will be held, and this structure can reduce the space-consuming of whole loading system.Also there is the benefit of another aspect simultaneously, can be with The influence of the docking electric shock net of two level transport mechanism 8 is avoided, controls the distance between minimum point of telescopic jib front end and contact net In safe range, you can avoid docking electric shock net from damaging.In the present embodiment, this distance uses 500mm.
Telescopic jib includes main body frame and arm support 1.According to entrucking demand, arm support 1 can set a plurality of.The present embodiment In, it is parallel in main body frame that two telescopic jibs are installed, it is provided with the delivery end 802 of two level transport mechanism to by thing Material is offloaded to the separatory funnel 15 of telescopic jib, and the feeding mouth of separatory funnel 15 is relative with the delivery end 802 of two level transport mechanism, Two discharging openings are relative with two telescopic jibs respectively.
Walking rail 18 is provided with ground, the one-level transport mechanism 7, two level transport mechanism 8 and main body frame are respectively provided with There is road wheel 19, road wheel 19 is arranged in walking rail 18, and the wherein gauge of one-level transport mechanism 7 and two level transport mechanism 8 is 10 meters.After a compartment is filled, one-level transport mechanism 7, two level transport mechanism 8 and main body frame can be synchronously to next compartments 20 movements.
The structure of this carloader is a kind of carloader of Zigzag type, by the way of stepped transmission, can greatly reduce dress The entire length of vehicle device.The movement loading system is applied to electric railway, can be adapted in safety work under electrified contacting netses In the coal transporting something containerized for being located in mountain area complex area.
Telescopic jib is not suitable for the loading system of big useful load, including arm support equally more in the prior art, is grown along arm support Degree direction is provided at both ends with belt shaft, is wound on belt shaft and is provided with belt.
Publication No. CN103569691B patent application discloses installation knot during a kind of telescopic jib and arm support application Structure.With reference to Figure of description Fig. 4 and Fig. 5 in the patent, the belt of telescopic jib is located at the lower section of funnel, loading thing warp to be installed Front end conveying mechanism is reached on telescopic jib belt, is loaded by belt transmission to railway car.In loading process, telescopic jib is whole Body can move along towards the direction in compartment, and telescopic jib distance of stretch out and draw back is depending on the overall distance with compartment of carloader.
In the prior art there is following drawback in telescopic jib:Length is longer, and space-consuming is big, when the higher carloader of cooperation In use, longer telescopic jib moves forward and backward in operation process, under fully loaded or severe weather conditions, integral device is easily produced Life is unstable, and crank can be caused under serious conditions, movable track loader is had the risk toppled.
In the present embodiment, on the premise of equal delivered payload capability, the length of telescopic jib can greatly reduce, and can improve and stretch The stability of contracting arm support, reduce weight.
The concrete structure for the telescopic jib that cooperation carloader uses is as follows, as shown in fig. 7, comprises main body frame and arm support 1, The main body frame includes the first framework 2 and the second framework 3 of longitudinally spaced setting, and the arm support 1 is movably mounted to first In the clearance space of the framework 3 of framework 2 and second.If including two arms frame 1, two arms frame parallel interval is arranged on the first frame In the interval of the framework 3 of frame 2 and second.
Telescopic jib further comprises feed belt 4, and feed belt 4 is along the length direction of the first framework 2, the upper surface of arm support 1 Length direction, the lower surface length direction of arm support 1 and the closure winding of the length direction of the second framework 3.This winding arrangement makes arm support exist During being moved in and out in the gap of first framework 2 and the second framework 3, remain that the upper surface of feed belt 4 forms one Complete, the accessible transmitting path of bar, to ensure that goods normally transmits.
If ensureing, the gap that arm support 1 can be smoothly between the first framework 2 and the second framework 3 moves in and out, and further sets Count the following walking structure of arm support 1.With reference to figure 7, Fig. 8, Fig. 9 a, Fig. 9 b and Figure 10.
Walking wheel track is provided with the first framework 2 and/or the second framework 3, road wheel 101 is provided with arm support 1, OK Wheel 101 is walked to be arranged in the walking wheel track.
Because arm support 1 has certain length, if only setting traveling wheel mechanism, arm support walking can be caused unstable.Cause This, further, walking rack rails 301 is provided with the second framework 3, walking rack 102 is provided with arm support 1, is walked Rack 102 engages with the walking rack rails 301.
In order to ensure the walking effect more balanced, along the length direction of arm support 1, road wheel 101 is distinguished with walking rack 102 Above and below arm support 1, specifically, road wheel 101 is located at arm support 1 and moved between the first framework 2 and the second framework 3 Gap one end, walking wheel track 201 be provided only on the first framework 2, i.e., road wheel 101 and walking wheel track 201 be used in arm Walking of the top of frame 1 to arm support 1 carries out spacing.Further, walking rack 102 is stealthy always removes the first frame to arm support 1 The one end in the gap between the framework 3 of frame 2 and second, walking rack 102 are arranged on the bottom of arm support 1, walking rack 102 and row Walk rack rails 301 be used to carrying out the walking of the lower section of arm support 1 to arm support 1 it is spacing, so, it is ensured that arm support 1 it is stable the It is movable into and out between one framework 2 and the second framework 3.
Further, walking guide wheel 105, walking guide wheel 105 and first framework horizontal stroke are further set on arm support beam 103 The bottom connection of beam 202 is touched, and crossbeam 202 is walked more smooth on walking guide wheel 105.
In the present embodiment, arm support 1 sets a roof beam in place 103 including double-sided arm, and double-sided arm is set a roof beam in place and is provided with live-roller 104 between 103, and One framework 2 is a crossbeam group structure for comprising at least two crossbeams 202, and two crossbeams 202 are arranged at intervals.First framework 2 Highly it is higher than the level height of two crossbeams in the second framework 3.Walking wheel track 201 is arranged on the side of crossbeam 202, in order to protect Maintain an equal level weighing apparatus, and a walking wheel track 201 (designing bilateral walking wheel track 201), walking are provided with the side of each crossbeam 202 Wheel 101 is arranged on double-sided arm and set a roof beam in place on 103, and road wheel 101 is mounted on walking wheel track 201, and can be transported along walking wheel track 201 It is dynamic.Second framework 3 also includes two crossbeams 302, and walking rack rails 301 is arranged on the crossbeam 302 of the second framework 3, walking rack 102 are arranged on the lower surface of arm support beam 103.
The both sides in the second frame width direction are provided with longitudinal bracket 303, wheel roller is provided between two lateral brackets 303 301, wheel roller 301 contacts with feed belt.
In order to aid in support, the support roller 304 to supporting arm frame 1, support roller 304 are further provided with the second framework 3 It can be arranged on by roller frame 305 on the second framework 3.
Feed belt 4 plays main goods transmission during whole goods transmits.Make arm support 1 is telescopic to set Put realizes the purpose for reducing the length of arm support 1 between two frameworks, and this also brings a problem, it is necessary to which reasonably design passes The canoe of belt 4 is sent, its matching relationship between arm support 1, the first framework 2, the second framework 3 is just can guarantee that, makes arm support 1 During stretching, the whole development length of feed belt 4 is elongated, and during the retraction of arm support 2, the length of whole belt extension Shorten, realize the similar effect folded.
With reference to figures 11 to Figure 15.
In the present embodiment, 4 specific set-up mode of feed belt is as follows:Arm support 1 moves into the first framework 2 and the second framework 3 The side in gap, the first reverse wheel 501 is provided with the first framework 2, the second reverse wheel 502, arm support are provided with the second framework 3 The 3rd reverse wheel 503 is provided with 1;Arm support 1 removes the side in the first framework 2 and the gap of the second framework 3, is provided with arm support 1 4th reverse wheel 504, the 5th reverse wheel 505 is provided with the second framework 3;The feed belt 4 around the first reverse wheel 501, 4th reverse wheel 504, the 3rd reverse wheel 503, the 5th reverse wheel 505, the second reverse wheel close 502 conjunctions winding.Wherein, the 4th commutation Wheel 504 is positioned at the top of the 3rd reverse wheel 503.(such as adopted for one or several configuration active power sources in several reverse wheels With motor), after starting power source, the system of feed belt 4 starts to surround rotation.
Designed as additional functionality, the mounted array formula electronic scale on arm support 1, weighing for goods is loaded for realizing; In order to avoid the transition of arm support 1 is stretched, boom frame telescopic limit switch and stop mechanism are further designed.
The effect of limit stops mechanism is to avoid arm support from excessively moving into gap.Moved including being arranged on arm support 1 on the first framework Enter the stop block 203 of the side in the first framework 2 and the gap of the second framework 3;And it is arranged on the buffer stopper 106 on arm support 1;Arm In the migration process of frame 1, the buffer stopper 106 can be contacted to be stretched out with resistance with stop block 203 and moved.
In the present embodiment, limit stops mechanism includes being arranged on the first framework 2, towards the extension of the side of the second framework 3 Stop block 203, and be arranged on arm support 1 be located at arm support 1 move into end buffer stopper 106.The position of stop block 203 is fixed , when arm support 1 is moved into limit of sports record, buffer stopper 106 will contact with stop block 203, to limit the immigration campaign of arm support 1.
Arm support 1 is connected with telescopic jib motor 6, and motor is arranged on motor cabinet, and motor cabinet is weldingly fixed on On second framework 3.The output shaft of motor 6 connects a drive gear, and drive gear engages with walking rack, starts motor 6, arm support 1 setting in motion.
The specific loading process of goods is as follows:
Before goods is loaded, start one-level conveyer belt 9, two level transport mechanism 8, start telescopic jib, arm support 1 to first The movement outside of the framework 3 of framework 2 and second, under default conditions, separatory funnel 13 connects the discharging alignd with two level transport mechanism 8 Mouthful, depending on connection situation arm support 1 used in of the discharge port of separatory funnel 15.Now, arm support 1 along walking wheel track 201 The track straight line moving limited with walking rack rails 301, during arm support 1 stretches out, the feed belt 4 that is wrapped on arm support 1 Stretch out therewith.During arm support 1 stretches out, the 3rd reverse wheel 503 and the 4th reverse wheel 504 on arm support 1 are stretched with arm support 1 Go out, remaining mechanism reverse wheel position immobilizes.During stretching, the feed belt 4 of the lower surface of arm support 1 is wrapped in originally Part is extended.Relation before arm support 1 stretches out and after stretching between compartment 20 is with reference to figure 4 and Fig. 5.
The extension elongation of arm support 1 is controllable, with arm support 1 with specifying the distance between loading point relevant.Arm support 1 stretches out in place Afterwards, a complete goods transmitting path is formed between the first reverse wheel 501 and the 4th reverse wheel 504.Start feed belt 4, Goods is transported to specified location.
In cargo loading procedures, continuously material is placed on one-level conveyer belt 9 in upper shots 11, material will transmit with one-level Band 9 moves, and reaches two level transport mechanism 8 by one-level transport mechanism 7, then by separatory funnel 13, then be transported to sub-material leakage The position of bucket 15, compartment is reached by arm support 1.Can be by controlling the connection situation of separatory funnel 15, control material is at two Switch conveying, two arms frame structural reference Figure 15 on arm support.
With specific reference to Fig. 6, after a compartment is filled, Integral synchronous movement one-level transport mechanism 7, two level transport mechanism 8 And main body frame, to next wagon box to be installed.Mode in figure shown in arrow is the direction of carloader movement.
After all goods, which load, to be terminated, the discharge port relative with one-level conveyer belt 9 of separatory funnel 13 is connected, rejected material is transported It is sent to rejected material recovery point.Arm support 1 is to the first framework 2 and the medial motion of the second framework 3, and now, arm support 1 continues on walking rail 201 and the track straight line movings that limit of walking rack rails 301, during arm support is retracted, the feed belt 4 that is wrapped on arm support 1 Also retract therewith.
The system meets electrified and non-electrical gasification large conveying quantity entrucking demand.

Claims (10)

1. carloader, it is characterised in that:Including the one-level transport mechanism being obliquely installed, and, it is in angle with one-level transport mechanism The two level transport mechanism being obliquely installed;Direction of transfer of the one-level transport mechanism with two level transport mechanism in the horizontal direction is opposite; Further comprise the material transferring mechanism for material to be transferred between one-level transport mechanism and two level transport mechanism, material transferring mechanism Feeding end is relative with the delivery end of one-level transport mechanism, and the delivery end of material transferring mechanism is relative with two level transport mechanism.
2. carloader as claimed in claim 1, it is characterised in that:Further comprise one-level feeding conveyer belt, and for pacifying Fill the mounting platform of one-level feeding transport mechanism;Longitudinal low side of one-level feeding transport mechanism is feeding end, and high-end longitudinal direction is to unload Expect end, feeding end, delivery end and the mounting platform of the one-level feeding conveyer belt along one-level transport mechanism unroll into one and closed Close transmission loop.
3. carloader as claimed in claim 2, it is characterised in that:Along feeding direction, the feeding conveyer belt is located at the peace The part of assembling platform, a part extend to the rear of one-level feeding transport mechanism delivery end.
4. carloader as claimed in claim 3, it is characterised in that:Revolving roll is provided with immediately below one-level feeding transport mechanism Cylinder, for the one-level feeding conveyer belt after one-level feeding transport mechanism delivery end, revolution coils through revolution roller, and extends to The rear of one-level feeding transport mechanism delivery end.
5. the carloader as described in claim 3 or 4, it is characterised in that:The material transferring mechanism is separatory funnel, has one and enters Expect port and two discharging ports, one of discharging port is relative with two level transport mechanism, and a discharging port passes with feeding The part for sending band to extend to the rear of one-level feeding transport mechanism delivery end is relative.
6. carloader as claimed in claim 5, it is characterised in that:The separatory funnel is extended in one-level with feeding conveyer belt Expect that the relative discharging port Longitudinal extending in the rear of transport mechanism delivery end is provided with transfer drum.
7. carloader as claimed in claim 5, it is characterised in that:The one-level feeding conveyer belt part is extended in one-level Expect the front at transport mechanism feeding end;Its part extended in front of one-level feeding transport mechanism feeding end is provided with shots, The part for extending to one-level feeding transport mechanism delivery end rear is provided with waste recovery point.
8. carloader as claimed in claim 1, it is characterised in that:Further comprise receiving two level transport mechanism discharging Telescopic jib, including main body frame and arm support.
9. carloader as claimed in claim 8, it is characterised in that:It is characterized in that:The main body frame includes longitudinally spaced The first framework and the second framework set, the arm support are movably mounted in the clearance space of the first framework and the second framework; The telescopic jib further comprises feed belt, and the feed belt is along the first lengths of frame direction, arm support upper surface length Direction, arm support lower surface length direction and the closure winding of the second lengths of frame direction.
10. loading system, it is characterised in that including carloader as in one of claimed in any of claims 1 to 9, and further Including being provided with walking rail on ground, the one-level transport mechanism, two level transport mechanism and main body frame are provided with road wheel, Road wheel is arranged on walking rail.
CN201710865752.8A 2017-09-22 2017-09-22 Carloader and loading system Pending CN107585596A (en)

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Cited By (4)

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CN108163576A (en) * 2018-01-30 2018-06-15 中建材(合肥)粉体科技装备有限公司 A kind of foldable conveying apparatus in workshop on bagged material car loader
CN110905824A (en) * 2019-11-25 2020-03-24 中铁十六局集团北京轨道交通工程建设有限公司 Tunnel slag discharging device, system and method
CN110924963A (en) * 2019-12-10 2020-03-27 中铁十四局集团隧道工程有限公司 Shield construction system
CN110985013A (en) * 2019-12-10 2020-04-10 中铁十四局集团隧道工程有限公司 Shield construction system

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CN104773518A (en) * 2015-03-31 2015-07-15 江苏鼎盛重工有限公司 Seaborne multifunctional efficient dry bulk transshipment integrated equipment and control method thereof
CN205662108U (en) * 2016-05-16 2016-10-26 江苏万宝机械有限公司 Tire formula removes continuous feeder
CN106185169A (en) * 2016-08-31 2016-12-07 山东格尔润环保科技有限公司 A kind of Extendible belt conveyer

Patent Citations (3)

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Publication number Priority date Publication date Assignee Title
CN104773518A (en) * 2015-03-31 2015-07-15 江苏鼎盛重工有限公司 Seaborne multifunctional efficient dry bulk transshipment integrated equipment and control method thereof
CN205662108U (en) * 2016-05-16 2016-10-26 江苏万宝机械有限公司 Tire formula removes continuous feeder
CN106185169A (en) * 2016-08-31 2016-12-07 山东格尔润环保科技有限公司 A kind of Extendible belt conveyer

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108163576A (en) * 2018-01-30 2018-06-15 中建材(合肥)粉体科技装备有限公司 A kind of foldable conveying apparatus in workshop on bagged material car loader
CN108163576B (en) * 2018-01-30 2023-05-23 中建材(合肥)粉体科技装备有限公司 Folding conveying device on bagged material loading machine in factory building
CN110905824A (en) * 2019-11-25 2020-03-24 中铁十六局集团北京轨道交通工程建设有限公司 Tunnel slag discharging device, system and method
CN110924963A (en) * 2019-12-10 2020-03-27 中铁十四局集团隧道工程有限公司 Shield construction system
CN110985013A (en) * 2019-12-10 2020-04-10 中铁十四局集团隧道工程有限公司 Shield construction system
CN110924963B (en) * 2019-12-10 2022-05-20 中铁十四局集团隧道工程有限公司 Shield construction system

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Application publication date: 20180116