Double-sided knitted fabric and processing technology thereof
Technical Field
The invention relates to the technical field of textiles, in particular to a double-sided knitted fabric and a processing technology of the fabric.
Background
With the improvement of the quality of life of people and the development of material technology, people are more and more pursuing the quality of life, and the wearing is particularly emphasized by people, and the common language of people leaning on a saddle of clothes can reflect the importance of people on dressing. Therefore, the common fabric is more and more difficult to meet the diversified requirements of people in different environments and under different conditions.
In the prior art, the double-sided knitted fabric comprises cotton yarn, wool and polyester cotton, the density of modules between triangles is adjusted, the fabric surface can be loosened, and the cotton yarn inside the fabric is extruded out through cleaning. However, in the prior art, jacquard is woven by a jacquard machine, and a circular machine cannot weave jacquard fabrics.
The information disclosed in this background section is only for enhancement of understanding of the general background of the invention and should not be taken as an acknowledgement or any form of suggestion that this information forms the prior art already known to a person skilled in the art.
Disclosure of Invention
The invention aims to provide a knitted fabric, which solves the problem that a circular knitting machine in the prior art cannot weave a jacquard fabric.
The invention provides a knitted fabric, which comprises: the cotton yarn comprises a plurality of groups of 1-path cotton yarn, 2-path wool, 1-path polyester cotton, 1-path cotton yarn, 2-path wool and 1-path polyester cotton which are sequentially arranged, wherein the cotton yarn is slubby yarn;
the bunchy yarn is set to be 30 s/1-34 s/1;
the wool is set to be 46 n/1-50 n/1 wool;
the polyester cotton is set to be 30 s/1-34 s/1.
In any one of the above technical solutions, further, the slub yarn is set to be a 32s/1 slub yarn;
the wool is set to be 48n/1 wool;
the polyester cotton is set to be 32s/1 polyester cotton.
In any of the above technical solutions, further, the weight ratio of the slub yarn, the wool, and the polyester cotton is as follows:
slub yarn: wool: the polyester cotton is (25-28%): (45-50%): (25% to 28%).
In any of the above technical solutions, further, the weight ratio of the slub yarn, the wool, and the polyester cotton is as follows:
slub yarn: wool: 26.8% of polyester cotton: 46.4%: 26.8 percent.
In any of the above technical solutions, further, the component ratios among the slub yarn, the wool, and the polyester cotton are as follows:
slub yarn: wool: polyester-cotton content is 37%: 47%: 16 percent.
The second purpose of the invention is to provide a processing technology of the fabric, which solves the problem that the circular knitting machine in the prior art cannot weave the jacquard fabric.
The processing technology of the fabric provided by the invention specifically comprises the following steps:
s001: the length of the line of the tuck loop is adjusted to 15cm, the length of the line of the upper single side is adjusted to 11.8, and the length of the line of the lower single side is adjusted to 15 cm; then sequentially penetrating 1 path of cotton yarn, 2 paths of wool, 1 path of polyester cotton, 1 path of cotton yarn, 2 paths of wool and 1 path of polyester cotton into a circular machine, and then adjusting the density of the machine through a density adjusting mechanism;
s002: weaving the yarns after threading, finishing the gray cloth by using an air-flow type cloth turning machine after weaving, and blowing the miscellaneous hairs completely;
s003: putting the turned fabric into a milling machine, winding the fabric into three rings, uniformly adding normal temperature water, wherein the milling agent is 0.4-0.6%, and milling for 50-60 minutes;
s004: after fulling, putting the fabric into an industrial cloth washing machine, washing, cleaning floating wool on the surface, adding 0.5-1% of smoothing agent and 0.5-1% of softening agent to enable the fabric to be smoother and softer, controlling the time to be 50-70S, and extruding out water in the fabric for drying.
In any of the above technical solutions, further, the fabric processing process further includes the specific steps of:
s001: extending the fabric to open the width line and cutting;
s002: before shaping, water in the fabric is extruded out, then the fabric enters a shaping machine, the shaping temperature is set to be 160-170 ℃, the shaping speed is 17-19 yards, and the forward overfeeding or the reverse overfeeding is adjusted according to the fabric surface condition;
s003: finally, dragging the knitted fabric to a shearing machine for shearing, wherein the gap between a shearing knife and the gasket is 2 mm;
s004: and (4) pulling to decating, wherein the decating time is 290-310 s, and the air suction time is 55-65 s.
In any of the above technical schemes, further, before setting, water in the fabric is extruded out, and then the fabric enters a setting machine, the setting temperature is set at 165 ℃, the setting vehicle speed is 18 yards, and the positive overfeeding or the reverse overfeeding is adjusted according to the fabric condition.
In any of the above technical schemes, further, after fulling, the fabric is put into an industrial cloth washing machine, 0.5% of smoothing agent and 0.5% of softening agent are added, washing is carried out for 60S, and the absorption effect of the fabric can be improved.
In any of the above technical solutions, further, the density adjusting mechanism includes an upper triangle and a lower triangle used in cooperation with the upper triangle.
Compared with the prior art, the knitted fabric and the processing technology of the fabric provided by the invention have the following advantages:
the knitted fabric provided by the invention comprises a plurality of groups of 1-path cotton yarn, 2-path wool, 1-path polyester cotton, 1-path cotton yarn, 2-path wool and 1-path polyester cotton which are sequentially arranged, wherein the cotton yarn is set into slub yarn; the bunchy yarn is set to be 30 s/1-34 s/1; setting the wool to be 46 n/1-50 n/1 wool; the polyester cotton is set to be 30 s/1-34 s/1. After weaving is finished, the bunchy yarn embedded in the tucking road is extruded, and a special fabric is produced by adjusting the density of a circular knitting machine triangle; because the bunchy yarn is used, the fabric with the granular effect can be woven, and the problem that the circular knitting machine can also weave jacquard fabric is solved; the problem of among the prior art circular knitting machine can't weave out jacquard fabric is solved.
The processing technology of the fabric provided by the invention specifically comprises the following steps: the length of the line of the tuck loop is adjusted to 15cm, the length of the line of the upper single side is adjusted to 11.8, and the length of the line of the lower single side is adjusted to 15 cm; then sequentially penetrating 1 path of cotton yarn, 2 paths of wool, 1 path of polyester cotton, 1 path of cotton yarn, 2 paths of wool and 1 path of polyester cotton into a circular machine, and then adjusting the density of the machine through a density adjusting mechanism; weaving the yarns after threading, finishing the gray cloth by using an air-flow type cloth turning machine after weaving, and blowing the miscellaneous hairs completely; putting the turned fabric into a milling machine, winding the fabric into three rings, uniformly adding normal temperature water, wherein the milling agent is 0.4-0.6%, and milling for 50-60 minutes; after fulling, putting the fabric into an industrial cloth washing machine, washing, cleaning floating wool on the surface, adding 0.5-1% of smoothing agent and 0.5-1% of softening agent to enable the fabric to be smoother and softer, controlling the time to be 50-70S, and finally extruding out water in the fabric for drying. Because the density of the machine is adjusted by the density adjusting mechanism, a special fabric is produced; because the bunchy yarn is used, the bunchy yarn floats on the surface (tucking path), the appearance effect of the jean fabric is presented, so the fabric with the granular effect can be woven by the process, and the problem that the jacquard fabric can be woven by a circular knitting machine is solved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a schematic view of a double-sided knitted fabric grain provided in an embodiment of the invention;
FIG. 2 is a lower triangular front view of a density adjusting mechanism in the fabric processing process according to the embodiment of the invention;
fig. 3 is a lower triangular rear view of a density adjusting mechanism in the fabric processing process according to the embodiment of the invention.
Icon:
101-a first triangle; 102-a second triangle; 103-a first adjustment member; 104-second adjustment member.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The present invention will be described in further detail below with reference to specific embodiments and with reference to the attached drawings.
The invention provides a knitted fabric, which comprises: the cotton yarn comprises a plurality of groups of 1-path cotton yarn, 2-path wool, 1-path polyester cotton, 1-path cotton yarn, 2-path wool and 1-path polyester cotton which are sequentially arranged, wherein the cotton yarn is slubby yarn; the bunchy yarn is set to be 30 s/1-34 s/1; the wool is set to be 46 n/1-50 n/1 wool; the polyester cotton is set to be 30 s/1-34 s/1. After weaving is finished, the bunchy yarn embedded in the tucking road is extruded, and a special fabric is produced by adjusting the density of a circular knitting machine triangle; because the bunchy yarn is used, the fabric with the granular effect can be woven, and the problem that the circular knitting machine can also weave jacquard fabric is solved; the problem of among the prior art circular knitting machine can't weave out jacquard fabric is solved.
Example one
Fig. 1 is a schematic view of a double-sided knitted fabric provided in an embodiment of the present invention.
As shown in fig. 1, the knitted fabric provided in this embodiment includes: the cotton fabric comprises a plurality of groups of 1-path cotton yarns, 2-path wool, 1-path polyester cotton, 1-path cotton yarns, 2-path wool and 1-path polyester cotton which are sequentially arranged, wherein the cotton yarns are slubby yarns; the bunchy yarn is set to be 30 s/1-34 s/1; setting the wool to be 46 n/1-50 n/1 wool; the polyester cotton is set to be 30 s/1-34 s/1.
Specifically, the bunchy yarn is 32 s/1; the wool is set to be 48n/1 wool; the polyester cotton is 32s/1 polyester cotton; and the scheme is the optimal scheme of the knitted fabric.
In this embodiment alternative, the weight ratio between slub yarn, wool and polyester-cotton is as follows:
slub yarn: wool: the polyester cotton is (25-28%): (45-50%): (25% to 28%).
Specifically, the weight ratio of the slub yarn, the wool and the polyester cotton is as follows:
slub yarn: wool: 26.8% of polyester cotton: 46.4%: 26.8 percent; (ii) a And the scheme is the optimal scheme of the knitted fabric.
In this embodiment alternative, the composition ratio between slub yarn, wool and polyester-cotton is as follows:
slub yarn: wool: polyester-cotton content is 37%: 47%: 16 percent.
It should be noted that the slub yarns of the 1-path and 5-path are tucked, the wool of the 2-path, 3-path, 6-path and 7-path is only looped on the front side, and the polyester cotton of the 4-path and 8-path is only looped on the back side.
It should be noted that ∩ denotes tuck cams, a float cams, a stitch cams, 1 denotes a 1-pass yarn, 2 denotes a 1-pass yarn, 3 denotes a 1-pass yarn, 4 denotes a 1-pass yarn, 5 denotes a 1-pass yarn, 6 denotes a 1-pass yarn, 7 denotes a 1-pass yarn, and 8 denotes a 1-pass yarn.
As can be seen from the above detailed description of the present invention, the double-sided knitted fabric provided in this embodiment includes multiple sets of 1-path cotton yarn, 2-path wool, 1-path polyester cotton, 1-path cotton yarn, 2-path wool, and 1-path polyester cotton arranged in sequence, where the cotton yarn is set as a bunchy yarn; the bunchy yarn is set to be 30 s/1-34 s/1; setting the wool to be 46 n/1-50 n/1 wool; the polyester cotton is set to be 30 s/1-34 s/1. After weaving is finished, the bunchy yarn embedded in the tucking road is extruded, and a special fabric is produced by adjusting the density of a circular knitting machine triangle; because the bunchy yarn is used, the cloth cover with the granular effect can be woven, and the problem that the circular machine can also weave jacquard fabrics is solved; the problem of among the prior art circular knitting machine can't weave out jacquard fabric is solved.
Example two
FIG. 2 is a front view of a density adjusting mechanism in the fabric processing process according to an embodiment of the invention;
fig. 3 is a rear view of a density adjusting mechanism in the fabric processing process according to the embodiment of the invention.
As shown in fig. 2-3, the processing technology of the fabric provided by the embodiment specifically includes the following steps:
s001: the length of the line of the tuck loop is adjusted to 15cm, the length of the line of the upper single side is adjusted to 11.8, and the length of the line of the lower single side is adjusted to 15 cm; then sequentially penetrating 1 path of cotton yarn, 2 paths of wool, 1 path of polyester cotton, 1 path of cotton yarn, 2 paths of wool and 1 path of polyester cotton into a circular machine, and then adjusting the density of the machine through a density adjusting mechanism;
s002: weaving the yarns after threading, finishing the gray cloth by using an air-flow type cloth turning machine after weaving, and blowing the miscellaneous hairs completely;
s003: putting the turned fabric into a milling machine, winding the fabric into three rings, uniformly adding normal temperature water, wherein the milling agent is 0.4-0.6%, and milling for 50-60 minutes;
s004: after fulling, putting the fabric into an industrial cloth washing machine, washing, cleaning floating wool on the surface, adding 0.5-1% of smoothing agent and 0.5-1% of softening agent to enable the fabric to be smoother and softer, controlling the time to be 50-70S, and finally extruding out water in the fabric for drying.
Specifically, the processing technology of the fabric further comprises the following specific steps:
s001: extending the fabric to open the width line and cutting;
s002: before shaping, water in the fabric is extruded out, then the fabric enters a shaping machine, the shaping temperature is set to be 160-170 ℃, the shaping speed is 17-19 yards, and the forward overfeeding or the reverse overfeeding is adjusted according to the fabric condition;
s003: finally, dragging the knitted fabric to a shearing machine for shearing, wherein the gap between a shearing knife and the gasket is 2 mm;
s004: and (4) pulling to decating, wherein the decating time is 290-310 s, and the air suction time is 55-65 s.
Further, water in the fabric is extruded out before shaping, then the fabric enters a shaping machine, the shaping temperature is set at 165 ℃, the shaping speed is 18 yards, and the positive overfeeding or the reverse overfeeding is adjusted according to the fabric condition.
Preferably, after fulling, putting the fabric into an industrial cloth washing machine, adding 0.5% of smoothing agent and 0.5% of softening agent, and washing for 60S; the absorption effect of the fabric can be improved.
The gram weight of the gray cloth after weaving is 280 g-280 g, and then the gray cloth is finished by an air-flow type cloth turning machine;
the most common scheme is as follows: the gram weight of the greige cloth after weaving was completed was 283 g.
The gram weight of the jean after fulling is 500-520 g;
the most common scheme is as follows: the gram weight of the milled gray cloth is 510 g.
The width of the finished product is 130-150 cm, and the gram weight is 370-380 g;
the most common scheme is as follows: the width of the finished product is 140cm, and the gram weight is 375 g.
It should be noted that the weaving is performed at normal temperature and pressure, the time is determined by the number of machine revolutions, the number of machine revolutions is adjusted to be high, the weaving time of a piece of cloth is also fast, and the number of revolutions is generally 19 circles per minute.
In the alternative scheme of the embodiment, the density of the machine needs to be adjusted by the density adjusting mechanism in the processing process of the knitted fabric; the density adjusting mechanism comprises an upper triangle and a lower triangle matched with the upper triangle.
Specifically, the lower triangular plate comprises a first adjusting piece 103 and a second adjusting piece 104, wherein the first adjusting piece 103 is used for adjusting the first triangular plate 101, and the second adjusting piece 104 is used for adjusting the second triangular plate 102; the first triangle 101 and the second triangle 102 form a gap with adjustable distance.
Preferably, the first triangle 101 and the second triangle 102 are both installed by hexagonal screws, and the moving distance between the first triangle 101 and the second triangle 102 is limited, and the maximum distance between the first triangle 101 and the second triangle 102 is the adjustable maximum distance.
The distance between the first triangle 101 and the second triangle 102 is controlled to correspond to the tightness degree of the fabric.
The density of the machine is adjusted by the density adjusting mechanism, so that a special fabric is produced; because the bunchy yarn is used, the bunchy yarn floats on the surface (tuck path), the appearance effect of the denim fabric is presented, and the cloth cover with the granular effect can be woven by the process.
In combination with the above detailed description of the present invention, it can be seen that the processing technology of the fabric provided in this embodiment specifically includes the following steps: the length of the line of the tuck loop is adjusted to 15cm, the length of the line of the upper single side is adjusted to 11.8, and the length of the line of the lower single side is adjusted to 15 cm; then sequentially penetrating 1 path of cotton yarn, 2 paths of wool, 1 path of polyester cotton, 1 path of cotton yarn, 2 paths of wool and 1 path of polyester cotton into a circular machine, and then adjusting the density of the machine through a density adjusting mechanism; weaving the yarns after threading, finishing the gray cloth by using an air-flow type cloth turning machine after weaving, and blowing the miscellaneous hairs completely; putting the turned fabric into a milling machine, winding the fabric into three rings, uniformly adding normal temperature water, wherein the milling agent is 0.4-0.6%, and milling for 50-60 minutes; after fulling, putting the fabric into an industrial cloth washing machine, washing, cleaning floating wool on the surface, adding 0.5-1% of smoothing agent and 0.5-1% of softening agent to enable the fabric to be smoother and softer, controlling the time to be 50-70S, and finally extruding out water in the fabric for drying. Because the density of the machine is adjusted by the density adjusting mechanism, a special fabric is produced; because the bunchy yarn is used, the bunchy yarn floats on the surface (tucking path), the appearance effect of the jean fabric is presented, so the fabric with the granular effect can be woven by the process, and the problem that the jacquard fabric can be woven by a circular knitting machine is solved.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.