CN107547870A - A kind of in-circuit diagnostic system and method - Google Patents

A kind of in-circuit diagnostic system and method Download PDF

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Publication number
CN107547870A
CN107547870A CN201710758143.2A CN201710758143A CN107547870A CN 107547870 A CN107547870 A CN 107547870A CN 201710758143 A CN201710758143 A CN 201710758143A CN 107547870 A CN107547870 A CN 107547870A
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CN
China
Prior art keywords
image data
subsystem
data
equipment
workshop
Prior art date
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Pending
Application number
CN201710758143.2A
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Chinese (zh)
Inventor
苑明华
朱宽平
曹国锋
钱静
陆小平
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nanjing C Hope Cement Engineering Group Co Ltd
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Nanjing C Hope Cement Engineering Group Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Nanjing C Hope Cement Engineering Group Co Ltd filed Critical Nanjing C Hope Cement Engineering Group Co Ltd
Priority to CN201710758143.2A priority Critical patent/CN107547870A/en
Publication of CN107547870A publication Critical patent/CN107547870A/en
Pending legal-status Critical Current

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  • Management, Administration, Business Operations System, And Electronic Commerce (AREA)
  • Testing And Monitoring For Control Systems (AREA)

Abstract

The invention discloses a kind of in-circuit diagnostic system and method.The system includes client, image data consults subsystem, equipment operating data and material analyzing and consults subsystem, face-to-face exchange subsystem and drawing data access subsystem;Image data consults subsystem and is stored with workshop image data, equipment image data, workshop and scrap build image data;Some cameras are also associated with, equipment operating data is consulted subsystem with material analyzing and is connected with central control system, and the analyze data of middle control operation screen, equipment operating data, middle control operation note and material is checked for real-time online;Face-to-face exchange subsystem is used to be linked up with field engineer's video or voice call for technical specialist;Drawing data consults subsystem and is stored with technique and mechanical drawing data.By the system, technical specialist and Chevron Research Company (CRC) personnel can provide timely and effectively technological service according to the needs of owner, and whole flow process is quick and easy, saves time and human cost.

Description

A kind of in-circuit diagnostic system and method
Technical field
The present invention relates to overhaul of the equipments system regions, and in particular to a kind of in-circuit diagnostic system and method.
Background technology
Many novel concrete dry-process production lines are being overhauled at present, or when needing transformation, are required for asking each designing unit Examination is visited on the spot to scene, the reception work amount of owner is big, and designing unit is also tired, and in hurrying back and forth, the manpower of consuming is more, when Between it is long.Nowadays China is faced with economic reform, how to rely on existing new science and technology now, looks of the fresh information traditional industries Renewal, improve operating efficiency and just seem extremely urgent.
The content of the invention
The purpose of the present invention is in view of the deficienciess of the prior art, providing a kind of in-circuit diagnostic system and method.
To achieve the above object, in a first aspect, the invention provides a kind of in-circuit diagnostic system, including client, shadow As data consultation subsystem, equipment operating data and material analyzing consult subsystem, face-to-face exchange subsystem and drawing data Consult subsystem;
The image data consults subsystem and is stored with workshop image data, equipment image data, workshop and scrap build image Data;Some cameras are also associated with, the image of shooting is sent to the image data and consults subsystem by the camera in real time System;
The equipment operating data is consulted subsystem with material analyzing and is connected with central control system, and middle control behaviour is checked for real-time online Make the analyze data of picture, equipment operating data, middle control operation note and material;
The face-to-face exchange subsystem is used to be linked up with field engineer's video or voice call for technical specialist, and Record and Save is carried out to dialog context as needed;
The drawing data consults subsystem and is stored with technique and equipment electronization drawing data.
Preferably, the workshop image data, workshop and scrap build image data by staff hold 360 degree it is complete Scape camera is shot.
Preferably, the technique and equipment electronization drawing data include raw file data and maintenance and upgrading Record material
Preferably, the client includes cell phone application client and computer client.
Preferably, the equipment image data includes device interior image data, the device interior image data is adopted Shot with virtual reality equipment, the virtual reality equipment consults subsystem wireless connection with image data.
In second aspect, present invention also offers a kind of inline diagnosis method, comprise the following steps:
1)By in the data of the image data of workshop and equipment, the electronic drawing data of Processes and apparatus and middle control operating system Reach server;
2)Technical specialist by consulting each item data of central control system online, with reference to workshop and equipment image data and technique and The electronic drawing of equipment, carry out inline diagnosis;
3)Linked up by video or voice call with field engineer, instruct field engineer's dollying head and virtual Shoot on location device location, searches failure cause online, and guides field engineer to fix a breakdown.
Beneficial effect:By the system, technical specialist and Chevron Research Company (CRC) personnel can provide in time according to the needs of owner Effective technological service, whole flow process is quick and easy, saves time and human cost.
Brief description of the drawings
Fig. 1 is the structural representation of in-circuit diagnostic system provided in an embodiment of the present invention;
Fig. 2 is the workflow diagram of in-circuit diagnostic system provided in an embodiment of the present invention.
Embodiment
Below in conjunction with the accompanying drawings and specific embodiment, the present invention is furture elucidated, and the present embodiment is with technical solution of the present invention Premised under implemented, it should be understood that these embodiments are only illustrative of the invention and is not intended to limit the scope of the invention.
As shown in figure 1, the embodiments of the invention provide a kind of in-circuit diagnostic system, the system includes client 1, image provides Material is consulted subsystem 2, equipment operating data and material analyzing access subsystem 3, face-to-face exchange subsystem 4 and drawing data and looked into Read subsystem 5.
The image data of the embodiment of the present invention consults subsystem 2 and is stored with workshop image data, equipment image data, workshop And scrap build image data, image data consult subsystem and be also associated with some cameras, camera is real by the image of shooting When be sent to the image data and consult subsystem.Camera is preferably hand-held, can carry out mobility bat according to being actually needed Take the photograph.Camera and image data preferably use wireless connection between consulting subsystem, and image data, which consults subsystem, to be entered Row real-time live broadcast, the very first time understand field condition.
The equipment operating data of the embodiment of the present invention is consulted subsystem 3 with material analyzing and is connected with central control system 6, middle control system System 6 transfers data to equipment operating data and consults subsystem 3 with material analyzing.The data of transmission include middle control picture, each Equipment operating data curve, it is middle control operation note, to analyze data of material etc..Because transmission possesses real-time, technology is special Family can carry out on-line synchronous in real time and check operation screen, analysis system and machine operation, and the situation of material.
The face-to-face exchange subsystem 4 of the embodiment of the present invention is used to carry out a pair for technical specialist and field engineer One exchange, can also be carried out with multi-person conference pattern, and video and voice be can access, and video or voice call are linked up. The content exchanged for video or voice call, owner can voluntarily choose whether that needs carry out recording backup, or by special messenger Recorded, form the meeting summary of word electronic edition.
The drawing data of the embodiment of the present invention consults subsystem 5 and is stored with technique and equipment electronization drawing data, data To the degree of opening of visitor, can voluntarily be controlled by owner, including the content that can be consulted, if can be downloaded etc.. The authority given according to owner can carry out access, download of related data etc..Above all of access content, owner can The access depth of visitor is given according to actual conditions, to ensure the information security of enterprise.Drawing data consults subsystem storage Data in not only include firsthand information, in addition to each secondary upgrading data.
Workshop image data, workshop and the scrap build image data of the embodiment of the present invention can use fixed camera Shooting, because floor space is larger, many cameras will be used by covering regional, and not only cost is higher, and be difficult Covering is comprehensive.Therefore the embodiment of the present invention has choosing using hand-held by holding 360 degree full-view cameras, gather workshop image data, It can be taken when equipment image data, workshop and scrap build image data by the motor-driven shooting of staff, high-altitude part by unmanned plane The camera is carried to be shot.
The client 1 of the embodiment of the present invention includes cell phone application client 11 and computer client 12.It can be entered by client Enter above-mentioned subsystem, into after subsystem, according to the authority pre-set, workshop image data, equipment image data, middle control behaviour Make picture and each equipment operating data curve, material analyzing all can directly be consulted by computer or mobile phone, easy to use.
The equipment image data of the embodiment of the present invention includes device interior image data, and device interior image data is preferably adopted Shot and stored with virtual reality equipment.Technical specialist can directly be checked and set by virtual reality equipment remote watching without dead angle Standby internal state situation, such as wears.Virtual reality equipment can also consult subsystem by wireless network and image data and connect Connect, real-time live broadcast can be carried out, fast and easy solves problem.It should be noted that workshop image data, equipment image data, Workshop and scrap build image data can also be shot by virtual reality equipment.
Fig. 2 is the workflow diagram of in-circuit diagnostic system provided in an embodiment of the present invention.
In step 21, first by the image data for shooting workshop and equipment and upload onto the server, and by technique and equipment Electronic drawing data upload onto the server.By middle control operating system and the equipment operating data and material analyzing in server Consult subsystem communication connection so that the data of middle control operating system are sent to server.
In step 22, technical specialist can be by consulting each item data of central control system, with reference to workshop and equipment online Image data and Processes and apparatus electronization drawing, carry out on-line analysis, remote online tracing trouble reason.
It is former when being gone out according to workshop and equipment image data and Processes and apparatus electronization drawing tentative diagnosis in step 23 Barrier is present, and technical specialist can be linked up by video or voice call with field engineer, instructs scene as needed Engineer's dollying head and virtual reality capture apparatus position, further investigate thoroughly failure cause, and guide field engineering online Teacher fixes a breakdown.
The present invention can also be applied with shop project, passing through the system in addition to it can be applicable to inline diagnosis The present situation in workshop can be apparent from, and the situation for combining workshop and equipment smoothly works up modification scheme.
In summary, can be provided in time according to the needs of owner by the system, technical specialist and Chevron Research Company (CRC) personnel Effective technological service, whole flow process is quick and easy, saves time and human cost.
Described above is only the preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art For member, other parts not specifically described, belong to prior art or common knowledge.The premise of the principle of the invention is not being departed from Under, some improvements and modifications can also be made, these improvements and modifications also should be regarded as protection scope of the present invention.

Claims (5)

1. a kind of in-circuit diagnostic system, it is characterised in that consult subsystem, equipment operating data including client, image data Subsystem, face-to-face exchange subsystem and drawing data, which are consulted, with material analyzing consults subsystem;
The image data consults subsystem and is stored with workshop image data, equipment image data, workshop and scrap build image Data;Some cameras are also associated with, the image of shooting is sent to the image data and consults subsystem by the camera in real time System;
The equipment operating data is consulted subsystem with material analyzing and is connected with central control system, and middle control behaviour is checked for real-time online Make the analyze data of picture, equipment operating data, middle control operation note and material;
The face-to-face exchange subsystem is used to be linked up with field engineer's video or voice call for technical specialist, and Record and Save is carried out to dialog context as needed;
The drawing data consults subsystem and is stored with technique and equipment electronization drawing data.
2. in-circuit diagnostic system according to claim 1, it is characterised in that workshop image data, workshop and the equipment Transformation image data holds 360 degree of full-view camera shootings by staff.
3. in-circuit diagnostic system according to claim 1, it is characterised in that technique and equipment the electronization drawing data Including raw file data and maintenance and upgrading record material
In-circuit diagnostic system according to claim 1, it is characterised in that the client include cell phone application client and Computer client.
4. in-circuit diagnostic system according to claim 1, it is characterised in that the equipment image data includes device interior Image data, the device interior image data are shot using virtual reality equipment, the virtual reality equipment and image data Consult subsystem wireless connection.
A kind of 5. inline diagnosis method, it is characterised in that comprise the following steps:
1)By in the data of the image data of workshop and equipment, the electronic drawing data of Processes and apparatus and middle control operating system Reach server;
2)Technical specialist by consulting each item data of central control system online, with reference to workshop and equipment image data and technique and The electronic drawing of equipment, carry out inline diagnosis;
3)Linked up by video or voice call with field engineer, instruct field engineer's dollying head and virtual Shoot on location device location, searches failure cause online, and guides field engineer to fix a breakdown.
CN201710758143.2A 2017-08-29 2017-08-29 A kind of in-circuit diagnostic system and method Pending CN107547870A (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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CN107547870A true CN107547870A (en) 2018-01-05

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108322475A (en) * 2018-02-27 2018-07-24 成都普望智能科技有限公司 A kind of equipment remote collaboration method for maintaining and system based on MR live streamings
CN109862378A (en) * 2018-12-29 2019-06-07 广州中智达信科技有限公司 A kind of operation record method and apparatus

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CN104134170A (en) * 2014-08-19 2014-11-05 国家电网公司 Portable secondary fault processing platform based on mobile communication technology
CN105807743A (en) * 2016-03-15 2016-07-27 国网江苏省电力公司电力科学研究院 Transformer substation equipment fault and defect analysis remote supporting system
CN106292596A (en) * 2016-08-29 2017-01-04 湖南永清水务有限公司 A kind of sewage treatment plant intelligent management expert diagnostic system

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Publication number Priority date Publication date Assignee Title
JP2010017563A (en) * 1996-06-07 2010-01-28 Toshiba Corp Diagnostic network system
US20100223028A1 (en) * 2009-02-27 2010-09-02 Toyota Motor Engineering & Manufacturing North America, Inc. Diagnosis agent for remote plant diagnosis
CN101893875A (en) * 2009-05-18 2010-11-24 中国石化集团南京化学工业有限公司 State-based machine integrated comprehensive management system
CN201903752U (en) * 2010-12-04 2011-07-20 徐进 Panoramic camera
CN103546536A (en) * 2013-08-28 2014-01-29 北京清控人居环境研究院有限公司 Internet of things system of sewage treatment plant
CN104134170A (en) * 2014-08-19 2014-11-05 国家电网公司 Portable secondary fault processing platform based on mobile communication technology
CN105807743A (en) * 2016-03-15 2016-07-27 国网江苏省电力公司电力科学研究院 Transformer substation equipment fault and defect analysis remote supporting system
CN106292596A (en) * 2016-08-29 2017-01-04 湖南永清水务有限公司 A kind of sewage treatment plant intelligent management expert diagnostic system

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108322475A (en) * 2018-02-27 2018-07-24 成都普望智能科技有限公司 A kind of equipment remote collaboration method for maintaining and system based on MR live streamings
CN109862378A (en) * 2018-12-29 2019-06-07 广州中智达信科技有限公司 A kind of operation record method and apparatus
CN109862378B (en) * 2018-12-29 2021-05-18 广州中智达信科技有限公司 Operation recording method

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Application publication date: 20180105