Aluminium carbon integrated filler rod
The invention belongs to iron and steel continuous casting refractory materials.
In continuous casting technique, the steel flow output for the control ladle generally adopts aluminium carbon integrated filler rod.Above-mentioned aluminium carbon integrated filler rod, be fire resistive material product, many at present is raw material with corundum, graphite, is additive with carborundum powder and silica flour, with aqueous resol is wedding agent, through batching, mixing, hydrostatic pressing, burn till, spray operation such as inoxidzable coating and make.This integral stopper rod still has two place's deficiencies, the one, need to consume a large amount of expensive fused white corundums, in fact, only need the white fused alumina material in stopper head position, aggregate then can be made by price lower other high aluminium materials and graphite in the barred body position, still, if the aggregate of caput and barred body is different, then coefficient of thermal expansion is also different under the high temperature, be difficult to caput and barred body securely sintering be in the same place.Just because of above-mentioned critical technological point, causing at present, each producer can only produce the integral stopper rod of making aggregate merely with corundum and graphite; Second weak point be, manyly at present makes wedding agent with aqueous resol, and stopper intensity is undesirable, normal in the use barred body fracture takes place.
The objective of the invention is, a kind of above-mentioned 2 insufficient integral stopper rod that overcome are provided, this kind stopper caput is made aggregate with corundum and graphite, and barred body is an aggregate with high aluminium material and graphite, and the compressive strength of this kind stopper increases in addition.
Aluminium carbon integrated filler rod of the present invention, with aggregate, additive, wedding agent is a raw material, through batching, mixing, hydrostatic pressing, burn till, shaping, operations such as spraying inoxidzable coating are made, caput is an aggregate with fused white corundum and high purity graphite, carborundum powder and silica flour are additive, the major technique characteristics are, the barred body aggregate is different with the caput aggregate, barred body is made aggregate with electric smelting high alumina bauxite and high purity graphite, caput and barred body are all made wedding agent with aqueous resol and solid phenolic resin, the caput prescription is (weight %): fused white corundum 55-75, high purity graphite 25-15, carborundum powder and silica flour 5-10, aqueous resol 4-6, solid phenolic resin 1-4 ‰, the barred body prescription is (weight %): electric smelting high alumina bauxite 55-75, high purity graphite 25-15, carborundum powder and silica flour 5-10, aqueous resol 4-6, solid phenolic resin 1-4 ‰.
For guaranteeing the refractoriness of integral stopper rod, the alumina content of described fused white corundum is more preferably greater than 96%, and ferric oxide content is less than 0.5%.
Described high purity graphite is preferably flaky graphite, and its fixed carbon content is greater than 98%, and ash is less than 2%.
The alumina content of above-mentioned electric smelting high alumina bauxite is more preferably greater than 98%.
Be sintering character and the microstructure of improving goods, in caput and the barred body prescription, the αYang Hualv that preferably adds 1-2% is again made additive.
Integral stopper rod of the present invention, because barred body adopts high alumina bauxite to replace fused corundom, cost reduces by 20%, because the coefficient of thermal expansion of caput and barred body prescription is approximate, so it is fine to burn till quality, do not rupture in the use, make wedding agent owing to add solid phenolic resin, the compressive strength of rod is greater than 30MPa.
Be specific embodiment below, details are as follows with the present invention in conjunction with this embodiment: the caput prescription: fused white corundum 60%, flaky graphite 25%, carborundum powder 4%, silica flour 4%, αYang Hualv micro mist 1%, aqueous resol 5.6%, solid phenol-formaldehyde resin 4 ‰.The barred body prescription, electric smelting high alumina bauxite 60%, flaky graphite 25%, carborundum powder 4%, silica flour 4%, αYang Hualv micro mist 1%, aqueous resol 5.6%, solid phenolic resin ‰.Above-mentioned two kinds of materials are used for moulding after mixing 30 minutes in powerful mixing roll respectively, earlier with in the barred body raw material injection model that mixes, the caput raw material reinjects, the back is at hydrostatic pressing machine internal shaping, and pressure is 150-300MPa, and the dwell time is 3 minutes, blank drying after the moulding is handled into tunnel furnace, burnt till under 1300 ℃ 4 hours, the work in-process after burning till are after the mechanical cutting shaping, and its outside surface sprays the inoxidzable coating of 0.1-0.5 mm thick.
Accompanying drawing 1 is the front view of stopper of the present invention.1 is that caput, 2 is barred body among the figure.