CN107507673A - Robot composite cable and preparation method thereof - Google Patents

Robot composite cable and preparation method thereof Download PDF

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Publication number
CN107507673A
CN107507673A CN201710766881.1A CN201710766881A CN107507673A CN 107507673 A CN107507673 A CN 107507673A CN 201710766881 A CN201710766881 A CN 201710766881A CN 107507673 A CN107507673 A CN 107507673A
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CN
China
Prior art keywords
cable
cable core
twisted
lay
signal
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Application number
CN201710766881.1A
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Chinese (zh)
Inventor
刘春昉
宋明明
王昆
陈旭彤
吉鸿飞
刘永红
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TEBIAN ELECTRICAL APPARATUS DEYANG CABLE CO Ltd
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TEBIAN ELECTRICAL APPARATUS DEYANG CABLE CO Ltd
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Priority to CN201710766881.1A priority Critical patent/CN107507673A/en
Publication of CN107507673A publication Critical patent/CN107507673A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B9/00Power cables
    • H01B9/06Gas-pressure cables; Oil-pressure cables; Cables for use in conduits under fluid pressure
    • H01B9/0605Gas-pressure cables with enclosed conduits
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B11/00Communication cables or conductors
    • H01B11/02Cables with twisted pairs or quads
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/02Stranding-up
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/02Stranding-up
    • H01B13/04Mutually positioning pairs or quads to reduce cross-talk
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/06Insulating conductors or cables
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/22Sheathing; Armouring; Screening; Applying other protective layers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B5/00Non-insulated conductors or conductive bodies characterised by their form
    • H01B5/08Several wires or the like stranded in the form of a rope
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/04Flexible cables, conductors, or cords, e.g. trailing cables
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • H01B7/1895Internal space filling-up means
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B1/00Constructional features of ropes or cables
    • D07B1/14Ropes or cables with incorporated auxiliary elements, e.g. for marking, extending throughout the length of the rope or cable
    • D07B1/147Ropes or cables with incorporated auxiliary elements, e.g. for marking, extending throughout the length of the rope or cable comprising electric conductors or elements for information transfer

Abstract

The invention discloses a kind of robot composite cable and preparation method thereof.The composite cable has total cable core and the outer belting layer and external sheath layer that are coated on outside total cable core;Total cable core is mainly by an at least Pneumatic Transmission pipe, at least a signal cable and at least a power cable is twisted, outer filler is filled with the twisted gap of total cable core, signal cable and power cable are twisted by more insulated wire cores respectively, and the direction of lay of the insulated wire cores of signal cable and power cable is identical with the direction of lay of total cable core respectively.The present invention effectively, stably, compactly integrates the function of Pneumatic Transmission, power transmission and signal transmission, its cabling structure can make product have excellent pliability and tensile strength, resist bending and the performance of resistance to torsion are good, service life is grown, and particularly suitable alternating bending, the robot of twisting action use.

Description

Robot composite cable and preparation method thereof
Technical field
The present invention relates to cable, collection air pressure, electric power and the signal of specifically a kind of robot are transmitted in integral compound Cable, and the preparation method of the composite cable.
Background technology
Intelligent industrial equipment, which has, to be instructed according to setting and performs the function of task automatically, is most typical electromechanics Integrated digital makeup is standby, such as robot, and it substitutes the mankind in the industrial production of automation, has obtained relatively broad answer With now describing in detail, illustrate to intelligent industrial equipment by taking robot as an example.
The action of robot is needed to rely on electric power, control signal and Pneumatic Transmission to ensure, this is just needed in robot Wire corresponding to arrangement and pipe fitting, to ensure effective, the orderly conveying of electric power, signal and gas.
At present, Pneumatic Transmission pipe, power cable and the signal cable being arranged in main flow robot disperse, are independent, Especially Pneumatic Transmission pipe fails to be integrated in cable, and this allows for pneumatic actuator system and electric power and/or letter in robot Number Transmission system must be installed separately, and cause the pipeline arrangement space in robot big.In order to reduce the machine of being arranged in as far as possible The line volume in pipeline arrangement space on device people, usual treatment measures are the Pneumatic Transmission pipe and electric power that will be installed separately And/or signal-transmitting cable is first handled in a manner of wire harness is integrated, then carries out overall poling arrangement again.Although in this way, make cloth Each pipeline being placed in robot with respect to specification, in order, but structure evacuation, volume it is still big, the requirement to pipeline arrangement space Height, still more, Pneumatic Transmission pipe are straight line connection, its needed in course of work in robot it is regular bend, be mobile, Easily stretching, damage in this case, and then the service life of robot can be caused to directly affect, cause the maintenance of robot Frequently, use cost is high.
In view of this, cable design, manufacturing are directed to the particularity of robot, are researching and developing various collection air pressure transmissions energetically Dynamic, power transmission and signal are transmitted in integral composite cable, make to be arranged in the pipeline in robot by this composite cable Can densification, long-actingization, these achievements in research appeared in the newspapers repeatly in published Chinese patent literature to.It is however, published Although achievement in research makes the Pneumatic Transmission of composite cable collection, power transmission and signal be transmitted in one, comparing realizes densification, but Because the cabling structure of composite cable limits so that the resistance to bend(ing) of these composite cables can be insufficient with resistance to twisting property, in machine In the alternating bending of device people, twisting action, these composite cables are also easy to produce damage, i.e., using short life.
The content of the invention
The technical purpose of the present invention is:Particularity and existing composite cable for above-mentioned intelligent industrial equipment are not Foot, there is provided a kind of compact-sized, tension, resist bending, it is resistance to reverse, the robot composite cable of service life length, and this is multiple Close the preparation method of cable.
The present invention realizes its technical purpose the technical scheme adopted is that a kind of robot composite cable, described compound Cable has total cable core and the outer belting layer and external sheath layer that are coated on outside total cable core;Total cable core is mainly by least one Root Pneumatic Transmission pipe, at least a signal cable and at least a power cable is twisted, the twisted gap of total cable core Interior to be filled with outer filler, the signal cable and power cable are twisted by more insulated wire cores respectively, the signal The direction of lay of the insulated wire cores of cable and power cable is identical with the direction of lay of total cable core respectively.Further, it is described outer Filler is dacron thread, aramid fiber yarn and/or cotton thread;The outer belting layer is lapping structure, the wrapped Duplication > of non-woven fabrics 25%;The external sheath layer is the extrusion structure of TPE material, TPU materials or PVC material.
One of preferably, total cable core is by the identical or different letter of two Pneumatic Transmission pipes, two root architectures Number cable and the identical or different power cable of three root architectures are twisted, in the lay configuration of total cable core, two air pressure transmissions Dynamic axial centre symmetrical molding of the pipe along total cable core, axial centre symmetrical molding of two signal cables along total cable core, two electricity Axial centre symmetrical molding of the power cable along total cable core.
One of preferably, the signal cable is mainly coated on the band outside cable core by cable core and from inside to outside Layer, screen layer and restrictive coating composition, the cable core of the signal cable are mainly twisted by more pair twist units, every pair twist Unit has two insulated wire cores twisted together, and the conductor of every insulated wire cores is mainly by some copper wires and some Aramid fiber yarn is twisted, and the direction of lay of the insulated wire cores is identical with the cable core direction of lay of signal cable, the signal electricity The cable core of cable is twisted in gap and is filled with filler;And/or the signal cable is mainly coated on by cable core and from inside to outside Belting layer, screen layer outside cable core and restrictive coating composition, the cable core of the signal cable is mainly by more pair twist units and extremely Few single insulated wire cores are twisted, and every pair twist unit has two insulated wire cores twisted together, every insulated wire The conductor of core is mainly twisted by some copper wires and some aramid fiber yarns, the direction of lay and signal of the insulated wire cores The cable core direction of lay of cable is identical, and the cable core of the signal cable, which is twisted in gap, is filled with filler.Further, it is described Filler is dacron thread, aramid fiber yarn and/or cotton thread;The belting layer is around the aluminium-plastic tape being wrapped in outside cable core, the aluminium The wrapped Duplication > 25% of plastic composite strip;The screen layer is the mixture of the tinned copper wire and aramid fiber yarn that are tiltedly wrapped in outside cable core, The oblique bag density > 90% of the screen layer;The restrictive coating is lapping structure, the wrapped Duplication > 25% of tension non-woven fabrics, or Person, the restrictive coating are the extrusion structure of TPE material, TPU materials or PVC material.
One of preferably, the power cable is mainly coated on the band outside cable core by cable core and from inside to outside Layer, screen layer and restrictive coating composition, the cable core of the power cable are mainly twisted by more insulated wire cores, often thoroughly do away with edge The conductor of core is mainly twisted by some copper wires, and the direction of lay of the insulated wire cores and the cable core of power cable twist Conjunction direction is identical, and the cable core of the power cable, which is twisted in gap, is filled with filler.Further, the insulated wire cores are led Body is to be twisted to form again by stranded copper wire strand, and per share copper wire strand is twisted by some copper wires, the stranded copper wire The direction of lay that direction is same as per share copper wire strand is twisted again.The filler is dacron thread, aramid fiber yarn and/or cotton thread;It is described Belting layer is around the aluminium-plastic tape being wrapped in outside cable core, the wrapped Duplication > 25% of the aluminium-plastic tape;The screen layer For the tinned copper wire and the mixture of aramid fiber yarn being tiltedly wrapped in outside cable core, the oblique bag density > 90% of the screen layer;The restrictive coating For the lapping structure of tension non-woven fabrics, wrapped Duplication > 25%, or, the restrictive coating is TPE material, TPU materials or PVC The extrusion structure of material.
A kind of preparation method of above-mentioned robot composite cable, comprises the following steps:
Step 1. mixes some copper wires for requiring specification and aramid fiber yarn, is twisted by 10~12 times of lay ratio Close, the signal transmission conductor of flexible tension is made;
Some copper wires for requiring specification are twisted into strand by 10~12 times of lay ratio, then setting by power transmission conductor Meter structure is twisted multiply strand by 10~12 times of lay ratio again, and power transmission conductor is made;
Step 2. distinguishes extruded insulation layer on signal transmission conductor and power transmission conductor, and signal transmission insulation is made respectively Core and power transmission insulated wire cores;
Step 3. presses the cable core design structure of signal-transmitting cable, prepares signal cable, specifically includes the following steps:
1. two signals transmission insulated wire cores in step 2 are twisted by by 6~8 times of lay ratio, direction of lay and letter The direction of lay of number transmission conductor is identical, and pair twist unit is made;This step is repeated, more pair twist units are made;
2. by step 1. in more pair twist units be twisted by 8~10 times of lay ratio, direction of lay and signal transmit The direction of lay of conductor is identical, and filler is added in stranding process, and the cable core of signal cable is made;And/or by step 1. in More pair twist units and step 2 in the insulated wire cores of at least signal transmission be twisted by 8~10 times of lay ratio, Direction of lay is identical with the direction of lay of signal transmission conductor, and filler is added in stranding process, and the cable of signal cable is made Core;
3. step 2. in cable core outside carry out the shaping of belting layer, screen layer and restrictive coating successively, signal cable is made;
Step 4. presses the cable core design structure of power transmission cable, prepares power cable, specifically includes the following steps:
1. more power transmission insulated wire cores in step 2 are twisted by by 6~8 times of lay ratio, direction of lay and electricity Power transmission conductor direction of lay is identical, and filler is added in stranding process, and the cable core of power cable is made;
2. step 1. in cable core outside carry out the shaping of belting layer, screen layer and restrictive coating successively, power cable is made;
Step 5. will according to an at least signal cable made from step 3, according to an at least power cable made from step 4, And at least Pneumatic Transmission pipe prepared is twisted by 8~10 times of lay ratio, direction of lay and signal cable/electric power The cable core direction of lay of cable is identical, and filler is added in stranding process, and total cable core is made;When signal cable is more, The structure of these signal cables is identical or different, when power cable be more when, these power cables structure it is identical or different;
Carry out the shaping of outer belting layer and external sheath layer successively outside total cable core, collection Pneumatic Transmission, power transmission and signal is made It is transmitted in integral composite cable.Further, the filler is dacron thread, aramid fiber yarn and/or cotton thread;The belting layer is Around the aluminium-plastic tape being wrapped in outside corresponding cable core, the wrapped Duplication > 25% of the aluminium-plastic tape;The screen layer is oblique The tinned copper wire and the mixture of aramid fiber yarn being wrapped in outside corresponding cable core, the oblique bag density > 90% of the screen layer;The restrictive coating For the lapping structure of tension non-woven fabrics, wrapped Duplication > 25%, or, the restrictive coating is TPE material, TPU materials or PVC The extrusion structure of material;The outer belting layer is lapping structure, the wrapped Duplication > 25% of non-woven fabrics;The external sheath layer is The extrusion structure of TPE material, TPU materials or PVC material.
The method have the benefit that:
1. the present invention composite cable effectively, stably, compactly collect Pneumatic Transmission, power transmission and signal transmission function in One, its cabling structure can make product have excellent a pliability and tensile strength, and the performance of resist bending and resistance to torsion is good(Through Experiment, the resistance to bend(ing) of composite cable of the present invention can be able to reach more than 10,000,000 times with resistance to twisting property), it is under arms During service life length, particularly suitable alternating bending, twisting action robot use;
2. in total cable core lay configuration of the composite cable of the present invention, two Pneumatic Transmission pipes are with the axial centre pair of total cable core Claim twisted shaping, axial centre symmetrical molding of two signal cables along total cable core, axial direction of two power cables along total cable core Central Symmetry is molded, in this way, can not only be advantageous to compact-sizedization of total cable core, and can make air pressure, signal and electric power Conveying realize that stability is transmitted well, this is especially the most notable with Pneumatic Transmission pipe, symmetrically two twisted Pneumatic Transmissions Pipe is able to ensure that Pneumatic Transmission stress equalization in use and compression is smaller, efficiently avoid because by imbalance The damage of Pneumatic Transmission pipe caused by compressing, effectively further improve the whole service life of composite cable;
3. the preparation method of the present invention proposes that its is with strong points for the composite cable of the present invention;In preparation method, lead to Cross corresponding conductor by the twisted of specific lay ratio, and each conductor, each cable core and total cable core are pressed into the twisted of unified direction, together When be accompanied by reinforcement material in corresponding conductor and cable core so that prepared composite cable effectively realize collection Pneumatic Transmission, Power transmission and the function of signal transmission obtain the composite cable of compact-sizedization, the composite cable is using process in one Middle stability is good, has the excellent performance of excellent pliability and structural strength, resist bending and resistance to torsion(Through experiment, the present invention The resistance to bend(ing) of composite cable can be able to reach more than 10,000,000 times with resistance to twisting property), tensile property is good, service life It is long.
Brief description of the drawings
Fig. 1 is a kind of structural representation of the present invention.
Fig. 2 is the structural representation of signal cable one in Fig. 1.
Fig. 3 is the structural representation of signal cable two in Fig. 1.
Fig. 4 is the structural representation of power cable one in Fig. 1.
Fig. 5 is the structural representation of power cable two in Fig. 1.
Code name implication in figure:1-Pneumatic Transmission pipe;2-signal cable one;21-pair twist unit;22-conductor;23-absolutely Edge layer;24-filler;25-belting layer;26-screen layer;27-restrictive coating;3-signal cable two;31-pair twist unit; 32-conductor;33-insulating barrier;34-filler;35-belting layer;36-screen layer;37-restrictive coating;38-mono- insulated wire Core;4-power cable one;41-conductor;42-insulating barrier;43-filler;44-belting layer;45-screen layer;46-shield Jacket layer;5-power cable two;51-conductor;52-insulating barrier;53-filler;54-belting layer;55-screen layer;56— Restrictive coating;6-outer filler;7-outer belting layer;8-external sheath layer.
Embodiment
The present invention is a kind of composite cable for integrating Pneumatic Transmission, power transmission and signal and transmitting these three functions, And the preparation method of the composite cable.The composite cable of the present invention is especially suitable for robot, naturally it is also possible to suitable for it Its intelligent industrial equipment.The technology contents of the present invention are described in detail with multiple embodiments below, wherein the knot of embodiment 1 Close accompanying drawing-i.e. Fig. 1 to Fig. 5 and carry out detailed, specific clear explanation, other embodiments are not drawn individually, but agent technology point is still It can refer to the accompanying drawing of embodiment 1.
Embodiment 1
Shown in Figure 1, the present invention has total cable core and the outer belting layer 7 and external sheath layer 8 that are coated on outside total cable core;Outsourcing Belt 7 is that the lapping structure of non-woven fabrics, its wrapped Duplication > 25%, such as wrapped Duplication are 25%, 30% or 35% etc., specifically Depending on design requirement;External sheath layer 8 is the extrusion structure of TPE material, and it is coated on the outer belting layer 7 of total cable core, certainly, External sheath layer 8 can also use TPU materials or PVC material extrusion molding, and the selection of specific material is also depending on design requirement.Always Cable core is by two Pneumatic Transmission pipes, 1, two signal cable(That is signal cable 1, signal cable 23)With three power cables (That is power cable 1, power cable 25, power cable 1 are two)It is twisted, in the lay configuration of total cable core, electricity Power cable 25 is placed in the middle, axial centre symmetrical molding of two Pneumatic Transmission pipes 1 along total cable core, two signal cables(That is signal electricity Cable 1, signal cable 23)Along the axial centre symmetrical molding of total cable core, two power cables(That is two power cables 1) Along the axial centre symmetrical molding of total cable core.Outer filler 6 filled with wiring harness structure in the twisted gap of total cable core, this is outer to fill out The mixture that thing 6 is dacron thread, aramid fiber yarn and cotton thread is filled, can also be the two in dacron thread, aramid fiber yarn and cotton thread certainly Mixture, a kind of material in dacron thread, aramid fiber yarn and cotton thread is can also be, specifically depending on design requirement.Aforementioned signal electricity Cable and power cable are formed by thoroughly doing away with edge conductor strand respectively more, the strand of the insulated electric conductor of these signal cables and power cable It is identical with the direction of lay of total cable core respectively to close direction.
Now signal cable 1, signal cable two, power cable 1 and power cable 25 in total cable core are made respectively as follows It is specific to introduce.
It is shown in Figure 2, signal cable 1 be mainly be coated on by cable core and from inside to outside outside cable core belting layer 25, Screen layer 26 and restrictive coating 27 form.Wherein, belting layer 25 is around the aluminium-plastic tape being wrapped in outside cable core, the aluminium-plastic tape Wrapped Duplication > 25%, such as wrapped Duplication be 25%, 30% or 35% etc., specifically depending on design requirement.Screen layer 26 For the tinned copper wire and the mixture of aramid fiber yarn being tiltedly wrapped in outside cable core belting layer 25, the oblique bag density > 90% of the screen layer 26, Such as oblique bag density is 90%, 94% or 98% etc., specifically depending on design requirement.Restrictive coating 27 is around being wrapped in outside screen layer 26 Tension non-woven fabrics lapping structure, its wrapped Duplication > 25%, for example, wrapped Duplication be 25%, 30% or 35% etc., specifically Depending on design requirement;Certainly, the restrictive coating can also be the extrusion structure using TPE material, TPU materials or PVC material, have Depending on stereoscopic design requirement.The cable core of signal cable 1 is mainly what is be twisted by four pair twist units 21, and they are twisted The filler 24 of wiring harness structure is filled with gap, the outer filler 24 is the mixture of dacron thread, aramid fiber yarn and cotton thread, certainly It can also be the mixture of the two in dacron thread, aramid fiber yarn and cotton thread, can also be one in dacron thread, aramid fiber yarn and cotton thread Kind material, specifically depending on design requirement;Every pair twist unit 21 has two insulated wire cores twisted together, often thoroughly does away with edge Core is mainly by conductor 22 and is coated on its outside insulating barrier 23 and forms, if the conductor 22 of every insulated wire cores mainly by Dry root copper wire and some aramid fiber yarns are twisted, and the direction of lay of the insulated wire cores should twist with the cable core of signal cable 1 It is identical to close direction.
It is shown in Figure 3, signal cable 23 be mainly be coated on by cable core and from inside to outside outside cable core belting layer 35, Screen layer 36 and restrictive coating 37 form.Wherein, belting layer 35 is around the aluminium-plastic tape being wrapped in outside cable core, the aluminium-plastic tape Wrapped Duplication > 25%, such as wrapped Duplication be 25%, 30% or 35% etc., specifically depending on design requirement.Screen layer 36 For the tinned copper wire and the mixture of aramid fiber yarn being tiltedly wrapped in outside cable core belting layer 35, the oblique bag density > 90% of the screen layer 36, Such as oblique bag density is 90%, 94% or 98% etc., specifically depending on design requirement.Restrictive coating 37 is around being wrapped in outside screen layer 36 Tension non-woven fabrics lapping structure, its wrapped Duplication > 25%, for example, wrapped Duplication be 25%, 30% or 35% etc., specifically Depending on design requirement;Certainly, the restrictive coating can also be the extrusion structure using TPE material, TPU materials or PVC material, have Depending on stereoscopic design requirement.The cable core of signal cable 23 is mainly twisted by four pair twist units 31 and a single insulated wire cores 38 Close what is formed, the filler 34 of wiring harness structure is filled with their twisted gap, the outer filler 34 is dacron thread, aramid fiber yarn With the mixture of cotton thread, it can also be the mixture of the two in dacron thread, aramid fiber yarn and cotton thread certainly, can also be terylene A kind of material in silk, aramid fiber yarn and cotton thread, specifically depending on design requirement;Every pair twist unit 31 has what is twisted together Two insulated wire cores, every insulated wire cores are mainly to be made up of the insulating barrier 33 outside with it is coated on of conductor 32, often thoroughly do away with edge Core(The insulated wire cores of insulated wire cores and single insulated wire cores 38 including pair twist unit 31)Conductor mainly by some copper Silk and some aramid fiber yarns are twisted, the insulated wire cores(Insulated wire cores and single insulated wire cores 38 including pair twist unit 31 Insulated wire cores)Direction of lay should be identical with the cable core direction of lay of signal cable 23.
It is shown in Figure 4, power cable 1 be mainly be coated on by cable core and from inside to outside outside cable core belting layer 44, Screen layer 45 and restrictive coating 46 form.Wherein, belting layer 44 is around the aluminium-plastic tape being wrapped in outside cable core, the aluminium-plastic tape Wrapped Duplication > 25%, such as wrapped Duplication be 25%, 30% or 35% etc., specifically depending on design requirement.Screen layer 45 For the tinned copper wire and the mixture of aramid fiber yarn being tiltedly wrapped in outside cable core belting layer 44, the oblique bag density > 90% of the screen layer 45, Such as oblique bag density is 90%, 94% or 98% etc., specifically depending on design requirement.Restrictive coating 46 is around being wrapped in outside screen layer 45 Tension non-woven fabrics lapping structure, its wrapped Duplication > 25%, for example, wrapped Duplication be 25%, 30% or 35% etc., specifically Depending on design requirement;Certainly, the restrictive coating can also be the extrusion structure using TPE material, TPU materials or PVC material, have Depending on stereoscopic design requirement.The cable core of power cable 1 is mainly to be twisted by four insulated wire cores, between they twisted The filler 43 of wiring harness structure is filled with gap, the outer filler 43 is the mixture of dacron thread, aramid fiber yarn and cotton thread, certainly also It can be the mixture of the two in dacron thread, aramid fiber yarn and cotton thread, can also be one kind in dacron thread, aramid fiber yarn and cotton thread Material, specifically depending on design requirement;Every insulated wire cores are mainly by conductor 41 and are coated on its 42 groups outside of insulating barrier Into, and the conductor 41 of every insulated wire cores is mainly what is twisted again by stranded copper wire strand, per share copper wire strand is by some Root copper wire is twisted, and the multiple strand direction of stranded copper wire is same as the direction of lay of per share copper wire strand, per share copper wire strand Direction of lay is identical with the cable core direction of lay of power cable 1.
It is shown in Figure 5, power cable 25 be mainly be coated on by cable core and from inside to outside outside cable core belting layer 54, Screen layer 55 and restrictive coating 56 form.Wherein, belting layer 54 is around the aluminium-plastic tape being wrapped in outside cable core, the aluminium-plastic tape Wrapped Duplication > 25%, such as wrapped Duplication be 25%, 30% or 35% etc., specifically depending on design requirement.Screen layer 55 For the tinned copper wire and the mixture of aramid fiber yarn being tiltedly wrapped in outside cable core belting layer 54, the oblique bag density > 90% of the screen layer 55, Such as oblique bag density is 90%, 94% or 98% etc., specifically depending on design requirement.Restrictive coating 56 is around being wrapped in outside screen layer 55 Tension non-woven fabrics lapping structure, its wrapped Duplication > 25%, for example, wrapped Duplication be 25%, 30% or 35% etc., specifically Depending on design requirement;Certainly, the restrictive coating can also be the extrusion structure using TPE material, TPU materials or PVC material, have Depending on stereoscopic design requirement.The cable core of power cable 25 is mainly to be twisted by six roots of sensation insulated wire cores, between they twisted The filler 53 of wiring harness structure is filled with gap, the outer filler 53 is the mixture of dacron thread, aramid fiber yarn and cotton thread, certainly also It can be the mixture of the two in dacron thread, aramid fiber yarn and cotton thread, can also be one kind in dacron thread, aramid fiber yarn and cotton thread Material, specifically depending on design requirement;Every insulated wire cores are mainly by conductor 51 and are coated on its 52 groups outside of insulating barrier Into, and the conductor 51 of every insulated wire cores is mainly what is twisted again by stranded copper wire strand, per share copper wire strand is by some Root copper wire is twisted, and the multiple strand direction of stranded copper wire is same as the direction of lay of per share copper wire strand, per share copper wire strand Direction of lay is identical with the cable core direction of lay of power cable 25.
The preparation method of composite cable of the present invention, comprises the following steps:
Copper bar is pulled to the monofilament for requiring specification by step 1. by drawing equipment, copper are small to draw equipment etc. in copper;
Some copper wires for requiring specification and aramid fiber yarn are mixed, are twisted by 11 times of lay ratio, direction of lay It is set as left-hand, the tension force of each disk tool is consistent during unwrapping wire, and the signal transmission conductor of flexible tension is made;
Some copper wires for requiring specification are twisted into strand by 11 times of lay ratio, direction of lay is set as left-hand;Then, press The design structure of power transmission conductor(Such as 1+6 regular structures, or 1+6+12 regular structures)By multiply strand by 11 times Lay ratio carries out multiple strand, and direction of lay is set as left-hand, should be used when twisting again and carry the cage winch of back-twist device or with actively The spiral arm list of unwrapping wire function is turned round machine and carried out;Power transmission conductor is made;
Step 2. distinguishes extruded insulation layer on signal transmission conductor and power transmission conductor, and signal transmission insulation is made respectively Core and power transmission insulated wire cores;
Step 3. presses the cable core design structure of signal-transmitting cable one, prepares signal cable one, specifically includes the following steps:
1. two signals transmission insulated wire cores in step 2 are twisted by by 7 times of lay ratio, direction of lay passes with signal The direction of lay of conductor department is identical, twisted to be processed realization using the pair twist equipment with back-twist device, and pair twist unit is made; This step is repeated, more pair twist units are made;
2. by step 1. in four pair twist units be twisted by 9 times of lay ratio, direction of lay and signal transmission conductor Direction of lay it is identical, the filler of wiring harness structure is added in stranding process, ensure made signal cable one cable core it is anti- Performance and rounding performance are drawn, it is twisted that realization is processed using the cabling device with back-twist device or active unwrapping wire function;Before The mixture that filler is dacron thread, aramid fiber yarn and cotton thread is stated, can also be the two in dacron thread, aramid fiber yarn and cotton thread certainly Mixture, can also be a kind of material in dacron thread, aramid fiber yarn and cotton thread, specifically regarding design requirement depending on, obtained signal The cable core of cable one;
3. step 2. in cable core outside carry out the shaping of belting layer, screen layer and restrictive coating successively;Wherein, belting layer is aluminium Plastic composite strip, for belting layer around being wrapped in outside cable core, wrapped Duplication > 25%, such as wrapped Duplication are 25%, 30% or 35% etc., Specifically depending on design requirement;Screen layer is the mixture of tinned copper wire and aramid fiber yarn, the oblique bag density > 90% of screen layer, example Such as oblique bag density is 90%, 94% or 98%, specifically depending on design requirement;Restrictive coating is tension non-woven fabrics, and restrictive coating is around being wrapped in Outside screen layer, its wrapped Duplication > 25%, such as wrapped Duplication be 25%, 30% or 35% etc., specifically regard design requirement and Fixed, certainly, the restrictive coating can also be the extrusion structure using TPE material, TPU materials or PVC material, specifically regarding design requirement Depending on;Signal cable one is made;
Step 4. presses the cable core design structure of signal-transmitting cable two, prepares signal cable two, specifically includes the following steps:
1. two signals transmission insulated wire cores in step 2 are twisted by by 7 times of lay ratio, direction of lay passes with signal The direction of lay of conductor department is identical, twisted to be processed realization using the pair twist equipment with back-twist device, and pair twist unit is made; This step is repeated, more pair twist units are made;
2. by step 1. in four pair twist units and step 2 in the insulated wire cores transmitted of a signal press 9 times of pitch diameter Than being twisted, direction of lay is identical with the direction of lay of signal transmission conductor, and filling out for wiring harness structure is added in stranding process Thing is filled, ensures the tensile property and rounding performance of the cable core of made signal cable two, twisted use carries back-twist device or active The cabling device of unwrapping wire function is processed realization;Foregoing filler is the mixture of dacron thread, aramid fiber yarn and cotton thread, certainly also It can be the mixture of the two in dacron thread, aramid fiber yarn and cotton thread, can also be one kind in dacron thread, aramid fiber yarn and cotton thread Material, specifically depending on design requirement, the cable core of signal cable two is made;
3. step 2. in cable core outside carry out the shaping of belting layer, screen layer and restrictive coating successively;Wherein, belting layer is aluminium Plastic composite strip, for belting layer around being wrapped in outside cable core, wrapped Duplication > 25%, such as wrapped Duplication are 25%, 30% or 35% etc., Specifically depending on design requirement;Screen layer is the mixture of tinned copper wire and aramid fiber yarn, the oblique bag density > 90% of screen layer, example Such as oblique bag density is 90%, 94% or 98%, specifically depending on design requirement;Restrictive coating is tension non-woven fabrics, and restrictive coating is around being wrapped in Outside screen layer, its wrapped Duplication > 25%, such as wrapped Duplication be 25%, 30% or 35% etc., specifically regard design requirement and Fixed, certainly, the restrictive coating can also be the extrusion structure using TPE material, TPU materials or PVC material, specifically regarding design requirement Depending on;Signal cable two is made;
Step 5. presses the cable core design structure of power transmission cable one, prepares power cable one, specifically includes:
1. four power transmission insulated wire cores in step 2 are twisted by by 7 times of lay ratio, direction of lay passes with electric power Conductor department direction of lay is identical, and the filler of wiring harness structure is added in stranding process, ensures the cable core of made power cable one Tensile property and rounding performance, it is twisted that reality is processed using the cabling device with back-twist device or active unwrapping wire function It is existing;Foregoing filler is the mixture of dacron thread, aramid fiber yarn and cotton thread, can also be in dacron thread, aramid fiber yarn and cotton thread certainly The mixture of the two, can also be a kind of material in dacron thread, aramid fiber yarn and cotton thread, specifically regarding design requirement depending on, make Obtain the cable core of power cable one;
2. step 1. in cable core outside carry out the shaping of belting layer, screen layer and restrictive coating successively;Wherein, belting layer is aluminium Plastic composite strip, for belting layer around being wrapped in outside cable core, wrapped Duplication > 25%, such as wrapped Duplication are 25%, 30% or 35% etc., Specifically depending on design requirement;Screen layer is the mixture of tinned copper wire and aramid fiber yarn, the oblique bag density > 90% of screen layer, example Such as oblique bag density is 90%, 94% or 98%, specifically depending on design requirement;Restrictive coating is tension non-woven fabrics, and restrictive coating is around being wrapped in Outside screen layer, its wrapped Duplication > 25%, such as wrapped Duplication be 25%, 30% or 35% etc., specifically regard design requirement and Fixed, certainly, the restrictive coating can also be the extrusion structure using TPE material, TPU materials or PVC material, specifically regarding design requirement Depending on;Power cable one is made;
Step 6. presses the cable core design structure of power transmission cable two, prepares power cable two, specifically includes:
1. the six roots of sensation power transmission insulated wire cores in step 2 are twisted by by 7 times of lay ratio, direction of lay passes with electric power Conductor department direction of lay is identical, and the filler of wiring harness structure is added in stranding process, ensures the cable core of made power cable two Tensile property and rounding performance, it is twisted that reality is processed using the cabling device with back-twist device or active unwrapping wire function It is existing;Foregoing outer filler is the mixture of dacron thread, aramid fiber yarn and cotton thread, can also be dacron thread, aramid fiber yarn and cotton thread certainly In the mixture of the two, can also be a kind of material in dacron thread, aramid fiber yarn and cotton thread, specifically depending on design requirement, The cable core of power cable two is made;
2. step 1. in cable core outside carry out the shaping of belting layer, screen layer and restrictive coating successively, wherein, belting layer is aluminium Plastic composite strip, for belting layer around being wrapped in outside cable core, wrapped Duplication > 25%, such as wrapped Duplication are 25%, 30% or 35% etc., Specifically depending on design requirement;Screen layer is the mixture of tinned copper wire and aramid fiber yarn, the oblique bag density > 90% of screen layer, example Such as oblique bag density is 90%, 94% or 98%, specifically depending on design requirement;Restrictive coating is tension non-woven fabrics, and restrictive coating is around being wrapped in Outside screen layer, its wrapped Duplication > 25%, such as wrapped Duplication be 25%, 30% or 35% etc., specifically regard design requirement and Fixed, certainly, the restrictive coating can also be the extrusion structure using TPE material, TPU materials or PVC material, specifically regarding design requirement Depending on;Power cable two is made;
Step 7. will according to a signal cable one made from step 3, according to a signal cable two made from step 4, according to Two power cables one made from step 5, according to a power cable two made from step 6 and two air pressure transmissions prepared Dynamic pipe is combined, and the structure combined makes power cable two placed in the middle, and two Pneumatic Transmission pipe symmetry arrangements are in electric power The periphery of cable two, signal cable one and the symmetry arrangement of signal cable two are in the periphery of power cable two, two power cables one Symmetry arrangement is in the periphery of power cable two;By combine two Pneumatic Transmission pipes, two signal cables and three electricity Power cable is twisted by 9 times of lay ratio, and direction of lay is identical with the cable core direction of lay of signal cable/power cable, The filler of wiring harness structure is added in stranding process, ensures the tensile property and rounding performance of made total cable core, it is twisted to use band The cabling device for having active unwrapping wire function is processed realization;Foregoing filler is the mixture of dacron thread, aramid fiber yarn and cotton thread, Certainly it can also be the mixture of the two in dacron thread, aramid fiber yarn and cotton thread, can also be in dacron thread, aramid fiber yarn and cotton thread A kind of material, specifically depending on design requirement;Total cable core is made;
Carry out the shaping of outer belting layer and external sheath layer successively outside total cable core;Wherein, outer belting layer is non-woven fabrics around inclusion Structure, wrapped Duplication > 25%, such as wrapped Duplication are 25%, 30% or 35% etc., specifically depending on design requirement;External sheath layer For the extrusion structure of TPE material, TPU materials or PVC material, the selection of specific material is depending on design requirement;In this way, collection is made Pneumatic Transmission, power transmission and signal are transmitted in integral composite cable.
Embodiment 2
The present invention has total cable core and the outer belting layer and external sheath layer that are coated on outside total cable core;Outer belting layer is non-woven fabrics Lapping structure, its wrapped Duplication > 25%, such as wrapped Duplication are 25%, 30% or 35% etc., specifically depending on design requirement; External sheath layer is the extrusion structure of TPE material, and it is coated on the outer belting layer of total cable core, and certainly, external sheath layer can also be adopted With TPU materials or PVC material extrusion molding, the selection of specific material is also depending on design requirement.Total cable core is by an air pressure Transmission tube, a signal cable and three root architecture identical power cables are twisted, and are filled with the twisted gap of total cable core The outer filler of wiring harness structure, the outer filler are the mixture of dacron thread, aramid fiber yarn and cotton thread, can also be terylene certainly The mixture of the two in silk, aramid fiber yarn and cotton thread, can also be a kind of material in dacron thread, aramid fiber yarn and cotton thread, specifically Depending on design requirement.Aforementioned signal cable and power cable are twisted by more insulated wire cores respectively, these signals electricity The direction of lay of the insulated wire cores of cable and power cable is identical with the direction of lay of total cable core respectively.
Now make following specific introduction respectively to signal cable in total cable core and power cable.
Signal cable is mainly coated on belting layer, screen layer and restrictive coating group outside cable core by cable core and from inside to outside Into.Wherein, belting layer is the wrapped Duplication > 25% of the aluminium-plastic tape around the aluminium-plastic tape being wrapped in outside cable core, such as Wrapped Duplication is 25%, 30% or 35% etc., specifically depending on design requirement.Screen layer is tiltedly to be wrapped in outside cable core belting layer The mixture of tinned copper wire and aramid fiber yarn, the oblique bag density > 90% of the screen layer, such as oblique bag density are 90%, 94% or 98% Deng specifically depending on design requirement.Restrictive coating is the lapping structure around the tension non-woven fabrics being wrapped in outside screen layer, and its is wrapped heavy Folded rate > 25%, such as wrapped Duplication is 25%, 30% or 35% etc., specifically depending on design requirement;Certainly, the restrictive coating also may be used To be the extrusion structure using TPE material, TPU materials or PVC material, specifically depending on design requirement.The cable core of signal cable Mainly it is twisted by four pair twist units, the filler of wiring harness structure is filled with their twisted gap, this is outer fills out The mixture that thing is dacron thread, aramid fiber yarn and cotton thread is filled, can also be the two mixed in dacron thread, aramid fiber yarn and cotton thread certainly Compound, a kind of material in dacron thread, aramid fiber yarn and cotton thread is can also be, specifically depending on design requirement;Every pair twist unit With two insulated wire cores twisted together, every insulated wire cores are mainly by conductor and are coated on its outside insulating barrier group Into the conductor of every insulated wire cores is mainly twisted by some copper wires and some aramid fiber yarns, the strand of the insulated wire cores Closing direction should be identical with the cable core direction of lay of signal cable.
Power cable is mainly coated on belting layer, screen layer and restrictive coating group outside cable core by cable core and from inside to outside Into.Wherein, belting layer is the wrapped Duplication > 25% of the aluminium-plastic tape around the aluminium-plastic tape being wrapped in outside cable core, such as Wrapped Duplication is 25%, 30% or 35% etc., specifically depending on design requirement.Screen layer is tiltedly to be wrapped in outside cable core belting layer The mixture of tinned copper wire and aramid fiber yarn, the oblique bag density > 90% of the screen layer, such as oblique bag density are 90%, 94% or 98% Deng specifically depending on design requirement.Restrictive coating is the lapping structure around the tension non-woven fabrics being wrapped in outside screen layer, and its is wrapped heavy Folded rate > 25%, such as wrapped Duplication is 25%, 30% or 35% etc., specifically depending on design requirement;Certainly, the restrictive coating also may be used To be the extrusion structure using TPE material, TPU materials or PVC material, specifically depending on design requirement.The cable core of power cable Mainly it is twisted by four insulated wire cores, the filler of wiring harness structure is filled with their twisted gap, this is outer fills out The mixture that thing is dacron thread, aramid fiber yarn and cotton thread is filled, can also be the two mixed in dacron thread, aramid fiber yarn and cotton thread certainly Compound, a kind of material in dacron thread, aramid fiber yarn and cotton thread is can also be, specifically depending on design requirement;Every insulated wire cores Mainly it is made up of conductor insulating barrier outside with it is coated on, and the conductor of every insulated wire cores is mainly by stranded copper wire stock What line twisted again, per share copper wire strand is twisted by some copper wires, and the multiple strand direction of stranded copper wire is same as per share The direction of lay of copper wire strand, the direction of lay of per share copper wire strand are identical with the cable core direction of lay of power cable.
The preparation method of composite cable of the present invention, comprises the following steps:
Copper bar is pulled to the monofilament for requiring specification by step 1. by drawing equipment, copper are small to draw equipment etc. in copper;
Some copper wires for requiring specification and aramid fiber yarn are mixed, are twisted by 12 times of lay ratio, direction of lay It is set as left-hand, the tension force of each disk tool is consistent during unwrapping wire, and the signal transmission conductor of flexible tension is made;
Some copper wires for requiring specification are twisted into strand by 12 times of lay ratio, direction of lay is set as left-hand;Then, press The design structure of power transmission conductor(Such as 1+6 regular structures, or 1+6+12 regular structures)By multiply strand by 12 times Lay ratio carries out multiple strand, and direction of lay is set as left-hand, should be used when twisting again and carry the cage winch of back-twist device or with actively The spiral arm list of unwrapping wire function is turned round machine and carried out;Power transmission conductor is made;
Step 2. distinguishes extruded insulation layer on signal transmission conductor and power transmission conductor, and signal transmission insulation is made respectively Core and power transmission insulated wire cores;
Step 3. presses the cable core design structure of signal-transmitting cable, prepares signal cable, specifically includes the following steps:
1. two signals transmission insulated wire cores in step 2 are twisted by by 8 times of lay ratio, direction of lay passes with signal The direction of lay of conductor department is identical, twisted to be processed realization using the pair twist equipment with back-twist device, and pair twist unit is made; This step is repeated, more pair twist units are made;
2. by step 1. in four pair twist units be twisted by 10 times of lay ratio, direction of lay and signal transmission conductor Direction of lay it is identical, the filler of wiring harness structure is added in stranding process, ensures the tension of the cable core of made signal cable Performance and rounding performance, it is twisted that realization is processed using the cabling device with back-twist device or active unwrapping wire function;It is foregoing Filler is the mixture of dacron thread, aramid fiber yarn and cotton thread, can also be the two in dacron thread, aramid fiber yarn and cotton thread certainly Mixture, a kind of material in dacron thread, aramid fiber yarn and cotton thread is can also be, specifically depending on design requirement, signal electricity is made The cable core of cable;
3. step 2. in cable core outside carry out the shaping of belting layer, screen layer and restrictive coating successively;Wherein, belting layer is aluminium Plastic composite strip, for belting layer around being wrapped in outside cable core, wrapped Duplication > 25%, such as wrapped Duplication are 25%, 30% or 35% etc., Specifically depending on design requirement;Screen layer is the mixture of tinned copper wire and aramid fiber yarn, the oblique bag density > 90% of screen layer, example Such as oblique bag density is 90%, 94% or 98%, specifically depending on design requirement;Restrictive coating is tension non-woven fabrics, and restrictive coating is around being wrapped in Outside screen layer, its wrapped Duplication > 25%, such as wrapped Duplication be 25%, 30% or 35% etc., specifically regard design requirement and Fixed, certainly, the restrictive coating can also be the extrusion structure using TPE material, TPU materials or PVC material, specifically regarding design requirement Depending on;Signal cable is made;
Step 4. presses the cable core design structure of power transmission cable, prepares power cable, specifically includes the following steps:
1. four power transmission insulated wire cores in step 2 are twisted by by 8 times of lay ratio, direction of lay passes with electric power Conductor department direction of lay is identical, and the filler of wiring harness structure is added in stranding process, ensures the cable core of made signal cable Tensile property and rounding performance, it is twisted that realization is processed using the cabling device with back-twist device or active unwrapping wire function; Foregoing filler is the mixture of dacron thread, aramid fiber yarn and cotton thread, can also be two in dacron thread, aramid fiber yarn and cotton thread certainly The mixture of person, a kind of material in dacron thread, aramid fiber yarn and cotton thread is can also be, specifically depending on design requirement, electricity is made The cable core of power cable;
2. step 1. in cable core outside carry out the shaping of belting layer, screen layer and restrictive coating successively;Wherein, belting layer is aluminium Plastic composite strip, for belting layer around being wrapped in outside cable core, wrapped Duplication > 25%, such as wrapped Duplication are 25%, 30% or 35% etc., Specifically depending on design requirement;Screen layer is the mixture of tinned copper wire and aramid fiber yarn, the oblique bag density > 90% of screen layer, example Such as oblique bag density is 90%, 94% or 98%, specifically depending on design requirement;Restrictive coating is tension non-woven fabrics, and restrictive coating is around being wrapped in Outside screen layer, its wrapped Duplication > 25%, such as wrapped Duplication be 25%, 30% or 35% etc., specifically regard design requirement and Fixed, certainly, the restrictive coating can also be the extrusion structure using TPE material, TPU materials or PVC material, specifically regarding design requirement Depending on;Power cable is made;
Step 5. will be according to a signal cable made from step 3, according to three power cables made from step 4 and prepare A Pneumatic Transmission pipe combine;By combine Pneumatic Transmission pipe, a signal cable and three electricity Power cable is twisted by 10 times of lay ratio, and direction of lay is identical with the cable core direction of lay of signal cable/power cable, The filler of wiring harness structure is added in stranding process, ensures the tensile property and rounding performance of made total cable core, it is twisted to use band The cabling device for having active unwrapping wire function is processed realization;Foregoing filler is the mixture of dacron thread, aramid fiber yarn and cotton thread, Certainly it can also be the mixture of the two in dacron thread, aramid fiber yarn and cotton thread, can also be in dacron thread, aramid fiber yarn and cotton thread A kind of material, specifically depending on design requirement;Total cable core is made;
Carry out the shaping of outer belting layer and external sheath layer successively outside total cable core;Wherein, outer belting layer is non-woven fabrics around inclusion Structure, wrapped Duplication > 25%, such as wrapped Duplication are 25%, 30% or 35% etc., specifically depending on design requirement;External sheath layer For the extrusion structure of TPE material, TPU materials or PVC material, the selection of specific material is depending on design requirement;In this way, collection is made Pneumatic Transmission, power transmission and signal are transmitted in integral composite cable.
Embodiment 3
The present invention has total cable core and the outer belting layer and external sheath layer that are coated on outside total cable core;Outer belting layer is non-woven fabrics Lapping structure, its wrapped Duplication > 25%, such as wrapped Duplication are 25%, 30% or 35% etc., specifically depending on design requirement; External sheath layer is the extrusion structure of TPE material, and it is coated on the outer belting layer of total cable core, and certainly, external sheath layer can also be adopted With TPU materials or PVC material extrusion molding, the selection of specific material is also depending on design requirement.Total cable core is by two air pressure Transmission tube, two root architecture identical signal cables and three root architecture identical power cables are twisted, in the twisted of total cable core In structure, a power cable is placed in the middle, axial centre symmetrical molding of two Pneumatic Transmission pipes along total cable core, two signal cables Along the axial centre symmetrical molding of total cable core, axial centre symmetrical molding of remaining two power cables along total cable core.Total cable core Twisted gap in be filled with wiring harness structure outer filler, the outer filler be dacron thread, aramid fiber yarn and cotton thread mixture, Certainly it can also be the mixture of the two in dacron thread, aramid fiber yarn and cotton thread, can also be in dacron thread, aramid fiber yarn and cotton thread A kind of material, specifically depending on design requirement.Aforementioned signal cable and power cable are twisted by more insulated wire cores respectively Form, the direction of lay of the insulated wire cores of these signal cables and power cable is identical with the direction of lay of total cable core respectively.
Now make following specific introduction respectively to signal cable in total cable core and power cable.
Signal cable is mainly coated on belting layer, screen layer and restrictive coating group outside cable core by cable core and from inside to outside Into.Wherein, belting layer is the wrapped Duplication > 25% of the aluminium-plastic tape around the aluminium-plastic tape being wrapped in outside cable core, such as Wrapped Duplication is 25%, 30% or 35% etc., specifically depending on design requirement.Screen layer is tiltedly to be wrapped in outside cable core belting layer The mixture of tinned copper wire and aramid fiber yarn, the oblique bag density > 90% of the screen layer, such as oblique bag density are 90%, 94% or 98% Deng specifically depending on design requirement.Restrictive coating is the lapping structure around the tension non-woven fabrics being wrapped in outside screen layer, and its is wrapped heavy Folded rate > 25%, such as wrapped Duplication is 25%, 30% or 35% etc., specifically depending on design requirement;Certainly, the restrictive coating also may be used To be the extrusion structure using TPE material, TPU materials or PVC material, specifically depending on design requirement.The cable core of signal cable Mainly it is twisted by four pair twist units and a single insulated wire cores, wiring harness structure is filled with their twisted gap Filler, the outer filler be dacron thread, aramid fiber yarn and cotton thread mixture, can also be certainly dacron thread, aramid fiber yarn and The mixture of the two in cotton thread, can also be a kind of material in dacron thread, aramid fiber yarn and cotton thread, specifically regard design requirement and It is fixed;Every pair twist unit has two insulated wire cores twisted together, and every insulated wire cores mainly by conductor and are coated on Its outside insulating barrier composition, every insulated wire cores(The insulated wire cores of insulated wire cores and single insulated wire cores including pair twist unit) Conductor mainly be twisted by some copper wires and some aramid fiber yarns, the insulated wire cores(Include the insulation of pair twist unit The insulated wire cores of core and single insulated wire cores)Direction of lay should be identical with the cable core direction of lay of signal cable.
Power cable is mainly coated on belting layer, screen layer and restrictive coating group outside cable core by cable core and from inside to outside Into.Wherein, belting layer is the wrapped Duplication > 25% of the aluminium-plastic tape around the aluminium-plastic tape being wrapped in outside cable core, such as Wrapped Duplication is 25%, 30% or 35% etc., specifically depending on design requirement.Screen layer is tiltedly to be wrapped in outside cable core belting layer The mixture of tinned copper wire and aramid fiber yarn, the oblique bag density > 90% of the screen layer, such as oblique bag density are 90%, 94% or 98% Deng specifically depending on design requirement.Restrictive coating is the lapping structure around the tension non-woven fabrics being wrapped in outside screen layer, and its is wrapped heavy Folded rate > 25%, such as wrapped Duplication is 25%, 30% or 35% etc., specifically depending on design requirement;Certainly, the restrictive coating also may be used To be the extrusion structure using TPE material, TPU materials or PVC material, specifically depending on design requirement.The cable core of power cable Mainly it is twisted by six roots of sensation insulated electric conductor, the filler of wiring harness structure is filled with their twisted gap, this is outer fills out The mixture that thing is dacron thread, aramid fiber yarn and cotton thread is filled, can also be the two mixed in dacron thread, aramid fiber yarn and cotton thread certainly Compound, a kind of material in dacron thread, aramid fiber yarn and cotton thread is can also be, specifically depending on design requirement;Every insulated wire cores Mainly it is made up of conductor insulating barrier outside with it is coated on, and the conductor of every insulated wire cores is mainly by stranded copper wire stock What line twisted again, per share copper wire strand is twisted by some copper wires, and the multiple strand direction of stranded copper wire is same as per share The direction of lay of copper wire strand, the direction of lay of per share copper wire strand are identical with the cable core direction of lay of power cable.
The preparation method of composite cable of the present invention, comprises the following steps:
Copper bar is pulled to the monofilament for requiring specification by step 1. by drawing equipment, copper are small to draw equipment etc. in copper;
Some copper wires for requiring specification and aramid fiber yarn are mixed, are twisted by 10 times of lay ratio, direction of lay It is set as left-hand, the tension force of each disk tool is consistent during unwrapping wire, and the signal transmission conductor of flexible tension is made;
Some copper wires for requiring specification are twisted into strand by 10 times of lay ratio, direction of lay is set as left-hand;Then, press The design structure of power transmission conductor(Such as 1+6 regular structures, or 1+6+12 regular structures)By multiply strand by 10 times Lay ratio carries out multiple strand, and direction of lay is set as left-hand, should be used when twisting again and carry the cage winch of back-twist device or with actively The spiral arm list of unwrapping wire function is turned round machine and carried out;Power transmission conductor is made;
Step 2. distinguishes extruded insulation layer on signal transmission conductor and power transmission conductor, and signal transmission insulation is made respectively Core and power transmission insulated wire cores;
Step 3. presses the cable core design structure of signal-transmitting cable, prepares signal cable, specifically includes the following steps:
1. two signals transmission insulated wire cores in step 2 are twisted by by 6 times of lay ratio, direction of lay passes with signal The direction of lay of conductor department is identical, twisted to be processed realization using the pair twist equipment with back-twist device, and pair twist unit is made; This step is repeated, more pair twist units are made;
2. by step 1. in four pair twist units and step 2 in the insulated wire cores transmitted of a signal press 8 times of pitch diameter Than being twisted, direction of lay is identical with the direction of lay of signal transmission conductor, and filling out for wiring harness structure is added in stranding process Thing is filled, ensures the tensile property and rounding performance of the cable core of made signal cable, twisted use carries back-twist device or active release The cabling device of line function is processed realization;Foregoing filler is the mixture of dacron thread, aramid fiber yarn and cotton thread, also may be used certainly To be the mixture of the two in dacron thread, aramid fiber yarn and cotton thread, a kind of material in dacron thread, aramid fiber yarn and cotton thread can also be Material, specifically depending on design requirement, the cable core of signal cable is made;
3. step 2. in cable core outside carry out the shaping of belting layer, screen layer and restrictive coating successively;Wherein, belting layer is aluminium Plastic composite strip, for belting layer around being wrapped in outside cable core, wrapped Duplication > 25%, such as wrapped Duplication are 25%, 30% or 35% etc., Specifically depending on design requirement;Screen layer is the mixture of tinned copper wire and aramid fiber yarn, the oblique bag density > 90% of screen layer, example Such as oblique bag density is 90%, 94% or 98%, specifically depending on design requirement;Restrictive coating is tension non-woven fabrics, and restrictive coating is around being wrapped in Outside screen layer, its wrapped Duplication > 25%, such as wrapped Duplication be 25%, 30% or 35% etc., specifically regard design requirement and Fixed, certainly, the restrictive coating can also be the extrusion structure using TPE material, TPU materials or PVC material, specifically regarding design requirement Depending on;Signal cable is made;
Step 4. presses the cable core design structure of power transmission cable, prepares power cable, specifically includes the following steps:
1. the six roots of sensation power transmission insulated wire cores in step 2 are twisted by by 6 times of lay ratio, direction of lay passes with electric power Conductor department direction of lay is identical, and the filler of wiring harness structure is added in stranding process, ensures the cable core of made power cable Tensile property and rounding performance, it is twisted that realization is processed using the cabling device with back-twist device or active unwrapping wire function; Foregoing outer filler is the mixture of dacron thread, aramid fiber yarn and cotton thread, can also be in dacron thread, aramid fiber yarn and cotton thread certainly The mixture of the two, a kind of material in dacron thread, aramid fiber yarn and cotton thread is can also be, specifically depending on design requirement, be made The cable core of power cable;
2. step 1. in cable core outside carry out the shaping of belting layer, screen layer and restrictive coating successively, wherein, belting layer is aluminium Plastic composite strip, for belting layer around being wrapped in outside cable core, wrapped Duplication > 25%, such as wrapped Duplication are 25%, 30% or 35% etc., Specifically depending on design requirement;Screen layer is the mixture of tinned copper wire and aramid fiber yarn, the oblique bag density > 90% of screen layer, example Such as oblique bag density is 90%, 94% or 98%, specifically depending on design requirement;Restrictive coating is tension non-woven fabrics, and restrictive coating is around being wrapped in Outside screen layer, its wrapped Duplication > 25%, such as wrapped Duplication be 25%, 30% or 35% etc., specifically regard design requirement and Fixed, certainly, the restrictive coating can also be the extrusion structure using TPE material, TPU materials or PVC material, specifically regarding design requirement Depending on;Power cable is made;
Step 5. will be according to two signal cables made from step 3, according to three power cables made from step 4 and prepare Two Pneumatic Transmission pipes combine, the structure combined makes a power cable placed in the middle, two Pneumatic Transmission pipes Symmetry arrangement is in the periphery of power cable placed in the middle, and two signal cable symmetry arrangements are in the periphery of power cable placed in the middle, residue two Root power cable symmetry arrangement is in the periphery of power cable placed in the middle;By combine two Pneumatic Transmission pipes, two signals Cable and three power cables are twisted by 8 times of lay ratio, and the cable core of direction of lay and signal cable/power cable is twisted Direction is identical, and the filler of wiring harness structure is added in stranding process, ensures the tensile property and rounding performance of made total cable core, It is twisted that realization is processed using the cabling device with active unwrapping wire function;Foregoing filler is dacron thread, aramid fiber yarn and cotton The mixture of line, it can also be the mixture of the two in dacron thread, aramid fiber yarn and cotton thread certainly, can also be dacron thread, virtue A kind of material in synthetic fibre silk and cotton thread, specifically depending on design requirement;Total cable core is made;
Carry out the shaping of outer belting layer and external sheath layer successively outside total cable core;Wherein, outer belting layer is non-woven fabrics around inclusion Structure, wrapped Duplication > 25%, such as wrapped Duplication are 25%, 30% or 35% etc., specifically depending on design requirement;External sheath layer For the extrusion structure of TPE material, TPU materials or PVC material, the selection of specific material is depending on design requirement;In this way, collection is made Pneumatic Transmission, power transmission and signal are transmitted in integral composite cable.
Various embodiments above is only to illustrate the present invention, rather than its limitations;Although with reference to the various embodiments described above to this hair It is bright to be described in detail, it will be understood by those within the art that:The present invention still can be to the various embodiments described above In concrete technical scheme modify, or to which part technical characteristic carry out equivalent substitution, and these modification or replace Change, the essence of appropriate technical solution is departed from the spirit and scope of the present invention.

Claims (10)

  1. A kind of 1. robot composite cable, it is characterised in that:The composite cable has total cable core and is coated on outside total cable core The outer belting layer in portion(7)And external sheath layer(8);Total cable core is mainly by an at least Pneumatic Transmission pipe(1), at least one Signal cable and at least a power cable is twisted, outer filler is filled with the twisted gap of total cable core(6), institute Stating signal cable and power cable is twisted by more insulated wire cores respectively, the insulation of the signal cable and power cable The direction of lay of core is identical with the direction of lay of total cable core respectively.
  2. 2. robot composite cable according to claim 1, it is characterised in that:Total cable core is by two Pneumatic Transmissions Pipe(1), the identical or different signal cable of two root architectures and the identical or different power cable of three root architectures be twisted, total In the lay configuration of cable core, two Pneumatic Transmission pipes(1)Along the axial centre symmetrical molding of total cable core, two signal cables are along always The axial centre symmetrical molding of cable core, axial centre symmetrical molding of two power cables along total cable core.
  3. 3. robot composite cable according to claim 1 or claim 2, it is characterised in that:The signal cable is mainly by cable The core and belting layer being coated on from inside to outside outside cable core, screen layer and restrictive coating composition, the cable core of the signal cable are mainly It is twisted by more pair twist units, every pair twist unit has two insulated wire cores twisted together, every insulated wire cores Conductor be mainly twisted by some copper wires and some aramid fiber yarns, the direction of lays of the insulated wire cores and signal electricity The cable core direction of lay of cable is identical, and the cable core of the signal cable, which is twisted in gap, is filled with filler;And/or the signal Belting layer, screen layer and the restrictive coating that cable is mainly coated on outside cable core by cable core and from inside to outside form, the signal electricity Mainly by more pair twist units and at least, a single insulated wire cores are twisted the cable core of cable, and every pair twist unit has twisted Two insulated wire cores together, the conductors of every insulated wire cores it is mainly twisted by some copper wires and some aramid fiber yarns and Into the direction of lay of the insulated wire cores is identical with the cable core direction of lay of signal cable, and the cable core of the signal cable is twisted Filler is filled with gap.
  4. 4. robot composite cable according to claim 3, it is characterised in that:The filler is dacron thread, aramid fiber yarn And/or cotton thread;The belting layer is around the aluminium-plastic tape being wrapped in outside cable core, the wrapped Duplication > of the aluminium-plastic tape 25%;The screen layer is the mixture for being tiltedly wrapped in tinned copper wire and aramid fiber yarn outside cable core, the oblique bag density > of the screen layer 90%;The restrictive coating is lapping structure, the wrapped Duplication > 25% of tension non-woven fabrics, or, the restrictive coating is TPE materials The extrusion structure of material, TPU materials or PVC material.
  5. 5. robot composite cable according to claim 1 or claim 2, it is characterised in that:The power cable is mainly by cable The core and belting layer being coated on from inside to outside outside cable core, screen layer and restrictive coating composition, the cable core of the power cable are mainly It is twisted by more insulated wire cores, the conductor of every insulated wire cores is mainly twisted by some copper wires, the insulation The direction of lay of core is identical with the cable core direction of lay of power cable, and the cable core of the power cable, which is twisted in gap, to be filled with Filler.
  6. 6. robot composite cable according to claim 5, it is characterised in that:The conductor of the insulated wire cores is by multiply Copper wire strand twists again to be formed, and per share copper wire strand is twisted by some copper wires, the multiple strand direction phase of the stranded copper wire It is same as the direction of lay of per share copper wire strand.
  7. 7. robot composite cable according to claim 5, it is characterised in that:The filler is dacron thread, aramid fiber yarn And/or cotton thread;The belting layer is around the aluminium-plastic tape being wrapped in outside cable core, the wrapped Duplication > of the aluminium-plastic tape 25%;The screen layer is the mixture for being tiltedly wrapped in tinned copper wire and aramid fiber yarn outside cable core, the oblique bag density > of the screen layer 90%;The restrictive coating is lapping structure, the wrapped Duplication > 25% of tension non-woven fabrics, or, the restrictive coating is TPE materials The extrusion structure of material, TPU materials or PVC material.
  8. 8. robot composite cable according to claim 1, it is characterised in that:The outer filler(6)For dacron thread, virtue Synthetic fibre silk and/or cotton thread;The outer belting layer(7)For the lapping structure of non-woven fabrics, wrapped Duplication > 25%;The external sheath layer (8)For the extrusion structure of TPE material, TPU materials or PVC material.
  9. 9. a kind of preparation method of the robot composite cable of claim 1 or 2, comprises the following steps:
    Step 1. mixes some copper wires for requiring specification and aramid fiber yarn, is twisted by 10~12 times of lay ratio Close, the signal transmission conductor of flexible tension is made;
    Some copper wires for requiring specification are twisted into strand by 10~12 times of lay ratio, then setting by power transmission conductor Meter structure is twisted multiply strand by 10~12 times of lay ratio again, and power transmission conductor is made;
    Step 2. distinguishes extruded insulation layer on signal transmission conductor and power transmission conductor, and signal transmission insulation is made respectively Core and power transmission insulated wire cores;
    Step 3. presses the cable core design structure of signal-transmitting cable, prepares signal cable, specifically includes the following steps:
    1. two signals transmission insulated wire cores in step 2 are twisted by by 6~8 times of lay ratio, direction of lay and letter The direction of lay of number transmission conductor is identical, and pair twist unit is made;This step is repeated, more pair twist units are made;
    2. by step 1. in more pair twist units be twisted by 8~10 times of lay ratio, direction of lay and signal transmit The direction of lay of conductor is identical, and filler is added in stranding process, and the cable core of signal cable is made;And/or by step 1. in More pair twist units and step 2 in the insulated wire cores of at least signal transmission be twisted by 8~10 times of lay ratio, Direction of lay is identical with the direction of lay of signal transmission conductor, and filler is added in stranding process, and the cable of signal cable is made Core;
    3. step 2. in cable core outside carry out the shaping of belting layer, screen layer and restrictive coating successively, signal cable is made;
    Step 4. presses the cable core design structure of power transmission cable, prepares power cable, specifically includes the following steps:
    1. more power transmission insulated wire cores in step 2 are twisted by by 6~8 times of lay ratio, direction of lay and electricity Power transmission conductor direction of lay is identical, and filler is added in stranding process, and the cable core of power cable is made;
    2. step 1. in cable core outside carry out the shaping of belting layer, screen layer and restrictive coating successively, power cable is made;
    Step 5. will according to an at least signal cable made from step 3, according to an at least power cable made from step 4, And at least Pneumatic Transmission pipe prepared is twisted by 8~10 times of lay ratio, direction of lay and signal cable/electric power The cable core direction of lay of cable is identical, and filler is added in stranding process, and total cable core is made;When signal cable is more, The structure of these signal cables is identical or different, when power cable be more when, these power cables structure it is identical or different;
    Carry out the shaping of outer belting layer and external sheath layer successively outside total cable core, collection Pneumatic Transmission, power transmission and signal is made It is transmitted in integral composite cable.
  10. 10. the preparation method of robot composite cable according to claim 9, it is characterised in that:The filler is to wash Synthetic fibre silk, aramid fiber yarn and/or cotton thread;The belting layer be around the aluminium-plastic tape being wrapped in outside corresponding cable core, it is described plastic-aluminum combined The wrapped Duplication > 25% of band;The screen layer is the mixture for the tinned copper wire and aramid fiber yarn being tiltedly wrapped in outside corresponding cable core, institute State the oblique bag density > 90% of screen layer;The restrictive coating is lapping structure, the wrapped Duplication > 25% of tension non-woven fabrics, or Person, the restrictive coating are the extrusion structure of TPE material, TPU materials or PVC material;The outer belting layer is wrapped for non-woven fabrics Structure, wrapped Duplication > 25%;The external sheath layer is the extrusion structure of TPE material, TPU materials or PVC material.
CN201710766881.1A 2017-08-31 2017-08-31 Robot composite cable and preparation method thereof Pending CN107507673A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111199812A (en) * 2018-11-19 2020-05-26 深圳市联嘉祥科技股份有限公司 Robot arm is with twisting reverse flexible cable
CN113793721A (en) * 2021-09-17 2021-12-14 远东电缆有限公司 Combined cable for industrial automatic robot arm

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Publication number Priority date Publication date Assignee Title
CN102483973A (en) * 2009-07-16 2012-05-30 3M创新有限公司 Submersible Composite Cable And Methods
CN203311871U (en) * 2013-05-23 2013-11-27 远东电缆有限公司 Umbilical cable for ocean engineering
CN203573680U (en) * 2013-10-15 2014-04-30 江苏双登电力科技有限公司 Shielding type signal flexible cable for wind power generation system
CN203799745U (en) * 2014-04-29 2014-08-27 安徽新亚特电缆集团有限公司 Rail transportation-used halogen-free low-smoke flame-retardant direct-current transfer intertrip signal cable
CN105023640A (en) * 2015-07-02 2015-11-04 上海金丰电缆有限公司 Spreader cable of cable storing basket of composite bus
CN207116100U (en) * 2017-08-31 2018-03-16 特变电工(德阳)电缆股份有限公司 Robot composite cable

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102483973A (en) * 2009-07-16 2012-05-30 3M创新有限公司 Submersible Composite Cable And Methods
CN203311871U (en) * 2013-05-23 2013-11-27 远东电缆有限公司 Umbilical cable for ocean engineering
CN203573680U (en) * 2013-10-15 2014-04-30 江苏双登电力科技有限公司 Shielding type signal flexible cable for wind power generation system
CN203799745U (en) * 2014-04-29 2014-08-27 安徽新亚特电缆集团有限公司 Rail transportation-used halogen-free low-smoke flame-retardant direct-current transfer intertrip signal cable
CN105023640A (en) * 2015-07-02 2015-11-04 上海金丰电缆有限公司 Spreader cable of cable storing basket of composite bus
CN207116100U (en) * 2017-08-31 2018-03-16 特变电工(德阳)电缆股份有限公司 Robot composite cable

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111199812A (en) * 2018-11-19 2020-05-26 深圳市联嘉祥科技股份有限公司 Robot arm is with twisting reverse flexible cable
CN111199812B (en) * 2018-11-19 2022-05-31 安徽联嘉祥特种电缆有限公司 Robot arm is with twisting reverse flexible cable
CN113793721A (en) * 2021-09-17 2021-12-14 远东电缆有限公司 Combined cable for industrial automatic robot arm

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