CN210006527U - multi-strand enameled wire conductor composite cable - Google Patents
multi-strand enameled wire conductor composite cable Download PDFInfo
- Publication number
- CN210006527U CN210006527U CN201920554904.7U CN201920554904U CN210006527U CN 210006527 U CN210006527 U CN 210006527U CN 201920554904 U CN201920554904 U CN 201920554904U CN 210006527 U CN210006527 U CN 210006527U
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- weaving
- wire
- spindle
- ingots
- enameled wire
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- 239000004020 conductor Substances 0.000 title claims abstract description 49
- 239000002131 composite material Substances 0.000 title claims abstract description 23
- 238000009941 weaving Methods 0.000 claims abstract description 97
- 239000000463 material Substances 0.000 claims description 11
- 238000009413 insulation Methods 0.000 claims description 7
- 230000001681 protective effect Effects 0.000 claims 1
- 230000005540 biological transmission Effects 0.000 abstract description 14
- 230000004907 flux Effects 0.000 description 7
- 230000006698 induction Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 238000001125 extrusion Methods 0.000 description 4
- 239000000835 fiber Substances 0.000 description 4
- 229920000728 polyester Polymers 0.000 description 4
- 238000009954 braiding Methods 0.000 description 2
- 230000005672 electromagnetic field Effects 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 230000003712 anti-aging effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010892 electric spark Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
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Abstract
The application discloses multi-strand enameled wire conductor composite cable, which relates to the field of non-contact electric energy transmission wire cables and comprises a B group weaving wire spindle , a C group weaving wire spindle II, a Y spindle weaving wire, a weaving wire spindle and the weaving wire spindle II, wherein the weaving wire spindle and the weaving wire spindle II are arranged oppositely, a cable is woven by the weaving wire spindle and the weaving wire spindle II, and a spindle weaving wire comprises an A number of enameled wire conductors, the A number of enameled wire conductors are woven into spindles of weaving wires, an inner layer is insulated, a sheath is arranged, wherein A (X B + Y) is not less than 400.
Description
Technical Field
The application relates to the field of wire and cable for non-contact electric energy transmission, in particular to multi-strand enameled wire conductor composite cables.
Background
The traditional power transmission mode needs to realize electric energy transmission by electrically interconnecting power supply equipment and electric equipment, the method is not suitable for the use of the electric equipment under severe conditions such as ultra-long distance, high-speed movement, severe environment and the like, and the assembly cost and the later maintenance cost are higher. Besides connection type power transmission, sliding or rolling friction contact type power transmission modes are also used for transmitting electric energy, but great quality and potential safety hazards exist: electric sparks, carbon deposition, abrasion of devices, easy communication interference, accidental touch electric shock and the like.
The traditional cable structure is that after the outer layer of a conductor is extruded out of insulation, a plurality of insulated wires are stranded into a cable, and then layers of outer sheaths for protecting the inner layer of insulation are extruded out.
SUMMERY OF THE UTILITY MODEL
of this application purpose is for providing kind of enameled wire conductor composite cable, weaves the stranding through setting up stranded enameled wire, aims at solving among the prior art because of the problem of cable self structure, lacks kinds of magnetic flux big, can be used to the cable of the great energy of high-speed transmission.
In order to achieve the purpose, the following technical scheme is adopted in the application:
multi-strand enameled wire conductor composite cable comprises a B group of weaving spindles , a C group of weaving spindles II, a spindle of weaving wire and a sheath, wherein the B group of weaving spindles comprises X spindle weaving wires, the weaving spindles comprise Y spindle weaving wires, the weaving spindles are arranged opposite to the weaving spindles II, the weaving spindles and the weaving spindles II are woven into a cable, the A group of enameled wire conductors are woven into spindle weaving wires, the sheath is arranged on the outer side of the weaving spindles and the weaving spindles II, and A (X B + Y C) is not less than 400.
The method comprises the steps of weaving A strands of enameled wires into weaving wires, weaving multiple ingots of weaving wires into weaving wire ingots and weaving wire ingots II, enabling the multiple strands of enameled wires to be easily subjected to subsequent treatment, simplifying operation, arranging the weaving wire ingots and the weaving wire ingots II in a specific structure, optimizing the internal structure of the composite cable to be a circuit suitable for energy transmission, and enabling the appearance structure of the composite cable to be approximately round by arranging the weaving wire ingots and the weaving wire ingots in a relative position, so that the aesthetic value of the composite cable is met.
Preferably, according to embodiments of the present application, the number of the enameled wire conductors can be 1044, 2000, 3168 or 4000.
Preferably, according to embodiments of the present application, wherein ingots of the braided wire may consist of 18, 20, 36 or 40 enameled wire conductors.
Preferably, according to embodiments of the present application, wherein X and Y have different values, X may be 14, Y may be 15, and when the weaving spindle and the weaving spindle two are woven into a cable, the weaving spindles and the weaving spindles two are arranged in a similar symmetrical manner
Preferably, according to embodiments of the present application, wherein the inner layer insulation is TPE Hytrel material
Preferably, according to embodiments of the present application, wherein the sheath is a PUR material
According to the technical means of cabling with at least 400 enameled wires, the finished cable can be superposed into a larger magnetic field through the independent magnetic fields of at least 400 enameled wires, the requirement of larger energy transmission is met, the number of the enameled wires is increased, the magnetic flux of the cable can be increased by steps, the transmission requirement of large energy and high speed is met, the bundled wire conductor can be tightly and firmly woven at , and the problem that the paying-off requirement is too much during cabling is solved through the process.
Drawings
The present application is further illustrated in below with reference to the figures and examples.
Fig. 1 is a schematic diagram of the construction of composite enameled wire-conductor cables.
In the attached drawings
001. Braided filament 002, braided filament 003, braided filament II
004. Inner layer insulation 005, sheath
Detailed Description
For the purposes of clarity and complete description of the embodiments of the present invention, and for further clarity and understanding of the advantages thereof, reference is made to the following figures which illustrate, in detail, embodiments of the present invention, it is to be understood that the embodiments described herein are part, but not all, of the embodiments of the present invention, and are intended to be exemplary and not limiting of the embodiments of the present invention.
In the description of the present invention, it is to be noted that "a", "B", "C", "X", "Y" is a numerical value changeable in place of a certain , "is a mathematical operator, and the terms" center "," middle "," upper "," lower "," left "," right "," inner "," outer "," top "," bottom "," side "," vertical "," horizontal ", etc. indicate the orientation or positional relationship indicated based on the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus are not to be construed as limiting the present invention.
In the description of the present invention, it should be noted that unless otherwise explicitly stated or limited, the terms "mounted," "connected," and "connected" shall be construed , for example, they may be fixedly connected, detachably connected, or physically connected, mechanically connected, electrically connected, directly connected, indirectly connected through an intermediate medium, and communicating between two elements.
In the following description, numerous specific details are set forth to provide a thorough understanding of the embodiments.
The utility model discloses an multi-strand enameled wire conductor composite cable, which comprises a weaving wire, wherein each weaving wire is composed of a plurality of enameled wire conductors according to fixed knot bundles, so that the purposes that the inner layer conductors are twisted with each other and the subsequent process cannot be loosened are achieved, when weaving, a B group of X spindles are arranged to weave a wire spindle and a C group of Y spindles are arranged to weave a wire spindle II, and the weaving wires are totally B + C groups, so that the problem of excessive subsequent wire releasing requirements can be solved, the bundled enameled wire conductors can be tightly and firmly arranged at , when cabling is performed, the B group of weaving wire spindles and the C group of weaving wire spindles II are arranged in a linear symmetry mode, namely, the wire spindles are woven, the wire spindles II are woven, the wire spindles are woven, the resonance superposition of an induction magnetic field can be effectively realized, the appearance stranding can be more round and the round arrangement can be realized, when cabling is performed, polyester fiber belts are used for wrapping the arranged outside of the weaving wire spindles and the outer layer of the conductors are wrapped under the high tension condition, the outer layer of the conductors are prevented from being extruded by a round extruder, and the outer layer of the insulated conductors is extruded by an extruder (A, the outer layer is extruded and the outer layer of the insulated enameled wire spindle II is.
Wherein, the inner layer is extruded in an insulating way by adopting a TPE Hytrel material;
the outer sheath is extruded by adopting a PUR material;
the enameled wire is an enameled wire with the diameter of 0.1 mm.
The working principle is that inductive energy transmission is realized, each enameled wire can form complete electromagnetic fields, and thousands of electromagnetic fields are mutually overlapped and enhanced to meet the requirement of higher magnetic flux, the size of the magnetic flux passing through a certain plane can be visually represented by the number of magnetic induction lines passing through the plane, namely in the same magnetic field, the denser the magnetic induction lines are, the larger the B.S.cos theta, the larger the B is, which means that the more the number of the magnetic induction lines passing through the plane is, the larger the magnetic flux is, the electromagnetic connection is completed through an air gap, and the electric energy is transmitted to or more mobile electric consumers in a non-contact mode.
Examples 1 to 3
Example 1
As shown in FIG. 1, the application discloses multi-strand enameled wire conductor composite cables, which comprise that 18 enameled wire conductors are bundled into ingots of braided wires 001 according to , so that the inner layer conductors are twisted with each other and the subsequent process cannot be loosened, 15 ingots of braided wires are braided into 1 group of braided wire ingots , 14 ingots of braided wires are braided into 1 group of braided wire ingots II 003, and 2 groups of braided wire ingots and braided wire ingots II are respectively arranged, the bundled wire conductors can be tightly fixed at in a braiding mode, so that the problem that too much paying-off is needed during cabling is solved, and when the cables are braided, the braided wire ingots and the braided wire ingots are symmetrically arranged, namely, the braided wire ingots → the braided wire ingots II → the braided wire ingots → the braided wire ingots II, so that resonant superposition of an induction magnetic field can be effectively realized, and the symmetrical arrangement can enable the stranded appearance to be more round, the number of the final conductor conductors is 18 (14 × 2+ the braided wire ingots → the braided wire ingots are arranged, the braided wire ingots are effectively overlapped, and the cable is manufactured by using a high-strength and high-resistant and anti-aging-resistant composite material under high-temperature extrusion and low-aging conditions, so that the cable is not subjected to extrusion-resistant and high-aging-resistant composite cable-extrusion-aging-resistant cable under high-extrusion and high-resistant environment-aging conditions, and high-resistant composite-extrusion-resistant cable-extrusion-temperature-resistant cable-extrusion-.
TABLE 1
Can know by table , the utility model discloses the whole external diameter of product is less than 10mm, and conductor resistance value is less, and not appear leading to the too big phenomenon of conductor resistance value because of using stranded enameled wire, isolation resistance and test voltage all accord with the expectation, and total cable flame experiment passes through UL 758 ABCchn.40's standard, and transmissible energy is big, and the cable wholeness can be superior.
Example 2
The application also discloses multi-strand enameled wire conductor composite cable, which comprises the steps of bundling 20 enameled wire conductors into ingots of braided wires according to , braiding 1 group of braided wire ingots , 13 ingots of braided wires into 1 group of braided wire ingots II, and arranging 4 groups of braided wire ingots and braided wire ingots II respectively, wherein when the cable is braided, the braided wire ingots and the braided wire ingots are symmetrically arranged, namely, the braided wire ingots → the braided wire ingots two → the braided wire ingots → the braided wire ingots two → the braided wire ingots → the braided wire ingots two → the braided wire ingots → the braided wire ingots two, the number of the finished enameled wire conductors is 20 (12 × 4+ 13) ═ 2000 (roots), the cable is wrapped by using a polyester fiber band under high tension to tighten the cable, the insulated inner layer is extruded by using TPEHytrel material, the outer layer is extruded by using PUR 4, the outer layer is extruded at a higher energy transmission speed than that of the PUR 23, and a product with a larger magnetic flux transmission speed than that can be obtained by using TPEHytrel.
Example 3
The application also discloses multi-strand enameled wire conductor composite cables, which comprise that 36 enameled wire conductors are bundled into ingots of weaving wires according to fixed knots, 21 ingots of weaving wires are woven into 1 group of weaving wire ingots , 23 ingots of weaving wires are woven into 1 group of weaving wire ingots II, 2 groups of weaving wire ingots and weaving wire ingots II are respectively arranged, weaving wire ingots and weaving wire ingots are symmetrically arranged during weaving into cables, namely weaving wire ingots → weaving wire ingots two → weaving wire ingots → weaving wire ingots two, the number of the finished enameled wire conductors is 36 (21 x 2+23 x 2) 3168 (roots), the weaving into cables is simultaneously wound on an outer layer by using a polyester fiber band under high tension to tighten the conductors, an insulated inner TPE layer is extruded by using a Hytrel material, and finally an outer layer sheath of layer is extruded by using a PUR material to prepare a product III, the product III can obtain higher energy and can transmit higher magnetic flux, and the transmission speed is higher.
Example 4
The application also discloses multi-strand enameled wire conductor composite cables, which comprise that 20 enameled wire conductors are bundled into 0 ingot weaving wires according to fixed knots, 24 ingot weaving wires are woven into 1 group of weaving wire ingots , 26 ingot weaving wires are woven into 1 group of weaving wire ingots II, 4 groups of weaving wire ingots and weaving wire ingots II are respectively arranged, when weaving cables, weaving wire ingots and weaving wire ingots are symmetrically arranged, namely weaving wire ingots → weaving wire ingots two → weaving wire ingots → weaving wire ingots two → weaving wire ingots → weaving wire ingots two → weaving wire ingots → weaving wire ingots two, the number of the finished enameled wire conductors is 20 (24 x 4+26 x 4) ═ 4000 (roots), when the cables are formed, polyester fiber bands are wrapped on the outer layer under high tension to tighten the cables, an inner layer is extruded by using TPEHytrel material, and finally four layers of outer layer sheaths are extruded to obtain products of the TPEHytrel material .
Although the illustrative embodiments of the present invention have been described above so that those skilled in the art can understand the invention, the present invention is not limited to the scope of the embodiments, and various changes can be made by those skilled in the art without departing from the spirit and scope of the present invention as defined and defined in the appended claims, is intended to cover all the inventions contemplated by the present invention.
Claims (6)
1, kinds of stranded enameled wire conductor composite cable, its characterized in that includes:
a group B of weaving yarn spindles , the weaving yarn spindles comprising an X-spindle weaving yarn;
the weaving spindle II comprises Y-spindle weaving yarns, the weaving spindle is opposite to the weaving spindle II, and the weaving spindle and the weaving spindle II are woven into a cable;
, weaving the weaving wire to include A enamelled wire conductors, wherein A enamelled wire conductors are woven to spindle weaving wires;
the inner layer insulation is arranged outside the weaving spindle and the weaving spindle II which are woven into the cable;
the protective sleeve is arranged on the outer side of the inner layer insulation;
wherein A (X B + Y C) is not less than 400.
2. The multi-strand enameled wire conductor composite cables according to claim 1, wherein the number of enameled wire conductors can be 1044, 2000, 3168 or 4000.
3. The multi-strand enameled wire conductor composite cable according to claim 1, wherein ingots of the braided wire may consist of 18, 20, 36 or 40 enameled wire conductors.
4. The multi-strand enameled wire conductor composite cables according to claim 1, wherein X and Y are different in value;
x may be 14, Y may be 15, and when the weaving yarn and the weaving yarn II are woven into a cable, the weaving yarn and the weaving yarn II are arranged in a similar symmetrical manner.
5. The multi-strand enameled wire conductor composite cables according to claim 1, wherein the inner layer insulation is TPEHytrel material.
6. The multi-strand enameled wire conductor composite cables according to claim 1, wherein the sheath is a PUR material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920554904.7U CN210006527U (en) | 2019-04-23 | 2019-04-23 | multi-strand enameled wire conductor composite cable |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920554904.7U CN210006527U (en) | 2019-04-23 | 2019-04-23 | multi-strand enameled wire conductor composite cable |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210006527U true CN210006527U (en) | 2020-01-31 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920554904.7U Withdrawn - After Issue CN210006527U (en) | 2019-04-23 | 2019-04-23 | multi-strand enameled wire conductor composite cable |
Country Status (1)
| Country | Link |
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| CN (1) | CN210006527U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109859896A (en) * | 2019-04-23 | 2019-06-07 | 优易电缆(张家港)有限公司 | A kind of multiply enameled wire conductor composite cable |
-
2019
- 2019-04-23 CN CN201920554904.7U patent/CN210006527U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109859896A (en) * | 2019-04-23 | 2019-06-07 | 优易电缆(张家港)有限公司 | A kind of multiply enameled wire conductor composite cable |
| CN109859896B (en) * | 2019-04-23 | 2024-02-23 | 优易电缆(张家港)有限公司 | Multi-strand enameled wire conductor composite cable |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20200131 Effective date of abandoning: 20240223 |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20200131 Effective date of abandoning: 20240223 |
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| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |