CN105023640A - Spreader cable of cable storing basket of composite bus - Google Patents

Spreader cable of cable storing basket of composite bus Download PDF

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Publication number
CN105023640A
CN105023640A CN201510381856.2A CN201510381856A CN105023640A CN 105023640 A CN105023640 A CN 105023640A CN 201510381856 A CN201510381856 A CN 201510381856A CN 105023640 A CN105023640 A CN 105023640A
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Prior art keywords
cable
bus
compound
inner sheath
store
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CN201510381856.2A
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CN105023640B (en
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涂怀俊
卫继周
华晨
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SHANGHAI JINFENG CABLE CO Ltd
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SHANGHAI JINFENG CABLE CO Ltd
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Abstract

The invention discloses a spreader cable of a cable storing basket of a composite bus. The spreader cable comprises an oversheath, a tensile anti-torsion braided layer, a second inner sheath and a cable core from outside to inside, and the cable core is arranged at the inner side of the second inner sheath, and formed by surrounding a central tensile reinforcement member with a bus cable and signal control cables. The control core pair with composite shielding has excellent electromagnetic shielding effect, avoids interference in the bus cables, and ensures data transmission; fiber reinforced conductors, an aramid fiber rope tensile center, a Kevlar braided anti-torsion layer and a double-layer polyurethane sheath ensure that the cable can bear the self gravity in the vertical lift and acceleration states, and the pitch diameter ratio of the twisted and bus cable is controlled around 10 times, the cabling direction is the same, the flexibility of the cable is ensured, and the cable can be freely coiled in the coil storing basket; and thus, the cable can be used and installed conveniently, and the cable can effectively control transmission of communication signals.

Description

Compound bus store cable basket hoist cable
Technical field
The present invention relates to field of cable technology, what be specifically related to a kind of compound bus stores cable basket hoist cable.
Background technology
The Siemens profibus communication bus cable that meets used in the industry such as iron and steel, machinery driving suspender is at present all that fixed installation uses, extremely inconvenient at installation winding displacement; And the lead sweat hoist cable that contains that harbour machinery is commonly used does not have effective electromagnetic protection, easy generation signal interference problem, make troubles to Signal transmissions, therefore can not use as signal controlling hoist cable, also do not have at present a kind of gather bus cable and signal controlling cable store cable basket hoist cable.
Summary of the invention
The object of the invention is to the deficiency overcoming the existence of above-mentioned prior art, what provide a kind of novel compound bus stores cable basket hoist cable.
The object of the invention is to be achieved through the following technical solutions:
What the present invention relates to a kind of compound bus stores cable basket hoist cable, described hoist cable by outer and in comprise oversheath, the antitorque braid of tension, the second inner sheath, and be located at inside the second inner sheath by bus cable, signal controlling cable around total cable core of central tensile reinforcement assembly.
Preferably, the wire pair twist that the cable core of described signal controlling cable is made up of a pair meticulous compound reinforcement conductor and outsourcing insulation thereof forms, and stranded lay ratio controls 10 ~ 12 times (being more preferably 10 times); The cable core gap-fill of described signal controlling cable is provided with the first inner sheath, covered composite yarn screen and fiber lapping layer successively outside described first inner sheath.
Preferably, described total cable core is by bus cable, two signal controlling cables around central tensile reinforcement assembly cable, and total stranding lay ratio is 10 ~ 12 times, and stranding direction is consistent with described wire pair twist direction.
Preferably, described meticulous compound strengthen conductor by external diameter be the meticulous copper wire of 0.15 ~ 0.20mm centered by Kevlar fiber, 10 ~ 12 times of lay ratio essence strands form.
Preferably, described insulating barrier adopts ethylene-propylene rubber material.
Preferably, described composite shielding layer is the wrapped composite shielding layer formed with proof copper-wire braided shielding of metal tape.The aluminium strip of described metal tape to be thickness be 0.02 ~ 0.05mm; The monofilament external diameter of described copper wire is 0.15 ~ 0.20mm.In the present invention, adopt thickness be the aluminium strip of 0.02 ~ 0.05mm wrapped after, adopt monofilament external diameter to be that the copper wire of 0.15 ~ 0.20mm carries out weaving the composite shielding layer formed, its shielding rejection coefficient is about 0.006.Owing to being difficult to the interference source of lower frequency the aluminium lamination penetrating more than 38u thickness at 1GHZ, so select the aluminium strip of 0.02 ~ 0.05mm wrapped, the blocked up cable that must cause is really up to the mark, and bending, softness declines.
Preferably, described first inner sheath adopts thermoplastic elastomer (TPE); Described fiber lapping layer is environment-friendlynon-woven non-woven fabric lapping layer.
Preferably, described oversheath adopts polyurethane material; Described second inner sheath adopts polyurethane material; The antitorque braid of described tension is the antitorque layer of braiding Kevlar.
Preferably, described central tensile reinforcement is aramid fiber rope.
Preferably, lead sweat chain is also provided with between described total cable core and the second inner sheath.
Preferably, described bus cable is Siemens 6XV1830-3EH10 type special soft structure, polyurethane jacket bus cable.
Compared with prior art, the present invention has following beneficial effect:
It is blank that the present invention has filled up this type of cable, and control conductor has excellent effectiveness to have employed composite shielding, avoids the interference to bus cable, ensure that the transmission of data; Fiber strengthen conductor, aramid fiber rope tension center and Kevlar weaves antitorque layer and double-deck polyurethane jacket ensure that cable can bear the deadweight of cable when vertical lift and acceleration mode; The lay ratio of pair twist and total stranding all controls at 10 times, and stranding direction is identical, ensure that the submissive performance of cable, and cable can be coiled freely and store in cable basket; These can ensure that the communication control Signal transmissions of the easy to install and cable excellence of cable.
Accompanying drawing explanation
By reading the detailed description done non-limiting example with reference to the following drawings, other features, objects and advantages of the present invention will become more obvious:
Fig. 1 is the structural representation storing cable basket hoist cable of compound bus of the present invention;
Wherein, 1 is bus cable, 2 be meticulous compound strengthen conductor, 3 for insulating barrier, 4 be the first inner sheath, 5 is composite shielding layer, and 6 is fiber lapping layer, tensile reinforcement member centered by 7, and 8 is the second inner sheath, 9 is the antitorque braid of tension, and 10 is oversheath, and 11 is lead sweat chain.
Embodiment
Below in conjunction with embodiment, the present invention is described in detail.Following examples will contribute to those skilled in the art and understand the present invention further, but not limit the present invention in any form.It should be pointed out that to those skilled in the art, without departing from the inventive concept of the premise, can also make certain adjustments and improvements.These all belong to protection scope of the present invention.
embodiment 1
What the present embodiment related to a kind of compound bus stores cable basket hoist cable, as shown in Figure 1, selects Siemens 6XV1830-3EH10 type special soft structure, polyurethane jacket bus cable, as the bus cable 1 of composite cable; In order to solve model interference problem, signal controlling cable adopts meticulous compound to strengthen conductor 2, and insulating barrier 3, often pair of core adopt pair twist structure, and gap location arranges all-plastic and fills the first inner sheath 4, continues covered composite yarn screen 5 successively, fiber lapping layer 6; Then bus cable 1 and signal controlling cable are around central tensile reinforcement 7, with the total stranding of optimized lay ratio, whole cable arranges the second inner sheath 8 that all-plastic is filled, the antitorque braid 9 of tension, high abrasion urethane jacket material, as oversheath 10, needs also to carry out counterweight by the gap filling lead sweat chain 11 between unit piece according to scene.
The compound bus of the present embodiment store cable basket hoist cable, obtain particular by following steps preparation:
1, adopt meticulous copper wire essence strand centered by Kevlar fiber to form meticulous compound and strengthen conductor 2, stranded lay ratio is less than 12 times;
2, meticulous compound is strengthened conductor 2 outsourcing insulation 3 and is formed compound reinforcement wire, and insulating barrier 3 adopts ethylene-propylene rubber material, and dielectric property are good;
3, every two compounds strengthen wire pair twist stranding, and form the cable core of signal controlling cable, stranded lay ratio is 10 times, ensure the flexibility of cable;
4, the cable core gap (i.e. core to) of signal controlling cable extrudes elastomer first inner sheath 4, arrange outside the first inner sheath 4 adopt thickness be the aluminium strip of 0.05mm wrapped after, monofilament external diameter is adopted to be the composite shielding layer 5 that the copper wire of 0.15mm carries out weaving (three-dimensional four-way) and formed, the shielding rejection coefficient of this composite shielding layer is less than 0.01, reduce between core pair and the electromagnetic interference of core pair and bus cable 1, ensure the transmission of signal.
5, at composite shielding layer 5 outer continuation covered fiber lapping layer 6, namely signal controlling cable is formed; At composite shielding layer outer cladding fiber lapping layer, the coefficient of friction between signal controlling cable can be reduced, prevent the wearing and tearing of composite shielding layer;
6, two signal controlling cable combination bus cables 1 (Siemens 6XV1830-3EH10 type special soft structure, polyurethane jacket bus cable) are around tension central reinforce member 7 stranding, form total cable core, stranded lay ratio is 10 times, it is consistent that direction and the compound in step 3 strengthen wire stranding direction, ensure that the compliance of cable.Also can be filled in limit gap by counterweight lead sweat chain 11, ensure that cable vertical lift can not excessively swing.
7, total cable core extrudes polyurethane second inner sheath 8 outward, the antitorque layer of second inner sheath 8 outer braiding Kevlar (namely, the antitorque braid 9 of tension), extrude polyurethane oversheath 10 (ensure cable oil resistant, corrosion-resistant, wear-resisting) again, what obtain compound bus stores cable basket hoist cable.
comparative example 1
What this comparative example related to the compound bus shown in a kind of same embodiment 1 stores cable basket hoist cable, and institute's difference is,
In step 4, the cable core gap of signal controlling cable (i.e. core to) extrudes elastomer first inner sheath, adopts monofilament external diameter to be the screen that the copper wire of 0.20mm carries out weaving (three-dimensional four-way) and formed outward at the first inner sheath.
comparative example 2
What this comparative example related to the compound bus shown in a kind of same embodiment 1 stores cable basket hoist cable, and institute's difference is,
In step 4, the cable core gap of signal controlling cable (i.e. core to) extrudes elastomer first inner sheath, arrange outside the first inner sheath adopt thickness be the copper strips of 0.05mm wrapped after, adopt monofilament external diameter to be the composite shielding layer that the copper wire of 0.15mm carries out weaving (three-dimensional four-way) and formed.
To the obtained antitorque reinforcement removal cable tensile strength (cable tension testing machine) of above-described embodiment and comparative example, static buckling (static buckling deflects test), shield effectiveness (test of shielding rejection coefficient), 4*2.5mm 2+ 6XV1830, external diameter 24mm, test as follows:
Test result is as shown in table 1:
Table 1
Tensile strength N Minimum bending radius mm Shielding rejection coefficient
Embodiment 1 1800 120 0.006
Comparative example 1 1800 100 0.012
Comparative example 2 1800 280 0.008
As shown in Table 1, because there being tension central supported, hot strength is substantially the same, and the control conductor stored in cable basket hoist cable of compound bus of the present invention has excellent effectiveness to have employed composite shielding, avoid the interference to bus cable, ensure that the transmission of data.In addition, fiber strengthen conductor, aramid fiber rope tension center and Kevlar weaves antitorque layer and double-deck polyurethane jacket ensure that cable can bear the deadweight of cable when vertical lift and acceleration mode; The lay ratio of pair twist and total stranding all controls at 10 times, and stranding direction is identical, ensure that the submissive performance of cable, and cable can be coiled freely and store in cable basket; These can ensure that the communication control Signal transmissions of the easy to install and cable excellence of cable.
Above specific embodiments of the invention are described.It is to be appreciated that the present invention is not limited to above-mentioned particular implementation, those skilled in the art can make various distortion or amendment within the scope of the claims, and this does not affect flesh and blood of the present invention.

Claims (10)

1. a compound bus store cable basket hoist cable, it is characterized in that, described hoist cable by outer and in comprise oversheath, the antitorque braid of tension, the second inner sheath, and be located at inside the second inner sheath by bus cable, signal controlling cable around total cable core of central tensile reinforcement assembly.
2. compound bus according to claim 1 store cable basket hoist cable, it is characterized in that, the wire pair twist that the cable core of described signal controlling cable is made up of a pair meticulous compound reinforcement conductor and outsourcing insulation thereof forms, and stranded lay ratio controls at 10 ~ 12 times; The cable core gap-fill of described signal controlling cable is provided with the first inner sheath, covered composite yarn screen and fiber lapping layer successively outside described first inner sheath.
3. compound bus according to claim 2 store cable basket hoist cable, it is characterized in that, described total cable core is by bus cable, two signal controlling cables around central tensile reinforcement assembly cable, and total stranding lay ratio is 10 ~ 12 times, and stranding direction is consistent with described wire pair twist direction.
4. compound bus according to claim 2 store cable basket hoist cable, it is characterized in that, described meticulous compound strengthens conductor by meticulous copper wire centered by Kevlar fiber, and 10 ~ 12 times of lay ratio essence strands form.
5. compound bus according to claim 2 store cable basket hoist cable, it is characterized in that, described insulating barrier adopts ethylene-propylene rubber material.
6. compound bus according to claim 2 store cable basket hoist cable, it is characterized in that, described first inner sheath adopt thermoplastic elastomer (TPE); Described composite shielding layer is the wrapped composite shielding layer formed with proof copper-wire braided shielding of metal tape; Described fiber lapping layer is environment-friendlynon-woven non-woven fabric lapping layer.
7. compound bus according to claim 1 store cable basket hoist cable, it is characterized in that, described oversheath adopts polyurethane material; Described second inner sheath adopts polyurethane material; The antitorque braid of described tension is the antitorque layer of braiding Kevlar.
8. compound bus according to claim 1 store cable basket hoist cable, it is characterized in that, described central tensile reinforcement is aramid fiber rope.
9. compound bus according to claim 1 store cable basket hoist cable, it is characterized in that, between described total cable core and the second inner sheath, be also provided with lead sweat chain.
10. compound bus according to claim 1 store cable basket hoist cable, it is characterized in that, described bus cable is Siemens 6XV1830-3EH10 type special soft structure, polyurethane jacket bus cable.
CN201510381856.2A 2015-07-02 2015-07-02 The storage cable basket hoist cable of compound bus Active CN105023640B (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106057319A (en) * 2016-06-22 2016-10-26 江苏永鼎电气有限公司 High-voltage ocean exploration cable with large length, high tensile resistance and small outer diameter
CN106710677A (en) * 2017-01-18 2017-05-24 拓柔电缆(上海)有限公司 Tensile anti-torsion cable
CN107507673A (en) * 2017-08-31 2017-12-22 特变电工(德阳)电缆股份有限公司 Robot composite cable and preparation method thereof
CN108269641A (en) * 2016-12-31 2018-07-10 广东吉青电缆实业有限公司 A kind of high flexibility robot arm control cable
CN109494007A (en) * 2018-10-26 2019-03-19 上海蓝昊电气有限公司 A kind of harbour hoist cable collection control and communicate one
CN109599212A (en) * 2018-10-10 2019-04-09 江苏泰祥电线电缆有限公司 A kind of storage cable basket hoist cable

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CN104051062A (en) * 2014-05-06 2014-09-17 王春存 Reinforced type dragging variable-frequency soft cable
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Publication number Priority date Publication date Assignee Title
CN106057319A (en) * 2016-06-22 2016-10-26 江苏永鼎电气有限公司 High-voltage ocean exploration cable with large length, high tensile resistance and small outer diameter
CN108269641A (en) * 2016-12-31 2018-07-10 广东吉青电缆实业有限公司 A kind of high flexibility robot arm control cable
CN106710677A (en) * 2017-01-18 2017-05-24 拓柔电缆(上海)有限公司 Tensile anti-torsion cable
CN107507673A (en) * 2017-08-31 2017-12-22 特变电工(德阳)电缆股份有限公司 Robot composite cable and preparation method thereof
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CN109494007A (en) * 2018-10-26 2019-03-19 上海蓝昊电气有限公司 A kind of harbour hoist cable collection control and communicate one

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