CN107500791A - A kind of light fire brick and its production method - Google Patents
A kind of light fire brick and its production method Download PDFInfo
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- CN107500791A CN107500791A CN201710891424.5A CN201710891424A CN107500791A CN 107500791 A CN107500791 A CN 107500791A CN 201710891424 A CN201710891424 A CN 201710891424A CN 107500791 A CN107500791 A CN 107500791A
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- 239000011449 brick Substances 0.000 title claims abstract description 26
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 13
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 34
- 239000010881 fly ash Substances 0.000 claims abstract description 24
- 239000000377 silicon dioxide Substances 0.000 claims abstract description 17
- 239000011324 bead Substances 0.000 claims abstract description 11
- 238000007667 floating Methods 0.000 claims abstract description 11
- 239000002994 raw material Substances 0.000 claims abstract description 11
- 239000002023 wood Substances 0.000 claims abstract description 11
- 239000010451 perlite Substances 0.000 claims abstract description 10
- 235000019362 perlite Nutrition 0.000 claims abstract description 10
- 239000011230 binding agent Substances 0.000 claims abstract description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 16
- 238000012545 processing Methods 0.000 claims description 7
- 239000007767 bonding agent Substances 0.000 claims description 6
- 239000003610 charcoal Substances 0.000 claims description 6
- 239000003795 chemical substances by application Substances 0.000 claims description 6
- 229910052681 coesite Inorganic materials 0.000 claims description 6
- 229910052906 cristobalite Inorganic materials 0.000 claims description 6
- 239000007791 liquid phase Substances 0.000 claims description 6
- 235000012239 silicon dioxide Nutrition 0.000 claims description 6
- 229910052682 stishovite Inorganic materials 0.000 claims description 6
- 229910052905 tridymite Inorganic materials 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 5
- 238000010521 absorption reaction Methods 0.000 claims description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 3
- 239000007789 gas Substances 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 3
- 230000003647 oxidation Effects 0.000 claims description 3
- 238000007254 oxidation reaction Methods 0.000 claims description 3
- 239000001301 oxygen Substances 0.000 claims description 3
- 229910052760 oxygen Inorganic materials 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 3
- 238000007493 shaping process Methods 0.000 claims description 3
- 150000001875 compounds Chemical class 0.000 claims 1
- 239000011435 rock Substances 0.000 claims 1
- 230000008901 benefit Effects 0.000 abstract description 6
- 238000013459 approach Methods 0.000 abstract description 3
- 239000004927 clay Substances 0.000 abstract description 3
- 238000004686 fractography Methods 0.000 abstract description 2
- 239000002131 composite material Substances 0.000 description 2
- 239000004567 concrete Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000004513 sizing Methods 0.000 description 2
- 239000004568 cement Substances 0.000 description 1
- 231100000481 chemical toxicant Toxicity 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 239000010883 coal ash Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000000686 essence Substances 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000003440 toxic substance Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/66—Monolithic refractories or refractory mortars, including those whether or not containing clay
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/13—Compounding ingredients
- C04B33/132—Waste materials; Refuse; Residues
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/13—Compounding ingredients
- C04B33/132—Waste materials; Refuse; Residues
- C04B33/135—Combustion residues, e.g. fly ash, incineration waste
- C04B33/1352—Fuel ashes, e.g. fly ash
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3418—Silicon oxide, silicic acids or oxide forming salts thereof, e.g. silica sol, fused silica, silica fume, cristobalite, quartz or flint
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3427—Silicates other than clay, e.g. water glass
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/42—Non metallic elements added as constituents or additives, e.g. sulfur, phosphor, selenium or tellurium
- C04B2235/422—Carbon
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/70—Aspects relating to sintered or melt-casted ceramic products
- C04B2235/96—Properties of ceramic products, e.g. mechanical properties such as strength, toughness, wear resistance
- C04B2235/9607—Thermal properties, e.g. thermal expansion coefficient
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Environmental & Geological Engineering (AREA)
- Dispersion Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Combustion & Propulsion (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
Abstract
The invention discloses a kind of light fire brick and its production method, it is characterised in that including following raw material:60 90 parts of flyash, 5 10 parts of perlite, 24 parts of wood chip, 5 10 parts of silica, 5 10 parts of floating bead, 46 parts of binding agent.The present invention compared with prior art the advantages of be:The present invention is green, and it is not only that total utilization of PCA provides a kind of new approach to make full use of flyash to develop brick body, and is a kind of compensation to the brick-making raw material of growing tension, has very big economic and social benefit.Inventive article appearance color is uniformly beautiful, and corner is neat, flawless and collapses mistake phenomenon, and fractography is uniform, and clay light-weight brick national standard is above in terms of thermal conductivity factor and intensity.
Description
Technical field
The present invention relates to environmental protection brick technical field, more particularly to a kind of light fire brick and its production method.
Background technology
Flyash is one of larger industrial residue of the current discharge capacity in China at present, and China's year bed drain purge is up to 3000 at this stage
Ten thousand t.With the development of power industry, the flyash discharge capacity of coal-burning power plant increases year by year.Substantial amounts of flyash is untreated, just
Can produce airborne dust, pollute air, river can be caused to silt up if being discharged into water system, and toxic chemical substance therein can also to human body and
Biology damages.Therefore, the processing of flyash and Utilizing question cause people widely to pay attention to.The advantages of flyash uses exists
Adding coal ash has saved substantial amounts of cement and fine aggregate in concrete;Increase the modified of concrete.Build currently on the market
Material and ornament materials species are various, and insulation material also emerges in an endless stream, and complex production process causes expensive, and some can also be dirty
Environment is contaminated, is unfavorable for producing in batches and exploits.Based on this, a kind of light fire brick and its production method are now studied
The content of the invention
It is an object of the invention to overcome the deficiencies of the prior art and provide a kind of light fire brick and its production method.
The present invention is achieved by the following technical solutions:A kind of light fire brick, including following raw material:Fine coal
Grey 60-90 parts, perlite 5-10 parts, wood chip 2-4 parts, silica 5-10 parts, floating bead 5-10 parts, binding agent 4-6 parts.
One of preferred embodiment as the present invention, the raw material is:75 parts of flyash, 7.5 parts of perlite, wood chip
3 parts, 7.5 parts of silica, 7.5 parts of floating bead, 5 parts of binding agent.
One of preferred embodiment as the present invention, the bonding agent is the composite caking agent containing SiO2.
The invention also discloses a kind of production method of light fire brick, it is characterised in that comprises the following steps:
(1) flyash 60-90 parts, perlite 5-10 parts, wood chip 2-4 parts, silica 5-10 parts, floating bead 5-10 parts are added and stirred
Mix first dry-mixed 1-3 minutes in machine;
(2) and then bonding agent 4-6 parts and water are added, the content of the water of mechanical pressing is the 15-20% of batch mixing.Knock off shaping
The content of water be 20-30%;
(3) pressure dual-side is used after mixing, the aftershaping of slow pressurization;
(4) is placed one day after being molded, is then dried processing, elder generation's low temperature during drying, after be gradually heating to 100-120 DEG C
Fully dry;
(5) dried adobe burnt product in pushed bat kiln or tunnel cave.
One of preferred embodiment as the present invention, dry-mixed time optimal is 2 minutes in the step (1).
One of preferred embodiment as the present invention, the temperature in the step (4) are 110 DEG C.
One of preferred embodiment as the present invention, the pushed bat kiln or tunnel cave include following processing step:
(1) cold stage, i.e. room temperature~300 DEG C or so;This stage mainly excludes mechanical bond water and absorption in adobe
Water;Due to adobe, to enter stokehold once excessively dry, and flyash is poor material, therefore this stage can be rapidly heated;
(2) the oxygen stage, i.e., 300 DEG C~950 DEG C;More than 600 DEG C, charcoal element oxidation, to ensure charcoal element fully burning and gas
Discharge, this stage will slowly heat up and suitably be incubated, and otherwise can cause the black core of product;
(3) high temperature is burnt till the stage, i.e., 950 DEG C~1150 DEG C;This stage flyash produces liquid phase, in combination with the nothing in agent
Also there is liquid phase in sizing SiO2, and adobe is shunk, and produces bond strength;This stage programming rate should be slow.
The present invention compared with prior art the advantages of be:The present invention is green, makes full use of flyash to develop brick body not
Only total utilization of PCA provides a kind of new approach, and is a kind of compensation to the brick-making raw material of growing tension, has
Very big economic and social benefit.Inventive article appearance color is uniformly beautiful, and corner is neat, flawless and collapses mistake phenomenon, breaks
Covering weave is uniform, and clay light-weight brick national standard is above in terms of thermal conductivity factor and intensity.
Embodiment
Embodiments of the invention are elaborated below, the present embodiment is carried out lower premised on technical solution of the present invention
Implement, give detailed embodiment and specific operating process, but protection scope of the present invention is not limited to following implementation
Example.
Embodiment 1
A kind of light fire brick, including following raw material:60 parts of flyash, 5 parts of perlite, 2 parts of wood chip, silica 5
Part, 5 parts of floating bead, 4 parts of binding agent.
Embodiment 2
A kind of light fire brick, including following raw material:90 parts of flyash, 10 parts of perlite, 4 parts of wood chip, silica
10 parts, 10 parts of floating bead, 6 parts of binding agent.
Embodiment 3
A kind of light fire brick, including following raw material:75 parts of flyash, 7.5 parts of perlite, 3 parts of wood chip, silica
7.5 parts, 7.5 parts of floating bead, 5 parts of binding agent.
Embodiment 4
The invention also discloses a kind of production method of light fire brick, comprise the following steps:
(1) flyash 60-90 parts, perlite 5-10 parts, wood chip 2-4 parts, silica 5-10 parts, floating bead 5-10 parts are added and stirred
Mix first dry-mixed 1-3 minutes in machine;
(2) and then bonding agent 4-6 parts and water are added, the content of the water of mechanical pressing is the 15-20% of batch mixing.Knock off shaping
The content of water be 20-30%;
(3) pressure dual-side is used after mixing, the aftershaping of slow pressurization;
(4) is placed one day after being molded, is then dried processing, elder generation's low temperature during drying, after be gradually heating to 100-120 DEG C
Fully dry;
(5) dried adobe burnt product in pushed bat kiln or tunnel cave.
One of preferred embodiment as the present invention, dry-mixed time optimal is 2 minutes in the step (1).
One of preferred embodiment as the present invention, the temperature in the step (4) are 110 DEG C.
One of preferred embodiment as the present invention, the pushed bat kiln or tunnel cave include following processing step:
(1) cold stage, i.e. room temperature~300 DEG C or so;This stage mainly excludes mechanical bond water and absorption in adobe
Water;Due to adobe, to enter stokehold once excessively dry, and flyash is poor material, therefore this stage can be rapidly heated;
(2) the oxygen stage, i.e., 300 DEG C~950 DEG C;More than 600 DEG C, charcoal element oxidation, to ensure charcoal element fully burning and gas
Discharge, this stage will slowly heat up and suitably be incubated, and otherwise can cause the black core of product;
(3) high temperature is burnt till the stage, i.e., 950 DEG C~1150 DEG C;This stage flyash produces liquid phase, in combination with the nothing in agent
Also there is liquid phase in sizing SiO2, and adobe is shunk, and produces bond strength;This stage programming rate should be slow.
One of preferred embodiment as the present invention, the bonding agent is the composite caking agent containing SiO2.
The present invention is green, and it is not only that total utilization of PCA provides one kind newly to make full use of flyash to develop brick body
Approach, and be a kind of compensation to the brick-making raw material of growing tension, there is very big economic and social benefit.Inventive article
Appearance color is uniformly beautiful, and corner is neat, flawless and collapses mistake phenomenon, and fractography is uniform, in terms of thermal conductivity factor and intensity all
More than clay light-weight brick national standard.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention
All any modification, equivalent and improvement made within refreshing and principle etc., should be included in the scope of the protection.
Claims (7)
1. a kind of light fire brick, it is characterised in that including following raw material:Flyash 60-90 parts, perlite 5-10
Part, wood chip 2-4 parts, silica 5-10 parts, floating bead 5-10 parts, binding agent 4-6 parts.
2. light fire brick according to claim 1, it is characterised in that the raw material is:75 parts of flyash, it is precious
7.5 parts of pearl rock, 3 parts of wood chip, 7.5 parts of silica, 7.5 parts of floating bead, 5 parts of binding agent.
3. light fire brick according to claim 1, it is characterised in that the bonding agent is the compound sticking containing SiO2
Agent.
4. a kind of production method according to any described light fire bricks of claim 1-3, it is characterised in that including following step
Suddenly:
(1) flyash 60-90 parts, perlite 5-10 parts, wood chip 2-4 parts, silica 5-10 parts, floating bead 5-10 parts are added into mixer
Middle elder generation's dry-mixed 1-3 minutes;
(2) and then bonding agent 4-6 parts and water are added, the content of the water of mechanical pressing is the 15-20% of batch mixing.Knock off the water of shaping
Content be 20-30%;
(3) pressure dual-side is used after mixing, the aftershaping of slow pressurization;
(4) is placed one day after being molded, is then dried processing, elder generation's low temperature during drying, after be gradually heating to 100-120 DEG C it is abundant
Dry;
(5) dried adobe burnt product in pushed bat kiln or tunnel cave.
5. the production method of light fire brick according to claim 4, it is characterised in that dry-mixed in the step (1)
Time optimal is 2 minutes.
6. the production method of light fire brick according to claim 4, it is characterised in that the temperature in the step (4)
For 110 DEG C.
7. the production method of light fire brick according to claim 4, it is characterised in that in the pushed bat kiln or tunnel cave
Including following processing step:
(1) cold stage, i.e. room temperature~300 DEG C or so;This stage mainly excludes mechanical bond water and absorption water in adobe;By
It is once excessively dry to enter stokehold in adobe, and flyash is poor material, therefore this stage can be rapidly heated;
(2) the oxygen stage, i.e., 300 DEG C~950 DEG C;More than 600 DEG C, charcoal element oxidation, to ensure the fully burning of charcoal element and gas discharge,
This stage will slowly heat up and suitably be incubated, and otherwise can cause the black core of product;
(3) high temperature is burnt till the stage, i.e., 950 DEG C~1150 DEG C;This stage flyash produces liquid phase, in combination with unformed in agent
Also there is liquid phase in SiO2, and adobe is shunk, and produces bond strength;This stage programming rate should be slow.
Priority Applications (1)
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CN201710891424.5A CN107500791A (en) | 2017-09-27 | 2017-09-27 | A kind of light fire brick and its production method |
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Application Number | Priority Date | Filing Date | Title |
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CN201710891424.5A CN107500791A (en) | 2017-09-27 | 2017-09-27 | A kind of light fire brick and its production method |
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Publication Number | Publication Date |
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CN107500791A true CN107500791A (en) | 2017-12-22 |
Family
ID=60699813
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CN201710891424.5A Withdrawn CN107500791A (en) | 2017-09-27 | 2017-09-27 | A kind of light fire brick and its production method |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107663085A (en) * | 2016-07-29 | 2018-02-06 | 济源市涟源炉业有限公司 | A kind of clay insulating refractory block NG120 0.6 and preparation method thereof |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1102822A (en) * | 1994-08-19 | 1995-05-24 | 冶金工业部武汉冶金建筑研究所 | Light heat insulation refractory brick made of powdered coal ash |
CN103693974A (en) * | 2013-12-02 | 2014-04-02 | 武汉钢铁(集团)公司 | Lightweight heat-insulating fire brick and preparation method thereof |
CN107188589A (en) * | 2017-07-25 | 2017-09-22 | 合肥华盖光伏科技有限公司 | A kind of high-strength light insulating fire brick and preparation method thereof |
-
2017
- 2017-09-27 CN CN201710891424.5A patent/CN107500791A/en not_active Withdrawn
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1102822A (en) * | 1994-08-19 | 1995-05-24 | 冶金工业部武汉冶金建筑研究所 | Light heat insulation refractory brick made of powdered coal ash |
CN103693974A (en) * | 2013-12-02 | 2014-04-02 | 武汉钢铁(集团)公司 | Lightweight heat-insulating fire brick and preparation method thereof |
CN107188589A (en) * | 2017-07-25 | 2017-09-22 | 合肥华盖光伏科技有限公司 | A kind of high-strength light insulating fire brick and preparation method thereof |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107663085A (en) * | 2016-07-29 | 2018-02-06 | 济源市涟源炉业有限公司 | A kind of clay insulating refractory block NG120 0.6 and preparation method thereof |
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Application publication date: 20171222 |
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