CN107500791A - A kind of light fire brick and its production method - Google Patents

A kind of light fire brick and its production method Download PDF

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Publication number
CN107500791A
CN107500791A CN201710891424.5A CN201710891424A CN107500791A CN 107500791 A CN107500791 A CN 107500791A CN 201710891424 A CN201710891424 A CN 201710891424A CN 107500791 A CN107500791 A CN 107500791A
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China
Prior art keywords
parts
stage
flyash
light fire
fire brick
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CN201710891424.5A
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Chinese (zh)
Inventor
何凯
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Yongqiao District Of Suzhou City 38 Street Nine Village Agriculture Service Co Ltd
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Yongqiao District Of Suzhou City 38 Street Nine Village Agriculture Service Co Ltd
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Priority to CN201710891424.5A priority Critical patent/CN107500791A/en
Publication of CN107500791A publication Critical patent/CN107500791A/en
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/66Monolithic refractories or refractory mortars, including those whether or not containing clay
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/02Preparing or treating the raw materials individually or as batches
    • C04B33/13Compounding ingredients
    • C04B33/132Waste materials; Refuse; Residues
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/02Preparing or treating the raw materials individually or as batches
    • C04B33/13Compounding ingredients
    • C04B33/132Waste materials; Refuse; Residues
    • C04B33/135Combustion residues, e.g. fly ash, incineration waste
    • C04B33/1352Fuel ashes, e.g. fly ash
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3418Silicon oxide, silicic acids or oxide forming salts thereof, e.g. silica sol, fused silica, silica fume, cristobalite, quartz or flint
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3427Silicates other than clay, e.g. water glass
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/42Non metallic elements added as constituents or additives, e.g. sulfur, phosphor, selenium or tellurium
    • C04B2235/422Carbon
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/96Properties of ceramic products, e.g. mechanical properties such as strength, toughness, wear resistance
    • C04B2235/9607Thermal properties, e.g. thermal expansion coefficient
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/60Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Environmental & Geological Engineering (AREA)
  • Dispersion Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Combustion & Propulsion (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The invention discloses a kind of light fire brick and its production method, it is characterised in that including following raw material:60 90 parts of flyash, 5 10 parts of perlite, 24 parts of wood chip, 5 10 parts of silica, 5 10 parts of floating bead, 46 parts of binding agent.The present invention compared with prior art the advantages of be:The present invention is green, and it is not only that total utilization of PCA provides a kind of new approach to make full use of flyash to develop brick body, and is a kind of compensation to the brick-making raw material of growing tension, has very big economic and social benefit.Inventive article appearance color is uniformly beautiful, and corner is neat, flawless and collapses mistake phenomenon, and fractography is uniform, and clay light-weight brick national standard is above in terms of thermal conductivity factor and intensity.

Description

A kind of light fire brick and its production method
Technical field
The present invention relates to environmental protection brick technical field, more particularly to a kind of light fire brick and its production method.
Background technology
Flyash is one of larger industrial residue of the current discharge capacity in China at present, and China's year bed drain purge is up to 3000 at this stage Ten thousand t.With the development of power industry, the flyash discharge capacity of coal-burning power plant increases year by year.Substantial amounts of flyash is untreated, just Can produce airborne dust, pollute air, river can be caused to silt up if being discharged into water system, and toxic chemical substance therein can also to human body and Biology damages.Therefore, the processing of flyash and Utilizing question cause people widely to pay attention to.The advantages of flyash uses exists Adding coal ash has saved substantial amounts of cement and fine aggregate in concrete;Increase the modified of concrete.Build currently on the market Material and ornament materials species are various, and insulation material also emerges in an endless stream, and complex production process causes expensive, and some can also be dirty Environment is contaminated, is unfavorable for producing in batches and exploits.Based on this, a kind of light fire brick and its production method are now studied
The content of the invention
It is an object of the invention to overcome the deficiencies of the prior art and provide a kind of light fire brick and its production method.
The present invention is achieved by the following technical solutions:A kind of light fire brick, including following raw material:Fine coal Grey 60-90 parts, perlite 5-10 parts, wood chip 2-4 parts, silica 5-10 parts, floating bead 5-10 parts, binding agent 4-6 parts.
One of preferred embodiment as the present invention, the raw material is:75 parts of flyash, 7.5 parts of perlite, wood chip 3 parts, 7.5 parts of silica, 7.5 parts of floating bead, 5 parts of binding agent.
One of preferred embodiment as the present invention, the bonding agent is the composite caking agent containing SiO2.
The invention also discloses a kind of production method of light fire brick, it is characterised in that comprises the following steps:
(1) flyash 60-90 parts, perlite 5-10 parts, wood chip 2-4 parts, silica 5-10 parts, floating bead 5-10 parts are added and stirred Mix first dry-mixed 1-3 minutes in machine;
(2) and then bonding agent 4-6 parts and water are added, the content of the water of mechanical pressing is the 15-20% of batch mixing.Knock off shaping The content of water be 20-30%;
(3) pressure dual-side is used after mixing, the aftershaping of slow pressurization;
(4) is placed one day after being molded, is then dried processing, elder generation's low temperature during drying, after be gradually heating to 100-120 DEG C Fully dry;
(5) dried adobe burnt product in pushed bat kiln or tunnel cave.
One of preferred embodiment as the present invention, dry-mixed time optimal is 2 minutes in the step (1).
One of preferred embodiment as the present invention, the temperature in the step (4) are 110 DEG C.
One of preferred embodiment as the present invention, the pushed bat kiln or tunnel cave include following processing step:
(1) cold stage, i.e. room temperature~300 DEG C or so;This stage mainly excludes mechanical bond water and absorption in adobe Water;Due to adobe, to enter stokehold once excessively dry, and flyash is poor material, therefore this stage can be rapidly heated;
(2) the oxygen stage, i.e., 300 DEG C~950 DEG C;More than 600 DEG C, charcoal element oxidation, to ensure charcoal element fully burning and gas Discharge, this stage will slowly heat up and suitably be incubated, and otherwise can cause the black core of product;
(3) high temperature is burnt till the stage, i.e., 950 DEG C~1150 DEG C;This stage flyash produces liquid phase, in combination with the nothing in agent Also there is liquid phase in sizing SiO2, and adobe is shunk, and produces bond strength;This stage programming rate should be slow.
The present invention compared with prior art the advantages of be:The present invention is green, makes full use of flyash to develop brick body not Only total utilization of PCA provides a kind of new approach, and is a kind of compensation to the brick-making raw material of growing tension, has Very big economic and social benefit.Inventive article appearance color is uniformly beautiful, and corner is neat, flawless and collapses mistake phenomenon, breaks Covering weave is uniform, and clay light-weight brick national standard is above in terms of thermal conductivity factor and intensity.
Embodiment
Embodiments of the invention are elaborated below, the present embodiment is carried out lower premised on technical solution of the present invention Implement, give detailed embodiment and specific operating process, but protection scope of the present invention is not limited to following implementation Example.
Embodiment 1
A kind of light fire brick, including following raw material:60 parts of flyash, 5 parts of perlite, 2 parts of wood chip, silica 5 Part, 5 parts of floating bead, 4 parts of binding agent.
Embodiment 2
A kind of light fire brick, including following raw material:90 parts of flyash, 10 parts of perlite, 4 parts of wood chip, silica 10 parts, 10 parts of floating bead, 6 parts of binding agent.
Embodiment 3
A kind of light fire brick, including following raw material:75 parts of flyash, 7.5 parts of perlite, 3 parts of wood chip, silica 7.5 parts, 7.5 parts of floating bead, 5 parts of binding agent.
Embodiment 4
The invention also discloses a kind of production method of light fire brick, comprise the following steps:
(1) flyash 60-90 parts, perlite 5-10 parts, wood chip 2-4 parts, silica 5-10 parts, floating bead 5-10 parts are added and stirred Mix first dry-mixed 1-3 minutes in machine;
(2) and then bonding agent 4-6 parts and water are added, the content of the water of mechanical pressing is the 15-20% of batch mixing.Knock off shaping The content of water be 20-30%;
(3) pressure dual-side is used after mixing, the aftershaping of slow pressurization;
(4) is placed one day after being molded, is then dried processing, elder generation's low temperature during drying, after be gradually heating to 100-120 DEG C Fully dry;
(5) dried adobe burnt product in pushed bat kiln or tunnel cave.
One of preferred embodiment as the present invention, dry-mixed time optimal is 2 minutes in the step (1).
One of preferred embodiment as the present invention, the temperature in the step (4) are 110 DEG C.
One of preferred embodiment as the present invention, the pushed bat kiln or tunnel cave include following processing step:
(1) cold stage, i.e. room temperature~300 DEG C or so;This stage mainly excludes mechanical bond water and absorption in adobe Water;Due to adobe, to enter stokehold once excessively dry, and flyash is poor material, therefore this stage can be rapidly heated;
(2) the oxygen stage, i.e., 300 DEG C~950 DEG C;More than 600 DEG C, charcoal element oxidation, to ensure charcoal element fully burning and gas Discharge, this stage will slowly heat up and suitably be incubated, and otherwise can cause the black core of product;
(3) high temperature is burnt till the stage, i.e., 950 DEG C~1150 DEG C;This stage flyash produces liquid phase, in combination with the nothing in agent Also there is liquid phase in sizing SiO2, and adobe is shunk, and produces bond strength;This stage programming rate should be slow.
One of preferred embodiment as the present invention, the bonding agent is the composite caking agent containing SiO2.
The present invention is green, and it is not only that total utilization of PCA provides one kind newly to make full use of flyash to develop brick body Approach, and be a kind of compensation to the brick-making raw material of growing tension, there is very big economic and social benefit.Inventive article Appearance color is uniformly beautiful, and corner is neat, flawless and collapses mistake phenomenon, and fractography is uniform, in terms of thermal conductivity factor and intensity all More than clay light-weight brick national standard.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention All any modification, equivalent and improvement made within refreshing and principle etc., should be included in the scope of the protection.

Claims (7)

1. a kind of light fire brick, it is characterised in that including following raw material:Flyash 60-90 parts, perlite 5-10 Part, wood chip 2-4 parts, silica 5-10 parts, floating bead 5-10 parts, binding agent 4-6 parts.
2. light fire brick according to claim 1, it is characterised in that the raw material is:75 parts of flyash, it is precious 7.5 parts of pearl rock, 3 parts of wood chip, 7.5 parts of silica, 7.5 parts of floating bead, 5 parts of binding agent.
3. light fire brick according to claim 1, it is characterised in that the bonding agent is the compound sticking containing SiO2 Agent.
4. a kind of production method according to any described light fire bricks of claim 1-3, it is characterised in that including following step Suddenly:
(1) flyash 60-90 parts, perlite 5-10 parts, wood chip 2-4 parts, silica 5-10 parts, floating bead 5-10 parts are added into mixer Middle elder generation's dry-mixed 1-3 minutes;
(2) and then bonding agent 4-6 parts and water are added, the content of the water of mechanical pressing is the 15-20% of batch mixing.Knock off the water of shaping Content be 20-30%;
(3) pressure dual-side is used after mixing, the aftershaping of slow pressurization;
(4) is placed one day after being molded, is then dried processing, elder generation's low temperature during drying, after be gradually heating to 100-120 DEG C it is abundant Dry;
(5) dried adobe burnt product in pushed bat kiln or tunnel cave.
5. the production method of light fire brick according to claim 4, it is characterised in that dry-mixed in the step (1) Time optimal is 2 minutes.
6. the production method of light fire brick according to claim 4, it is characterised in that the temperature in the step (4) For 110 DEG C.
7. the production method of light fire brick according to claim 4, it is characterised in that in the pushed bat kiln or tunnel cave Including following processing step:
(1) cold stage, i.e. room temperature~300 DEG C or so;This stage mainly excludes mechanical bond water and absorption water in adobe;By It is once excessively dry to enter stokehold in adobe, and flyash is poor material, therefore this stage can be rapidly heated;
(2) the oxygen stage, i.e., 300 DEG C~950 DEG C;More than 600 DEG C, charcoal element oxidation, to ensure the fully burning of charcoal element and gas discharge, This stage will slowly heat up and suitably be incubated, and otherwise can cause the black core of product;
(3) high temperature is burnt till the stage, i.e., 950 DEG C~1150 DEG C;This stage flyash produces liquid phase, in combination with unformed in agent Also there is liquid phase in SiO2, and adobe is shunk, and produces bond strength;This stage programming rate should be slow.
CN201710891424.5A 2017-09-27 2017-09-27 A kind of light fire brick and its production method Withdrawn CN107500791A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107663085A (en) * 2016-07-29 2018-02-06 济源市涟源炉业有限公司 A kind of clay insulating refractory block NG120 0.6 and preparation method thereof

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1102822A (en) * 1994-08-19 1995-05-24 冶金工业部武汉冶金建筑研究所 Light heat insulation refractory brick made of powdered coal ash
CN103693974A (en) * 2013-12-02 2014-04-02 武汉钢铁(集团)公司 Lightweight heat-insulating fire brick and preparation method thereof
CN107188589A (en) * 2017-07-25 2017-09-22 合肥华盖光伏科技有限公司 A kind of high-strength light insulating fire brick and preparation method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1102822A (en) * 1994-08-19 1995-05-24 冶金工业部武汉冶金建筑研究所 Light heat insulation refractory brick made of powdered coal ash
CN103693974A (en) * 2013-12-02 2014-04-02 武汉钢铁(集团)公司 Lightweight heat-insulating fire brick and preparation method thereof
CN107188589A (en) * 2017-07-25 2017-09-22 合肥华盖光伏科技有限公司 A kind of high-strength light insulating fire brick and preparation method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107663085A (en) * 2016-07-29 2018-02-06 济源市涟源炉业有限公司 A kind of clay insulating refractory block NG120 0.6 and preparation method thereof

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