CN107498373B - A kind of full automatic synchronization compacting machine - Google Patents

A kind of full automatic synchronization compacting machine Download PDF

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Publication number
CN107498373B
CN107498373B CN201710770411.2A CN201710770411A CN107498373B CN 107498373 B CN107498373 B CN 107498373B CN 201710770411 A CN201710770411 A CN 201710770411A CN 107498373 B CN107498373 B CN 107498373B
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CN
China
Prior art keywords
limited block
righting
compacting machine
full automatic
automatic synchronization
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Expired - Fee Related
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CN201710770411.2A
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Chinese (zh)
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CN107498373A (en
Inventor
肖平
李伟
吴越
何郎
张恒杰
张闻萧
葛荣凯
李志成
韩利敏
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Anhui Polytechnic University
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Anhui Polytechnic University
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Priority to CN201710770411.2A priority Critical patent/CN107498373B/en
Publication of CN107498373A publication Critical patent/CN107498373A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • B23Q7/14Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting co-ordinated in production lines
    • B23Q7/1405Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting co-ordinated in production lines with a series disposition of similar working devices

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Jigs For Machine Tools (AREA)

Abstract

The invention discloses a kind of full automatic synchronization compacting machines, for adjusting and compressing workpiece, pending part is processed, the compacting machine includes workbench, clamp mechanism, adjustment mechanism and righting hold-down mechanism, a pair of of limited block that the clamp mechanism can be displaced in opposite directions, the adjustment mechanism includes by mobile platform, limit switch and adjustment mechanism push plate, and the limit switch can touch the contact on the first limited block with mobile platform movement;The righting hold-down mechanism includes four compression bars, electromagnetic locking hinge, half rack and double end rack, and compression bar passes through electromagnetic locking hinge, half rack and double end rack respectively and completes righting locking process.After workpiece is sent into the present invention, it can be automatically performed the posture of workpiece or the adjustment of offset and the positioning work of operating position by clamp system, adjustment mechanism and righting hold-down mechanism, also there is accurate positioning, the high feature of safety coefficient.

Description

A kind of full automatic synchronization compacting machine
Technical field
The present invention relates to industrial clamp art more particularly to a kind of full automatic synchronization compacting machines.
Background technique
When being related to producing product in enormous quantities, guarantee that workpiece can be in correct position (being properly positioned) under each procedure It is the important prerequisite for guaranteeing production automation and duration, is carried out to guarantee that everything goes well with your work, many factories or processing factory's meeting Be equipped with full-time staff and carry out every procedure and position work, the work mostly pass through operated after worker visually observes related key or Plug-in strip is positioned, and workpiece is being sent into next process by key releasing positioning again after the work of this process, this Although operating mode and the flow work and labor intensity of workers are not very big but if things go on like this can cause vision to worker Fatigue directly results in production line stoppage in transit to the inaccurate result for even positioning mistake of positioning occur, and product is done over again, and influences production effect Rate and Product Precision, directly or indirectly increase business burden.So needing to study one kind to solve above-mentioned problems Full-automatic unmanned clamping positioning mechanism on duty, that is, full automatic synchronization compacting machine.
Summary of the invention
The purpose of the present invention is to provide a kind of full-automatic unmanned full automatic synchronization compacting machines on duty, are sent into this in workpiece After invention, can be automatically performed by clamp system, adjustment mechanism and righting hold-down mechanism the posture of workpiece or the adjustment of offset, And the positioning work of operating position, solve above-mentioned problems existing in the prior art.
To realize above-mentioned goal of the invention, the present invention adopts the following technical scheme:
The present invention provides a kind of full automatic synchronization compacting machines, and for adjusting and compressing workpiece, pending part is added Work, the compacting machine include workbench, clamp mechanism, adjustment mechanism and righting hold-down mechanism,
The clamp mechanism include by driver driving is fixed on the table or moves toward one another the first limited block and Second limited block;
The adjustment mechanism includes the first limit of the mobile platform being driven by motor and the control motor switching electricity Bit switch and the adjustment mechanism push plate on mobile platform, the mobile platform are driven by motor on the table along a straight line Guide rail sliding, and the linear guide direction is identical as the first limited block moving direction, first limited block is equipped with The contact of first limit switch, and first limit switch can be touched on the first limited block with mobile platform movement Contact;
The righting hold-down mechanism includes a pair of first compression bar and a pair of second compression bar, wherein two first compression bars are rigidly connected Clamping frame is formed, the clamping frame is set to the opposite face of adjustment mechanism, and two the first compression bar bottoms pass through electromagnetic locking respectively Hinge connects a bracket, and the frame bottom is equipped with the sliding rail of orientation regulating mechanism, and the bracket is fixedly connected with one towards adjustment The righting board of mechanism, and the righting board working face is opposite and parallel with the adjustment mechanism push plate working face, the bracket is also It is equipped with the second limit switch of control electromagnetic locking hinge switching electricity condition, second limited block is equipped with described the The contact of two limit switches, and second limit switch can touch the contact on the second limited block with clamping frame movement, The clamping frame is slided by a linear actuator drives edge sliding rail or is rotated along electromagnetic locking hinge;Two second compression bars or so pair Claim the opposite face for being set to the clamping frame, and the two second compression bar bottom is separately connected half rack, the two halves rack It is engaged with a double end rack, and the double end rack connects a servo motor by shaft coupling.
Optimization as the present invention to above scheme, the driver include gear, be engaged in gear two sides and it is opposite Mobile rack gear, first limited block and the second limited block are individually fixed in corresponding position on two rack gear end faces, institute It states gear and passes through a worm drive.
Optimization as the present invention to above scheme, the workbench of first limited block and the second limited block two sides Plane is equipped with scale.
Optimization as the present invention to above scheme, worm screw front end are equipped with hand-held rocker.
Optimization as the present invention to above scheme, first limited block and the second limited block are solid by spring It is scheduled on rack gear end face, and is equipped with straight chamfering at the top of the first limited block and the second limited block.
Optimization as the present invention to above scheme, two first compression bar are composed of a fixed connection the pressure by a connecting rod Tight frame, and two first compression bars bilateral symmetry.
Optimization as the present invention to above scheme, the driving clamping frame slide along sliding rail or turn along electromagnetic locking hinge Dynamic linear actuator is hydraulic cylinder, and the piston rod front end of the hydraulic cylinder is fixed on any first compression bar.
Optimization as the present invention to above scheme, first compression bar and the second compression bar front end are respectively equipped with first pressure Sensor and second pressure sensor, the controller of the first pressure sensor connection linear actuator, the second pressure Sensor connects servo motor.
The beneficial effects of the present invention are:
(1) clamp mechanism is the first limited block and the second limited block for quantitative measurement in the present invention, is being helped It is positive compress during playing the function of auxiliary positioning so that can be into after adjusting the first limited block and the second limited block Row production line processing, without carrying out that work is positioned manually, in addition, the clamp mechanism can be driven by turbine and worm mechanism Dynamic, using the latching characteristics of turbine and worm, the position of setting the first limited block and the second limited block, is protected before participating in processing Two limited blocks will not deviate card in process, be convenient for adjusting accuracy to improve, also using hand wheel drive Worm screw reduces worker's manual operation risk factor.
(2) workpiece to be added, then benefit are touched using the working face first with regulating mechanism push plate to machined part in the present invention With righting hold-down mechanism further according to the size of workpiece to be added by its righting, the implementation procedure of each mechanism is convenient and ingenious, closes Reason is controlled using limit switch, is had the characteristics that convenient and reliable.
(3) righting hold-down mechanism is ingenious in design in the present invention, is connected using the hinged of electromagnetic locking hinge power on/off or rigidity State is connect, so that the process for completing entire righting and compression that a linear actuator can be orderly is only used only, and righting Position-limit mechanism is used with the process of compression, further improves the safety of process.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of full automatic synchronization compacting machine of the present invention;
Fig. 2 is the structural schematic diagram of clamp mechanism in the present invention;
Fig. 3 is half rack and double end rack meshing state schematic diagram in the present invention;
Wherein, 1-workbench, the 2-the first limited block, the 3-the second limited block, 4-mobile platforms, the 5-the first limit Bit switch, 6-adjustment mechanism push plates, 7-linear guides, the 8-the first compression bar, the 9-the second compression bar, 10-electromagnetic locking hinges, 11-brackets, 12-sliding rails, 13-righting boards, the 14-the second limit switch, 15-half rack, 16-double end racks, 17-gears, 18-rack gears, 19-worm screws, 20-hand-held rockers, 21-springs, 22-connecting rods, 23-linear actuators, 24- First pressure sensor, 25-second pressure sensors.
Specific embodiment
To be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, below with reference to Specific embodiment, the present invention is further explained.
A kind of full automatic synchronization compacting machine as shown in Figures 1 to 3, for adjusting and compressing workpiece, pending part is carried out Processing, the compacting machine include workbench 1, clamp mechanism, adjustment mechanism and righting hold-down mechanism,
The clamp mechanism includes driving the first limited block 2 fixed or moved toward one another on workbench 1 by driver With the second limited block 3;The clamp mechanism is before workpiece to be added enters production previously according to the size adjusting of workpiece to be added The distance between first limited block 2 and the second limited block 3;
The adjustment mechanism includes the first limit of the mobile platform 4 being driven by motor and the control motor switching electricity The edge on workbench 1 is driven by motor in bit switch 5 and the adjustment mechanism push plate 6 on mobile platform 4, the mobile platform 4 The sliding of one linear guide 7, and 7 direction of the linear guide is identical as 2 moving direction of the first limited block, first limiting block Block 2 is equipped with the contact of first limit switch 5, and first limit switch 5 can touch the with 4 movement of mobile platform Contact on one limited block 2;After workpiece to be processed enters workbench 1, mobile platform 4 slides into first along linear guide 7 Limit switch 5 touch the first limited block 2, it is notable that when adjusting the first 2 position of limited block before this, according to The width adjustment of workpiece makes when the first limit switch 5 touches the first limited block 2, and adjustment mechanism push plate 6 resists to be added Workpiece one side, i.e. the distance between the first limited block 2 and the second limited block 3 should include workpiece to be added size and Offset distance between adjustment mechanism push plate 6 and the first limit switch 5;
The righting hold-down mechanism includes the first compression bar of a pair 8 and a pair of second compression bar 9, wherein two first compression bars, 8 rigidity Connection composition clamping frame, the clamping frame is set to the opposite face of adjustment mechanism, and two 8 bottoms of the first compression bar pass through electromagnetism respectively It locks hinge 10 and connects a bracket 11,11 bottom of bracket is equipped with the sliding rail 12 of orientation regulating mechanism, and the bracket 11 is fixed Connect the righting board 13 of an orientation regulating mechanism, and 13 working face of the righting board and the 6 working face phase of adjustment mechanism push plate Pair and it is parallel, the bracket 11 is equipped with the second limit switch 14 of control 10 switching electricity condition of electromagnetic locking hinge, described the Two limited blocks 3 are equipped with the contact of second limit switch 14, and second limit switch 14 is with the mobile energy of clamping frame The contact on the second limited block 3 is enough touched, the clamping frame is slided by 23 drives edge sliding rail 12 of a linear actuator or edge Electromagnetic locking hinge 10 rotates;Two second compression bars, 9 bilateral symmetry is set to the opposite face of the clamping frame, and two second compression bar 9 bottoms are separately connected half rack 15, and the two halves rack 15 is engaged with a double end rack 16, and the double end rack 16 connect a servo motor by shaft coupling.The righting step of righting hold-down mechanism in the present invention are as follows: first in electromagnetic locking hinge Under 10 locking states, using linear actuator 23 along 12 driving arm 11 of sliding rail (since rigidity connects clamping frame at this time with bracket 11 Connect), the opposite adjustment mechanism push plate 6 of righting board 13 of 11 front end of bracket moves ahead until the second limit switch 14 touches the second limiting block Workpiece to be added is resisted and is pressed in adjustment mechanism push plate 6 by block 3, righting board 13, because of the first limited block 2 and the second limiting block 3 spacing of block is adjusted previously according to the deviation post of the size of workpiece to be added and adjustment mechanism push plate 6 and righting board 13, If therefore workpiece to be added deviates, since adjustment mechanism push plate 6 and 13 spacing of righting board are exactly the broad-ruler of workpiece to be added It is very little, then it is to be processed to be clamped righting at this time, in addition, when the second limit switch 14 triggers, after the unlock of electromagnetic locking hinge 10 (i.e. Clamping frame and bracket 11 are changed into hinged relationship at this time), clamping frame is pushed and is compressed to be added under the driving of linear actuator 23 Workpiece, while the double end rack 16 that the second compression bar 9 is driven by servo motor passes through half rack, 15 engaged transmission, so that second Compression bar 9 pushes simultaneously, and workpiece to be added is at this time by righting and compression.
In this example, the driver include gear 17, be engaged in 17 two sides of gear and the rack gear 18 that moves towards, First limited block 2 and the second limited block 3 are individually fixed in corresponding position on two rack gears, 18 end face, the gear 17 It is driven by a worm screw 19.Using the latching characteristics of turbine and worm, the risk of process is reduced.
In this example, 1 plane of workbench of 3 two sides of first limited block 2 and the second limited block is equipped with mark Ruler.Convenient for carrying out positioning work using the size scale of scale.
In this example, 19 front end of worm screw be equipped with hand-held rocker 20, using hand-held rocker 20 have higher accuracy and Adjust convenience.
In this example, first limited block 2 and the second limited block 3 are fixed on 18 end of rack gear by spring 21 On face, and straight chamfering is equipped at the top of the first limited block 2 and the second limited block 3.
In this example, two first compression bar 8 is composed of a fixed connection the clamping frame, and two first by a connecting rod 22 8 bilateral symmetry of compression bar.
In this example, the linear drives that the driving clamping frame is slided along sliding rail 12 or rotated along electromagnetic locking hinge 10 Device 23 is hydraulic cylinder, and the piston rod front end of the hydraulic cylinder is fixed on any first compression bar 8.
In this example, first compression bar 8 and 9 front end of the second compression bar respectively correspond equipped with first pressure sensor 24 with Second pressure sensor 25, the first pressure sensor 24 connect the controller of linear actuator 23, and the second pressure passes Sensor 25 connects servo motor.Pass through pressure sensing when reaching the pressure threshold value using pressure sensor preset pressure threshold values Pressure signal is switched to the controller that electric signal access circuit is delivered separately to servo motor or linear actuator 23 by device, so that Hold-down mechanism pressure size of the invention can be adjusted according to the needs of workpiece to be added, both be avoided that pressure crosses ambassador's workpiece Surface damage, and can be processed to avoid the too small executive item that is unfavorable for of pressure.
Those of ordinary skill in the art it should be appreciated that more than embodiment be intended merely to illustrate the present invention, And be not used as limitation of the invention, as long as the change in spirit of the invention, to embodiment described above Change, modification will all be fallen in scope of the presently claimed invention.

Claims (8)

1. a kind of full automatic synchronization compacting machine, for adjusting and compressing workpiece, pending part is processed, which is characterized in that The compacting machine includes workbench, clamp mechanism, adjustment mechanism and righting hold-down mechanism,
The clamp mechanism includes that fixed or the first limited block moved toward one another and second on the table is driven by driver Limited block;
The adjustment mechanism includes that the mobile platform being driven by motor and the first limit for controlling the motor switching electricity are opened It closes and guide rail along a straight line is driven by motor on the table in the adjustment mechanism push plate on mobile platform, the mobile platform Sliding, and the linear guide direction is identical as the first limited block moving direction, first limited block is equipped with described The contact of first limit switch, and first limit switch can touch the touching on the first limited block with mobile platform movement Point;
The righting hold-down mechanism includes a pair of first compression bar and a pair of second compression bar, wherein two first compression bars rigid connection composition Clamping frame, the clamping frame is set to the opposite face of adjustment mechanism, and two the first compression bar bottoms pass through electromagnetic locking hinge respectively A bracket is connected, the frame bottom is equipped with the sliding rail of orientation regulating mechanism, and the bracket is fixedly connected with an orientation regulating mechanism Righting board, and the righting board working face and the adjustment mechanism push plate working face are opposite and parallel, and the bracket is equipped with The second limit switch of electromagnetic locking hinge switching electricity condition is controlled, second limited block is equipped with second limit The contact of switch, and second limit switch can touch the contact on the second limited block, the pressure with clamping frame movement Tight frame is slided by a linear actuator drives edge sliding rail or is rotated along electromagnetic locking hinge;Two second compression bars bilateral symmetry is set to The opposite face of the clamping frame, and the two second compression bar bottom is separately connected half rack, the two halves rack and a pair of Head rack engagement, and the double end rack connects a servo motor by shaft coupling.
2. a kind of full automatic synchronization compacting machine according to claim 1, which is characterized in that the driver include gear, Rack gear that is being engaged in gear two sides and moving towards, first limited block and the second limited block are individually fixed in two teeth Corresponding position on end face, the gear pass through a worm drive.
3. a kind of full automatic synchronization compacting machine according to claim 2, which is characterized in that first limited block and The table plane of two limited block two sides is equipped with scale.
4. a kind of full automatic synchronization compacting machine according to claim 3, which is characterized in that worm screw front end is equipped with hand-held shake Bar.
5. a kind of full automatic synchronization compacting machine according to claim 2, which is characterized in that first limited block and Two limited blocks pass through spring and are fixed on rack gear end face, and are equipped with directly to fall at the top of the first limited block and the second limited block Angle.
6. a kind of full automatic synchronization compacting machine according to claim 1, which is characterized in that two first compression bar passes through one Connecting rod is composed of a fixed connection the clamping frame, and two first compression bars bilateral symmetry.
7. a kind of full automatic synchronization compacting machine according to claim 1, which is characterized in that the driving clamping frame is along sliding rail Sliding is hydraulic cylinder along the linear actuator of electromagnetic locking hinge rotation, and the piston rod front end of the hydraulic cylinder is fixed on and is appointed On one first compression bar.
8. a kind of full automatic synchronization compacting machine according to claim 1, which is characterized in that first compression bar and the second pressure Bar front end is respectively corresponded equipped with first pressure sensor and second pressure sensor, and the first pressure sensor connection straight line drives The controller of dynamic device, the second pressure sensor connect servo motor.
CN201710770411.2A 2017-08-31 2017-08-31 A kind of full automatic synchronization compacting machine Expired - Fee Related CN107498373B (en)

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CN107498373B true CN107498373B (en) 2019-04-05

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Publication number Priority date Publication date Assignee Title
CN108190478B (en) * 2018-02-02 2024-04-26 柳城县迪森人造板有限公司 Plate pushing and righting mechanism
CN108505180A (en) * 2018-06-01 2018-09-07 嘉兴市华益股份有限公司 A kind of compression draft mechanism for yarn
CN113369530B (en) * 2021-06-23 2022-07-15 成都飞机工业(集团)有限责任公司 Device for making holes in aircraft skin and using method thereof

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JP3603595B2 (en) * 1998-04-08 2004-12-22 日産自動車株式会社 Work clamp device and work clamp method
CN102729080B (en) * 2012-07-09 2015-12-09 三一集团有限公司上海分公司 Workpiece clamping device and scrape roller
CN103600250B (en) * 2013-11-21 2015-11-04 沈阳黎明航空发动机(集团)有限责任公司 A kind of blade self adaptation clamping and positioning device
CN205685097U (en) * 2015-10-23 2016-11-16 向杰 A kind of Steel pipe hold-down gag
CN206010433U (en) * 2016-08-05 2017-03-15 重庆旭源摩托车工业有限公司 Crankcase cover water pump hole steel face processing tool

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