CN107498219A - Electric pole welder - Google Patents
Electric pole welder Download PDFInfo
- Publication number
- CN107498219A CN107498219A CN201710721669.3A CN201710721669A CN107498219A CN 107498219 A CN107498219 A CN 107498219A CN 201710721669 A CN201710721669 A CN 201710721669A CN 107498219 A CN107498219 A CN 107498219A
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- China
- Prior art keywords
- electric pole
- electric
- support
- wire rod
- jig plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/053—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor
- B23K37/0533—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor external pipe alignment clamps
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses a kind of electric pole welder, including the electric pole jig plate with two semicircular cavity, its arc diameter matches with the external diameter for the electric pole reinforced, also include electric wire rod bearing, levelness measuring device, electric pole take-up device, conducting slip ring, electric wire rod bearing includes the bottom support, intermediate layer support, upper layer bracket being from bottom to top flexibly connected；One reducing motor and electric welding machine leads support seat are installed on the support roller of an electric wire rod bearing wherein.Electric pole take-up device is furthered two sections of electric poles by stretching screw by two clamping stirrups.The present invention can save production cost；The use of Vidacare corp and conducting slip ring, automaticity improve, and the levelness, height and concentricity of the line bar of butt welding can be adjusted, can ensure the welding quality of butt welding line bar, prevent the generation of security incident by electric wire rod bearing.
Description
Technical field
The present invention relates to a kind of electric pole welder.
Background technology
In electric pole welding process, generally require substantial amounts of workmen and carry out fortune bar, tier pole, then carry out butt welding
Connect.The personnel amount needed is more, and labor intensity is big, wastes time and energy.And the progress of butt welding bar directly affects project progress and matter
A kind of amount, it is therefore desirable to electric pole welder reasonable in design.
Electric pole weight is big, typically line bar is transferred on weld holder by the external force means such as crane, sometimes line bar
Deposit position is remoter, and the external force such as crane means can not use.Also sometimes, the line bar to be welded is exactly less number
Amount, sets out crane or hires a car to seem costly, lose more than gain.
The U of Chinese patent notification number CN 204504641, authorized announcement date 2015.07.29, disclose one kind and be used for pipe pipe
The double laterally opened fixtures for holding clamping of butt welding.The utility model belongs to field of fixture equipment, more particularly to one kind is used for pipe pipe
The double laterally opened fixtures for holding clamping of butt welding, it includes upper fixture and lower clamp, and upper fixture and lower clamp side pass through connection
Axis connection, opposite side are connected by clamping fixture；Upper fixture and lower clamp are all cavity structure, and upper fixture upper end is machined with
Peep hole；Upper fixture and lower clamp junction are all machined with semi-circular breach.Lower clamp is fixed in the utility model, is put into two
Pipe, for pipe pipe butted part between fixture cavity, upper fixture is rotating closed around the axle of the upper lower clamp of connection, another positioned at fixture
The spring attachment of side, tabletting is compressed by the rotation of handle, so that upper lower clamp realizes that fastening clamps, welded
Before can pass through the sheet glass of upper fixture and carry out the docking of pipe pipe or welding gun docks with pipe seam.Such a fixture has broken conventional two folders
Tool is clamped and carried out to the heart or spot-welded registration, can improve welding efficiency without tack-weld.But the present invention does not have
Have the aid beyond open fixture, lack for the overall level of two sections of pipes, height and concentricity characterising measures and
Facility.
Chinese patent notification number CN203343689U, authorized announcement date 2013.12.18, disclose one kind and be applied to pipeline
The special fixture and welding system of welding, the utility model discloses a kind of special fixture applied to tube group butt welding
And welding system.Special fixture includes 2 pieces of symmetrically arranged jig plates, and 2 pieces of jig plates are each provided with soldering opening, 2 pieces of fixtures
Plate is linked together by connector.Welding system, including movable end pipeline and it is arranged on any one side of movable end pipeline
Or two side fixing end pipeline, the axis of fixing end pipeline overlaps with the axis of movable end pipeline；Also include above-mentioned exclusive clamps
Tool.Fixing end pipeline is respectively positioned on 2 pieces of folders close to one end of movable end pipeline and movable end pipeline close to one end of fixing end pipeline
Have the region between plate, the gap area face soldering opening between movable end pipeline and fixing end pipeline.The utility model is not required to
The assistance of crane is wanted, has liberated labour, so as to save substantial amounts of machinery expenses and labour cost, and improves work effect
Rate, the security of operation.The present invention lacks for the overall water of two sections of pipes also without the aid beyond open fixture
The characterising measures and facility of flat, height and concentricity.
Chinese Patent Application No. 201410601221, authorized announcement date 2014.11.01, disclose a kind of same specification steel pipe
Axial butt welding rotation support platform.The invention discloses a kind of same specification steel pipe axial direction butt welding rotation support platform, including stage body,
Axial-rotation wheel, buncher, welding gun, the side roof part of stage body two are oppositely arranged axial-rotation wheel described in 4~6 groups, the axle
The buncher is connected by shaft coupling to rotating wheel, and rotary speed can accordingly be adjusted according to thickness of steel pipe to be welded, institute
State welding gun to be arranged among the stage body surface, and height can be accordingly adjusted according to outer diameter of steel pipes to be welded, with described in guarantee
Welding gun and steel pipe to be welded are in optimum welding position, and design science of the present invention, simple in construction, manufacturing cost is low, can not only be tight
Lattice ensure that steel pipe to be welded is axially aligned, and reduce labor intensity, moreover it is possible to realize welding uniformly, stably.But the present invention lacks phase
The clamping of adjacent steel pipe and adjustment facility.
Summary, existing technology can not reach accurate regulation line bar levelness, height and concentricity simultaneously, welding
Automaticity is low, can not ensure alignment and welding quality, line bar can not be moved into weld holder in the case of no crane
On.
And the line bar of two sections of welding needs higher perpendicularity after establishing, to prevent line bar from tilting, cause security incident
Generation.
The content of the invention
The technical problem to be solved in the present invention is：The present invention provides a kind of electric pole welder, can be applied to all kinds of
The tier pole welding of shaft tower model, comprehensive adjustment, the automation journey of welding can be carried out to the levelness, height and concentricity of line bar
Degree is higher, and operating cost is low.
The technical scheme of the technical problem to be solved in the present invention is：
Electric pole welder, including the electric pole jig plate with two semicircular cavity, in addition to electric wire rod bearing, level
Spend measurement apparatus, electric pole take-up device, the electric wire rod bearing, including be from bottom to top flexibly connected bottom support, centre
Layer support, upper layer bracket；The corner of bottom support is provided with castor leading screw, and the bottom of castor leading screw is provided with a castor base, bottom
Support can adjust the levelness and height of electric wire rod bearing；Intermediate layer support is arranged at the top of bottom support, intermediate layer branch
Radial direction pulley is provided with the four corners below of frame, in the bottom support both sides parallel with electric pole length direction, provided with passing through
The intermediate layer leading screw of intermediate layer support, the end of intermediate layer leading screw are provided with handwheel, and intermediate layer leading screw band can be caused by rotating handwheel
Dynamic intermediate layer support moves radially；Layer support is located above the support of intermediate layer, and 4 axial directions are provided with upper layer bracket four corners below
Pulley, upper layer bracket top axial direction both sides are provided with two support rollers；Electric pole is located above support roller, and electric pole can pass through 4
The movable realization axial movement of individual axial pulley.
One reducing motor is installed on the support roller of an electric wire rod bearing wherein.
The arc diameter of the electric pole jig plate matches with the external diameter for the electric pole reinforced, the electric pole jig plate
The soldering opening parallel with electric pole length direction is provided with the becket of two sections of docking electric poles.
In the both sides of described electric pole jig plate, line bar take-up device, the electric pole take-up device, including position are set
Two clamping stirrups set on the outside of electric pole jig plate, stretching screw pass through clamping stirrup and are used to draw two sections of electric poles
Closely.
The side of the clamping stirrup, sets a conducting slip ring, and an electric welding machine wire passes through the welding of electric pole jig plate
Mouth is electrically connected with conducting slip ring and the becket of electric pole joint respectively；The conducting slip ring is by a carbon brush and below
The electric welding machine leads support seat for being installed on upper layer bracket is electrically connected with.
Levelness measuring device includes being respectively provided with a three-jaw card located at 1 liang of outer end of electric pole, and three-jaw Ka Zhongxinchu stretches out
One with the connecting rod of electric pole coaxial line, have a pendant that can be rotated along pitman shaft, pendant lower horizontal ground in connecting rod
One graduated scale with base parallel with pendant of upper setting.
Preferably, there be a sloping platform for being used to lift electric pole the side in 4 electric wires rod bearing line direction, passes through
Sloping platform, electric pole can be put into the support roller of electric wire rod bearing.
Preferably, the joint face of the upper and lower semicircle cavity of the electric pole jig plate wherein while using hinge connection, separately
While fastened with bolt.
Preferably, the reducing motor is installed on a line bar bearing of the close electric pole jig plate of centre, described
Electric welding machine leads support seat is installed in the upper layer bracket of the electric wire rod bearing.
Preferably, the conducting slip ring is half-and-half type structure, and the joint face tooth form of two semicircle conducting slip rings is intersected, led
The infall of electric slip ring lower face is provided with screwed hole vertically, and two semicircle conducting slip rings are fastened using bolt；It is described to lead
Insulation inner ring is provided with the inside of electric slip ring, insulation inner race width is more than the conducting ring of conducting slip ring, and the periphery for the inner ring that insulate is provided with lock
Tight nut, to conducting slip ring is affixed with electric pole.
Preferably, a joint face of the wherein upper and lower semicircle cavity of electric pole jig plate leaves a threading opening, described
Threading opening is used to after electric pole jig plate clamps completely, electric welding machine wire can be allowed to penetrate wherein.
Preferably, the clamping stirrup is circle, is uniformly distributed 3~4 radial screw bores on border, is provided with screwed hole
Clamping screw, for clamping stirrup to be fixed on into electric pole.
Preferably, the clamping stirrup is half-and-half type structure, joint face wherein while using hinge connection, another side is used
Bolt fastens.
The excellent effect of the present invention：
1st, a kind of electric pole welder of the invention, it is used to install electric wiring using the side for being arranged at electric wire rod bearing
The sloping platform of bar, by sloping platform, electric pole can be put into the support roller of electric wire rod bearing, it is possible to reduce crane or/and rise reset
Standby use, save production cost.
2nd, the line bar becket and butt welding machine for being intended to butt welding are electrically connected with by conducting slip ring, carbon brush, can be with motorized motions line
The rotation of bar, and, the electric welding machine wire being connected between line bar becket and conducting slip ring, convenient welding, it can save big
The manpower of amount, improve production efficiency.
3rd, using three-dimensional adjustable electric wire rod bearing, and using double of installing type line bar jig plate, horizontal degree measurement dress
Put, line bar take-up device, the levelness, height and concentricity of the line bar of butt welding can be adjusted, can ensured to bonding wire
The welding quality of bar, prevent the generation of security incident.
4th, using double of installing type line bar jig plate, the clamping stirrup of half-and-half type structure, and the conduction of half-and-half type structure
Slip ring 5, installation and convenient disassembly, will not be caused to interfere with welding job.
The invention also discloses a kind of method of work of electric pole welder, comprise the following steps：
Step 1：According to the length of two sections of line bars being welded, two electric wire rod bearings are provided with below each section of line bar, in
Between the distance between electric wire rod bearing be more than the length of electric pole jig plate, rotary spanner groove and handwheel, 4 electric pole branch of initial adjustment
The bottom support of seat, intermediate layer support, upper layer bracket, such that 4 electric wire rod bearings are horizontal, highly consistent, 4 electric wire rod bearings
Center be in an axis along its length.
Also, adjust the position of upper layer bracket so that the upper layer bracket that both sides are one group deep side as far as possible simultaneously
To 4 axial pulleys can be relied on to the space moved at center by leaving two sections of line bars.
Step 2：Two sections of line bars are put into the support roller of electric wire rod bearing by sloping platform or crane, and cause to be welded two
Section electric pole 1 is close proximity to the welding electric welding machine wire at the becket to be welded of the single line bar of conducting slip ring to be arranged
One end.
Step 3：Weldering on the junction for the two sections of electric poles to be welded installation electric pole jig plate, electric pole jig plate
At the becket of two sections of electrical connection bars of interface face, electric welding machine wire is drawn from soldering opening, and tentatively uses electric pole jig plate
Bolt fastens.
Step 4：The clamping stirrup of half-and-half type structure is installed in the both sides of described electric pole jig plate and is fixed on electric wire
On bar, rotation tensioning screw cap causes stretching screw to pass through clamping stirrup, for two sections of electric poles firmly to be furthered, then by electric wire
Rod chucking appliance plate is fastened with bolt.
Step 5, in the side of clamping stirrup half-and-half type structural conductive slip ring is installed, conducting slip ring is installed on electricity by bolt
In line bar, the other end of electric welding machine wire is electrically connected with by clamping stirrup and conducting slip ring, and conducting slip ring is with being provided with electric welding
Carbon brush on one electric wire rod bearing of power traction line support base, which slides, to be touched.
Step 6：Determine that two bases are in a level using water pipe, become by observing the height of pendant of connecting rod
Change, adjust 4 line bar bearing levelness, height and concentricity again.
Step 7：Welding
71 spot welding：A piece lead of electric welding machine and electric welding machine leads support seat are electrically connected with, hand-held electric welding machine welding gun exists
Positioning welding is carried out to the becket of electric pole at soldering opening on electric pole jig plate；Start the deceleration electricity on electric wire rod bearing
Machine, spot welding operation is carried out to each soldering opening；
72 welding completely：Electric pole jig plate and clamping stirrup are removed, starts the reducing motor on line bar bearing, to two sections
The becket of electric pole junction carries out complete solder；
Step 8：After having welded, remove the three-jaw card and conducting slip ring at electric pole both ends, and with conducting slip ring and electric wire
The electric welding machine wire of bar becket connection, is then removed electric pole by sloping platform or crane.
Preferably, the reducing motor is installed on a line bar bearing of the close electric pole jig plate of centre, described
Electric welding machine leads support seat is installed in the upper layer bracket of the electric wire rod bearing.
Using the electric pole welding method of the present invention, the docking levelness of electric pole, height and with one heart can be adjusted respectively
Degree, it is easy to use, the efficiency and quality of welding can be ensured, and can enough reduces production cost.
Brief description of the drawings
Accompanying drawing described herein forms the part of the present patent application providing a further understanding of the present invention,
The schematic description and description of the present invention is used to explain the present invention, does not form inappropriate limitation of the present invention.
The present invention is further described with reference to the accompanying drawings and examples.
Fig. 1 is the real work schematic diagram that an embodiment of the present invention assembling finishes,
Fig. 2 is the partial structural diagram of Fig. 1 center lines rod chucking appliance plate of the present invention and clamping stirrup part；
Fig. 3 is the partial structurtes signal of the line bar end of an embodiment of the present invention and the line bar bearing provided with reducing motor
Figure；
Fig. 4 is the line bar bearing of an embodiment of the present invention and its partial structural diagram of adjacent sloping platform.
In figure；
1st, electric pole, 11 electric pole interfaces,
2nd, electric wire rod bearing, 21, bottom support, 211, castor leading screw, 212, spanner groove, 213, castor base, 22, middle
Layer support, 221, radial direction pulley, 222, handwheel, 223, intermediate layer leading screw, 23, upper layer bracket, 231, axial pulley, 232, support
Wheel, 233, reducing motor,
3rd, clamping stirrup, 31, clamping screw, 32, stretching screw, 33, tensioning screw cap,
4th, electric pole jig plate, 41, soldering opening,
5th, conductiving slide rail, 51, electric welding machine wire, 52, carbon brush, 53, electric welding machine leads support seat；
6th, three-jaw card, 61, connecting rod, 62, axle sleeve, 63, pendant,
7th, graduated scale, 71, base,
8th, sloping platform.
Embodiment
Illustrate the technology contents of the present invention below by way of particular specific embodiment, those skilled in the art can be by this theory
The content that bright book discloses understands the further advantage and effect of the present invention easily.The present invention can also pass through other different specific realities
Apply example to be implemented or applied, the various details in this specification also can be based on different viewpoints and application, without prejudice to this hair
Various modifications and change are carried out under bright spirit.
Referring to Fig. 1, it is the real work schematic diagram that an embodiment of the present invention assembling finishes.
Electric pole welder shown in figure, including the electric pole jig plate with two semicircular cavity, in addition to electric wire
Rod bearing 2, levelness measuring device, electric pole take-up device, the electric wire rod bearing 2, including be from bottom to top flexibly connected
Bottom support 21, intermediate layer support 22, upper layer bracket 23；The corner of bottom support 21 is provided with castor leading screw 211, castor leading screw
211 bottom is provided with a castor base 213, and bottom support 21 can adjust the levelness and height of electric wire rod bearing 2；Intermediate layer
Support 22 is arranged at the top of bottom support 21, and 4 radial direction pulleys 221 are provided with the four corners below of intermediate layer support 22,
The both sides parallel with the length direction of electric pole 1 of bottom support 21, provided with the intermediate layer leading screw 223 for passing through intermediate layer support 22, in
The end of interbed leading screw 223 is provided with handwheel 222, and rotating handwheel 222 can cause intermediate layer leading screw 223 to drive intermediate layer support 22
Move radially；Layer support 23 is located at the top of intermediate layer support 22, and 4 axial pulleys are provided with the four corners below of upper layer bracket 23
231, the top axial direction both sides of upper layer bracket 23 are provided with two support rollers 232；Electric pole 1 is located at the top of support roller 232, electric pole
1 can be moved axially by the movable realization of 4 axial pulleys 231.
One reducing motor 233 is installed on the support roller 232 of an electric wire rod bearing 2 wherein.The installation reducing motor
The 233 best periphery coating rubber of support roller 232, with increasing friction force.
Practical and effective, the reducing motor 233 is installed on an electric wire of the close electric pole jig plate 4 of centre
On rod bearing 2, driving is strong and is not easy to wander off, preferably, the electric welding machine leads support seat 53 is installed on the electric wire rod bearing 2
Upper layer bracket 23 on, apart from short, contact is reliable for carbon brush and conducting slip ring 5.
If in the case of no crane or lifting gear, in the side in the line direction of 4 electric wire rod bearings 2 also
There is a sloping platform 8 for being used to lift electric pole, by sloping platform 8, electric pole 1 can be put into the support roller 232 of electric wire rod bearing 2.
Cost-effective, adaptable advantage can have been given play in the place that welding capacity is less or position is remote.
The arc diameter of the electric pole jig plate 4 matches with the external diameter for the electric pole 1 reinforced, the electric wire rod chucking appliance
Plate 4 is provided with the soldering opening 41 parallel with the length direction of electric pole 1 at the becket of two sections of docking electric poles 1.One kind can be with
Fast Installation connection example be：The joint face of the upper and lower semicircle cavity of electric pole jig plate 4 wherein while using hinge
Connection, another side is fastened with bolt.Or preferably, while using hinge connection, the another side of piece uploading offers side U-shaped and led to
Groove, lower part are provided with T-shaped anti-rotation bolt at face piece uploading U-shaped groove.
If leave a threading opening, the threading in a joint face of the upper and lower semicircle cavity of electric pole jig plate 4
Opening is terminated at soldering opening 41 towards center, and the threading opening is used to that after the clamping completely of electric pole jig plate 4, electricity can be allowed
Welding machine wire 51 is penetrated wherein, and welded mouth 41 is electrically connected at the becket of the line bar to be docked.So installation and
When dismantling electric pole jig plate 4, it will not interfere.Be advantageous to improve production efficiency.
In the both sides of described electric pole jig plate 4, line bar take-up device, the electric pole take-up device, including position are set
In two clamping stirrups 3 that the outside of electric pole jig plate 4 is set, stretching screw 32 passes through clamping stirrup 3 and is used for two sections of electric wires
Bar furthers.So that the spacing of electric pole interface 11 as depicted is by progressively diminishing greatly.
One of selection, the clamping stirrup 3 are circle, are uniformly distributed 3~4 radial screw bores on border, in screwed hole
Provided with clamping screw 31, for clamping stirrup 3 to be fixed on into electric pole.
The two of selection, the clamping stirrup 3 are half-and-half type structure, joint face wherein while use hinge connection, it is another
While fastened with bolt.
The side of the clamping stirrup 3, sets a conducting slip ring 5, and an electric welding machine wire 51 passes through electric pole jig plate 4
Soldering opening 41 is electrically connected with conducting slip ring 5 and the becket of the joint of electric pole 1 respectively；The conducting slip ring 5 passes through a carbon
Brush 52 is electrically connected with being installed on the electric welding machine leads support seat 53 of upper layer bracket 23 below.
Preferably, the conducting slip ring 5 is half-and-half type structure, and the joint face tooth form of two semicircle conducting slip rings is intersected,
The infall of the lower face of conducting slip ring 5 is provided with screwed hole vertically, and two semicircle conducting slip rings are fastened using bolt；It is described
The inner side of conducting slip ring 5 is provided with insulation inner ring, and insulation inner race width is more than the conducting ring of conducting slip ring, and the periphery for the inner ring that insulate is provided with
Locking nut, to conducting slip ring 5 and electric pole 1 is affixed.Conducting slip ring 5 can also be adjusted by being provided with locking nut by periphery
Concentricity.
After line bar is installed on support roller 232, in docking electric pole becket spot welding positioning, electric pole jig plate 4 is removed
After clamping stirrup 3, it can be can be carried out by the rotation of the adjustable speed of reducing motor 233 as long as one hand-held electric welding is robbed
The whole circle complete solder of electric pole.
Levelness measuring device includes being respectively provided with a three-jaw card 6 located at 1 liang of outer end of electric pole, and three-jaw card 6 is stretched at center
Go out the connecting rod 61 of one and electric pole coaxial line, have a pendant 63 that can be rotated along pitman shaft in connecting rod 61, under pendant 63
One graduated scale 7 with base 71 parallel with pendant is set on square level ground.By the height for the pendant 63 for observing connecting rod 61
Degree change, to adjust 4 levelness of line bar bearing 2, height and concentricity.
The electric pole welder of innovation structure based on more than, The present invention gives the work side of electric pole welder
Method, specifically comprise the following steps：
Step 1：According to the length of two sections of line bars 1 being welded, each section of lower section of line bar 1 is provided with two electric wire rod bearings 2,
One section of line bar 1 is supported by two line bar bearings 2, the lower section of line bar bearing 2 is preferably a plane.Middle electric wire rod bearing 2 it
Between distance be more than electric pole jig plate 4 length, in order to install electric pole jig plate 4 and clamping stirrup 3 wherein.Pass through
Rotary spanner groove 212 and handwheel 212, the bottom support 21 of 4 electric wire rod bearings 2 of initial adjustment, intermediate layer support 22, upper layer bracket
23rd, make it that 4 electric wire rod bearings 2 are horizontal, highly consistent, the center of 4 electric wire rod bearings 2 is in an axle along its length
Line.
Also, adjust the position of upper layer bracket 23 so that the upper layer bracket 23 that both sides are one group is simultaneously as far as possible away from center
Direction, 4 axial pulleys 231 can be relied on to the space moved at center by leaving two sections of line bars 1.Because two sections of line bars 1 exist
When being put into line bar bearing 2, an adjustment spacing is left in centre.
Step 2：Two sections of line bars 1 are put into the support roller 232 of electric wire rod bearing 2 by sloping platform 8 or crane, and to be intended to weld
The two sections of electric poles 1 connect are close proximity to the welding electricity at the becket to be welded of the single line bar 1 of conducting slip ring 5 to be arranged
One end of welding machine wire 51.
Step 3：On the junction for the two sections of electric poles 1 to be welded installation electric pole jig plate 4, electric pole jig plate 4
The two sections of electrical connection bars 1 of face of soldering opening 41 becket at, electric welding machine wire 51 is drawn from soldering opening 41, and tentatively by electric wire
Rod chucking appliance plate 4 is fastened with bolt.
Step 4：The clamping stirrup 3 of half-and-half type structure is installed in the both sides of described electric pole jig plate 4 and is fixed on electricity
In line bar 1, rotation tensioning screw cap 33 causes stretching screw 32 to pass through clamping stirrup 3, for two sections of electric poles firmly to be furthered, so
Electric pole jig plate 4 is fastened with bolt afterwards.
Because the arc diameter of the electric pole jig plate 4 and the external diameter matched of line bar 1 reinforced and identical, because
This in the junction for the two sections of electric poles 1 to be welded by setting electric pole jig plate, it becomes possible to preferred to ensure two sections of electric poles
The concentricity of junction, big distortion will not occur.
Step 5, in the side of clamping stirrup 3 installation half-and-half type structural conductive slip ring 5, conducting slip ring 5 is installed by bolt
In on electric pole, the other end of electric welding machine wire 51 is electrically connected with by clamping stirrup 3 with conducting slip ring 5, and conducting slip ring 5 is with setting
The carbon brush 52 being equipped with an electric wire rod bearing 2 of electric welding machine leads support seat 53 is slided and touched.
Step 6：Determine that two bases 71 are in a level, the height of the pendant 63 by observing connecting rod 61 using water pipe
Degree change, adjusts 4 levelness of line bar bearing 2, height and concentricity again.Specifically, pendant 63 passes through the slip cap of axle sleeve 62
In connecting rod 61, if 4 line bar bearings are inconsistent, the bob of pendant 63 can be caused, by the change for observing pendant 63
Change, progressively adjust 4 electric wire rod bearings 2.
Step 7：Welding
71 spot welding：A piece lead of electric welding machine is electrically connected with electric welding machine leads support seat 53, holds electric welding machine welding gun
Positioning welding is carried out to the becket of electric pole at soldering opening 41 on electric pole jig plate 4；Start on electric wire rod bearing 2
Reducing motor 233, spot welding operation is carried out to each soldering opening 41；
72 welding completely：Electric pole jig plate 4 and clamping stirrup 3 are removed, starts the reducing motor 233 on line bar bearing 2,
Complete solder is carried out to the becket of two sections of electric pole junctions.Drive line bar to rotate automatically using reducing motor 233, reduce people
Participate in, save manpower, and save the puzzlement of original electric welding machine wire wound, improve efficiency, it is also more safe and reliable.
Step 8：After having welded, remove the three-jaw card 6 and conducting slip ring 5 at electric pole both ends, and with conducting slip ring 5 and electricity
The electric welding machine wire 51 of line bar becket connection, is then removed electric pole by sloping platform 8 or crane.
Preferably, the reducing motor 233 is installed on a line bar bearing 2 of the close electric pole jig plate 4 of centre,
The electric welding machine leads support seat 53 is installed in the upper layer bracket 23 of the electric wire rod bearing 2.
Using the electric pole welding method of the present invention, levelness, height and the concentricity for docking line bar can be adjusted respectively,
It is easy to use, the efficiency and quality of welding can be ensured, and can enough reduces production cost.
Although this patent is explained with reference to preferred embodiment and accompanying drawing, but above-mentioned explanation should be regarded as illustrative
And it is non-limiting, those skilled in the art all should belong to the guarantor of this patent according to the spirit change and modification made of the present invention
Protect scope.
Claims (8)
1. electric pole welder, including the electric pole jig plate with two semicircular cavity, it is characterised in that：
Also include electric wire rod bearing (2), levelness measuring device, electric pole take-up device,
The electric wire rod bearing (2), including be from bottom to top flexibly connected bottom support (21), intermediate layer support (22), upper strata
Support (23)；
The corner of bottom support (21) is provided with castor leading screw (211), and the bottom of castor leading screw (211) is provided with a castor base
(213), bottom support (21) can adjust the levelness and height of electric wire rod bearing (2)；
Intermediate layer support (22) is arranged at the top of bottom support (21), and 4 are provided with the four corners below of intermediate layer support (22)
Individual radial direction pulley (221), in bottom support (21) both sides parallel with electric pole (1) length direction, provided with passing through intermediate layer branch
The intermediate layer leading screw (223) of frame (22), the end of intermediate layer leading screw (223) are provided with handwheel (222), and rotating handwheel (222) can be with
So that intermediate layer leading screw (223) drives intermediate layer support (22) to move radially；
Upper layer bracket (23) is located above intermediate layer support (22), and 4 are provided with upper layer bracket (23) four corners below and is axially slided
Take turns (231), axial direction both sides are provided with two support rollers (232) above upper layer bracket (23)；Electric pole 1 is located at support roller (232)
Top, electric pole (1) can be moved axially by the movable realization of 4 axial pulleys (231)；
A reducing motor (233) is installed on the support roller (232) of an electric wire rod bearing (2) wherein；
The arc diameter of the electric pole jig plate (4) matches with the external diameter for the electric pole (1) reinforced, the electric wire rod chucking appliance
Plate (4) is provided with the soldering opening (41) parallel with electric pole (1) length direction at the becket of two sections of docking electric poles (1),
Described electric pole jig plate (4) both sides set line bar take-up device, the electric pole take-up device, including positioned at
Two clamping stirrups (3) set on the outside of electric pole jig plate (4), stretching screw (32) pass through clamping stirrup (3) and are used for two
Section electric pole furthers；
The side of the clamping stirrup (3), sets a conducting slip ring (5), and an electric welding machine wire (51) passes through electric pole jig plate
(4) soldering opening (41) is electrically connected with conducting slip ring (5) and the becket of electric pole (1) joint respectively；It is described conductive sliding
Ring (5) is electrically connected with by a carbon brush (52) with being installed on the electric welding machine leads support seat (53) of upper layer bracket (23) below；
Levelness measuring device includes being respectively provided with a three-jaw card (6) located at the outer end of electric pole (1) two, at three-jaw card (6) center
A connecting rod (61) with electric pole coaxial line is stretched out, there is a pendant (63) that can be rotated along pitman shaft in connecting rod (61),
The graduated scale (7) of the one band base (71) parallel with pendant is set on pendant (63) lower horizontal ground.
A kind of 2. electric pole welder according to claim 1, it is characterised in that：
There is a sloping platform (8) for being used to lift electric pole the side in 4 electric wire rod bearings (2) line direction, passes through sloping platform
(8), electric pole (1) can be put into the support roller (232) of electric wire rod bearing (2).
A kind of 3. electric pole welder according to claim 1, it is characterised in that：
The joint face of the upper and lower semicircle cavity of electric pole jig plate (4) wherein while using hinge connection, another side spiral shell
Bolt fastens.
A kind of 4. electric pole welder according to claim 1, it is characterised in that：
The reducing motor (233) is installed on a line bar bearing (2) of the close electric pole jig plate (4) of centre, described
Electric welding machine leads support seat (53) is installed in the upper layer bracket (23) of the electric wire rod bearing (2).
A kind of 5. electric pole welder according to claim 1, it is characterised in that：
The conducting slip ring (5) is half-and-half type structure, and the joint face tooth form of two semicircle conducting slip rings is intersected, conducting slip ring
(5) infall of lower face is provided with screwed hole vertically, and two semicircle conducting slip rings are fastened using bolt；
Insulation inner ring is provided with the inside of the conducting slip ring (5), insulation inner race width is more than the conducting ring of conducting slip ring, and insulate inner ring
Periphery be provided with locking nut, to conducting slip ring (5) and electric pole (1) is affixed.
A kind of 6. electric pole welder according to claim 1, it is characterised in that：
One joint face of the wherein upper and lower semicircle cavity of electric pole jig plate (4) leaves a threading opening, the threading opening
For that after electric pole jig plate (4) clamps completely, electric welding machine wire (51) can be allowed to penetrate wherein.
A kind of 7. electric pole welder according to claim 1, it is characterised in that：
The clamping stirrup (3) is circle, and 3~4 radial screw bores are uniformly distributed on border, clamping screw is provided with screwed hole
(31), for clamping stirrup (3) to be fixed on into electric pole.
A kind of 8. electric pole welder according to claim 1, it is characterised in that：
The clamping stirrup (3) is half-and-half type structure, joint face wherein while using hinge connection, another side bolt is tight
Gu.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710721669.3A CN107498219B (en) | 2016-03-26 | 2016-03-26 | Electric pole welder |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710721669.3A CN107498219B (en) | 2016-03-26 | 2016-03-26 | Electric pole welder |
| CN201610175539.XA CN105729028B (en) | 2016-03-26 | 2016-03-26 | Electric pole welder and its method of work |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610175539.XA Division CN105729028B (en) | 2016-03-26 | 2016-03-26 | Electric pole welder and its method of work |
Publications (2)
| Publication Number | Publication Date |
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| CN107498219A true CN107498219A (en) | 2017-12-22 |
| CN107498219B CN107498219B (en) | 2019-04-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710721669.3A Active CN107498219B (en) | 2016-03-26 | 2016-03-26 | Electric pole welder |
| CN201610175539.XA Expired - Fee Related CN105729028B (en) | 2016-03-26 | 2016-03-26 | Electric pole welder and its method of work |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN201610175539.XA Expired - Fee Related CN105729028B (en) | 2016-03-26 | 2016-03-26 | Electric pole welder and its method of work |
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| CN (2) | CN107498219B (en) |
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| CN110091102A (en) * | 2019-05-24 | 2019-08-06 | 薛溪健 | A kind of auxiliary docking facilities for chemical pipeline welding |
| CN111663833A (en) * | 2020-06-05 | 2020-09-15 | 国网山东省电力公司龙口市供电公司 | A arrange lever apparatus for electric wire netting construction |
| CN112025183A (en) * | 2020-09-30 | 2020-12-04 | 安徽水利嘉和机电设备安装有限公司 | Tie bar welding and positioning device of steel structure factory building |
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| CN107498219B (en) * | 2016-03-26 | 2019-04-26 | 新昌县峰特年智能科技有限公司 | Electric pole welder |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN107498219B (en) | 2019-04-26 |
| CN105729028B (en) | 2017-10-20 |
| CN105729028A (en) | 2016-07-06 |
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