CN105729028B - Electric pole welder and its method of work - Google Patents
Electric pole welder and its method of work Download PDFInfo
- Publication number
- CN105729028B CN105729028B CN201610175539.XA CN201610175539A CN105729028B CN 105729028 B CN105729028 B CN 105729028B CN 201610175539 A CN201610175539 A CN 201610175539A CN 105729028 B CN105729028 B CN 105729028B
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- Prior art keywords
- electric pole
- electric
- wire rod
- jig plate
- slip ring
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/053—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor
- B23K37/0533—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor external pipe alignment clamps
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses a kind of electric pole welder and its method of work, welder includes the electric pole jig plate with two semicircular cavity, its arc diameter is matched with the external diameter for the electric pole reinforced, also include electric wire rod bearing, levelness measuring device, electric pole take-up device, conducting slip ring, electric wire rod bearing includes the bottom support, intermediate layer support, upper layer bracket being from bottom to top flexibly connected；One reducing motor and electric welding machine leads support seat are installed on the support roller of an electric wire rod bearing wherein.Electric pole take-up device is furthered two sections of electric poles by stretching screw by two clamping stirrups.The present invention can save production cost；The use of Vidacare corp and conducting slip ring, automaticity is improved, and the levelness, height and concentricity of the line bar of butt welding can be adjusted, ensure that the welding quality of butt welding line bar, prevent the generation of security incident by electric wire rod bearing.
Description
Technical field
The present invention relates to a kind of electric pole welder and its method of work.
Background technology
In electric pole welding process, generally require substantial amounts of workmen and carry out fortune bar, then tier pole carries out butt welding
Connect.The personnel amount needed is more, and labor intensity is big, wastes time and energy.And the progress of butt welding bar directly affects project progress and matter
A kind of amount, it is therefore desirable to electric pole welder reasonable in design.
Electric pole weight is big, typically line bar is transferred on weld holder by the external force means such as crane, sometimes line bar
Deposit position is remoter, and the external force such as crane means can not be used.Also sometimes, the line bar to be welded is exactly less number
Amount, sets out crane or hires a car to seem costly, lose more than gain.
Chinese patent notification number CN 204504641 U, authorized announcement date 2015.07.29, disclose a kind of for managing
The double laterally opened fixtures for holding clamping of pipe butt welding.The utility model belongs to field of fixture equipment, more particularly to a kind of for managing
The double laterally opened fixtures for holding clamping of pipe butt welding, it includes upper fixture and lower clamp, and upper fixture and lower clamp side pass through even
Spindle is connected, and opposite side is connected by clamping fixture；Upper fixture and lower clamp are all cavity structure, the processing of upper fixture upper end
There is peep hole；Upper fixture and lower clamp junction are all machined with semi-circular breach.Lower clamp is fixed in the utility model, is put into two
Pipe, pipe pipe butted part is located between fixture cavity, and upper fixture is rotating closed around the axle of the upper lower clamp of connection, another positioned at fixture
The spring attachment of side, tabletting is compressed by the rotation of handle, so that upper lower clamp realizes that fastening is clamped, in welding
Before can carry out the docking of pipe pipe or welding gun through the sheet glass of upper fixture and docked with pipe seam.Such a fixture, which has been broken, conventional uses two folders
Tool is clamped and carried out to the heart or spot-welded registration, can improve welding efficiency without tack-weld.But the present invention does not have
Have the aid beyond open fixture, lack for the overall level of two sections of pipes, the characterising measures of height and concentricity and
Facility.
Chinese patent notification number CN203343689 U, authorized announcement date 2013.12.18, disclose a kind of applied to pipe
The special fixture and welding system of road welding, the utility model discloses a kind of exclusive clamps applied to tube group butt welding
Tool and welding system.Special fixture includes 2 pieces of symmetrically arranged jig plates, and 2 pieces of jig plates are each provided with soldering opening, 2 pieces
Jig plate is linked together by connector.Welding system, including movable end pipeline and to be arranged on movable end pipeline any one
Side or the fixing end pipeline of two sides, the axis of fixing end pipeline are overlapped with the axis of movable end pipeline；Also include above-mentioned special
Use fixture.Fixing end pipeline is respectively positioned on 2 close to one end of movable end pipeline and movable end pipeline close to one end of fixing end pipeline
Region between block jig plate, the gap area between movable end pipeline and fixing end pipeline is just to soldering opening.The utility model
The assistance of crane is not needed, labour has been liberated, so as to save substantial amounts of machinery expenses and labour cost, and has improved work
Efficiency, the security of operation.The present invention lacks overall for two sections of pipes also without the aid beyond open fixture
The characterising measures and facility of level, height and concentricity.
Chinese Patent Application No. 201410601221, authorized announcement date 2014.11.01 discloses a kind of same specification steel pipe
Axial butt welding rotation support platform.The invention discloses a kind of axial butt welding rotation support platform of same specification steel pipe, including stage body,
Axial-rotation wheel, buncher, welding gun, the side roof part of stage body two are oppositely arranged axial-rotation wheel described in 4~6 groups, institute
State axial-rotation wheel and the buncher is connected by shaft coupling, and rotation speed can be accordingly adjusted according to thickness of steel pipe to be welded
Degree, the welding gun is arranged in the middle of the stage body surface, and height can be accordingly adjusted according to outer diameter of steel pipes to be welded, to protect
Demonstrate,prove the welding gun and steel pipe to be welded and be in optimum welding position, design science of the present invention, simple in construction, manufacturing cost is low, no
It is only capable of strict guarantee steel pipe to be welded to axially align, reduces labor intensity, moreover it is possible to realizes welding uniformly, stably.But it is of the invention
Lack clamping and the adjustment facility of adjacent steel pipe.
Summary, existing technology can not reach accurate regulation line bar levelness, height and concentricity simultaneously, welding
Automaticity is low, it is impossible to ensure alignment and welding quality, line bar can not be moved into weld holder in the case of no crane
On.
And the line bar of two sections of welding needs higher perpendicularity after establishing, to prevent line bar from tilting, cause security incident
Generation.
The content of the invention
The technical problem to be solved in the present invention is：The present invention provides a kind of electric pole welder and its method of work, energy
Enough welded suitable for the tier pole of all kinds of shaft tower models, comprehensive adjustment, weldering can be carried out to the levelness, height and concentricity of line bar
The automaticity connect is higher, and operating cost is low.
The technical scheme of the technical problem to be solved in the present invention is：
Electric pole welder, including the electric pole jig plate with two semicircular cavity, in addition to electric wire rod bearing, level
Spend measurement apparatus, electric pole take-up device, the electric wire rod bearing, including be from bottom to top flexibly connected bottom support, centre
Layer support, upper layer bracket；The corner of bottom support is provided with castor leading screw, and the bottom of castor leading screw is provided with a castor base, bottom
Support can adjust the levelness and height of electric wire rod bearing；Intermediate layer support is arranged at the top of bottom support, intermediate layer branch
Radial direction pulley is provided with the four corners below of frame, in the bottom support both sides parallel with electric pole length direction, provided with passing through
The intermediate layer leading screw of intermediate layer support, the end of intermediate layer leading screw is provided with handwheel, and intermediate layer leading screw band can be caused by rotating handwheel
Dynamic intermediate layer support is moved radially；Layer support is located above the support of intermediate layer, and 4 axial directions are provided with upper layer bracket four corners below
Axial direction both sides are provided with two support rollers above pulley, upper layer bracket；Electric pole is located above support roller, and electric pole can pass through 4
The movable realization axial movement of individual axial pulley.
A reducing motor is installed on the support roller of an electric wire rod bearing wherein.
The arc diameter of the electric pole jig plate is matched with the external diameter for the electric pole reinforced, the electric pole jig plate
The soldering opening parallel with electric pole length direction is provided with the becket of two sections of docking electric poles.
In the both sides of described electric pole jig plate, line bar take-up device, the electric pole take-up device, including position are set
Two clamping stirrups set on the outside of electric pole jig plate, stretching screw, which passes through clamping stirrup, to be used to draw two sections of electric poles
Closely.
The side of the clamping stirrup, sets a conducting slip ring, and an electric welding machine wire passes through the welding of electric pole jig plate
Mouth is electrically connected with conducting slip ring and the becket of electric pole joint respectively；The conducting slip ring is by a carbon brush and below
The electric welding machine leads support seat for being installed on upper layer bracket is electrically connected with.
Levelness measuring device includes being respectively provided with a three-jaw card located at 1 liang of outer end of electric pole, and three-jaw card center is stretched out
One with the connecting rod of electric pole coaxial line, have a pendant that can be rotated along pitman shaft, pendant lower horizontal ground in connecting rod
One graduated scale with base parallel with pendant of upper setting.
It is preferred that, there be a sloping platform for being used to lift electric pole the side in 4 electric wires rod bearing line direction, passes through
Electric pole, can be put into the support roller of electric wire rod bearing by sloping platform.
It is preferred that, the joint face of the upper and lower semicircle cavity of electric pole jig plate wherein while using hinge connection, separately
While being fastened with bolt.
It is preferred that, the reducing motor is installed on a line bar bearing of the close electric pole jig plate of centre, described
Electric welding machine leads support seat is installed in the upper layer bracket of the electric wire rod bearing.
It is preferred that, the conducting slip ring is half-and-half type structure, and the joint face tooth form of two semicircle conducting slip rings is intersected, led
The infall of electric slip ring lower face is provided with screwed hole vertically, and two semicircle conducting slip rings are fastened using bolt；It is described to lead
Provided with insulation inner ring on the inside of electric slip ring, insulation inner race width is more than the conducting ring of conducting slip ring, and the periphery of insulation inner ring is provided with lock
Tight nut, to conducting slip ring is affixed with electric pole.
It is preferred that, a joint face of the wherein upper and lower semicircle cavity of electric pole jig plate leaves a threading opening, described
Threading opening is used to after electric pole jig plate is clamped completely, electric welding machine wire can be allowed to penetrate wherein.
It is preferred that, the clamping stirrup is to be uniformly distributed in 3 ~ 4 radial screw bores, screwed hole to be provided with circle, border
Clamping screw, for clamping stirrup to be fixed on into electric pole.
It is preferred that, the clamping stirrup is half-and-half type structure, joint face wherein while use hinge connection, another side is used
Bolt is fastened.
The excellent effect of the present invention：
1st, a kind of electric pole welder of the invention, using the side for being arranged at electric wire rod bearing for setting up electricity
Electric pole, by sloping platform, can be put into the support roller of electric wire rod bearing, it is possible to reduce crane or/and lifting by the sloping platform of line bar
The use of equipment, saves production cost.
2nd, the line bar becket and butt welding machine for being intended to butt welding are electrically connected with by conducting slip ring, carbon brush, can be with motorized motions line
The rotation of bar, and, the electric welding machine wire between line bar becket and conducting slip ring is connected to, convenient welding can save big
The manpower of amount, improves production efficiency.
3rd, using three-dimensional adjustable electric wire rod bearing, and using double installing type line bar jig plate, horizontal degree measurement dress
Put, line bar take-up device, the levelness, height and concentricity of the line bar of butt welding can be adjusted, ensure that to bonding wire
The welding quality of bar, prevents the generation of security incident.
4th, using the conduction of double installing type line bar jig plate, the clamping stirrup of half-and-half type structure, and half-and-half type structure
Slip ring 5, is installed and convenient disassembly, and interference will not be caused with welding job.
The invention also discloses a kind of method of work of electric pole welder, comprise the following steps：
Step 1：According to the length of two sections of line bars being welded, two electric wire rod bearings are provided with below each section of line bar, in
Between the distance between electric wire rod bearing be more than the length of electric pole jig plate, rotary spanner groove and handwheel, 4 electric pole branch of initial adjustment
Seat bottom support, intermediate layer support, upper layer bracket, cause 4 electric wire rod bearing levels, highly consistent, 4 electric wire rod bearings
Center along its length in axis.
Also, adjust the position of upper layer bracket so that both sides are one group of upper layer bracket deep side as far as possible simultaneously
To leaving the space that two sections of line bars can be moved by 4 axial pulleys to center.
Step 2：Two sections of line bars are put into by sloping platform or crane in the support roller of electric wire rod bearing, and so as to be welded two
Section electric pole 1 is close proximity to the welding electric welding machine wire at the becket to be welded of the single line bar of conducting slip ring to be arranged
One end.
Step 3：The weldering on electric pole jig plate, electric pole jig plate is installed in the junction for the two sections of electric poles to be welded
Interface just to the becket of two sections of electrical connection bars at, electric welding machine wire is drawn from soldering opening, and is tentatively used electric pole jig plate
Bolt is fastened.
Step 4：The clamping stirrup of half-and-half type structure is installed in the both sides of described electric pole jig plate and electric wire is fixed on
On bar, rotation tensioning screw cap causes stretching screw to pass through clamping stirrup, for two sections of electric poles to exert oneself to further, then by electric wire
Rod chucking appliance plate is fastened with bolt.
Step 5, the side installation half-and-half type structural conductive slip ring in clamping stirrup, conducting slip ring are installed on electricity by bolt
In line bar, the other end of electric welding machine wire is electrically connected with by clamping stirrup with conducting slip ring, and conducting slip ring is with being provided with electric welding
Carbon brush on one electric wire rod bearing of power traction line support base, which is slided, to be touched.
Step 6：Determine that two bases are in a level using water pipe, become by observing the height of pendant of connecting rod
Change, 4 line bar bearing levelness, height and concentricity are adjusted again.
Step 7：Welding
71 spot welding：A piece lead of electric welding machine and electric welding machine leads support seat are electrically connected with, hand-held electric welding machine welding gun exists
Positioning welding is carried out to the becket of electric pole at soldering opening on electric pole jig plate；Start the deceleration electricity on electric wire rod bearing
Machine, spot welding operation is carried out to each soldering opening；
72 welding completely：Electric pole jig plate and clamping stirrup are removed, starts the reducing motor on line bar bearing, to two
The becket of section electric pole junction carries out complete solder；
Step 8：After having welded, remove the three-jaw card and conducting slip ring at electric pole two ends, and with conducting slip ring and electric wire
The electric welding machine wire of bar becket connection, is then removed electric pole by sloping platform or crane.
It is preferred that, the reducing motor is installed on a line bar bearing of the close electric pole jig plate of centre, described
Electric welding machine leads support seat is installed in the upper layer bracket of the electric wire rod bearing.
Using the electric pole welding method of the present invention, the docking levelness of electric pole, height and with one heart can be adjusted respectively
Degree, it is easy to use, the efficiency and quality of welding are ensure that, production cost can be reduced again.
Brief description of the drawings
Accompanying drawing described herein constitutes the part of the present patent application to provide a further understanding of the present invention,
The schematic description and description of the present invention is used to explain the present invention, does not constitute inappropriate limitation of the present invention.
The present invention is further described with reference to the accompanying drawings and examples.
Fig. 1 is the real work schematic diagram that an embodiment of the present invention assembling is finished,
Fig. 2 is the partial structural diagram of Fig. 1 center lines rod chucking appliance plate of the present invention and clamping stirrup part；
Fig. 3 is the partial structurtes signal of the line bar end of an embodiment of the present invention and the line bar bearing provided with reducing motor
Figure；
Fig. 4 is the line bar bearing of an embodiment of the present invention and its partial structural diagram of adjacent sloping platform.
In figure；
1st, electric pole, 11 electric pole interfaces,
2nd, electric wire rod bearing, 21, bottom support, 211, castor leading screw, 212, spanner groove, 213, castor base,
22nd, intermediate layer support, 221, radial direction pulley, 222, handwheel, 223, intermediate layer leading screw, 23, upper layer bracket, 231, axially
Pulley, 232, support roller, 233, reducing motor,
3rd, clamping stirrup, 31, clamping screw, 32, stretching screw, 33, tensioning screw cap,
4th, electric pole jig plate, 41, soldering opening,
5th, conductiving slide rail, 51, electric welding machine wire, 52, carbon brush, 53, electric welding machine leads support seat；
6th, three-jaw card, 61, connecting rod, 62, axle sleeve, 63, pendant,
7th, graduated scale, 71, base,
8th, sloping platform.
Embodiment
Illustrate the technology contents of the present invention below by way of particular specific embodiment, those skilled in the art can be by this theory
The content that bright book is disclosed understands the further advantage and effect of the present invention easily.The present invention can also pass through other different specific realities
Apply example to be implemented or applied, the various details in this specification also can be based on different viewpoints and application, without prejudice to this hair
Various modifications and change are carried out under bright spirit.
Referring to Fig. 1, it is the real work schematic diagram that an embodiment of the present invention assembling is finished.
Electric pole welder shown in figure, including the electric pole jig plate with two semicircular cavity, in addition to electric wire
Rod bearing 2, levelness measuring device, electric pole take-up device, the electric wire rod bearing 2, including be from bottom to top flexibly connected
Bottom support 21, intermediate layer support 22, upper layer bracket 23；The corner of bottom support 21 is provided with castor leading screw 211, castor leading screw
211 bottom is provided with a castor base 213, and bottom support 21 can adjust the levelness and height of electric wire rod bearing 2；It is middle
Layer support 22 is arranged at the top of bottom support 21, the four corners below of intermediate layer support 22 and is provided with 4 radial direction pulleys 221,
In the both sides parallel with the length direction of electric pole 1 of bottom support 21, provided with the intermediate layer leading screw 223 for passing through intermediate layer support 22,
The end of intermediate layer leading screw 223 is provided with handwheel 222, and rotating handwheel 222 can cause intermediate layer leading screw 223 to drive intermediate layer branch
Frame 22 is moved radially；Layer support 23, which is located at the top of intermediate layer support 22, the four corners below of upper layer bracket 23, is provided with 4 axial directions
Pulley 231, the top axial direction both sides of upper layer bracket 23 are provided with two support rollers 232；Electric pole 1 is located at the top of support roller 232,
Electric pole 1 can be moved axially by the movable realization of 4 axial pulleys 231.
A reducing motor 233 is installed on the support roller 232 of an electric wire rod bearing 2 wherein.The installation reducing motor
The 233 best periphery coating rubber of support roller 232, with increasing friction force.
Practical and effective, the reducing motor 233 is installed on an electricity of the close electric pole jig plate 4 of centre
On line bar bearing 2, driving is strong and is difficult to wander off, preferably, electric welding machine leads support seat 53 is installed on the electric pole branch
In the upper layer bracket 23 of seat 2, carbon brush, apart from short, contacts reliable with conducting slip ring 5.
If in the case of no crane or lifting gear, the line direction of 4 electric wire rod bearings 2 side also
There is a sloping platform 8 for being used to lift electric pole, by sloping platform 8, electric pole 1 can be put into the support roller 232 of electric wire rod bearing 2.
It can give play to cost-effective in the place that welding capacity is less or position is remote, adaptable advantage.
The arc diameter of the electric pole jig plate 4 is matched with the external diameter for the electric pole 1 reinforced, the electric wire rod chucking appliance
Plate 4, which is located at the becket of two sections of docking electric poles 1, is provided with the soldering opening 41 parallel with the length direction of electric pole 1.One kind can be with
Fast Installation connection example be：The joint face of the upper and lower semicircle cavity of electric pole jig plate 4 wherein while using hinge
Chain is connected, and another side is fastened with bolt.Or preferably, while using hinge connection, the another side of upper part offers side U-shaped
Groove, lower part is provided with T-shaped anti-rotation bolt at just to upper part U-shaped groove.
If leaving a threading opening, the threading in a joint face of the upper and lower semicircle cavity of electric pole jig plate 4
Opening is terminated at soldering opening 41 towards center, and the threading opening is used to that after the clamping completely of electric pole jig plate 4, electricity can be allowed
Welding machine wire 51 is penetrated wherein, and welded mouth 41 is electrically connected at the becket of the line bar to be docked.So install and
When dismantling electric pole jig plate 4, it will not interfere.Be conducive to improving production efficiency.
In the both sides of described electric pole jig plate 4, line bar take-up device, the electric pole take-up device, including position are set
Two clamping stirrups 3 set in the outside of electric pole jig plate 4, stretching screw 32, which passes through clamping stirrup 3, to be used for two sections of electric wires
Bar furthers.So that the spacing of electric pole interface 11 as depicted is by progressively diminishing greatly.
One of selection, the clamping stirrup 3 is to be uniformly distributed in 3 ~ 4 radial screw bores, screwed hole to set on circle, border
There is clamping screw 31, for clamping stirrup 3 to be fixed on into electric pole.
The two of selection, the clamping stirrup 3 is half-and-half type structure, joint face wherein while use hinge connection, it is another
While being fastened with bolt.
The side of the clamping stirrup 3, sets a conducting slip ring 5, and an electric welding machine wire 51 passes through electric pole jig plate 4
Soldering opening 41 is electrically connected with conducting slip ring 5 and the becket of the joint of electric pole 1 respectively；The conducting slip ring 5 passes through a carbon
Brush 52 and the electric connection of electric welding machine leads support seat 53 for being installed on upper layer bracket 23 below.
It is preferred that, the conducting slip ring 5 is half-and-half type structure, and the joint face tooth form of two semicircle conducting slip rings is intersected,
The infall of the lower face of conducting slip ring 5 is provided with screwed hole vertically, and two semicircle conducting slip rings are fastened using bolt；It is described
The inner side of conducting slip ring 5 is provided with insulation inner ring, and insulation inner race width is more than the conducting ring of conducting slip ring, and the periphery of insulation inner ring is provided with
Locking nut, to conducting slip ring 5 and electric pole 1 is affixed.Conducting slip ring 5 can also be adjusted provided with locking nut by periphery
Concentricity.
After line bar is installed on support roller 232, in docking electric pole becket spot welding positioning, electric pole jig plate 4 is removed
After clamping stirrup 3, it can be can be carried out by the rotation of the adjustable speed of reducing motor 233 as long as one hand-held electric welding is robbed
The whole circle complete solder of electric pole.
Levelness measuring device includes being respectively provided with a three-jaw card 6 located at 1 liang of outer end of electric pole, and the center of three-jaw card 6 is stretched
Going out in the connecting rod 61 of one and electric pole coaxial line, connecting rod 61 has under a pendant 63 that can be rotated along pitman shaft, pendant 63
One graduated scale 7 with base 71 parallel with pendant is set on square level ground.By the height for the pendant 63 for observing connecting rod 61
Degree change, to adjust 4 levelness of line bar bearing 2, height and concentricity.
The electric pole welder of innovation structure based on more than, The present invention gives the work side of electric pole welder
Method, specifically includes following steps：
Step 1：According to the length of two sections of line bars 1 being welded, each section of lower section of line bar 1 is provided with two electric wire rod bearings 2
, one section of line bar 1 is supported by two line bar bearings 2, the lower section of line bar bearing 2 is preferably a plane.Middle electric wire rod bearing 2
The distance between be more than electric pole jig plate 4 length, in order to install electric pole jig plate 4 and clamping stirrup 3 wherein.It is logical
Cross rotary spanner groove 212 and handwheel 212, the bottom support 21 of 4 electric wire rod bearings 2 of initial adjustment, intermediate layer support 22, upper strata branch
Frame 23, cause 4 levels of electric wire rod bearing 2, highly consistent, the centers of 4 electric wire rod bearings 2 is along its length in an axle
Line.
Also, adjust the position of upper layer bracket 23 so that tried one's best simultaneously away from center for one group of upper layer bracket 23 on both sides
Direction, leave the space that two sections of line bars 1 can be moved by 4 axial pulleys 231 to center.Because two sections of line bars 1 exist
When being put into line bar bearing 2, an adjustment spacing is left in centre.
Step 2：Two sections of line bars 1 are put into the support roller 232 of electric wire rod bearing 2 by sloping platform 8 or crane, and to be intended to weld
The two sections of electric poles 1 connect are close proximity to the welding electricity at the becket to be welded of the single line bar 1 of conducting slip ring 5 to be arranged
One end of welding machine wire 51.
Step 3：Installed in the junction for the two sections of electric poles 1 to be welded on electric pole jig plate 4, electric pole jig plate 4
Soldering opening 41 just to the becket of two sections of electrical connection bars 1 at, electric welding machine wire 51 is drawn from soldering opening 41, and preliminary by electric wire
Rod chucking appliance plate 4 is fastened with bolt.
Step 4：The clamping stirrup 3 of half-and-half type structure is installed in the both sides of described electric pole jig plate 4 and electricity is fixed on
In line bar 1, rotation tensioning screw cap 33 causes stretching screw 32 to pass through clamping stirrup 3, for two sections of electric poles to exert oneself to further, so
Electric pole jig plate 4 is fastened with bolt afterwards.
Because the arc diameter of the electric pole jig plate 4 and the external diameter matched of line bar 1 reinforced and identical, because
This in the junction for the two sections of electric poles 1 to be welded by setting electric pole jig plate, it becomes possible to preferred to ensure two sections of electric poles
The concentricity of junction, will not occur big distortion.
Step 5, the side installation half-and-half type structural conductive slip ring 5 in clamping stirrup 3, conducting slip ring 5 is installed by bolt
In on electric pole, the other end of electric welding machine wire 51 is electrically connected with by clamping stirrup 3 with conducting slip ring 5, and conducting slip ring 5 is with setting
The carbon brush 52 being equipped with an electric wire rod bearing 2 of electric welding machine leads support seat 53, which is slided, to be touched.
Step 6：Determine that two bases 71 are in a level, the height of the pendant 63 by observing connecting rod 61 using water pipe
Degree change, adjusts 4 levelness of line bar bearing 2, height and concentricity again.Specifically, pendant 63 passes through the slip cap of axle sleeve 62
In connecting rod 61, if 4 line bar bearings are inconsistent, the bob of pendant 63 can be caused, by the change for observing pendant 63
Change, progressively adjust 4 electric wire rod bearings 2.
Step 7：Welding
71 spot welding：A piece lead of electric welding machine and electric welding machine leads support seat 53 are electrically connected with, hand-held electric welding machine welding gun
Positioning welding is carried out to the becket of electric pole at soldering opening 41 on electric pole jig plate 4；Start on electric wire rod bearing 2
Reducing motor 233, spot welding operation is carried out to each soldering opening 41；
72 welding completely：Electric pole jig plate 4 and clamping stirrup 3 are removed, starts the reducing motor on line bar bearing 2
233, complete solder is carried out to the becket of two sections of electric pole junctions.Drive line bar to rotate automatically using reducing motor 233, subtract
Few people's participates in, and saves manpower, and saves the puzzlement of original electric welding machine wire wound, improves efficiency, and also more safety can
Lean on.
Step 8：After having welded, remove the three-jaw card 6 and conducting slip ring 5 at electric pole two ends, and with conducting slip ring 5 and
The electric welding machine wire 51 of electric pole becket connection, is then removed electric pole by sloping platform 8 or crane.
It is preferred that, the reducing motor 233 is installed on a line bar bearing 2 of the close electric pole jig plate 4 of centre
On, the electric welding machine leads support seat 53 is installed in the upper layer bracket 23 of the electric wire rod bearing 2.
Using the electric pole welding method of the present invention, levelness, height and the concentricity of docking line bar can be adjusted respectively,
It is easy to use, the efficiency and quality of welding are ensure that, production cost can be reduced again.
Although this patent is explained with reference to preferred embodiment and accompanying drawing, but above-mentioned explanation should be regarded as illustrative
And non-limiting, change and modification that those skilled in the art is made according to the spirit of the present invention, the guarantor of this patent all should be belonged to
Protect scope.
Claims (10)
1. electric pole welder, including the electric pole jig plate with two semicircular cavity, it is characterised in that：
Also include electric wire rod bearing (2), electric pole jig plate (4), levelness measuring device, electric pole take-up device,
The electric wire rod bearing (2), including be from bottom to top flexibly connected bottom support (21), intermediate layer support (22), upper strata
Support (23)；
The corner of bottom support (21) is provided with castor leading screw (211), and the bottom of castor leading screw (211) is provided with a castor base
(213), bottom support (21) can adjust the levelness and height of electric wire rod bearing (2)；
Intermediate layer support (22) is arranged at the top of bottom support (21), the four corners below of intermediate layer support (22) and is provided with 4
Individual radial direction pulley (221), in bottom support (21) both sides parallel with electric pole (1) length direction, provided with passing through intermediate layer branch
The intermediate layer leading screw (223) of frame (22), the end of intermediate layer leading screw (223) is provided with handwheel (222), and rotating handwheel (222) can be with
So that intermediate layer leading screw (223) drives intermediate layer support (22) to move radially；
Upper layer bracket (23) is located above intermediate layer support (22), and 4 are provided with upper layer bracket (23) four corners below and is axially slided
Take turns (231), axial direction both sides are provided with two support rollers (232) above upper layer bracket (23)；Electric pole 1 is located at support roller (232)
Top, electric pole (1) can be moved axially by the movable realization of 4 axial pulleys (231)；
A reducing motor (233) is installed on the support roller (232) of an electric wire rod bearing (2) wherein；
The arc diameter of the electric pole jig plate (4) is matched with the external diameter for the electric pole (1) reinforced, the electric wire rod chucking appliance
Plate (4), which is located at the becket of two sections of docking electric poles (1), is provided with the soldering opening (41) parallel with electric pole (1) length direction,
Described electric pole jig plate (4) both sides set line bar take-up device, the electric pole take-up device, including positioned at
Two clamping stirrups (3) set on the outside of electric pole jig plate (4), stretching screw (32), which passes through clamping stirrup (3), to be used for two
Section electric pole furthers；
The side of the clamping stirrup (3), sets a conducting slip ring (5), and an electric welding machine wire (51) passes through electric pole jig plate
(4) soldering opening (41) is electrically connected with conducting slip ring (5) and the becket of electric pole (1) joint respectively；It is described conductive sliding
Ring (5) is electrically connected with by a carbon brush (52) with being installed on the electric welding machine leads support seat (53) of upper layer bracket (23) below；
Levelness measuring device include located at the outer end of electric pole (1) two three-jaw card (6), three-jaw card (6) center stretch out one with
There are a pendant (63) that can be rotated along pitman shaft, pendant (63) in the connecting rod (61) of electric pole coaxial line, connecting rod (61)
The graduated scale (7) of the one band base (71) parallel with pendant is set on lower horizontal ground.
2. a kind of electric pole welder according to claim 1, it is characterised in that：
There is a sloping platform (8) for being used to lift electric pole the side in 4 electric wire rod bearing (2) line directions, passes through sloping platform
(8), electric pole (1) can be put into the support roller of electric wire rod bearing (2) (232).
3. a kind of electric pole welder according to claim 1, it is characterised in that：
The joint face of the upper and lower semicircle cavity of electric pole jig plate (4) wherein while use hinge connection, another side spiral shell
Bolt is fastened.
4. a kind of electric pole welder according to claim 1, it is characterised in that：
The reducing motor (233) is installed on a line bar bearing (2) of the close electric pole jig plate (4) of centre, described
Electric welding machine leads support seat (53) is installed in the upper layer bracket (23) of the electric wire rod bearing (2).
5. a kind of electric pole welder according to claim 1, it is characterised in that：
The conducting slip ring (5) is half-and-half type structure, and the joint face tooth form of two semicircle conducting slip rings is intersected, conducting slip ring
(5) infall of lower face is provided with screwed hole vertically, and two semicircle conducting slip rings are fastened using bolt；
Provided with insulation inner ring on the inside of the conducting slip ring (5), insulation inner race width is more than the conducting ring of conducting slip ring, and insulate inner ring
Periphery be provided with locking nut, to conducting slip ring (5) and electric pole (1) is affixed.
6. a kind of electric pole welder according to claim 1, it is characterised in that：
One joint face of the wherein upper and lower semicircle cavity of electric pole jig plate (4) leaves a threading opening, the threading opening
For that after electric pole jig plate (4) is clamped completely, electric welding machine wire (51) can be allowed to penetrate wherein.
7. a kind of electric pole welder according to claim 1, it is characterised in that：
The clamping stirrup (3) is to be uniformly distributed in 3~4 radial screw bores, screwed hole to be provided with clamping screw on circle, border
(31), for clamping stirrup (3) to be fixed on into electric pole.
8. a kind of electric pole welder according to claim 1, it is characterised in that：
The clamping stirrup (3) be half-and-half type structure, joint face wherein while using hinge connection, another side is tight with bolt
Gu.
9. the method for work of a kind of electric pole welder according to claim 1, it is characterised in that comprise the following steps：
Step 1：According to the length of two sections of line bars (1) being welded, two electric wire rod bearings are provided with below each section of line bar (1)
(2), the distance between middle electric wire rod bearing (2) is more than the length of electric pole jig plate (4), rotary spanner groove (212) and hand
Take turns (212), the bottom support (21) of 4 electric wire rod bearings (2) of initial adjustment, intermediate layer support (22), upper layer bracket (23), cause 4
Individual electric wire rod bearing (2) level, highly consistent, the center of 4 electric wire rod bearings (2) is along its length in an axis；
Also, adjust the position of upper layer bracket (23) so that both sides are one group of upper layer bracket (23) while as far as possible away from center
Direction, leave the space that two sections of line bars (1) can move by 4 axial pulleys (231) to center；
Step 2：Two sections of line bars (1) are put into the support roller of electric wire rod bearing (2) (232) by sloping platform (8) or crane, and caused
Two sections of electric poles (1) being welded are close proximity in the metal to be welded of the single line bar (1) of conducting slip ring to be arranged (5)
One end of electric welding machine wire (51) is welded at ring,
Step 3：Electric pole jig plate (4), electric pole jig plate (4) are installed in the junction of two sections of electric poles (1) being welded
On soldering opening (41) just to the becket of two sections of electric poles (1) at, electric welding machine wire (51) is drawn from soldering opening (41), and just
Step fastens electric pole jig plate (4) with bolt；
Step 4：The clamping stirrup (3) of half-and-half type structure is installed in the both sides of described electric pole jig plate (4) and electricity is fixed on
In line bar (1), rotation tensioning screw cap (33) causes stretching screw (32) to pass through clamping stirrup (3), for two sections of electric poles to be used
Power furthers, and then fastens electric pole jig plate (4) with bolt；
Step 5, the side installation half-and-half type structural conductive slip ring (5) in clamping stirrup (3), conducting slip ring (5) are pacified by bolt
Loaded on electric pole, the other end of electric welding machine wire (51) is electrically connected with by clamping stirrup (3) with conducting slip ring (5), conductive
Slip ring (5) is slided with the carbon brush (52) being provided with an electric wire rod bearing (2) of electric welding machine leads support seat (53) and touched；
Step 6：Using water pipe determine that two bases (71) are in level, by the pendant (63) for observing connecting rod (61)
Height change, adjusts 4 line bar bearing (2) levelness, height and concentricity again；
Step 7：Welding
71 spot welding：A piece lead of electric welding machine and electric welding machine leads support seat (53) are electrically connected with, hand-held electric welding machine welding gun exists
Soldering opening (41) place on electric pole jig plate (4) carries out positioning welding to the becket of electric pole；Start electric wire rod bearing (2)
On reducing motor (233), to each soldering opening (41) carry out spot welding operation；
72 welding completely：Electric pole jig plate (4) and clamping stirrup (3) are removed, starts the reducing motor on line bar bearing (2)
(233) complete solder, is carried out to the becket of two sections of electric pole junctions；
Step 8：After having welded, remove the three-jaw card (6) and conducting slip ring (5) at electric pole two ends, and with conducting slip ring (5) and
The electric welding machine wire (51) of line bar becket connection, is then removed electric pole by sloping platform (8) or crane.
10. the method for work of a kind of electric pole welder according to claim 9, it is characterised in that including following step
Suddenly：
The reducing motor (233) is installed on a line bar bearing (2) of the close electric pole jig plate (4) of centre, described
Electric welding machine leads support seat (53) is installed in the upper layer bracket (23) of the electric wire rod bearing (2).
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710721669.3A CN107498219B (en) | 2016-03-26 | 2016-03-26 | Electric pole welder |
| CN201610175539.XA CN105729028B (en) | 2016-03-26 | 2016-03-26 | Electric pole welder and its method of work |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610175539.XA CN105729028B (en) | 2016-03-26 | 2016-03-26 | Electric pole welder and its method of work |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710721669.3A Division CN107498219B (en) | 2016-03-26 | 2016-03-26 | Electric pole welder |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105729028A CN105729028A (en) | 2016-07-06 |
| CN105729028B true CN105729028B (en) | 2017-10-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710721669.3A Active CN107498219B (en) | 2016-03-26 | 2016-03-26 | Electric pole welder |
| CN201610175539.XA Expired - Fee Related CN105729028B (en) | 2016-03-26 | 2016-03-26 | Electric pole welder and its method of work |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201710721669.3A Active CN107498219B (en) | 2016-03-26 | 2016-03-26 | Electric pole welder |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107498219A (en) * | 2016-03-26 | 2017-12-22 | 国网山东省电力公司莱州市供电公司 | Electric pole welder |
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| CN107649806A (en) * | 2017-11-06 | 2018-02-02 | 国家电网公司 | Electric pole welds aid and device |
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| JPH01138937A (en) * | 1988-08-27 | 1989-05-31 | Shibaura Eng Works Co Ltd | Manufacture of induction motor stator |
| CN2494403Y (en) * | 2001-04-05 | 2002-06-05 | 袁丰新 | Socketed round wire pole |
| CN2514965Y (en) * | 2001-10-22 | 2002-10-09 | 白天海 | Pipe butt joint apparatus |
| GB2463882A (en) * | 2008-09-25 | 2010-03-31 | Univ Exeter | Apparatus for the rotation of objects to allow inspection and/or treatment thereof |
| CN201751496U (en) * | 2010-02-09 | 2011-02-23 | 沈阳金通铁塔有限公司 | Wire pole tower with thin-wall centrifugal concrete-filled steel tube structure |
| CN202591910U (en) * | 2012-05-22 | 2012-12-12 | 广州中船远航船坞有限公司 | Butt-jointing fixture used before steel pipe welding |
| CN202894676U (en) * | 2012-11-19 | 2013-04-24 | 南京奥特电气股份有限公司 | Large pipe diameter shell ring butt joint lengthening device |
| CN202894677U (en) * | 2012-11-19 | 2013-04-24 | 南京奥特电气股份有限公司 | Assembling and extending system for heavy loading of super long pipeline |
| CN204875842U (en) * | 2015-08-11 | 2015-12-16 | 国家电网公司 | Firm cement wire pole fixed connection device |
| CN107498219B (en) * | 2016-03-26 | 2019-04-26 | 新昌县峰特年智能科技有限公司 | Electric pole welder |
| CN205600207U (en) * | 2016-03-26 | 2016-09-28 | 国网山东省电力公司莱州市供电公司 | Wire pole welding set |
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2016
- 2016-03-26 CN CN201710721669.3A patent/CN107498219B/en active Active
- 2016-03-26 CN CN201610175539.XA patent/CN105729028B/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107498219A (en) * | 2016-03-26 | 2017-12-22 | 国网山东省电力公司莱州市供电公司 | Electric pole welder |
| CN107498219B (en) * | 2016-03-26 | 2019-04-26 | 新昌县峰特年智能科技有限公司 | Electric pole welder |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107498219B (en) | 2019-04-26 |
| CN105729028A (en) | 2016-07-06 |
| CN107498219A (en) | 2017-12-22 |
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