CN107494808A - A kind of tea leaf fermentation system - Google Patents
A kind of tea leaf fermentation system Download PDFInfo
- Publication number
- CN107494808A CN107494808A CN201710910718.8A CN201710910718A CN107494808A CN 107494808 A CN107494808 A CN 107494808A CN 201710910718 A CN201710910718 A CN 201710910718A CN 107494808 A CN107494808 A CN 107494808A
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- Prior art keywords
- fermentation
- conveying device
- gear
- cylinder
- paddle
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
- A23F3/08—Oxidation; Fermentation
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Biotechnology (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Fodder In General (AREA)
Abstract
The invention discloses a kind of tea leaf fermentation system, including feeding device, installation for fermenting and conveying device, the installation for fermenting includes fermentation cylinder, and described fermentation cylinder one end is connected with charging housing, and the other end is connected with discharging housing;The feeding device includes elevating hopper and tilting belt conveyor, and the discharging opening of the tilting belt conveyor is located at directly over hopper;The conveying device is supported under discharge port by support;The conveying device both sides are provided with baffle plate on support.Tea leaf fermentation system provided by the invention can be stirred while fermentation, be advantageous to the uniform fermentation of tealeaves, improve the quality of tealeaves, simultaneously, do not need worker to climb to feed, the working strength of worker is reduced, the material after fermentation can be transferred out by conveying device in time, improve fermentation yield.
Description
Technical field
The present invention relates to a kind of tea fermentation equipment, more particularly to a kind of tea leaf fermentation system.
Background technology
Tea leaf fermentation is a complicated biological and chemical change procedure, promotes Polyphenols being catalyzed its essence is further
Effect is lower to play oxidation polymerization, and profound change also accordingly occurs for other chemical compositions, forms distinctive color.Existing skill
Half-fermented, full fermentation Tea Production, it is the special system green grass or young crops that air conditioner is equipped with by after special process (leaf rotation), being put into art
Fermenting house, certain temperature is set, allows tealeaves voluntarily to be fermented in fermenting house.Because tea growing areas distribution is broad, geographical conditions,
The various natural conditions differences such as elevational position, the weather temperature difference are very big, and contained moisture and chemical composition also differ in tealeaves.It is right
In the quality and quality of tealeaves, it is very crucial to make blue or green fermentation process, existing installation for fermenting, it is impossible to effectively carry out Measuring Moisture Content of Tea
The regulation and control of content, the temperature in fermenting house are not easy to grasp, and long-term closing insulation in fermenting house, stuffy, occur different
Taste, anoxic in fermenting house is will also result in, influence ferment effect, and existing installation for fermenting is, it is necessary to worker climbs to eminence goes to feed, work
People's working strength is big, can not be delivered to follow-up workshop section after the completion of fermentation in time, reduce fermentation yield.
The content of the invention
It is an object of the present invention to provide a kind of tea leaf fermentation system, can be stirred while fermentation, be advantageous to tea
The uniform fermentation of leaf, the quality of tealeaves is improved, simultaneously, it is not necessary to which worker climbs charging, reduces the working strength of worker, fermentation
Material afterwards can be transferred out by conveying device in time, improve fermentation yield.
In order to solve the above-mentioned technical problem, the technical scheme is that:A kind of tea leaf fermentation system, including feeding dress
Put, installation for fermenting and conveying device, the installation for fermenting includes fermentation cylinder, and described fermentation cylinder one end is connected with charging
Housing, the other end are connected with discharging housing;The fermentation cylinder body outer wall is provided with two backing rings, is set between two backing rings
There is gear ring, the support roller to match is correspondingly provided with below backing ring, the lower section of the gear ring is provided with gear, the gear and the gear ring
It is meshed, the gear passes through speed changer and the first motor connection;The agitating shaft being coaxial therewith, institute are provided with the fermentation cylinder
One end of the mixing shaft is stated through charging housing with feeding the second motor connection outside housing, stirring is installed with the agitating shaft
Leaf;The fermentation cylinder inboard wall is provided with spiral helicine flow guide bar;It is provided with and is stretched in fermentation cylinder in the charging housing
Tilting feed pipe and water inlet pipe, the tilting feed pipe are connected with hopper;The discharging case top is outer provided with being connected to
The air-vent of portion's air-introduced machine, bottom are provided with discharge port;The feeding device includes elevating hopper and tilting belt conveyor, described
The discharging opening of tilting belt conveyor is located at directly over hopper;The conveying device is supported under discharge port by support;Institute
State conveying device both sides and baffle plate is provided with support.
As the preferred embodiment of above-mentioned technical proposal, a kind of tea leaf fermentation system provided in an embodiment of the present invention enters one
Step includes the part or all of of following technical characteristic:
As the improvement of above-mentioned technical proposal, in one embodiment of the invention, the paddle is uniformly arranged on institute
State on agitating shaft, the head of the paddle is linear pattern, and the afterbody of the paddle is in arc-shaped.
Compared with prior art, the present invention has the advantages that:The present invention can ferment during tea leaf fermentation
While be stirred, be advantageous to the uniform fermentation of tealeaves, improve the quality of tealeaves, can also constantly mend during the fermentation in addition
Water-filling point and ventilation, temperature and humidity required under yeasting is ensure that, further improve the quality of tealeaves;Meanwhile no
Needing worker to climb charging, reduce the working strength of worker, the material after fermentation can be transferred out by conveying device in time,
Improve fermentation yield.
Brief description of the drawings
Fig. 1 is the structural representation of tea leaf fermentation system provided by the invention;
Fig. 2 is the internal structure schematic diagram of tea leaf fermentation system provided by the invention;
Fig. 3 is the structural representation of paddle in tea leaf fermentation system provided by the invention.
Embodiment
1-3 is carried out specifically to the embodiment of tea leaf fermentation system of the present invention with reference to the accompanying drawings
It is bright.
A kind of tea leaf fermentation system, form as Figure 1-3, including feeding device, installation for fermenting and conveying device, it is described
Installation for fermenting includes fermentation cylinder 1, and fermentation cylinder 1 is cylindrical, and outside general performance is that Horizontal cylinder describes device, the fermentation
The one end of cylinder 1 is connected with charging housing 2, and the other end is connected with discharging housing 3;Ferment cylinder 1 with charging housing 2 with
And the junction of fermentation cylinder 1 and the housing 3 that discharges is provided with screen pack, and the mistake set at ferment cylinder 1 and the housing 3 that discharges
Filter screen can take out from junction, and screen pack can prevent the fermentation materials that fermentation cylinder 1 enters from entering charging housing 2 and the housing that discharges
In 3;The fermentation outer wall of cylinder 1 is provided with two backing rings 4, is provided with the circular outer wall between 1 two backing rings 4 of cylinder that ferment
Gear ring 5, the lower section of backing ring 4 are correspondingly provided with the support roller 6 to match, and the lower section of the gear ring 5 is provided with gear 7, the gear 7 with it is described
Gear ring 5 is meshed, and the gear 7 is connected by speed changer 8 with the first motor 9;It is provided with what is be coaxial therewith in the fermentation cylinder 1
Agitating shaft 10, described one end of agitating shaft 10 are connected through charging housing 2 with feeding the second motor 11 outside housing 2, the stirring
Paddle is installed with axle 10.By the paddle 12 installed on agitating shaft 10, the fermentation being sufficiently mixed in fermentation cylinder 1
Material, make fermentation materials fermentation evenly, more fully.The cylinder that ferments is turnable, and the first motor 9 is driven by speed changer 8
Gear 7, gear ring 5 is driven by gear 7 so as to drive fermentation cylinder 1 to rotate;Fermentation cylinder 1 inwall is provided with spiral helicine
Flow guide bar 13;The tilting feed pipe 16 and water inlet pipe 14 stretched in fermentation cylinder 1 is provided with the charging housing 2, it is described
Tilting feed pipe 16 is connected with hopper 17;The top of discharging housing 3 is provided with the air-vent 18 of externally connected air-introduced machine, bottom
Portion is provided with discharge port 19.Closure plate able to turn on or off is provided with discharge port 19;The feeding device includes elevating hopper 23 and tilting skin
Band conveyer 22, the discharging opening of the tilting belt conveyor 22 are located at directly over hopper 17;The conveying device 24 passes through
Support 25 is supported under discharge port 19;The both sides of conveying device 24 are provided with baffle plate 26 on support.Baffle plate 26 plays stop and made
With being avoided that when discharging opening material is dropped down onto in conveying device under and be scattered to outside conveying device, avoid the waste of fermentation materials.Its
In, tilting feed pipe 16 can also serve as the air inlet of installation for fermenting.Common belt conveyor can be selected in conveying device 23.
The paddle 12 is uniformly arranged on the agitating shaft 10, and the head of the paddle 12 is linear pattern, described
The afterbody of paddle 12 is in arc-shaped, and the axle center junction of the head of the paddle 12 and the agitating shaft 10, should into angle
Angle optimized angle is 30-60 degree.The paddle is simple in construction, easy to use, and the afterbody of paddle 12 is in arc-shaped, to material
Can sufficiently it stir, effect is good, the linear type in head of paddle, can avoid the blocking of material, paddle intensity height.
Temperature controller 20 is installed, the temperature controller 20 is included outside fermentation cylinder on the charging housing 2
The control display in portion, the temperature sensor in fermentation cylinder and add located at hopper and the electricity of tilting feed pipe junction
Thermal modules 21, the electrical heating module 21, temperature sensor are connected with control display.
Specific work process of the present invention is as follows:When beginning preparing for handling fermentation materials, fermentation materials are first put into feeding
In bucket 23, it is delivered to by tilting belt conveyor 22 in hopper 17, passes through the tilting feed pipe 16 being connected with hopper 17
Fermentation materials are fed through in fermentation cylinder 1, open the first motor 9, the first motor 9 is passed through by the travelling gear 7 of speed changer 8
Gear ring 5 is driven to rotate with gear 7 so as to drive fermentation cylinder 1 to rotate, so as to the helical form being provided with by the inwall of cylinder 1 that ferments
Flow guide bar 13, the fermentation materials that will enter in fermentation cylinder 1 be sufficient filling with full fermentation cylinder 1, and close the first motor 9, stop
Only fermentation cylinder 1 rotates;During fermentation, the second motor 11 is opened, drives agitating shaft 10 to rotate, by agitating shaft 10
The paddle 12 of installation, the fermentation materials being sufficiently mixed in fermentation cylinder 1, make fermentation materials fermentation evenly, more fully;Work as hair
After the completion of ferment, the cylinder 1 that will ferment is removed with the screen pack set at the housing 3 that discharges from junction, by opening the first motor 9,
First motor 9 drives fermentation cylinder 1 to rotate, so that will by the travelling gear 7 of speed changer 8 by the gear ring 5 that is meshed with gear 7
The material fermented in into fermentation cylinder 1 is discharged by rotating from discharge port 19, and discharge ferments material, is filled by conveying
Put 24 and be delivered to follow-up workshop section.
In feeding process, worker is only needed to stand on ground, and fermentation materials are put into elevating hopper 23, filled by feeding
Put and fermentation materials are delivered in the hopper 17 of eminence, it is not necessary to which worker climbs charging, reduces the working strength of worker.
To ensure the environment of fermentation, it can automatically be kept the skin wet according to environmental condition during the fermentation, pass through water inlet pipe
14 to fermentation cylinder 1 plus water, according to fermentation temperature, can add the water of different temperatures, or can be by water inlet pipe 14 to fermentation cylinder
Interior supplement vapor;Simultaneously according to attenuation degree, tilting feed pipe 16 can into fermentation cylinder air intake, pass through outside air inducing
Machine, the foul atmosphere in fermentation cylinder 1 is discharged from air-vent 18, accelerates the air circulation in fermentation cylinder 1.
In addition, when needing to ensure fermentation materials feeding temperature, fermentation materials are heated by electrical heating module 21, pass through temperature
Sensor is spent, the real time temperature in fermentation cylinder 1 can be measured in time, the temperature being easy in regulation fermentation cylinder.
The present invention can be stirred while fermentation during tea leaf fermentation, be advantageous to the uniform fermentation of tealeaves, carry
The quality of high tealeaves, moisture and ventilation can also be continuously replenished during the fermentation in addition, ensure that under yeasting needed for
Temperature and humidity, further improve the quality of tealeaves;Simultaneously, it is not necessary to which worker, which climbs, to be fed, and the work for reducing worker is strong
Degree, the material after fermentation can be transferred out by conveying device in time, improve fermentation yield.
Described above is the preferred embodiment of the present invention, can not limit the right model of the present invention with this certainly
Enclose, it is noted that for those skilled in the art, under the premise without departing from the principles of the invention, may be used also
To make some improvement and variation, these are improved and variation is also considered as protection scope of the present invention.
Claims (2)
- A kind of 1. tea leaf fermentation system, it is characterised in that:Including feeding device, installation for fermenting and conveying device, the fermentation dress Put and be connected with charging housing including the cylinder that ferments, described fermentation cylinder one end, the other end is connected with discharging housing;Institute State fermentation cylinder body outer wall and be provided with two backing rings, gear ring is provided between two backing rings, is correspondingly provided with what is matched below backing ring Support roller, the lower section of the gear ring are provided with gear, and the gear is meshed with the gear ring, and the gear passes through speed changer and first Motor connection;The agitating shaft being coaxial therewith is provided with the fermentation cylinder, the one end of the mixing shaft passes through charging housing and charging The second motor connection outside housing, paddle is installed with the agitating shaft;The fermentation cylinder inboard wall is provided with spiral The flow guide bar of shape;The tilting feed pipe and water inlet pipe stretched in fermentation cylinder, the inclination are provided with the charging housing Formula feed pipe is connected with hopper;The discharging case top is provided with the air-vent of externally connected air-introduced machine, and bottom is provided with discharging Mouthful;The feeding device includes elevating hopper and tilting belt conveyor, and the discharging opening of the tilting belt conveyor is located at Directly over hopper;The conveying device is supported under discharge port by support;The conveying device both sides are provided with gear on support Plate.
- 2. tea leaf fermentation system according to claim 1, it is characterised in that:The paddle is uniformly arranged on the stirring On axle, the head of the paddle is linear pattern, and the afterbody of the paddle is in arc-shaped.
Priority Applications (1)
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CN201710910718.8A CN107494808A (en) | 2017-09-29 | 2017-09-29 | A kind of tea leaf fermentation system |
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CN201710910718.8A CN107494808A (en) | 2017-09-29 | 2017-09-29 | A kind of tea leaf fermentation system |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108641907A (en) * | 2018-07-18 | 2018-10-12 | 无锡子豪环保技术发展有限公司 | A kind of biological fermentation device |
CN111704496A (en) * | 2020-06-16 | 2020-09-25 | 高超 | Organic fertilizer microbial fermentation device |
CN114009536A (en) * | 2021-12-06 | 2022-02-08 | 湖南崀峰茶业股份有限公司 | Novel fermentation equipment for tea processing |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1274002A (en) * | 1969-07-14 | 1972-05-10 | Arumbuliyur Cuman Krishnaswami | Improvements in or relating to fermetation of tea leaves |
CN203015766U (en) * | 2012-11-29 | 2013-06-26 | 湖南三十九铺茶业有限公司 | Novel drum-type tea leaf fermentation machine |
CN203985897U (en) * | 2014-07-01 | 2014-12-10 | 桃源县百尼茶庵茶叶有限公司 | A kind of transparent cylinder formula tea fermentation equipment |
-
2017
- 2017-09-29 CN CN201710910718.8A patent/CN107494808A/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1274002A (en) * | 1969-07-14 | 1972-05-10 | Arumbuliyur Cuman Krishnaswami | Improvements in or relating to fermetation of tea leaves |
CN203015766U (en) * | 2012-11-29 | 2013-06-26 | 湖南三十九铺茶业有限公司 | Novel drum-type tea leaf fermentation machine |
CN203985897U (en) * | 2014-07-01 | 2014-12-10 | 桃源县百尼茶庵茶叶有限公司 | A kind of transparent cylinder formula tea fermentation equipment |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108641907A (en) * | 2018-07-18 | 2018-10-12 | 无锡子豪环保技术发展有限公司 | A kind of biological fermentation device |
CN111704496A (en) * | 2020-06-16 | 2020-09-25 | 高超 | Organic fertilizer microbial fermentation device |
CN114009536A (en) * | 2021-12-06 | 2022-02-08 | 湖南崀峰茶业股份有限公司 | Novel fermentation equipment for tea processing |
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