CN206799637U - A kind of multifunctional integrated solid-state fermentation installation - Google Patents
A kind of multifunctional integrated solid-state fermentation installation Download PDFInfo
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- CN206799637U CN206799637U CN201720431094.7U CN201720431094U CN206799637U CN 206799637 U CN206799637 U CN 206799637U CN 201720431094 U CN201720431094 U CN 201720431094U CN 206799637 U CN206799637 U CN 206799637U
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Abstract
The utility model discloses a kind of multifunctional integrated solid-state fermentation installation, including the housing of sealing with dissection is set, case top is provided with solid material charging aperture and exhaust outlet, and bottom is provided with solid material discharging opening；Case top is provided with flusher, and flusher includes the coil pipe for being built in the case top interlayer, and coil pipe is fixedly attached on the housing, and the case top medial surface is provided with some mouth sprays, and coil pipe is also circumscribed with device for storing liquid.The utility model can realize automatic stirring, temperature control；It is good to stir ventilatory effect, ensures the quality of solid state fermentation.
Description
Technical field
The utility model belongs to biological fermentation equipment technical field, is related to a kind of multifunctional integrated solid-state fermentation installation.
Background technology
Nearly ten years, with reinforcement of the people to health requirements, food-safety problem is by extensive concern, wherein to livestock and poultry
The quality of product it is also proposed the sustainable development to animal husbandry such as higher requirement, forbidden drug, antibiotic residue and bring
Seriously endanger, country arbitrarily adds the supervision of the illegal drugs such as antibiotic in being formulated to herbal medicine San Ji feedstuff additive products
Also increasingly tighter, " feed is prohibited anti-" has become the inexorable trend of domestic and international animal husbandry development, on the one hand all kinds of enterprises will ensure
Product quality, on the other hand to meet requirement of the market for effect, while be contemplated that production cost problem, all kinds of enterprises
Product be generally faced with transition and upgrade.Microorganism solid fermentation is with its unique advantage (small investment, pollution less, production capacity height etc.)
Widely applied in herding, food, medicine and other fields, but scale microorganism solid fermentation production line technology, due to being related to bacterium
The problems such as kind, technique, equipment, investment, there is not larger development.Therefore, develop high-quality zymotechnique and installation for fermenting just into
Current urgent problem to be solved.
The content of the invention
Technical problem to be solved in the utility model is：A kind of multifunctional integrated solid-state fermentation installation is provided, can
Realize automatic stirring, temperature control；It is good to stir ventilatory effect, ensures the quality of solid state fermentation.
A kind of multifunctional integrated solid-state fermentation installation, including the housing of sealing with dissection is set, case top is provided with
Solid material charging aperture and exhaust outlet, bottom are provided with solid material discharging opening；Case top is provided with flusher, flusher bag
The coil pipe for being built in the case top interlayer is included, coil pipe is fixedly attached on the housing, and on the inside of the case top
Face is provided with some mouth sprays, and coil pipe is also circumscribed with device for storing liquid.
Preferably, described enclosure interior is additionally provided with agitating device and air-supply arrangement；Agitating device, air-supply arrangement and sprinkling
Device is electrically connected to controller.
Preferably, described agitating device includes the motor and speed reducer positioned at housing upper, and motor lower portion electrical connection subtracts
Fast machine, reductor are connected with the principal arm for being located at enclosure interior, and principal arm is connected to the first transverse arm, the second transverse arm, the first scraper
Arm and the second scraper arm；First transverse arm, the second transverse arm have been respectively fixedly connected with the first mixing arm, the second mixing arm；First stirring
Arm, the second mixing arm are respectively provided with helical form blade.First transverse arm is connected in the middle part of principal arm, is vertical with principal arm, the first mixing arm and
Principal arm is parallel, and the second transverse arm is connected in the middle part of principal arm and vertical with principal arm, has angle between the second mixing arm and principal arm.Angle
For 30~60 degree.
Preferably, described air-supply arrangement includes air transporting arrangement and hot-blast conveying appliance, and air transporting arrangement includes
It is separately positioned on what is be interconnected in principal arm, the first transverse arm, the second transverse arm, the first scraper arm and the second scraper arm of agitating device
Air channel, and from the hollow Intrapyramidal air channel that principal arm extends, air channel is communicated to external blower fan；The bottom of first scraper arm
Air outlet is respectively arranged with the middle part of the second scraper arm, some steam vents are provided with hollow centrum；Hot-blast conveying appliance bag
Include the hot wind inlet for being opened in the housing bottom and external blower fan and heating control system
Preferably, described solid material charging aperture, solid material discharging opening are supportted by air pressure and blocked；Air pressure support includes lid
Plate, support bar, cover plate one end are hinged with feed hole edges, are hinged in the middle part of cover plate with support bar one end, the connection of the support bar other end
Reductor.This structure can help to improve the sealing effectiveness of equipment for treating materials and keep shell space to have certain pressure.
Preferably, described exhaust outlet is connected to air exhauster by pipeline, and air exhauster is connected to controller, beats during cooling
Open, be easy to be vented.
Preferably, water circulation coil pipes are provided with the interlayer of described housing, ensure that interlayer water temperature is heated evenly, and shell
Body lower end has port to connect external heating device, is rapidly heated；Liquid level gauge, temperature sensor are also equipped with housing.
Preferably, described air-supply arrangement also includes electric central warm air furnace, and electric central warm air furnace is arranged between blower fan and housing；Air-supply
Device, which can directly select, is blown using blower fan, preferably roots blower, is passed through air to material, met in processing procedure to oxygen
The demand of gas etc.；Or electric central warm air furnace is reconnected as needed, to hot blast is sent into device, material is heated.
Air-supply arrangement, device for storing liquid, motor are connected with controller respectively, and it is automatic according to setting demand that processing equipment can be achieved
Control, run, liquid level gauge, temperature sensor are installed on housing, to obtain the real-time level of material, temperature in housing exactly
Degree；Be provided with hot wind inlet in lower housing portion side wall, can be supplied as needed together with hollow centrum material hot gas or
Cold air, material can be made to heat or ventilate evenly, ensure the effect of sterilizing, while recirculated water is also to adjust in interlayer
Temperature, it can effectively adjust the temperature of material；Flusher can make the environment that moistening is formed in housing as needed, or
The uniformly microbial inoculum after sprinkling activation.
Mixing arm drastically increases mixing effect, and stirring is thorough, does not stay dead angle, makes full use of all materials, saves thing
Expect resource.Principal arm, the first transverse arm, the second transverse arm, scraper arm not only act as the effect of stirring, can also air feed as needed, change
Temperature of charge, realize the function such as sterilization, dry.Air-supply outlet is arranged on the bottom of scraper arm, upper some plus hollow centrum
Steam vent, it is ensured that the uniformity of ventilation.Air-supply outlet and steam vent can select the gas that input is heated or do not heated
(such as vapours, hot-air, air, oxygen, nitrogen), can be with if technique needs to heat and be passed through specific gas simultaneously
Selection is heated using electric heating system, the gas that air-supply arrangement input especially needs.
Preferably, described temperature sensor probe stretches to inner walls.Detect the real time temperature of material.
The beneficial effects of the utility model are：
1st, device tool automatic control function, can arbitrarily set device startup the shut-in time, and each function work when
Between, according to the nondeclarative memory set, one-key start, automatic stirring, A.T.C, automatic oxygen supply, kept an eye on without special messenger,
Use manpower and material resources sparingly.
2nd, automatic temperature-adjusting control：Coolant-temperature gage in material and equipment interlayer can accurately be shown, and can be according to set in advance
Temperature, automatically control and material is heated, uniform heat distribution, the temperature difference is small, and heating effect is good, and fermentation condition is suitable, probiotics
Propagation is rapid.
3rd, automatic stirring controls：Stirring power is sufficient, and material uniformly rolls in equipment, shifts stirring effect in whipping process
Fruit is good, no dead angle；In addition, agitating device ensures to ventilate uniformly in material together with air-supply arrangement.
In a word, the present apparatus can realize automatic stirring, temperature control；It is good to stir ventilatory effect, ensures the matter of solid state fermentation
Amount.
Brief description of the drawings
Fig. 1 is the device main structure diagram of the utility model embodiment；
Fig. 2 is the motor, reductor, housing and its internal structure schematic diagram of the utility model embodiment；
In figure, 1- motors；20- cover plates；21- support bars；22- solid material charging apertures；23- solid material discharging openings；3-
Reductor；4- housings；5- liquid level gauges；6- controllers；7- temperature sensors；8- hot wind inlets；The transverse arms of 90- first；91- second is horizontal
Arm；92- principal arms；The mixing arms of 93- first；The mixing arms of 94- second；95- the first scraper arms；96- the second scraper arms；97- hollow-cones
Body；98- air-supply outlets；99- steam vents；10- flushers.
Embodiment
With reference to the accompanying drawings and examples, the utility model is expanded on further.
Embodiment one：
As depicted in figs. 1 and 2, a kind of multifunctional integrated solid-state fermentation installation, including the shell of sealing with dissection is set
Body 4, case top are provided with motor 1, reductor 3, air-supply arrangement, flusher 10, solid material charging aperture 22 and exhaust outlet, shell
The inside of body 4 is provided with agitating device；The bottom of housing 4 offers solid material discharging opening 23, solid material charging aperture 22, solid material
Discharging opening 23 is supportted by air pressure and blocked, and air pressure support includes cover plate 20, support bar 21, and the one end of cover plate 20 is cut with scissors with the edge of charging aperture 22
Connect, middle part and the one end of support bar 21 are hinged, the other end of support bar 21 connection reductor 3；Exhaust outlet is connected to exhausting by pipeline
Machine, air exhauster are connected to controller 6；Hot wind inlet 8 is additionally provided with the lower sides of housing 4, hot wind inlet 8 is connected by airduct
To electric heating system；Water circulation coil pipes are provided with the interlayer of housing 4；Liquid level gauge 5, temperature sensor are also equipped with housing 4
7；Air-supply arrangement, motor 1 and flusher are electrically connected respectively to controller 6；
Flusher 10 includes the coil pipe for being built in case top interlayer, and coil pipe is fixedly attached on housing, and in housing
Inside top face is provided with some mouth sprays, and coil pipe is also circumscribed with device for storing liquid；
Agitating device includes the first mixing arm 93 and the second mixing arm 94, and reductor 3 is connected with principal arm 92, and principal arm 92 is distinguished
Connect the first transverse arm 90, the second transverse arm 91, the first scraper arm 95, the second scraper arm 96 and hollow cone 97；Hollow cone 97 is set
Put in housing cavity middle position, extended downwardly along principal arm 92, there are some steam vents 99 in cone；First transverse arm 90, second is horizontal
Arm 91 is respectively fixedly connected with the first mixing arm 93, the second mixing arm 94；Motor 1 drives the rotation of principal arm 92, and principal arm 92 drives first
Mixing arm 93, the second mixing arm 94, the first scraper arm 95 and the second scraper arm 96 and hollow cone 97 revolve round the sun around the axis of principal arm 62,
Motor 1 drives the first mixing arm 93, the rotation of the second mixing arm 94, principal arm 92, the first transverse arm 90, the second transverse arm 91, the first scraper
Interconnected air channel, air channel connection air-supply arrangement and housing cavity are provided with arm 95, the second scraper arm 96 and hollow cone 97；
Air-supply arrangement includes external blower fan；The air-supply outlet 98 in air channel is arranged on the bottom of first and second scraper arm；First mixing arm
93rd, the second mixing arm 94 is respectively provided with helical form blade.
From top to bottom be provided with motor 1 and reductor 3 in the center upper portion position of housing 4, the outer wall of housing 4 by upper and
Under liquid level gauge 5, temperature sensor 7 is distributed with, temperature sensor 7 divides for temperature of charge sensor and heating temperature sensor, root
Agitating device, electric heating system, and solid material charging aperture 22 and solid material discharging opening 23 are automatically controlled according to input parameter.
Into and out of the sealing of material mouth silicagel pad can Anaerobic Treatment, housing 4 is that outer barrel internal cone type designs, material without viscous wall, without dead angle, discharge thorough
Bottom noresidue；Controller 6 can check voltage, temperature of charge, heating-up temperature, and automatic stirring, automatic is can adjust according to process requirements
Heating, automatic inflating device, one-touch open and close feed inlet and outlet, overtemperature automatic alarm, keep an eye on without special messenger, time saving and energy saving, reduce
Use cost.
Agitating device adds centrum scraper arm using planetary stir, and outer shaft dual output in gearbox, drives agitating shaft to surround
High speed rotation while axis is revolved round the sun, a part of material makees radial motion along bucket wall in housing 4, and a part of material is along propeller
Leaf, which rises to throw, to be dissipated, and bottoms material is stirred to top, constantly spreads, is compound, in a short time can be well mixed material, vertebra
Body scraper arm installs soft body design additional, mainly acts on bottoms material and coordinates stirring, discharging thoroughly, without dead angle, this agitating mode is fitted
The stirring of various solid organic matters is answered to ferment etc..
Housing 1 is cylindric intercalated water sleeve structure, and electric heating system controls hot-blast stove and Roots's wind by electric control system
The facilities such as machine, temperature of charge sensor, heating temperature sensor, it is possible to automatically adjust temperature of charge.
Often to check liquid level gauge in work, check heating system whether water shortage；Tracheae, water pipe whether there is weeping, electricity
Whether normal control work, keep the inside and outside cleaning of equipment clean.
Concrete operations flow is as follows:
1st, check that the needs such as reductor lubricating oil level check content in place before start.
2nd, power-on master switch, observes whether each functional indicator light work normally lights.
3rd, material is thrown into the Zymolysis Equipment, and the mixture volume is no more than the 70% of Zymolysis Equipment volume, fully
Stir and evenly mix；
4th, the water content of material is adjusted, and is stirred and evenly mixed；
5th, heated material high-temperature maturing 30 minutes, it is then turned on Air cooler Water-cooling circulating cooling system and is cooled to 30~45
℃。
6th, a certain proportion of feeding probiotics are put into by material gross weight, is sufficiently stirred mixing；
7th, mixing time is adjusted, is ventilated always during stirring, controls rotating speed and heating-up temperature；
8th, after fermented, probiotics amount reproduction, pH value 4.0~5.0, has sour fragrance, detection reaches innoxious index, passes through
Compound micro-ecological preparation is obtained after crossing screening.
It should be understood that these embodiments are merely to illustrate the utility model rather than limitation the scope of the utility model.This
Outer to should be understood that after the content of the utility model instruction has been read, those skilled in the art can make each to the utility model
Kind change or modification, these equivalent form of values equally fall within the application appended claims limited range.
Claims (7)
- A kind of 1. multifunctional integrated solid-state fermentation installation, it is characterised in that the housing including setting sealing with dissection, it is described Case top is provided with solid material charging aperture and exhaust outlet, and bottom is provided with solid material discharging opening；The case top is provided with spray Device is spilt, the flusher includes the coil pipe for being built in the case top interlayer, and the coil pipe is fixedly attached to the shell On body, and the case top medial surface is provided with some mouth sprays, the coil pipe is also circumscribed with device for storing liquid.
- 2. multifunctional integrated solid-state fermentation installation as claimed in claim 1, it is characterised in that：The enclosure interior is additionally provided with Agitating device and air-supply arrangement；The agitating device, air-supply arrangement and flusher are electrically connected to controller.
- 3. multifunctional integrated solid-state fermentation installation as claimed in claim 2, it is characterised in that：The agitating device includes position In the motor and speed reducer of housing upper, the motor lower portion electrically connects the reductor, and the reductor, which is connected with, is located at shell The principal arm in internal portion, the principal arm are connected to the first transverse arm, the second transverse arm, the first scraper arm and the second scraper arm；It is described First transverse arm, the second transverse arm have been respectively fixedly connected with the first mixing arm, the second mixing arm；First mixing arm, the second stirring Arm is respectively provided with helical form blade.
- 4. multifunctional integrated solid-state fermentation installation as claimed in claim 2, it is characterised in that：The air-supply arrangement includes gas Body conveying device and hot-blast conveying appliance, the air transporting arrangement include being separately positioned on the principal arm of agitating device, the The air channel being interconnected in one transverse arm, the second transverse arm, the first scraper arm and the second scraper arm, and extend from the principal arm Hollow Intrapyramidal air channel, the air channel are communicated to external blower fan；The bottom of the first scraper arm and second scraper Air outlet is respectively arranged with the middle part of arm, some steam vents are provided with the hollow centrum；The hot-blast conveying appliance includes It is opened in the hot wind inlet of the housing bottom and external blower fan and heating control system.
- 5. multifunctional integrated solid-state fermentation installation as claimed in claim 1, it is characterised in that：The solid material charging Mouth, solid material discharging opening pass through air pressure and support closure.
- 6. multifunctional integrated solid-state fermentation installation as claimed in claim 1, it is characterised in that：Set in the interlayer of the housing It is equipped with water circulation coil pipes.
- 7. multifunctional integrated solid-state fermentation installation as claimed in claim 1, it is characterised in that：It is also equipped with the housing Liquid level gauge, temperature sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720431094.7U CN206799637U (en) | 2017-04-22 | 2017-04-22 | A kind of multifunctional integrated solid-state fermentation installation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720431094.7U CN206799637U (en) | 2017-04-22 | 2017-04-22 | A kind of multifunctional integrated solid-state fermentation installation |
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| CN206799637U true CN206799637U (en) | 2017-12-26 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108977356A (en) * | 2018-08-27 | 2018-12-11 | 杭州宸祥环境工程有限公司 | A kind of solid fermentation machine |
| CN114395455A (en) * | 2022-01-19 | 2022-04-26 | 四川轻化工大学 | Bottom liquid circulating spraying device of solid-state fermentation system |
-
2017
- 2017-04-22 CN CN201720431094.7U patent/CN206799637U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108977356A (en) * | 2018-08-27 | 2018-12-11 | 杭州宸祥环境工程有限公司 | A kind of solid fermentation machine |
| CN114395455A (en) * | 2022-01-19 | 2022-04-26 | 四川轻化工大学 | Bottom liquid circulating spraying device of solid-state fermentation system |
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